Rodless cylinders → Bellow actuator
Bellow actuator with cover, series
BCP
Brochure
2
Bosch Rexroth AG | Pneumatics
Rodless cylinders → Bellow actuator
Bellow actuator with cover, series BCP
Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information
Pneumatics catalog, online PDF, as of 2012-10-23, © Bosch Rexroth AG, subject to change
Bellow actuator, Series BCP
▶ single ▶ Stroke: 34 - 107 mm
3
Bellow actuator, Series BCP
▶ double ▶ Stroke: 95 - 580 mm
11
Bellow actuator, Series BCP
▶ triple ▶ Stroke: 275 - 285 mm
19
3
Bosch Rexroth AG | Pneumatics
Rodless cylinders → Bellow actuator
Bellow actuator, Series BCP
▶ single ▶ Stroke: 34 - 107 mm
Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information
Pneumatics catalog, online PDF, as of 2012-10-23, © Bosch Rexroth AG, subject to change
00134742
a23
Version Bellow actuator with cover
Functional principle Single-acting, retracted without pressure
Max. Angle of tilt 10 ° - 20 °
Working pressure min./max. 0 bar / 8 bar
Ambient temperature min./max. -40°C / +70°C
Medium temperature -40°C / +70°C
Medium Compressed air
Pressure for determining forces 6 bar
Materials:
Bellow caoutchouc/butadiene caoutchouc
Front cover Steel, galvanized
End cover Steel, galvanized
Technical Remarks
■ Compliance with the min. height Hmin. (B) and max. stroke (A) must be ensured with end stops.
■ Use at operating height ≥ Hmax: only permitted upon approval by Bosch Rexroth
■ For information on vibration insulators, see ‘’Technical Information’’
■ reduced service life at a temperature greater than: 50 °C
Compressed
air connec-
tion
G
Stroke Cover diam-
eter
Min. installa-
tion space
Weight Force min./
max.
Fig. Part No.
[mm] [mm] [mm] [kg] [kN]
G 1/8 50 90 160 0.9 2.5 - 5.5 Fig. 1
0822419001
G 1/4 34 108 165 1.2 3.5 - 6.9 Fig. 2
R412010198
G 1/4 54 108 180 1.2 4.5 - 7.5 Fig. 2
0822419002
G 1/4 79 114 225 1.4 4.3 - 10.9 Fig. 2
R412010199
G 3/4 75 141 230 2 6.1 - 13.6 Fig. 2
0822419003
G 3/4 107 141 250 1.9 7 - 14 Fig. 2
R412010197
G 3/4 74 161 265 2.3 9.3 - 17.3 Fig. 3
0822419004
G 3/4 89 228 340 4.1 19.4 - 33.3 Fig. 3
1933091000
G 3/4 104 287 400 5.9 26.1 - 50 Fig. 4
1938091000
bellow type
00133710
4
Bosch Rexroth AG | Pneumatics
Rodless cylinders → Bellow actuator
Bellow actuator, Series BCP
▶ single ▶ Stroke: 34 - 107 mm
Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information
Pneumatics catalog, online PDF, as of 2012-10-23, © Bosch Rexroth AG, subject to change
Fig. 1
D
M8x1,25x15
E
C
BA
K
G
1)
M8x1,25x15
E
00127836
1) air connection in the mounting hole
Part No. Compressed air
connection
G
A
[mm]
B
[mm]
C
[mm]
D
[mm]
E ±0,5
[mm]
K
[mm]
Return force,
min.
[N]
0822419001
G 1/8 50 50 145 90 20 160 120
5
Bosch Rexroth AG | Pneumatics
Rodless cylinders → Bellow actuator
Bellow actuator, Series BCP
▶ single ▶ Stroke: 34 - 107 mm
Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information
Pneumatics catalog, online PDF, as of 2012-10-23, © Bosch Rexroth AG, subject to change
Fig. 2
D
K
M8x1,25x15
E
C
BA
G
E
M8x1,25x15
D190_053_b
Part No. Compressed air
connection
G
A
[mm]
B
[mm]
C
[mm]
D
[mm]
E ±0,5
[mm]
K
[mm]
Return force,
min.
[N]
R412010198
G 1/4 34 51 160 108 44.5 165 250
0822419002
G 1/4 54 51 165 108 44.5 180 200
R412010199
G 1/4 79 51 210 114 44.5 225 45
0822419003
G 3/4 75 50 215 141 70 230 200
R412010197
G 3/4 107 51 235 141 70 250 200
6
Bosch Rexroth AG | Pneumatics
Rodless cylinders → Bellow actuator
Bellow actuator, Series BCP
▶ single ▶ Stroke: 34 - 107 mm
Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information
Pneumatics catalog, online PDF, as of 2012-10-23, © Bosch Rexroth AG, subject to change
Fig. 3
G
M8x1,25x15
D
C
BA
F
K
E
M8x1,25x15
E
D190_053_c
Part No. Compressed air
connection
G
A
[mm]
B
[mm]
C
[mm]
D
[mm]
E ±0,5
[mm]
F ±0,5
[mm]
K
[mm]
Return force,
min.
[N]
0822419004
G 3/4 74 51 250 161 89 38.1 265 200
1933091000
G 3/4 89 51 325 228 157.5 73 340 300
7
Bosch Rexroth AG | Pneumatics
Rodless cylinders → Bellow actuator
Bellow actuator, Series BCP
▶ single ▶ Stroke: 34 - 107 mm
Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information
Pneumatics catalog, online PDF, as of 2012-10-23, © Bosch Rexroth AG, subject to change
Fig. 4
G
M8x1,25x15
D
C
BA
E
K
E
M8x1,25x15
E
E
F
D190_053_d
Part No. Compressed air
connection
G
A
[mm]
B
[mm]
C
[mm]
D
[mm]
E ±0,5
[mm]
F ±0,5
[mm]
K
[mm]
Return force,
min.
[N]
1938091000
G 3/4 104 51 385 287 158.8 79.4 400 300
force-displacement diagram for simple bellow actuators
00106842_b
max. permissible parallel movement between the covers: 10 mm
8
Bosch Rexroth AG | Pneumatics
Rodless cylinders → Bellow actuator
Bellow actuator, Series BCP
▶ single ▶ Stroke: 34 - 107 mm
Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information
Pneumatics catalog, online PDF, as of 2012-10-23, © Bosch Rexroth AG, subject to change
force-displacement diagram, 0822419001 force-displacement diagram, R412010198
00112464_a
00112395_a
V* = volume
H* = recommended operating height for vibration insulators
H** = use permitted only upon approval by Bosch Rexroth
V* = volume
H* = recommended operating height for vibration insulators
H** = use permitted only upon approval by Bosch Rexroth
force-displacement diagram, 0822419002 force-displacement diagram, R412010199
00112396
H [mm]
V [l]
F [kN]
H
max
=145
H
min
=51
0
2
4
6
8
10
12
14
16
1 bar
3 bar
4 bar
5 bar
6 bar
7 bar
8 bar
2 bar
00127762
V* = volume
H* = recommended operating height for vibration insulators
H** = use permitted only upon approval by Bosch Rexroth
V* = volume
H* = recommended operating height for vibration insulators
H** = use permitted only upon approval by Bosch Rexroth
9
Bosch Rexroth AG | Pneumatics
Rodless cylinders → Bellow actuator
Bellow actuator, Series BCP
▶ single ▶ Stroke: 34 - 107 mm
Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information
Pneumatics catalog, online PDF, as of 2012-10-23, © Bosch Rexroth AG, subject to change
force-displacement diagram, 0822419003 force-displacement diagram, R412010197
00112466_a
00112399
V* = volume
H* = recommended operating height for vibration insulators
H** = use permitted only upon approval by Bosch Rexroth
V* = volume
H* = recommended operating height for vibration insulators
H** = use permitted only upon approval by Bosch Rexroth
force-displacement diagram, 0822419004 force-displacement diagram, 1933091000
00112467
140150
H
max
=150 H
min
=51H[mm]
130 120 110110 60708090 50
1 bar
8 bar
7 bar
6 bar
5 bar
3 bar
2 bar
H*H**
V*
10
50
9
45
8
40
7
35
6
30
5
25
4
20
3
15
2
10
1
5
0
0
F [kN]V [I]
4 bar
00127820
V* = volume
H* = recommended operating height for vibration insulators
H** = use permitted only upon approval by Bosch Rexroth
V* = volume
H* = recommended operating height for vibration insulators
H** = use permitted only upon approval by Bosch Rexroth
10
Bosch Rexroth AG | Pneumatics
Rodless cylinders → Bellow actuator
Bellow actuator, Series BCP
▶ single ▶ Stroke: 34 - 107 mm
Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information
Pneumatics catalog, online PDF, as of 2012-10-23, © Bosch Rexroth AG, subject to change
force-displacement diagram, 1938091000
00112469
V* = volume
H* = recommended operating height for vibration insulators
H** = use permitted only upon approval by Bosch Rexroth
11
Bosch Rexroth AG | Pneumatics
Rodless cylinders → Bellow actuator
Bellow actuator, Series BCP
▶ double ▶ Stroke: 95 - 580 mm
Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information
Pneumatics catalog, online PDF, as of 2012-10-23, © Bosch Rexroth AG, subject to change
00134743
a23
Version Bellow actuator with cover
Functional principle Single-acting, retracted without pressure
Working pressure min./max. See table below
Ambient temperature min./max. -40°C / +70°C
Medium temperature -40°C / +70°C
Medium Compressed air
Pressure for determining forces 6 bar
Materials:
Bellow caoutchouc/butadiene caoutchouc
Front cover Steel, galvanized
End cover Steel, galvanized
Technical Remarks
■ Compliance with the min. height Hmin. (B) and max. stroke (A) must be ensured with end stops.
■ Use at operating height ≥ Hmax: only permitted upon approval by Bosch Rexroth
■ For information on vibration insulators, see ‘’Technical Information’’
■ reduced service life at a temperature greater than: 50 °C
Com-
pressed air
connection
G
Angle of tilt Stroke Cover diam-
eter
Min. instal-
lation space
Working pres-
sure min./max.
Weight Part No.
[°] [mm] [mm] [mm] [kg]
G 1/8 15 95 90 160 0 - 8 1.1
0822419040
G 1/4 15 108 108 180 0 - 8 1.5
0822419041
G 3/4 15 153 141 235 0 - 8 2.3
1922161000
G 3/4 15 223 161 275 0 - 8 3.5
2999619400
G 3/4 15 223 228 355 0 - 8 5.1
2999638300
G 3/4 15 223 287 415 0 - 8 7.3
R412010200
G 3/4 1.5 580 420 700 0 - 6 28.5
R412010151
Part No. Force min./max. Fig. Note
[kN]
0822419040
2.1 - 5.6 Fig. 1 -
0822419041
3.5 - 8.7 Fig. 2 -
1922161000
7.7 - 14.8 Fig. 2 -
2999619400
8.2 - 19.5 Fig. 3 -
2999638300
20.5 - 36.8 Fig. 3 -
R412010200
27.8 - 52.6 Fig. 4 -
R412010151
57 - 197 Fig. 5 1)
1) Permissible parallel movement 1.5 mm
12
Bosch Rexroth AG | Pneumatics
Rodless cylinders → Bellow actuator
Bellow actuator, Series BCP
▶ double ▶ Stroke: 95 - 580 mm
Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information
Pneumatics catalog, online PDF, as of 2012-10-23, © Bosch Rexroth AG, subject to change
bellow type
00133711
Fig. 1
D
M8x1,25x15
E
C
BA
K
G
1)
M8x1,25x15
E
00127836_A
1) air connection in the mounting hole
Part No. Compressed air
connection
G
A
[mm]
B
[mm]
C
[mm]
D
[mm]
E ±0,5
[mm]
K
[mm]
Return force,
min.
[N]
0822419040
G 1/8 95 70 145 90 20 160 200
13
Bosch Rexroth AG | Pneumatics
Rodless cylinders → Bellow actuator
Bellow actuator, Series BCP
▶ double ▶ Stroke: 95 - 580 mm
Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information
Pneumatics catalog, online PDF, as of 2012-10-23, © Bosch Rexroth AG, subject to change
Fig. 2
K
M8x1,25x15
E
G
E
M8x1,25x15
D
C
BA
D190_053_E
Part No. Compressed air
connection
G
A
[mm]
B
[mm]
C
[mm]
D
[mm]
E ±0,5
[mm]
K
[mm]
Return force,
min.
[N]
0822419041
G 1/4 108 72 165 108 44.5 180 200
1922161000
G 3/4 153 77 218 141 70 235 200
14
Bosch Rexroth AG | Pneumatics
Rodless cylinders → Bellow actuator
Bellow actuator, Series BCP
▶ double ▶ Stroke: 95 - 580 mm
Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information
Pneumatics catalog, online PDF, as of 2012-10-23, © Bosch Rexroth AG, subject to change
Fig. 3
G
M8x1,25x15
F
K
E
M8x1,25x15
E
D
C
BA
D190_053_F
Part No. Compressed air
connection
G
A
[mm]
B
[mm]
C
[mm]
D
[mm]
E ±0,5
[mm]
F ±0,5
[mm]
K
[mm]
Return force,
min.
[N]
2999619400
G 3/4 223 77 260 161 89 38.1 275 250
2999638300
G 3/4 223 77 340 228 157.5 73 355 300
15
Bosch Rexroth AG | Pneumatics
Rodless cylinders → Bellow actuator
Bellow actuator, Series BCP
▶ double ▶ Stroke: 95 - 580 mm
Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information
Pneumatics catalog, online PDF, as of 2012-10-23, © Bosch Rexroth AG, subject to change
Fig. 4
G
M8x1,25x15
F
K
E
M8x1,25x15
E
E
D
C
BA
E
D190_053_G
Part No. Compressed air
connection
G
A
[mm]
B
[mm]
C
[mm]
D
[mm]
E ±0,5
[mm]
F ±0,5
[mm]
K
[mm]
Return force,
min.
[N]
R412010200
G 3/4 223 77 400 287 158.8 79.4 415 400
16
Bosch Rexroth AG | Pneumatics
Rodless cylinders → Bellow actuator
Bellow actuator, Series BCP
▶ double ▶ Stroke: 95 - 580 mm
Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information
Pneumatics catalog, online PDF, as of 2012-10-23, © Bosch Rexroth AG, subject to change
Fig. 5
D
C
E
K
B A E
F
E
E
G M12x1,75x20
M12x1,75x20
00138498
Flat connection surfaces, min. Ø 640 mm
Part No. Compressed air
connection
G
A
[mm]
B
[mm]
C
[mm]
D
[mm]
E ±0,5
[mm]
F ±0,5
[mm]
K
[mm]
Return force,
min.
[N]
R412010151
G 3/4 580 120 640 420 215.7 152.5 700 4000
force-displacement diagram for double bellow actuators
00106843_b
max. permissible parallel movement between the covers: 20 mm; R412010151: 1,5 mm
H = height
17
Bosch Rexroth AG | Pneumatics
Rodless cylinders → Bellow actuator
Bellow actuator, Series BCP
▶ double ▶ Stroke: 95 - 580 mm
Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information
Pneumatics catalog, online PDF, as of 2012-10-23, © Bosch Rexroth AG, subject to change
force-displacement diagram, 0822419040 force-displacement diagram, 0822419041
00112470_a
00112471_a
V* = volume
H* = recommended operating height for vibration insulators
H** = use permitted only upon approval by Bosch Rexroth
V* = volume
H* = recommended operating height for vibration insulators
H** = use permitted only upon approval by Bosch Rexroth
force-displacement diagram, 1922161000 force-displacement diagram, 2999619400
00112409_a
00112408_a
V* = volume
H* = recommended operating height for vibration insulators
H** = use permitted only upon approval by Bosch Rexroth
V* = volume
H* = recommended operating height for vibration insulators
H** = use permitted only upon approval by Bosch Rexroth
18
Bosch Rexroth AG | Pneumatics
Rodless cylinders → Bellow actuator
Bellow actuator, Series BCP
▶ double ▶ Stroke: 95 - 580 mm
Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information
Pneumatics catalog, online PDF, as of 2012-10-23, © Bosch Rexroth AG, subject to change
force-displacement diagram, 2999638300 force-displacement diagram, R412010200
00112413_a
00112416_a
V* = volume
H* = recommended operating height for vibration insulators
H** = use permitted only upon approval by Bosch Rexroth
V* = volume
H* = recommended operating height for vibration insulators
H** = use permitted only upon approval by Bosch Rexroth
force-displacement diagram, R412010151
1bar
2bar
3bar
4bar
5bar
6bar
160
140
120
100
80
60
40
40
20
80
60
120
100
160
140
200
180
0
20
H [mm]
800700 600500 400 300 200 100
H
min
=120H
max
=800
0
V [I]F [kN]
H**
V*
180
200
17219
V* = volume
H**= use permitted only upon approval by Bosch Rexroth
19
Bosch Rexroth AG | Pneumatics
Rodless cylinders → Bellow actuator
Bellow actuator, Series BCP
▶ triple ▶ Stroke: 275 - 285 mm
Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information
Pneumatics catalog, online PDF, as of 2012-10-23, © Bosch Rexroth AG, subject to change
00134744
a23
Version Bellow actuator with cover
Functional principle Single-acting, retracted without pressure
Max. Angle of tilt 15 ° - 30 °
Working pressure min./max. 0 bar / 8 bar
Ambient temperature min./max. -40°C / +70°C
Medium temperature -40°C / +70°C
Medium Compressed air
Pressure for determining forces 6 bar
Materials:
Bellow caoutchouc/butadiene caoutchouc
Front cover Steel, galvanized
End cover Steel, galvanized
Technical Remarks
■ Compliance with the min. height Hmin. (B) and max. stroke (A) must be ensured with end stops.
■ Use at operating height ≥ Hmax: only permitted upon approval by Bosch Rexroth
■ For information on vibration insulators, see ‘’Technical Information’’
■ reduced service life at a temperature greater than: 50 °C
Compressed
air connec-
tion
G
Stroke Cover diam-
eter
Min. installa-
tion space
Weight Force min./
max.
Fig. Part No.
[mm] [mm] [mm] [kg] [kN]
G 3/4
285 228 345 5.9 17.1 - 34.5 Fig. 1
2999612800
275 287 410 8 28.7 - 52.6 Fig. 2
1938281000
bellow type
00133712
20
Bosch Rexroth AG | Pneumatics
Rodless cylinders → Bellow actuator
Bellow actuator, Series BCP
▶ triple ▶ Stroke: 275 - 285 mm
Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information
Pneumatics catalog, online PDF, as of 2012-10-23, © Bosch Rexroth AG, subject to change
Fig. 1
G
M8x1,25x15
F
K
E
M8x1,25x15
E
D
C
B
A
D190_053_H
Part No. Compressed air
connection
G
A
[mm]
B
[mm]
C
[mm]
D
[mm]
E ±0,5
[mm]
F ±0,5
[mm]
K
[mm]
Return force,
min.
[N]
2999612800
G 3/4 285 110 325 228 157.5 73 345 400
21
Bosch Rexroth AG | Pneumatics
Rodless cylinders → Bellow actuator
Bellow actuator, Series BCP
▶ triple ▶ Stroke: 275 - 285 mm
Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information
Pneumatics catalog, online PDF, as of 2012-10-23, © Bosch Rexroth AG, subject to change
Fig. 2
G
M8x1,25x15
F
K
E
M8x1,25x15
E
E
D
C
B
A
E
D190_053_J
Part No. Compressed air
connection
G
A
[mm]
B
[mm]
C
[mm]
D
[mm]
E ±0,5
[mm]
F ±0,5
[mm]
K
[mm]
Return force,
min.
[N]
1938281000
G 3/4 275 110 384 287 158.8 79.4 410 500
force-displacement diagrams for triple bellow actuators
00106844_b
max. permissible parallel movement between the covers: 30 mm
22
Bosch Rexroth AG | Pneumatics
Rodless cylinders → Bellow actuator
Bellow actuator, Series BCP
▶ triple ▶ Stroke: 275 - 285 mm
Part numbers marked in bold are available from the central warehouse in Germany, see the shopping basket for more detailed information
Pneumatics catalog, online PDF, as of 2012-10-23, © Bosch Rexroth AG, subject to change
force-displacement diagram, 2999612800 force-displacement diagram, 1938281000
00112476_a
00112418_a
V* = volume
H**= use permitted only upon approval by Bosch Rexroth
V* = volume
H**= use permitted only upon approval by Bosch Rexroth
Bosch Rexroth AG
Pneumatics
Ulmer Straße 4
D - 30880 Laatzen
Phone +49 511 2136 - 0
Fax +49 511 2136 - 2 69
[email protected]
www.boschrexroth.com/pneumatics
The data specifi ed above only
serve to describe the product. No
statements concerning a certain
condition or suitability for a certain
application can be derived from
our information. The information
given does not release the user
from the obligation of own judg-
ment and verifi cation. It must be
remembered that our products
are subject to a natural process of
wear and aging.
© This document, as well as
the data, specifi cations and other
informations set forth in it, are the
exclusive property of Bosch Rex-
roth AG. Without their consent it
may not be reproduced or given
to third parties.
Subject to modifi cations.
Online-PDF
Your contact:
Canada
Bosch Rexroth Canada Corp.
3426 Mainway Drive
Burlington, Ontario L7M 1A8
Tel. +1 905 335-5511
Fax +1 905 335-4184
Australia
Bosch Rexroth Pty. Ltd.
3 Valediction Road
Kings Park NSW 2148
Sydney
Tel. +61 2 9831-7788
Fax +61 2 9831-5553
U.S.A.
Bosch Rexroth Corp.
1953 Mercer Road
Lexington, KY 40511-1021
Kentucky
Tel. +1 859 254-8031
Fax +1 859 254-4188
Great Britain
Bosch Rexroth Ltd.
Broadway Lane
South Cerney
Cirencester, GL7 5UH
Gloucestershire
Tel. +44 1285 86-3000
Fax +44 1285 86-3003
further contacts:
www.boschrexroth.com/addresses
23-10-2012