2014
Hydraulic Power Packs
AC & DC Compact
±
Complete focus on hydraulic components & modular power packs design,
continuous research, development and innovation
±
Expertise on hydraulic applications; design and development of customised
solutions, including special manifolds, ex-proof units, proportional systems,...
±
Organization fully based on processes and Total Quality Management
principles, certified ISO 9001:2008 and ISO 50001:2011
±
Lean and energy efficient product design and manufacturing
±
Mass production and cost optimization: hundreds of thousands of Hydronit
modular power packs are now reliably running worldwide
±
Flexible marketing policy: supply of loose hydraulic components and power
packs either in kit or fully assembled and tested in accordance with Machine
Directive 2006/42/CE
±
Distributors, associate companies and partners in over 50 countries worldwide
Why choose Hydronit?
[email protected] · +39 02 320 625 145
Hydronit - The sustainable factory
±
Production is carried out in a building of
3
13000 m requiring almost no use of
fossil fuels to operate
± The hyper insulation of the structure
through the use of materials, mainly
natural, such as wood and cork, ensures
3
a consumption of only 7,4 kWh/m /year
for winter heating and for summer cooling
3
only 3,2 kWh/m /year
± A heat pump provides high efficiency
thermal regulation
± A system of 60 solar panels on the roof of the
offices provides 13,8 kW of electrical power that
contributes about 60% of the electricity
consumed by the plant for its own operation
± Solar thermal panels provide hot water
± The automatic wharehouses and the line of
semi-automatic assembly increase efficiency, reduce process paperwork and
human errors, thus ensuring compliance with stringent quality standards and
repeatable test results
[email protected] · +39 02 320 625 145
Continuous innovation
Hydronit Srl, in the pursuit of excellence, have dedicated a large part of their profits to research
and continuous development of the product, in order to increase the performance, efficiency,
durability and reliability over time, and for the continuous improvement of the organization,
constantly monitoring parameters over thirty indicators of the efficiency and effectiveness of the
organization as a whole.
Exposure to salt spray > 300 hours
Treated manifold Nanotech Standard manifold
Nanotechnology surface treatment
Product Configurator
Hydronit Srl, in partnership with research
institutions and external bodies, co-financed by
the Lombardy Region, has initiated some years
ago a project for the development of
advanced applications of plasma surface
treatment of metallic materials. In short it is
the application of nanotechnology to hydraulic
equipment to improve the performance of our
units. We have obtained excellent results in the
following fields: improvement of the pressure
tightness of the aluminum die-casting;
improvement of the characteristics of
surface hardness of the treated components
and a remarkable increase in the corrosion
resistance of the surface. More information is
available by contacting our sales department.
Hydronit Srl has developed over the years a
smart Product Configurator which allows the
user, from a PC or mobile device web browser:
- to simply and quickly create the speaking
code of the unit starting from the customer's
specific requirements
- to limit the possible errors in the product
configuration
- to obtain quickly the unit description and
parts list, the hydraulic diagram, instant 3D
preview, weight, dimensions, price and terms
of sale. This facilitates a reduced time-to-
market and provides full information on the
power unit to be realized.
The access to the web configurator is offered
free of charge to official partners of Hydronit Srl.
[email protected] · +39 02 320 625 145
Hydronit hydraulic range
Three main families: Power Pack Micro, Power Pack Compact, Electropumps Bull sharing
the most core components allowing mass production and stock optimization.
Design, research & development according to flexibility, modularity and efficiency principles.
°
0,15 ~ 4 kW, 12V e 24V DC motors (same used in
Compact and Micro power packs)
°
Forced ventilation for high cycle times
°
0,19 ~ 7,9 cc/rev gear pumps (same used in Compact
and Micro power packs. Available also lateral ports
pumps)
°
Option: relief valve, starter witch, thermal protection, foot
mounting support
AC & DC MICRO hydraulic power packs
DC electropumps
AC & DC COMPACT hydraulic power packs
°
Extremely compact and lightweight
°
Flow: 0,2 ~ 6 l/min
°
Pressure up to 250 bar
°
DC motors up to 2,2 kW
°
AC motors up to 1,8 kW
°
High modularity: single & double acting & reversible
circuits from the same micro central manifold
°
Main valves on one side in most configurations for
enhanced positioning in small machines
°
Over 10 years of serial production
°
Hundred of thousands of power packs running worldwide
°
Flow: 0,2 ~ 25 l/min
°
Low pressure drop
°
Pressure up to 300 bar (or more in special application)
°
DC motors up to 4 kW
°
AC motors up to 7,5 kW
°
High modularity: single & double acting & reversible
circuits from the same micro central manifold
°
Ideal choice for hydraulic distributors & assemblers
[email protected] · +39 02 320 625 145
POWER PACKS COMPACT speaking code
UB
Electric motor or
Mounting kit
Power Pack
Compact
Cavity 1Cavity 0
Gear pump
Central
manifold
Cavity 2 Cavity 3 Cavity 4
PPC
2,2 24DC_S
K1,2
J
D_310
R5
U
Cav. 5 Cav. 6 Cav. 7 Cav. 8
X XX
A24DC
X
DC Motors
0,15 12DC
12VDC 150W
0,15 24DC
24VDC 150W
0,3 12DC
12VDC 300W
0,3 24DC
24VDC 300W
0,5 12DC
12VDC 500W
0,5 24DC
24VDC 500W
0,8 12DC
12VDC 800W
0,8 24DC
24VDC 800W
1,6 12DC
12VDC 1600W
2,1 12DC
12VDC 2100W
2,2 24DC
24VDC 2200W
3 24DC
24VDC 3000W
4 24DC
24VDC 4000W
2,5HD 12DC
12VDC 2500W
3HD 24DC
24VDC 3000W
4HD 24DC
24VDC 4000W
AC Motors Mounting Kits
XB14 71-0
B14 frame 71 + pump gr. 0
XB14 80-0
B14 frame 80 + pump gr. 0
XB14 71-1
B14 frame 71 + pump gr. 1
XB14 80-1
B14 frame 80 + pump gr. 1
XB14 90-1
B14 frame 80 + pump gr. 1
XB14 100-1
B14 frame 100/112 + p. gr. 1
X56C-0
Nema 56C + pump gr. 0
X56C-1
Nema 56C + pump gr. 1
XPU1401-0
pulley + pump gr. 0
XPU1401-1
pulley + pump gr. 1
DC Motors Options
_T
thermal switch
_S
starter switch
_FP
fan cooler 1,6÷4kW
_MC
plastic cover
E0,37AC 34 71
0,37kW S3 3 ph 4 poles
E0,55AC 34 71
0,55kW S3 3 ph 4 poles
E0,75AC 34 71
0,75kW S3 3 ph 4 poles
E1,1AC 34 80
1,1kW S3 3 ph 4 poles
E1,5AC 34 90
1,5kW S3 3 ph 4 poles
E2,2AC 34 90
2,2kW S3 3 ph 4 poles
E3,0AC 34 90
3kW S3 3 ph 4 poles
E4,0AC 34 100
4kW S3 3 ph 4 poles
E5,5AC 34 100
5,5kW S3 3 ph 4 poles
B14 7,5AC 34 112
7,5kW S3 3 ph 4 poles
AC Single Phase Motors
E0,37AC S4 71
0,37kW S3 1 ph 4 poles
E0,55AC S4 71
0,55kW S3 1 ph 4 poles
E0,75AC S4 80
0,75kW S3 1 h 4 poles
E1,1AC S4 90
1,1kW S3 1 ph 4 poles
E1,5AC S4 90
1,5kW S3 1 ph 4 poles
E2,2AC S4 90
2,2kW S3 1 ph 4 poles
E3,0AC S4 100
3kW S3 1 ph 4 poles
Central Manifolds
UA
Universal A type with 3 lateral cavities
UB
Universal B type with 5 lateral cavities
U4
Universal 4 type for 4 way cartridge valves
UR
Universal R type for reversible pump
Cavity 0 Valves
J
check valve 3/4-16UNF
S
flow control valve
L
plug 3/4-16UNF
N
open plug with 1/4 BSPP open port
Cavity 1 Valves
D_*
relief valve P (*= bar max)
XP
closed plug for relief valve cavity
Cavity 0 options
MIR63*EM*
pressure gauge +shut-off(*=bar max)
F401*W
pressure switch (*=bar max)
Cavity 2 and Cavity 4 Valves
A
NC 2/2 way poppet valve
B
NC 2/2 way poppet valve + emergency
Q
NO 2/2 way poppet valve
C
NO 2/2 way poppet valve + emergency
D
NC 2/2 way double poppet valve + emerg.
E
lever operated 2/2 valve
EM
lever operated 2/2 with microswitch
Z
2 way emergency button
S
flow control valve
T*
proportional flow control valve (*=VDC)
U
hand pump 2cc/stroke
G
closed plug
H
closed plug with 1/4 BSPP exit port
N
open plug with 1/4 BSPP open port
P
plug passing through 1/4 BSPP exit port
L
plug 3/4-16UNF
J
check valve 3/4-16UNF
Cavity 3 Valves
AR
NC 2/2 way poppet valve reverse flow
BR
NC 2/2 way poppet valve+em. reverse flow
CR
NO 2/2 way poppet valve+em. reverse flow
D
NC 2/2 way double poppet valve+emerg.
Z
2 way emergency button
F*
fixed pressure comp. flow control (*=l/min)
R*
pressure comp. flow control (*=l/min)
S
flow control valve
P*
prop. relief valve + emergency (*= bar max)
V*
relief valve (*= bar max)
G
closed plug
H
closed plug with 1/4 BSPP exit port
N
open plug with 1/4 BSPP open port
P
plug passing through 1/4 BSPP exit port
L
plug 3/4-16UNF
J
check valve 3/4-16UNF
Cavity 2 Valves (U4 Central Manifolds)
4VA11C
4/2 way directional valve
4VA2
4/3 way directional valve , center P to T
4VB2
4/3 way directional valve, closed center
4VC2
4/3 way directional valve, H center
4VE2
4/3 way directional valve, center A-B to T
Solenoid Valves Coils
12DC
12V direct current
24DC
24V direct current
24AC
24V alternate current 50 or 60Hz
115AC
115V alternate current 50 or 60Hz
230AC
230V alternate current 50 or 60Hz
Cavity 5 - 6 - 7 - 8 Valves
1(04)
1 l/min pres. comp. flow cont. ø 12,7
1,5(04)
1,5 l/min pres.comp.flow cont. ø12,7
2(04)
2 l/min pres. comp. flow cont. ø 12,7
3(04)
3 l/min pres. comp. flow cont. ø 12,7
5(04)
5 l/min pres. comp. flow cont. ø 12,7
7(04)
7 l/min pres. comp. flow cont. ø 12,7
10(04)
10 l/min pres.comp.flow cont. ø 12,7
13(04)
13 l/min pres.comp.flow cont. ø 12,7
17(04)
17 l/min pres.comp.flow cont. ø 12,7
22(04)
22 l/min pres.comp.flow cont. ø 12,7
1(01)
1 l/min 1/4 BSPP p. comp. flow ctrl
1,5(01)
1,5 l/min 1/4 BSPP p. comp. flow
2(01)
2 l/min 1/4 BSPP p. comp. flow ctrl
3(01)
3 l/min 1/4 BSPP p. comp. flow ctrl
5(01)
5 l/min 1/4 BSPP p. comp. flow ctrl
7(01)
7 l/min 1/4 BSPP p. comp. flow ctrl
10(01)
10 l/min 1/4 BSPP p. comp. flow ctrl
13(01)
13 l/min 1/4 BSPP p. comp. flow ctrl
17(01)
17 l/min 1/4 BSPP p. comp. flow ctrl
22(01)
22 l/min 1/4 BSPP p. comp. flow ctrl
P01
1/4 BSPP plug
RETURN-KIT
suction/return line pipe
PP01370
suction/return line pipe
RF01
return line immersed filter
Central Manifolds Options
US
SAE06 port for North American market
Gear Pumps
K0,2
0,26 cc/rev gr0
K0,4
0,38 cc/rev gr0
K0,6
0,64 cc/rev gr0
K0,9
0,89 cc/rev gr1
K1,2
1,27 cc/rev gr1
K1,6
1,66 cc/rev gr1
K2,1
2,17 cc/rev gr1
K2,7
2,8 cc/rev gr1
K3,2
3,3 cc/rev gr1
K3,7
3,8 cc/rev gr1
K4,2
4,3 cc/rev gr1
K5,0
5,1 cc/rev gr1
K6,0
6,0 cc/rev gr1
K7,9
7,9 cc/rev gr1
G9,8
9,8 cc/rev gr1
High Pressure Gear Pumps
H1,2
1,2 cc/rev gr1
H1,7
1,7 cc/rev gr1
H2,2
2,2 cc/rev gr1
H2,6
2,6 cc/rev gr1
H3,2
3,2 cc/rev gr1
H3,8
3,8 cc/rev gr1
H4,2
4,3 cc/rev gr1
H4,7
4,7 cc/rev gr1
H6,0
6,0 cc/rev gr1
H7,4
7,4 cc/rev gr1
Low Noise Gear Pumps
S2,2
2,2 cc/rev low N gr1
S3,2
3,2 cc/rev low N gr1
S4,3
4,3 cc/rev low N gr1
S6,4
6,4 cc/rev low N gr1
S8,3
8,3 cc/rev low N gr1
S10
10,2 cc/rev low N gr1
S13
12,9 cc/rev low N gr1
Gear Pumps Options
HL
double pump with hi-lo circuit
Reversible Gear Pumps
R0,3
0,32 cc/rev revers. gr0
R0,5
0,49 cc/rev revers. gr0
R0,7
0,64 cc/rev revers. gr0
R0,9
0,88 cc/rev revers. gr0
R1,3
1,25 cc/rev revers. gr0
R1,5
1,54 cc/rev revers. gr0
R2,1
2,1 cc/rev revers. gr1
R2,6
2,6 cc/rev revers. gr1
R3,2
3,2 cc/rev revers. gr1
R4,3
4,3 cc/rev revers. gr1
R6,5
6,5 cc/rev revers. gr1
This page contains only most
common codes and options.
For the full available range
please check following pages.
Standard mounting positioning
rules:
· Filler cap tank side ports P and
T
· Electric box AC motor side
cavity 2
· Poles of DC motors and
solenoid side cavity 2
· For horizontal mounting units,
suction filter side mounting foot
holes
Lacking any specific requests
by the customer, all power
units are supplied assembled
according with these rules.
[email protected] · +39 02 320 625 145
Tank & mounting style External blocksCavity 9
X
External valves
E60543006
Accessories
SD03A2 24DCE60403010
5BV
Steel Tanks
1,5A
1,5l cylindrical steel
2,5A
2,5l cylindrical steel
5B
5l cylindrical steel
10B
10l cylindrical steel
12B
12l cylindrical steel
10C
10l square steel
22C
22l square steel
3EV
3l square steel
7EV
7l square steel
8EV
8l square steel
15EV
15l square steel
20EV
20l square steel
30EV
30l square steel
F80000001
steel tank adapter
Plastic Tanks
1,5L
1,5l square plastic
3L
3l square plastic
6L
6l square plastic
5M
5l square plastic
8M
8l square plastic
5P
5l round plastic
7P
7l round plastic
9P
9l round plastic
11P
11l round plastic
Tanks Options
V
vertical mounting
External Blocks NG6 (cetop3) PPC
E60403004
28mm spacer subplate
E60403002
49mm 90° rotation manifold
E60403005DF
90° rotation manifold double face
E60403039
additional single acting manifold
E60403001
Ng6 (Cetop3) parallel block rear ports
E60403010
Ng6 (Cetop3) parallel block lateral ports
E60403011
Ng6 (Cetop3) series block lateral ports
E60413001
Ng6 (Cetop3) manifold with p.o. check v.
E60403020
spin-on return line filter block
E60403025
filter in pressure block
PM04
hand pump 4 cc/stroke manifold block
PM09
hand pump 8,8 cc/stroke manifold block
E60403030
SAE08 2-way cartridge manifold block
E60403031
SAE08 3-way cartridge manifold block
Piastre Di Adattamento
E60403006
adapter PPC-SD01
E60403006DN
adapter PPC-SD02
E60403008M
adapter PPC-PPM
External Blocks NG3 PPM
M60403004
23mm spacer subplate
M60403005
90° rotation manifold
M60403010
Ng3 MICRO parallel block lateral ports
M60413001
Ng3 MICRO manifold with p.o. check v.
Blocks Options
/US
SAE06 exit ports for North American market
Accessories
MIR63060EM
pressure gauge 60bar + shut-off
MIR63160EM
pressure gauge 160bar + shut-off
MIR63250EM
pressure gauge 250bar + shut-off
MIR63315EM
pressure gauge 315bar + shut-off
F401050W
pressure switch 5-50bar
F401100W
pressure switch 10-100bar
F401200W
pressure switch 20-200bar
F401400W
pressure switch 50-400bar
P0201
remote 2 buttons control box
P0202
remote 4 buttons control box
VPC00
PWM driver for proportional valves
E60543006
foot mounting support
E60543007
foot mounting support - tall type
VUR01C
in-line check valve 1/4 BSPP
VUR02C
in-line check valve 3/8 BSPP
VURSAE06C
in-line check valve 9/16-18UNF
STU01
in-line unidirectional flow valve 1/4 BSPP
STU02
in-line unidirectional flow valve 3/8 BSPP
STUSAE06
in-line unidirectional flow valve 9/16-18UNF
STB01
in-line bidirectional flow valve 1/4 BSPP
STB02
in-line bidirectional flow valve 3/8 BSPP
STBSAE06
in-line bidirectional flow valve 9/16-18UNF
BFCSAE0801
In-line mounting SAE08 manifold 1/4 BSPP
BFCSAE0802
In-line mounting SAE08 manifold 3/8 BSPP
Solenoid Directional Valves
SD00A11C
NG3 MICRO directional valve 4/2
SD00A2
NG3 MICRO directional valve 4/3 center P to T
SD00B2
NG3 MICRO directional valve 4/3 closed center
SD00C2
NG3 MICRO directional valve 4/3 H center
SD00E2
Ng3 MICRO directional valve 4/3 center A-B to T
SD01A11C
Stackable directional valve 4/2
SD01A2
Stackable directional valve 4/3 P to T
SD01B2
Stackable directional valve 4/3 closed center
SD01C2
Stackable directional valve 4/3 H center
SD01E2
Stackable directional valve 4/3 center A-B to T
SD02C2RP
Stackable dir. valve 4/3 H center + p.o. check valves
SD02E2RP
Stackable dir. valve4/3center A-B to T + p.o. check valves
SD02A2TP
Stackable dir. valve 4/3 + cavity SAE08 P to T
SD02B2TP
St ackable dir. valve 4/3 closed center + cavity SAE08
SD02C2TP
Stackable dir. valve 4/3 center + cavity SAE08 H
SD02E2TP
Stackable dir. valve 4/3 A-B to T + cavity SAE08
SD03A11C
NG6 (cetop 3) directional valve 4/2
SD03A2
NG6 (cetop 3) directional valve 4/3 center P to T
SD03B2
NG6 (cetop3) directional valve 4/3 closed center
SD03C2
NG6 (cetop3) directional valve 4/3 H center
SD03E2
NG6 (cetop3) directional valve 4/3 center A-B to T
Hand Operated Directional Valves
HD03A1
NG6 (cetop3) manual dir. valve spring centered, P to T
HD03A2
NG6 (cetop3) manual dir. v. spring centered closed center
HD03A3
NG6 (cetop3) manual dir. valve spring centered, H center
HD03A10
NG6 (cetop3) manual dir. valve spring centered, A-B to T
HD03D1
NG6 (cetop3) manual dir. valve with detent, P to T
HD03D2
NG6 (cetop3) manual dir. valve with detent, closed center
HD03D3
NG6 (cetop3) manual dir. valve with detent, H center
HD03D10
NG6 (cetop3) manual dir. v. with detent, center A-B to T
Sandwich Modular Valves
E60423001
NG6 (cetop3) sandwich modular valve with relief valves
E60433001
NG6 (cetop3) sandwich modular valve with throttle valves
Note: not all the voltages are available on some valve codes
Solenoid Directional Valves Coils
12DC
12V direct current
24DC
24V direct current
24AC
24V alternate current 50 or 60Hz
115AC
115V alternate current 50 or 60Hz
230AC
230V alternate current 50 or 60Hz
Reference hydraulic scheme UB central manifold
(see section B for all central manifolds executions)
P
T
1
2
3
7
5
8
M
0
4
6
9
Cavity 9 Start up Under Load Valve
S01C
2~3l/min for 1ph AC motor
S01D
3~4l/min for 1ph AC motor
S01E
4~5,5l/min for 1ph AC motor
S01F
5,5~7l/min for 1ph AC motor
S01G
7~9l/min for 1ph AC motor
S01H
9~10,5l/min for 1ph AC motor
S01I
10,5~12,5l/min for 1ph AC motor
S01L
12,5~14l/min for 1ph AC motor
S01N
14~15,5l/min for 1ph AC motor
[email protected] · +39 02 320 625 145
Some typical applications
The high level of modularity and circuit flexibility of Hydronit hydraulic power packs and electropumps allows you
to use them in the most varied applications: in addition to typical applications of lifting equipment and hydraulic
vehicles (dump trucks, tail lifts, ...) and in the industrial (presses, machine tools, hoists, hydraulic brakes, ...), even
in the automotive industry (drive doors and hood, suspension, campervan ...), marine (bridges, cranes, doors, ...),
in the alternative energy sector, in agricultural equipment, in the field of construction machinery, in elevator
equipment, in explosions proof environments. Hydronit has also developed solutions for improvement to
equipment previously available on the market, including the use of proportional components and electronics for
forklift trucks, snow plows, brake and transmission equipment, loading ramps.
DC applications
AC applications
[email protected] · +39 02 320 625 145
INDEX
AC & DC electric motors
DC motors
0,15 12DC_T
12VDC motor - 150W - Ø 80 + thermal switch
0,15 24DC_T
24VDC motor - 150W - Ø 80 + thermal switch
0,3 12DC_T
12VDC motor - 300W - Ø 80 + thermal switch
0,3 24DC_T
24VDC motor - 300W - Ø 80 + thermal switch
0,5 12DC
12VDC motor - 500W - Ø 80
0,5 24DC
24VDC motor - 500W - Ø 80
0,5 12DC_T
12VDC motor - 500W - Ø 80 + thermal switch
0,5 24DC_T
24VDC motor - 500W - Ø 80 + thermal switch
0,8 12DC
12VDC motor - 800W - Ø 80
0,8 24DC
24VDC motor - 800W - Ø 80
0,8 12DC_T
12VDC motor - 800W - Ø 80 + thermal switch
0,8 24DC_T
24VDC motor - 800W - Ø 80 + thermal switch
1,6 12DC_T
12VDC motor - 1600W - Ø 114 + thermal switch
2,1 12DC_T
12VDC motor - 2100W - Ø 114 + thermal switch
2,2 24DC_T
24VDC motor - 2200W - Ø 114 + thermal switch
3 24DC_T
24VDC motor - 3000W - Ø 125 + thermal switch
4 24DC_T
24VDC motor - 4000W - Ø 125 + thermal switch
2,5HD 12DC_T
12VDC motor - 2500W - Ø 151 fan cooled B14-90 frame + thermal switch
3HD 24DC_T
24VDC motor - 3000W - Ø 151 fan cooled B14-90 frame + thermal switch
4HD 24DC_T
24VDC motor - 4000W - Ø 151 fan cooled B14-90 frame + thermal switch
AC motors: three-phase 4 poles (~1450 rpm @ 50Hz / ~1750 rpm @ 60Hz)
E0,37AC 34 71
integral motor 0,37kW S3 3-ph 4-pole 220/380V 50/60Hz frame 71
E0,55AC 34 71
integral motor 0,55kW S3 3-ph 4-pole 220/380V 50/60Hz frame 71
E0,75AC 34 71
integral motor 0,75kW S3 3-ph 4-pole 220/380V 50/60Hz frame 71
E1,1AC 34 80
integral motor 1,1kW S3 3-ph 4-pole 220/380V 50/60Hz frame 80
E1,5AC 34 90
integral motor 1,5kW S3 3-ph 4-pole 220/380V 50/60Hz frame 90
E2,2AC 34 90
integral motor 2,2kW S3 3-ph 4-pole 220/380V 50/60Hz frame 90
E3,0AC 34 90
integral motor 3kW S3 3-ph 4-pole 220/380V 50/60Hz frame 90
E4,0AC 34 100
integral motor 4kW S3 3-ph 4-pole 220/380V 50/60Hz frame 100
E5,5AC 34 100
integral motor 5,5kW S3 3-ph 4-pole 220/380V 50/60Hz frame 100
AC motors: single-phase 4 poles (~1450 rpm @ 50Hz)
2 pole and special execution motors (High starting torque, high IP, with thermal protector,...) available on request
E0,37AC S4 71
integral motor 0,37kW S3 1-ph 4-pole 220V 50Hz frame 71
E0,55AC S4 71
integral motor 0,55kW S3 1-ph 4-pole 220V 50Hz frame 71
E0,75AC S4 80
integral motor 0,75kW S3 1-ph 4-pole 220V 50Hz frame 71
E1,10AC S4 90
integral motor 1,1kW S3 1-ph 4-pole 220V 50Hz frame 90
E1,50AC S4 90
integral motor 1,5kW S3 1-ph 4-pole 220V 50Hz frame 90
E2,20AC S4 90
integral motor 2,2kW S3 1-ph 4-pole 220V 50Hz frame 90
E3,00AC S4 100
integral motor 3kW S3 1-ph 4-pole 220V 50Hz frame 90
Section A
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PPC2014/1-01
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AC & DC electric motors
Electric motors options
Universal central manifold
B14 AC motors
DC motors options
International execution (1/4" BSP exit ports)
USA execution (SAE 06 exit ports)
No motor: B14 Flange + coupling kit
B14 7,5AC 32 112
B14 motor 7,5kW S3 3-ph 2-poles 220/380V 50/60Hz frame 112
B14 7,5AC 34 112
B14 motor 5,5kW S3 3-ph 4-poles 220/380V 50/60Hz frame 112
XB14 71-0
mounting kit PPC for B14 motors frame 71 with pump group 0
XB14 80-0
mounting kit PPC for B14 motors frame 80 with pump group 0
XB14 71-1
mounting kit PPC for B14 motors frame 71 with pump group 1
XB14 80-1
mounting kit PPC for B14 motors frame 80 with pump group 1
XB14 90-1
mounting kit PPC for B14 motors frame 90 with pump group 1
XB14 100-1
mounting kit PPC for B14 motors frame 100/112 with pump group 1
X56C-0
mounting kit PPC for Nema 56C-face motors with pump group 0
X56C-1
mounting kit PPC for Nema 56C-face motors with pump group 1
XPU1401-0
kit drag pulley PPC with pump group 0
XPU1401-1
kit drag pulley PPC with pump group 1
S150 12DC 80
starting relay 12VDC 150A with mounting kit for Ø 80 motors
S150 24DC 80
starting relay 24VDC 150A with mounting kit for Ø 80 motors
R100 12DC 80
starting relay with reverse gear 12VDC 100A
R100 24DC 80
starting relay with reverse gear 24VDC 100A
S150 12DC 112
starting relay 12VDC 150A with mounting kit for Ø 112-114 motors
S150 24DC 112
starting relay 24VDC 150A with mounting kit for Ø 112-114 motors
S200 12DC 125_151
starting relay 12VDC 200A with mounting kit for Ø 125-151 motors
S200 24DC 125_151
starting relay 24VDC 200A with mounting kit for Ø 125-151 motors
FP
forced ventilation system for motors Ø 114 and Ø 125
MC
plastic protection for motor protection DC Ø112-114
UA
Universal A type PPC body with 3 lateral cavities
UB
Universal B type PPC body with 5 lateral cavities
U4
Universal 4 type PPC body for 4 way cartridge valves
UR
Universal R type PPC body for reversible pump
UAUS
Universal A type PPC body with 3 lateral cavities US execution
UBUS
Universal B type PPC body with 5 lateral cavities US execution
U4US
Universal 4 type PPC body for 4 way cartridge valves US execution
URUS
Universal R type PPC body for reversible pump US execution
Section B
INDEX
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PPC2014/1-02
Section C
G0,1
gear pump group 0 – 0,19 cc/rev G series + adaptor flange for group 0 pump
G0,2
gear pump group 0 – 0,26 cc/rev G series + adaptor flange for group 0 pump
G0,4
gear pump group 0 – 0,38 cc/rev G series + adaptor flange for group 0 pump
G0,6
gear pump group 0 – 0,64 cc/rev G series + adaptor flange for group 0 pump
G0,8
gear pump group 1 – 0,85 cc/rev G series
G1,1
gear pump group 1 – 1,15 cc/rev G series
G1,3
gear pump group 1 – 1,3 cc/rev G series
G1,6
gear pump group 1 – 1,6 cc/rev G series
G2,1
gear pump group 1 – 2,1 cc/rev G series
G2,6
gear pump group 1 – 2,6 cc/rev G series
G3,2
gear pump group 1 – 3,2 cc/rev G series
G3,7
gear pump group 1 – 3,7 cc/rev G series
G4,2
gear pump group 1 – 4,2 cc/rev G series
G4,9
gear pump group 1 – 4,9 cc/rev G series
G6,0
gear pump group 1 – 6,0 cc/rev G series
G7,9
gear pump group 1 – 7,9 cc/rev G series
G9,8
gear pump group 1 – 9,8 cc/rev G series
K0,2
gear pump group 0 – 0,26 cc/rev K series + adaptor flange for group 0 pump
K0,4
gear pump group 0 – 0,38 cc/rev K series + adaptor flange for group 0 pump
K0,6
gear pump group 0 – 0,64 cc/rev K series + adaptor flange for group 0 pump
K0,9
gear pump group 1 – 0,89 cc/rev K series
K1,2
gear pump group 1 – 1,27 cc/rev K series
K1,6
gear pump group 1 – 1,66 cc/rev K series
K2,1
gear pump group 1 – 2,17 cc/rev K series
K2,7
gear pump group 1 – 2,8 cc/rev K series
K3,2
gear pump group 1 – 3,3 cc/rev K series
K3,7
gear pump group 1 – 3,8 cc/rev K series
K4,2
gear pump group 1 – 4,3 cc/rev K series
K5,0
gear pump group 1 – 5,1 cc/rev K series
K6,0
gear pump group 1 – 6,0 cc/rev K series
K7,9
gear pump group 1 – 7,9 cc/rev K series
H1,2
gear pump group 1 high pressure – 1,2 cc/rev H series
H1,7
gear pump group 1 high pressure – 1,7 cc/rev H series
H2,2
gear pump group 1 high pressure – 2,2 cc/rev H series
H2,6
gear pump group 1 high pressure – 2,6 cc/rev H series
H3,2
gear pump group 1 high pressure – 3,2 cc/rev H series
H3,8
gear pump group 1 high pressure – 3,8 cc/rev H series
H4,2
gear pump group 1 high pressure – 4,3 cc/rev H series
H4,7
gear pump group 1 high pressure – 4,7 cc/rev H series
H6,0
gear pump group 1 high pressure – 6,0 cc/rev H series
H7,4
gear pump group 1 high pressure – 7,4 cc/rev H series
Gear pumps
INDEX
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PPC2014/1-03
Gear pumps
Integral components: Cavity 0
Double gear pumps with Hi-Lo system
Components in central manifold cavity 0
Bidirectional gear pumps
Helical rotor pumps for high pressure and low noise and low pulsation applications
K0,9+3,2HL
HI-LO double pump - 0,9 + 3,3cc/rev K series
K1,2+5HL
HI-LO double pump - 1,2 + 5cc/rev K series
R0,3
Reversible gear pump group 0 - 0,32 cc/rev R series + adaptor flange for group 0 pump
R0,5
Reversible gear pump group 0 - 0,49 cc/rev R series + adaptor flange for group 0 pump
R0,7
Reversible gear pump group 0 - 0,64 cc/rev R series + adaptor flange for group 0 pump
R0,9
Reversible gear pump group 0 - 0,88 cc/rev R series + adaptor flange for group 0 pump
R1,3
Reversible gear pump group 0 - 1,25 cc/rev R series + adaptor flange for group 0 pump
R1,5
Reversible gear pump group 0 - 1,54 cc/rev R series + adaptor flange for group 0 pump
R2,1
Reversible gear pump group 1 - 2,2 cc/rev R series
R2,6
Reversible gear pump group 1 - 2,6 cc/rev R series
R3,2
Reversible gear pump group 1 - 3,2 cc/rev R series
R4,3
Reversible gear pump group 1 - 4,3 cc/rev R series
R6,5
Reversible gear pump group 1 - 6,5 cc/rev R series
S2,2
low noise helical rotor pump group 1 - 2,2 cc/rev S series
S3,2
low noise helical rotor pump group 1 - 3,2 cc/rev S series
S4,3
low noise helical rotor pump group 1 - 4,3 cc/rev S series
S5,0
low noise helical rotor pump group 1 - 5,0 cc/rev S series
S6,4
low noise helical rotor pump group 1 - 6,4 cc/rev S series
S8,3
low noise helical rotor pump group 1 - 8,3 cc/rev S series
S10
low noise helical rotor pump group 1 - 10,2 cc/rev S series
S13
low noise helical rotor pump group 1 - 12,9 cc/rev S series
J
check valve ball type 3/4-16UNF
JF
check valve ball type 3/4-16UNF with exit port P static F 1/4 BSPP
S
flow control valve 3/4-16UNF with screw
L
plug 3/4-16UNF basic
N
plug 3/4-16UNF open passage with 1/4”BSPP exit port
Cavity 0 option
P01
plug TCE 1/4 BSPP with copper washer
EM90
pressure gauge shut-off valve 90° F-F spinning + nipples M-M 1/4 BSPP
EMIL
pressure gauge shut-off valve F-F spinning + nipples M-M 1/4 BSPP
MIR63***EM90
pressure gauge Ø63 where *** = P max (060-160-250-315 bar) + EM90
MIR63***EMIL
pressure gauge Ø63 where *** = P max (060-160-250-315 bar) + EMIL
F401***W
pressure switch 1/4 BSPP where *** = P max (050-100-200-400 bar)
V-CSB
handwheel for CSB
Section D
INDEX
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PPC2014/1-04
Integral components: Cavity 2 and Cavity 4
Components in central manifold cavity 2 and cavity 4
Cavity 2 and 4 options
A
NC solenoid 2/2 way 3/4-16UNF poppet valve
B
NC solenoid 2/2 way 3/4-16UNF poppet valve with emergency
Q
NO solenoid 2/2 way 3/4-16UNF poppet valve
C
NO solenoid 2/2 way 3/4-16UNF poppet valve with emergency
D
NC solenoid 2/2 way 3/4-16UNF double poppet valve with emergency
E
lever operated 2/2 way valve without micro-switch
EM
lever operated 2/2 way valve with micro-switch
Z
2 way emergency button valve
S
bidirectional flow control valve 3/4-16UNF with screw
T12DC
proportional flow control valve poppet type 15l/min 315 bar + coil 12VDC ED100%
T24DC
proportional flow control valve poppet type 15l/min 315 bar + coil 24VDC ED100%
U
hand pump 3/4-16UNF 2 cc/stroke + suction/return line pipe 1/4”BSP 370mm
G
closed plug 3/4-16UNF
H
plug 3/4-16UNF with 1/4”BSPP exit port
N
plug 3/4-16UNF open passage with 1/4”BSPP exit port
P
plug 3/4-16UNF passing through 1/4”BSPP
L
plug 3/4-16UNF basic
J
check valve ball type 3/4-16UNF
4VA11C
4/2way solenoid directional valve, closed center transient (only for cav.2 in U4manifolds)
4VA2
4/3 way solenoid directional valve, center P to T (only for cavity 2 in U4 manifolds)
4VB2
4/3 way solenoid directional valve, closed center (only for cavity 2 in U4 manifolds)
4VC2
4/3 way solenoid directional valve, H center (only for cavity 2 in U4 manifolds)
4VE2
4/3 way solenoid directional valve, center A-B to T (only for cavity 2 in U4 manifolds)
V-CSB
handwheel for CSB
P01
plug TCE 1/4 BSPP with copper washer
EM90
pressure gauge shut-off valve 90° F-F spinning + nipples M-M 1/4 BSPP
EMIL
pressure gauge shut-off valve F-F spinning + nipples M-M 1/4 BSPP
MIR63***EM90
pressure gauge Ø63 where *** = P max (060-160-250-315 bar) + EM90
MIR63***EMIL
pressure gauge Ø63 where *** = P max (060-160-250-315 bar) + EMIL
F401***W
pressure switch 1/4 BSPP where *** = P max (050-100-200-400 bar)
VPC00
PWM driver for proportional valves 12/24VDC
Cavity 1 option
2
handwheel M8 for valves VMDC35/VMDC20/VCF6
3
steel cap for valve VMDC35
4
plastic seal for VMDC35 relief valve
INDEX
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Integral components: Cavity 1
Components in central manifold cavity 1
D_60
guided needle relief valve M20x1,5 - 5÷60 bar - socket screw adj.
D_180
guided needle relief valve M20x1,5 - 10÷180 bar - socket screw adj.
D_310
guided needle relief valve M20x1,5 - 35÷310 bar - socket screw adj.
XP
closed plug for relief valve M20x1,5 cavity
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PPC2014/1-05
Integral components: Cavity 3
Components in central manifold cavity 3
F1
fixed pressure compensated flow control valve 3/4-16UNF flow - 1l/min
F1,5
fixed pressure compensated flow control valve 3/4-16UNF flow - 1,5l/min
F2
fixed pressure compensated flow control valve 3/4-16UNF flow - 2l/min
F3
fixed pressure compensated flow control valve 3/4-16UNF flow - 3l/min
F5
fixed pressure compensated flow control valve 3/4-16UNF flow - 5l/min
F7
fixed pressure compensated flow control valve 3/4-16UNF flow - 7l/min
F10
fixed pressure compensated flow control valve 3/4-16UNF flow - 10l/min
F13
fixed pressure compensated flow control valve 3/4-16UNF flow - 13l/min
F17
fixed pressure compensated flow control valve 3/4-16UNF flow - 17l/min
F22
fixed pressure compensated flow control valve 3/4-16UNF flow - 22l/min
R2
compensated flow control valve 3/4-16UNF with screw - 1 ÷ 2,2 l/min
R3
compensated flow control valve 3/4-16UNF with screw - 1,6 ÷ 4 l/min
R4
compensated flow control valve 3/4-16UNF with screw - 2,5 ÷ 5 l/min
R5
compensated flow control valve 3/4-16UNF with screw - 3 ÷ 7 l/min
R6
compensated flow control valve 3/4-16UNF with screw - 4,9 ÷ 10,8 l/min
R7
compensated flow control valve 3/4-16UNF with screw - 8 ÷ 18,5 l/min
S
flow control valve 3/4-16UNF with screw
Z
2 way emergency button valve
AR
NC solenoid 2/2 way 3/4-16UNF poppet valve with reversible flow
BR
NC solenoid 2/2 way 3/4-16UNF poppet valve +emergency with reversible flow
CR
NO solenoid 2/2 way 3/4-16UNF poppet valve +emergency with reversible flow
D
NC solenoid 2/2 way 3/4-16UNF double poppet valve with emergency
J
check valve ball type 3/4-16UNF
G
closed plug 3/4-16UNF
H
plug 3/4-16UNF with 1/4”BSPP exit port
N
plug 3/4-16UNF open passage with 1/4”BSPP exit port
P
plug 3/4-16UNF passing through 1/4”BSPP
L
basic plug 3/4-16UNF
P***12DC
prop. relief valve 3/4-16UNF with em. 12VDC where *** = max pressure (80-250 bar)
P***24DC
prop. relief valve 3/4-16UNF with em. 24VDC where *** = max pressure (80-250 bar)
V***
relief valve 3/4-16UNF where ** = max pressure (40-110-250-350 bar) - socket screw
INDEX
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PPC2014/1-06
Cavity 3 option
2
handwheel M8 for valves VMDC35/VMDC20/VCF6
V-CSB
handwheel for CSB
P01
plug TCE 1/4 BSPP with copper wahser
EM90
pressure gauge shut-off valve 90° F-F spinning + nipples M-M 1/4 BSPP
EMIL
pressure gauge shut-off valve F-F spinning + nipples M-M 1/4 BSPP
MIR63***EM90
pressure gauge Ø63 where *** = P max (060-160-250-315 bar) + EM90
MIR63***EMIL
pressure gauge Ø63 where *** = P max (060-160-250-315 bar) + EMIL
F401***W
pressure switch 1/4 BSPP where *** = P max (050-100-200-400 bar)
VPC00
PWM driver for proportional valves 12/24VDC
INDEX
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PPC2014/1-07
Integral components: Cavity 5, Cavity 6 and Cavity 8
Components in central manifold cavity 5, cavity 6 and cavity 8
P01
1/4” BSPP plug with copper washer
PP01370
suction/return line pipe 1/4”BSP 370mm
RETURN-KIT
1/4” BSP holder for SF12 + flexible plastic pipe 12 mm for return line / price per meter
RF01
return line tank immersed filter + drain pipe 1/4 BSPP
1(01)
fixed pressure compensated flow control valve 1/4"BSPP - 1l/min
1,5(01)
fixed pressure compensated flow control valve 1/4"BSPP - 1,5l/min
2(01)
fixed pressure compensated flow control valve 1/4"BSPP - 2l/min
3(01)
fixed pressure compensated flow control valve 1/4"BSPP - 3l/min
5(01)
fixed pressure compensated flow control valve 1/4"BSPP - 5l/min
7(01)
fixed pressure compensated flow control valve 1/4"BSPP - 7l/min
10(01)
fixed pressure compensated flow control valve 1/4"BSPP - 10l/min
13(01)
fixed pressure compensated flow control valve 1/4"BSPP - 13l/min
17(01)
fixed pressure compensated flow control valve 1/4"BSPP - 17l/min
22(01)
fixed pressure compensated flow control valve 1/4"BSPP - 22l/min
Integral components: Cavity 7
Components in central manifold cavity 7
1(04)
fixed pressure compensated flow control valve Ø 12,7 con o-ring - 1l/min
1,5(04)
fixed pressure compensated flow control valve Ø 12,7 con o-ring - 1,5l/min
2(04)
fixed pressure compensated flow control valve Ø 12,7 con o-ring - 2l/min
3(04)
fixed pressure compensated flow control valve Ø 12,7 con o-ring - 3l/min
5(04)
fixed pressure compensated flow control valve Ø 12,7 con o-ring - 5l/min
7(04)
fixed pressure compensated flow control valve Ø 12,7 con o-ring - 7l/min
10(04)
fixed pressure compensated flow control valve Ø 12,7 con o-ring - 10l/min
13(04)
fixed pressure compensated flow control valve Ø 12,7 con o-ring - 13l/min
17(04)
fixed pressure compensated flow control valve Ø 12,7 con o-ring - 17l/min
22(04)
fixed pressure compensated flow control valve Ø 12,7 con o-ring - 22l/min
Integral components: Cavity 9
Components in central manifold cavity 9
S01C
starting valve for single-phase motors for flow from 2 to 3 lt/min
S01D
starting valve for single-phase motors for flow from 3 to 4 lt/min
S01E
starting valve for single-phase motors for flow from 4 to 5,5 lt/min
S01F
starting valve for single-phase motors for flow from 5,5 to 7 lt/min
S01G
starting valve for single-phase motors for flow from 7 to 9 lt/min
S01H
starting valve for single-phase motors for flow from 9 to 10,5 lt/min
S01I
starting valve for single-phase motors for flow from 10,5 to 12,5 lt/min
S01L
starting valve for single-phase motors for flow from 12,5 to 14 lt/min
S01N
starting valve for single-phase motors for flow from 14 to 15,5 lt/min
INDEX
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PPC2014/1-08
Serbatoio in metallo
1,5A
1,5l cylindrical steel tank horizontal mounting + 1/2"BSPP std filler & breather plug
1,5AV
1,5l cylindrical steel tank vertical mounting + 1/2"BSPP std filler & breather plug
2,5A
2,5l cylindrical steel tank horizontal mounting + 1/2"BSPP std filler & breather plug
2,5AV
2,5l cylindrical steel tank vertical mounting + 1/2"BSPP std filler & breather plug
5B
5l cylindrical steel tank horizontal mounting + 1/2"BSPP std filler & breather plug
5BV
5l cylindrical steel tank vertical mounting + 1/2"BSPP std filler & breather plug
10B
10l cylindrical steel tank horizontal mounting + 1/2"BSPP std filler & breather plug
10BV
10l cylindrical steel tank vertical mounting + 1/2"BSPP std filler & breather plug
12B
12l cylindrical steel tank horizontal mounting + 1/2"BSPP std filler & breather plug
12BV
12l cylindrical steel tank vertical mounting + 1/2"BSPP std filler & breather plug
10C
10l square steel tank horizontal mounting + 1/2"BSPP std filler & breather plug
10CV
10l square steel tank vertical mounting + 1/2"BSPP std filler & breather plug
22C
22l square steel tank horizontal mounting + 3/4"BSPP std filler & breather plug
22CV
22l square steel tank vertical mounting + 3/4"BSPP std filler & breather plug
3EV
3l square steel tank vertical mounting + 1/2"BSPP std filler & breather plug
7EV
7l square steel tank vertical mounting + 1/2"BSPP std filler & breather plug
8EV
8l square steel tank vertical mounting + 3/4"BSPP std filler & breather plug
15EV
15l square steel tank vertical mounting + 3/4"BSPP std filler & breather plug
20EV
20l square steel tank vertical mounting + 3/4"BSPP std filler & breather plug and level
30EV
30l square steel tank vertical mounting + 3/4"BSPP std filler & breather plug and level
F80000001
steel tank adapter for PPC - to be welded on custom made tanks
1,5L
1,5l square plastic tank type L horizontal mounting + 3/4"BSPP F filler & breather plug
1,5LV
1,5l square plastic tank type L vertical mounting + 3/4”BSPP F filler & breather plug
3L
3l square plastic tank type L horizontal mounting + 3/4"BSPP F filler & breather plug
3LV
3l square plastic tank type L vertical mounting + 3/4”BSPP F filler & breather plug
6L
6l square plastic tank type L horizontal mounting + 3/4”BSPP F filler & breather plug
6LV
6l square plastic tank type L vertical mounting + 3/4”BSPP F filler & breather plug
5M
5l square plastic tank 170mm type M horizontal mounting + 3/4”BSPP F filler & breather
5MV
5l square plastic tank 170mm type M vertical mounting + 3/4”BSPP F filler & breather
8M
8l square plastic tank 170mm type M horizontal mounting + 3/4”BSPP F filler & breather
8MV
8l square plastic tank 170mm type M vertical mounting + 3/4”BSPP F filler & breather
5P
5l round plastic tank for PPC Ø195mm horizontal mounting + 1/2"BSPP filler & breather
5PV
5l round plastic tank for PPC Ø195mm vertical mounting + 1/2"BSPP filler & breather
7P
7l round plastic tank for PPC Ø195mm horizontal mounting + 1/2"BSPP filler & breather
7PV
7l round plastic tank for PPC Ø195mm vertical mounting + 1/2"BSPP filler & breather
9P
9l round plastic tank for PPC Ø195mm horizontal mounting + 1/2"BSPP filler & breather
9PV
9l round plastic tank for PPC Ø195mm vertical mounting + 1/2"BSPP filler & breather
11P
11l round plastic tank for PPC Ø195mm horizontal mounting + 1/2"BSPP filler & breather
11PV
11l round plastic tank for PPC Ø195mm vertical mounting + 1/2"BSPP filler & breather
Plastic tanks
Tanks
Section E
INDEX
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PPC2014/1-09
Accessories
Accessories
E60543006
foot mounting h 47 mm
E60543007
foot mounting h 67 mm
EM90
pressure gauge shut-off valve 90° F-F spinning + nipples M-M 1/4 BSPP
EMIL
pressure gauge shut-off valve F-F spinning + nipples M-M 1/4 BSPP
MIR63***EM90
pressure gauge Ø63 where *** = P max (060-160-250-315 bar) + EM90
MIR63***EMIL
pressure gauge Ø63 where *** = P max (060-160-250-315 bar) + EMIL
F401***W
pressure switch 1/4 BSPP where *** = P max (050-100-200-400 bar)
F4R0M3
pressure switch 1/8” BSPP 0,2-2,5bar for filter manifold E60403020
MIR4010
pressure gauge Ø40 10bar max for filter manifold E60403020
DPE04400
differential pressure switch electric 1/2 BSPP to block filter under pressure - 0÷400 bar
DPV04400
differential pressure switch visual 1/2 BSPP to block filter under pressure - 0÷400 bar
P0201
remote up/down control with 3m flying cable for single/double acting cylinder
P0202
remote 4 buttons control with 3m flying cable for 2 double acting cylinders
PORTMF0001
P port 1/4 BSPP F for modular blocks
BFCSAE080*
in-line manifold SAE08 3/4-16UNF 2 way
BM***PPC02
in-line manifold for modular blocks + relief valve, where ***=P max (100-250bar)
External blocks
External blocks
E60403004
28mm spacer subplate
E60403002
90° rotation manifold 49 mm
E60403005DF
90° rotation manifold double face 79 mm
E60403001
NG6 (cetop 3) parallel block - 3/8” BSPP rear ports
E60403010
NG6 (cetop 3) parallel block - 3/8” BSPP lateral PORTS
E60403011
NG6 (cetop 3) series block - 3/8” BSPP lateral ports
E60413002
NG6 (cetop 3) manifold with piloted check valve on A
E60413001
NG6 (cetop 3) manifold with piloted check valve on A and B
E60413003
NG6 (cetop 3) manifold with piloted check valve on B
E60403027
modular manifold with piloted check valves on A and B
E60403028
modular manifold with check valve for differential area cylinder
E60403020
modular basic manifold for spin-on return filter on T line
E60403025
modular basic manifold for spin-on pressure filter on P line
PM04
hand pump 4,0 cc/stroke – cartridge only + base modular manifold
PM09
hand pump 8,8 cc/stroke – cartridge only + base modular manifold
E60403006
PPC to SD01 converter (needed to mount SD01 stackable valves)
E60403006DN
PPC to SD02 converter (needed to mount SD02 stackable valves)
E60403008M
PPC to PPM base converter (needed to mount SD00 NG3 MICRO valves)
M60403010
PPM NG3 MICRO modular manifold with 1/4" BSPP lateral ports
M60403004
PPM spacer element 23 mm
M60403005
PPM 90° rotation manifold 39,5 mm
M60413002
PPM NG3 MICRO modular manifold with piloted check valves on A
M60413001
PPM NG3 MICRO modular manifold with piloted check valves on A and B
M60413003
PPM NG3 MICRO modular manifold with piloted check valves on B
E60403030
manifold for MSV or MDV 2/2 way cartridge valves
E60403031
manifold for MSV3V 3/2 way cartridge valve
E60403039
manifold simple circuit additive effect
Section F
INDEX
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External valves
Valvole esterne
MSV3V4000000
3/2 way solenoid cartridge valve, A to T de-energized
MSV3000000
NC solenoid 2/2 way 3/4-16UNF poppet valve
MSV30E0000
NC solenoid 2/2 way 3/4-16UNF poppet valve with emergency
MSV3100000
NO solenoid 2/2 way 3/4-16UNF poppet valve
MSV31E0000
NO solenoid 2/2 way 3/4-16UNF poppet valve with emergency
MDV30E0000
NC solenoid 2/2 way 3/4-16UNF double poppet valve with emergency
SD00A11C
NG3 MICRO solenoid directional valve 4 way, 2 positions
SD00A2
NG3 MICRO solenoid directional valve 4 way, 3 pos. center P to T
SD00B2
NG3 MICRO solenoid directional valve 4 way, 3 pos. closed center
SD00C2
NG3 MICRO solenoid directional valve 4 way, 3 pos. H center
SD00E2
NG3 MICRO solenoid directional valve 4 way, 3 pos. center A-B to T
SD01A11C
Stackable solenoid directional valve 4 way, 2 positions
SD01A2
Stackable solenoid directional valve 4 way, 3 pos. center P to T
SD01B2
Stackable solenoid directional valve 4 way, 3 pos. closed center
SD01C2
Stackable solenoid directional valve 4 way, 3 pos. H center
SD01E2
Stackable solenoid directional valve 4 way, 3 pos. center A-B to T
SD01A11CC
Stackable solenoid directional valve 4 way, 2 positions - upper closing element
SD01A2C
Stackable solenoid directional valve 4 way, 3 pos. center P to T - upper closing element
SD01B2C
Stackable solenoid directional valve 4 way, 3 pos. closed center - upper closing element
SD01C2C
Stackable solenoid directional valve 4 way, 3 pos. H center - upper closing element
SD01E2C
Stackable solenoid directional valve 4 way, 3 pos. H center - upper closing element
SD02A11C
Stackable solenoid directional valve 4 way, 2 positions lateral ports
SD02A2
Stackable solenoid directional valve 4 way, 3 pos. center P to T lateral ports
SD02B2
Stackable solenoid directional valve 4 way, 3 pos. closed center lateral ports
SD02C2
Stackable solenoid directional valve 4 way, 3 pos. H center lateral ports
SD02E2
Stackable solenoid directional valve 4 way, 3 pos. center A-B to T lateral ports
SD02C2RP
Stackable solenoid directional valve 4 way, 3 pos. H center + piloted check valves
SD02E2RP
Stackable solenoid directional valve 4 way, 3 pos. center A-B to T + piloted check valves
SD02A11CTP
Stackable solenoid directional valve 4 way, 2 pos. + cavity 3/4-16UNF for add valves
SD02A2TP
Stack. solenoid direct. valve 4 way,3 pos.center P to T+cavity 3/4-16UNF for add valves
SD02B2TP
Stack. solenoid direct. valve 4 way,3 pos.closed center + cavity3/4-16UNF for add valves
SD02C2TP
Stack. solenoid direct. valve 4 way,3 pos. H center + cavity 3/4-16UNF for add valves
SD02E2TP
Stack. solenoid direct. valve 4 way,3 pos. center A-BtoT+cavity3/4-16UNF for add valves
SD03A11C
NG6 (cetop3) solenoid directional valve 4 way, 2 positions
SD03A2
NG6 (cetop3) solenoid directional valve 4 way, 3 pos. center P to T
SD03B2
NG6 (cetop3) solenoid directional valve 4 way, 3 pos. closed center
SD03C2
NG6 (cetop3) solenoid directional valve 4 way, 3 pos. H CENTER
SD03E2
NG6 (cetop3) solenoid directional valve 4 way, 3 pos. center A-B to T
HD03A1
NG6 (cetop3) manual directional valve, spring centered P to T
HD03A2
NG6 (cetop3) manual directional valve, spring centered closed center
HD03A3
NG6 (cetop3) manual directional valve, spring centered H center
HD03A10
NG6 (cetop3) manual directional valve, spring centered A-B to T
HD03D1
NG6 (cetop3) manual directional valve, detent, center P to T
HD03D2
NG6 (cetop3) manual directional valve, detent, closed center
HD03D3
NG6 (cetop3) manual directional valve, detent, H center
HD03D10
NG6 (cetop3) manual directional valve, detent, center A-B to T
Section G
INDEX
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PPC2014/1-11
E60423001L
NG6 (cetop3) sandwich type modular valve with relief valve on A & B 60bar max
E60423001A
NG6 (cetop3) sandwich type modular valve with relief valve on A & B 180bar max
E60423001B
NG6 (cetop3) sandwich type modular valve with relief valve on A & B 310bar max
E60423002L
NG6 (cetop3) sandwich type modular valve with relief valve on A 60bar max
E60423002A
NG6 (cetop3) sandwich type modular valve with relief valve on A 180bar max
E60423002B
NG6 (cetop3) sandwich type modular valve with relief valve on A 310bar max
E60423003L
NG6 (cetop3) sandwich type modular valve with relief valve on B 60bar max
E60423003A
NG6 (cetop3) sandwich type modular valve with relief valve on B 180bar max
E60423003B
NG6 (cetop3) sandwich type modular valve with relief valve on B 310bar max
E60433000
NG6 (cetop3) sandwich type modular valve for unidirectional throttle valve
E60433001
NG6 (cetop3) sandwich type modular valve with unidirectional throttle valve on A & B
E60433002
NG6 (cetop3) sandwich type modular valve with unidirectional throttle valve on A
E60433003
Ng6 (cetop3) sandwich type modular valve with unidirectional throttle valve on B
External valves
External valves
Coils
External SD01 valves coils
12DC_M120
coil 12V DC 22W ED100% + Electric connector DIN 43650-A
24DC_M120
coil 24V DC 22W ED100% + Electric connector DIN 43650-A
24RAC_M120
coil 24V DC 22W ED100% + Electric connector with rectifier 24 V
220RAC_M120
coil 220V RAC 26W ED100% + Electric connector with rectifier 230 V
External SD00 valves coils
12DC_M100
coil 12V DC 16W ED100% + Electric connector DIN 43650-A
24DC_M100
coil 24V DC 16W ED100% + Electric connector DIN 43650-A
24RAC_M100
coil 24V DC 16W ED100% + Electric connector with rectifier 24 V
External SD02 and SD03 valves coils
12DC_M160
coil 12V DC 26W ED100% + Electric connector DIN 43650-A
24DC_M160
coil 24V DC 26W ED100% + Electric connector DIN 43650-A
24RAC_M160
coil 24V DC 26W ED100% + Electric connector with rectifier 24 V
110RAC_M160
coil 110V RAC 26W ED100% + Electric connector with rectifier 115 V
220RAC_M160
coil 220V RAC 26W ED100% + Electric connector with rectifier 230 V
External cartridge valves coils
12DC_M630
coil 12V DC ED100% + Electric connector DIN 43650-A
24DC_M630
coil 24V DC ED100% + Electric connector DIN 43650-A
24AC_M631
coil 24V AC ED100% with integrated rectifier + Electric connector DIN 43650-A
115AC_M631
coil 115V AC ED100% with integrated rectifier + Electric connector DIN 43650-A
230AC_M631
coil 230V AC ED100% with integrated rectifier + Electric connector DIN 43650-A
12DC_M130
Coil 12V DC 18W ED75% for MSV30-31 + Electric connector DIN 43650-A
115_50AC_M130
Coil 115V/50Hz AC 28VA ED75% only for MSV30 + Electric connector DIN 43650-A
110RAC_M130
Coil 110V RAC 18W ED75% for MSV30-31 + Electric connector with rectifier 115 V
220RAC_M130
Coil 220V RAC 18W ED75% for MSV30-31 + Electric connector with rectifier 230 V
INDEX
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PPC2014/1-12
General application
Install location
Whatever you do, paying attention to the correct position of the suction filter
Room temperature
-15 ÷ +50°C
Hydraulic fluid
Fluid for hydraulic use mineral based or synthetic
2
ISO 6743/4 / DIN 51519, viscosity 15 ÷ 100 mm /s ISO 3448
2
(recommended viscosity 22 ÷ 46 mm /s)
Fluid temperature
-10° ÷ +70°C
Able contamination
Must be higher than the class 18/14 ISO 4406
Instructions for the
first start
After connecting the electric motor and the suction tube, check the direction of rotation of
·
the pump with small goodwill of 1÷2 sec. For standard pumps the direction of motor
rotation must be clockwise as viewed from the side of the fan motor.
Flush the oil at atmospheric pressure so as to remove any impurities and air bubbles from
·
the circuit.
Connect all devices to the system and very gradually bring the circuit under pressure.
·
Check the oil level and, if necessary, fill up to the maximum level.
·
To ensure a correct and lasting operation, check the oil and replace it after the first 100h
·
and every 3000h of work and/or at most every year.
Torques recommended
M5: 4÷5,5 Nm
·
M5 for pumps gr.0,5: 8÷9,5 Nm
·
M6: 8÷10 Nm
·
M8: 16÷20 Nm
·
M8 for pumps gr.1: 21÷25 Nm
·
M10: 30÷40 Nm
·
Valves and plugs 1/4 BSPP: 6÷20 Nm
·
Valves and plugs 3/4-16 UNF: 15÷40 Nm
·
Relief valves M20x1,5: 50 Nm
·
Tank’s plugs 1/2 BSPP: max 10 Nm
·
SECTION A
AC & DC ELECTRIC MOTORS
Are there special requirements to mount IEC B14 motors?
No special tools are required. Please carefully follow motor side coupling mounting dimension tolerance per the relevant drawings. Failure to
do so may cause malfunction of the power pack and even breakage of the coupling and pump.
Are AC motors compliant with the European Union Minimum Energy Performance Standards?
Hydronit AC motors are manufactured in Italy using the best technologies currently available and are specifically designed for mini power
pack duties, typically intermittent. Hydronit motors have higher power density, lower weight and lower cost, compared with standard IE2/IE3
motors on the market. Due to the specific field of application, Hydronit motors are not included in the requirements of the above mentioned
Standard since they are specifically and solely manufactured for mini power pack intermittent duties. For continuous duty applications IE2
motors (IEC 60034-30) must be applied. Ask our sales office.
Can I start single phase AC motors under load?
Single phase motors have a reduced starting torque due to their intrinsic design. Starting torque is around 30-40% of the nominal torque at
full power output. When designing circuits where a single phase motor must start under load, a proper calculation must be done followed by a
field test to ensure proper starting. High starting torque «HT» motors are available. Ask our technical office. Alternatively, you can overcome
the problem with the startup valve SUV.
Integral AC motors: the engineered solution for compact and optimised power units from 0,25 to 4 kW, single or three phase,
4 or 2 poles. These AC motors are directly flanged on the central manifold for extra compactness. A single tang drive
coupling can suit all frame sizes and powers.
We suggest that you adopt these advanced motors because of their advantages over standard B14 AC motors and because
they are designed specifically for our hydraulic mini power packs, offering a higher power density and high starting
torque than market standard motors. These motors are intended for intermittent duty (S3 40%), which is normal for most
mini-power pack applications. In emergency situations they may be used continuously to 70% of their nominal power. Given
their particular construction, single-phase motors must not be operated without load for a long period, to avoid overheating.
Frame 151 DC motors: heavy duty motors, with fan
cooling, thermal protector and running time of 16 min or
over. Power from 2,5kW 12VDC up to 4kW 24VDC.
Frame 114 DC motors: the most popular choice. Power
up to 2,1kW 12VDC and 2,2kW 24VDC. All motors have
thermal protector switch as standard.
Coupling with integrated fan
cooling: for DC motors frame
114 and 125.
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B14 IEC standard AC motors: the standard
solution easily available in every market from 0,25
to 7,5 kW, single or three phase. These motors are
normally procured by the customer himself. Hydronit
provides adaptor flanges and twopiece coupling for
frame sizes: 71, 80, 90, 100 and 112.
How do I dimension a DC motor?
DC motors are normally for intermittent duty. It is important to know the required flow in l/min, working pressure in bar and the duty charge.
Then, following the table instructions, a proper motor/pump combination can be selected.
Weight 500W/800W: 2,6 kg (without starter)
Weight 150W: 2 kg (without starter)
Permanent magnet
Starting switch option
Thermal protection
25,5
2,5 19
6,5
Ø 16
M6
Ø 63,45
Ø 80
L
10,5
89,5
Ø 7
Protection degree: IP54
Insulation class: F
INTEGRAL DC MOTORS Ø80
Code
Options & couplings
Notes:
The starting switch
mounting kit is
provided when
specifying the
/S150 as motor
option in the PPC
assembly code.
When ordering
spare starting
switches, they must
be ordered
separately (code:
M47SK0801).
The coupling is
already included
when specifying the
motor in the PPC
assembly code.
It is to be indicated
only when ordering
PPC with no motor
but with a coupling.
Description
Assembly
code
Spare part
code
Nominal duty
cycle
Nominal
speed
Nominal
current
L
150W 12V DC + thermal protection
0,15 12DC_T
M46C1ST01
S2: 20 min
S3: 30% ED
1200 rpm
28 A
108 mm
150W 24V DC + thermal protection
0,15 24DC_T
M46C2ST01
S2: 20 min
S3: 30% ED
1650 rpm
12 A
108 mm
300W 12V DC + thermal protection
0,3 12DC_T
M46C1ST03
S2: 9 min
S3: 18% ED
1800 rpm
39 A
137 mm
300W 24V DC + thermal protection
0,3 24DC_T
M46C2ST03
S2: 9 min
S3: 18% ED
1800 rpm
20 A
137 mm
500W 12V DC
500W 12V DC + thermal protection
0,5 12DC
0,5 12DC_T
M46C1S005
M46C1ST05
S2: 5 min
S3: 15% ED
2400 rpm
68 A
137 mm
500W 24V DC
500W 24V DC + thermal protection
0,5 24DC
0,5 24DC_T
M46C2S005
M46C2ST05
S2: 5 min
S3: 15% ED
2500 rpm
31 A
137 mm
800W 12V DC
800W 12V DC + thermal protection
0,8 12DC
0,8 12DC_T
M46C1S008
M46C1ST08
S2: 3 min
S3: 10% ED
2800 rpm
119 A
137 mm
800W 24V DC
800W 24V DC + thermal protection
0,8 24DC
0,8 24DC_T
M46C2S008
M46C2ST08
S2: 3 min
S3: 10% ED
3100 rpm
52 A
137 mm
Description
Assembly code
Spare part code
12V DC 150 Amp start switch + mounting kit
S150 12DC 80
M47SC0001+M47SK0801
24V DC 150 Amp start switch + mounting kit
S150 24DC 80
M47SC0002+M47SK0801
12VDC 100 Amp start switch (reversible)
R100 12DC*
M47NB0001
24VDC 100 Amp start switch (reversible)
R100 24DC*
M47NB0002
Remote wired control with 2 buttons and 3m cable
P0201 (single acting)
Remote wired control with 4 buttons and 3m cable
P0202 (double acting)
Coupling for Ø 80 DC motors and gr.1 pump
E36200002
Coupling for Ø 80 DC motors and gr.0 pump
E36200006
Coupling E36200002 Coupling E36200006
6,4
5
15
5
43,3
52,8
Weight: 0,063 kg
6,4
7
37
5
14
Weight: 0,041 kg
Rotation
SECTION A
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IMPROVED
The reversible start switch cannot be mounted on the motor. It must be fixed on the machine
PPC2014/1-A010
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Coupling E36200001 Coupling E36200005
20
5
14
7
10,5
6,4
5,5
43,5
49
Weight 0,094: kg
Options & couplings
Description
Assembly code
Spare part
12V DC 150 Amp start switch + mounting kit
S150 12DC 112
M47SC0001 + M47SK1121
24V DC 150 Amp start switch + mounting kit
S150 24DC 112
M47SC0002 + M47SK1121
Protezione in plastica per motori DC
MC
F16000001
Modular kit for forced fan
FP
M46FP1125
Coupling for Ø114 motors and gr.0 pump
E36200005
Coupling forØ114 motors-Ø125DC motors and gr.1pump
E36200001
Remote wired control with 2 buttons and 3m cable
P0201 (single acting)
Remote wired control with 4 buttons and 3m cable
P0202 (double acting)
Notes: the starting switch mounting kit is provided when specifying the /S150 as motor option in PPC assembly code.
When ordering spare starting switches, it must be ordered separately (code: M47SK1121).
The coupling is already included when specifying the motor in PPC assembly code.
It is to be indicated only when ordering PPC with no motor but with coupling.
INTEGRAL DC MOTORS Ø114
Series wound
Protection degree: IP54
Insulation class: F
Weight: 7,05 kg (without starter)
Code
Description
Assembly code
Spare part code
Nominal duty
cycle
Nominal
speed
Nominal
current
1600W 12V DC + thermal protection
1,6 12DC_T
M46C1ST16
S2: 3 min
S3: 10% ED
2800 rpm
210 A
2100W 12V DC + thermal protection
2,1 12DC_T
M46C1ST21
S2: 2,5 min
S3: 10% ED
2400 rpm
300 A
2200W 24V DC + thermal protection
2,2 24DC_T
M46C2ST22
S2: 3,5 min
S3: 15% ED
2400 rpm
130 A
5
14
6,4
5,5
5
61,5
Weight: 0,068 kg
Starting switch option
Ø 42
Ø 98,4
90±0.2
12
5,7
3,5
Ø 15
6,45
162
Ø 114
Rotation
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*If there is mounted the modular kit forced fan the protection degree become IP20.
M8
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PPC2014/1-A020
SECTION A
INTEGRAL DC MOTORS Ø125
Compound wound
Protection degree: IP20
Insulation class: F
Weight: 11kg (without starter)
5,7
3,5
Ø 15
6,45
Code
20
5
14
7
10,5 6,4
5,5
43,5
49
Weight: 0,093 kg
236
Ø 125
Ø 42
Ø 102
4XM6
Ø110
9
Coupling E36200001
Options & couplings
Description
Assembly code
Spare part code
24V DC 200 Amp start switch + mounting kit
S200 24DC 125_151
M47ZC0002 + M47SK1251
Modular kit for forced fan
FP
M46FP1125
Coupling forØ114 motors-Ø125DC motors and gr.1pump
E36200001
Remote wired control with 2 buttons and 3m cable
P0201 (single acting)
Remote wired control with 4 buttons and 3m cable
P0202 (double acting)
The coupling is already included when specifying the motor in PPC assembly code.
It is to be indicated on the order only when ordering PPC with no motor but with coupling.
Description
Assembly
code
Spare part
code
Nomional duty
cycle
Nominal
speed
Nominal
current
3000W 24 V DC + thermal protection
3 24DC_T
M46C2ST30
S2: 4min
S3: 10% ED
2600 rpm
180 A
4000W 24 V DC + thermal protection
4 24DC_T
M46C2ST40
S2: 3min
S3: 8% ED
3500 rpm
230 A
Rotation
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SECTION A
HEAVY DUTY DC MOTORS Ø 151 WITH FAN COOLING
Other B14 DC motors for heavy duty or special applications
They are available in sizes Ø125, Ø151 or Ø191 in multiple executions, engineered to perform heavy duty cycles and tailor
made to suit each specific application, with or without fan cooling or thermal protection. They are normally mounted on the
central manifold with B14 standard mounting kits.
To properly select these motors, the following minimum information must be provided: 1) motor power and voltage, 2)
application type, 3) duty factors: S2 [min] - continuous running time and S3 [%] - percentage of running time on total cycle time,
4) required motor speed, 5) quantity to be supplied.
Mounting kit & options
Code
Series wound
Protection degree: Ip20
Insulation class: F
Weight: 21,5 kg
Front attachment:
IEC B14-90
27
Ø151
Ø24 j6
Ø162
316
51
Ø151
95
115
45°
45°
N°4 M8
8
The mounting kit is already included when specifying the motor in PPC assembly code.
When ordering spare motors, the mounting kit must be ordered separately.
For B14 motors the relay is not normally mounted on the motor.
Rotation
Description
Assembly
code
Spare part
code
Nominal
duty cycle
Nominal
speed
Nominal
current
Mounting
kit
2500W 12V DC motor +
thermal protection & fan
2,5HD 12DC_T
MB14C1ST25
S2:16 min
S3: 20%
1700 rpm
290 A
XB14 90-1
3000W 12V DC motor +
thermal protection & fan
3HD 24DC_T
MB14C2ST30
S2: 16 min
S3: 20%
1700 rpm
170 A
XB14 90-1
4000W 12V DC motor +
thermal protection & fan
4HD 24DC_T
MB14C2ST40
S2: 10 min
S3: 15%
2000 rpm
240A
XB14 90-1
Description
Assembly code
Spare part code
12V DC 200 Amp start switch + mounting kit
S200 24DC 125_151
M47ZC0001 + M47SK1251
24V DC 200 Amp start switch + mounting kit
S200 24DC 125_151
M47ZC0002 + M47SK1251
Remote wired control with 2 buttons and 3m cable
P0201 (single acting)
Remote wired control with 4 buttons and 3m cable
P0202 (double acting)
Mounting kit for motors B14 IEC frame 90
XB14 90-1
E36100003 + E36100000 + F27010003
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PPC2014/1-A040
SECTION A
Ø110
Ø98,4
3
40
52
117,4
117,4
Ø90
Ø102
MODULAR KIT FOR FORCED VENTILATION DC MOTORS Ø114 E Ø125
PLASTIC COVER DC MOTORS Ø114
Ø148180
127
203
Spare part code
F16000001
Assembly code
MC
Available also for DC motors Ø114 and Ø125. Modular kit should be mounted between the motor and the central manifold.
This will increase the S2 time by 25-30% compared to the non-ventilated motor.
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Assembly code
Spare part code
FP
M46FP1125
Weight: 0,45 kg
Weight: 0,27 kg
NEW
PPC2014/1-A050
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SECTION A
DC MOTOR OPTIONS
Weight: 0,60 kg
Protection degree: IP65
60
124
60
190
Description
Spare part code
Remote wired control with 2
buttons single/double acting
P0201
Remote wired control with 4
buttons double acting
P0202
Starting relay 150A
for motors diameter 80 and 114
Starting relay (reversible) 100A
for reversible motors and pumps
Starting relay 200A
for motors diameter 125 and 151
Weight 0,5 : kg
Protection degree: IP54
Nominal current: 150A
Peak current (5sec): 300A
Current drawn by the solenoid: 3,6A 12V - 2,0A 24V
Weight: 0,50 kg
Protection degree: IP65
Nominal current: 100A (S3 25%)
Peak current (40ms): 400A
Current drawn by the solenoid: 1A 12V - 0,5A 24V
Weight: 0.5 kg 12V - 0,7 kg 24V
Protection degree: IP54
Nominal current: 200A
Peak current (5sec): 800A
Current drawn by the solenoid: 1,6A 12V - 0,7A 24V
Spare part code
M47ZC0001 (12V DC)
M47ZC0002 (24V DC)
Spare part code
M47SC0001 (12V DC)
M47SC0002 (24V DC)
Spare part code
M47NB0001 (12V DC)
M47NB0002 (24V DC)
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NEW
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PPC2014/1-A060
SECTION A
DC MOTOR CHOICE AND ELECTRIC CONNECTION SCHEME
Example:
DC motors choice
Once required pressure, flow and available voltage (12 or 24V DC) are known, you can select the motor checking on
each diagram shown later in this catalogue if a pump displacement is available at the intersection of pressure and flow values.
On the relevant “I” curve you obtain the absorbed current. When the intersection point is not exactly on a pump curve, choose
the closest smaller pump. On the right hand diagram, from the current value, you can easily obtain the maximum allowed S2
time (min) and S3 (%) values. S2 gives the allowable motor continuous running time in minutes, S3 gives the allowable running
time in % of the total cycle. If the obtained S2 and S3 values are not sufficient for the required duty cycle, choose a higher power
or heavier duty motor and repeat the calculation on the new motor curves.
For our application we have following data:
flow = 4 l/min, max pressure = 195 bar, but the duty cycle is not clearly defined.
- We check on 1,6 Kw 12V DC motor diagram and see the 1,66 cc pump is suitable.
3
- We choose from curves a 1,66 cm /rev pump. On the corresponding “I” curve we read 200 A absorbed current at 195 bar.
- Transferring these conditions to the S2 / S3 diagram we read that the DC motor can work for maximum 3 min (S2) and that
S3 is about 9% of the total cycle, i.e. after 3 min working, the motor should cool down for at least 30 min.
- The total cycle time is calculated by adding the working time and the idle time (9% working time plus 91% idle time),
in this case 33 min. If this duty cycle is not adequate for our application, we must choose a higher power or higher duty DC
motor and check the relevant diagram again.
Electric connection scheme
+
M
+
+
+
-
-
-
Starting switch
M
Starting switch
+
+
+
-
-
-
Directional
valve
(a second
directional valve
for left/right
movement can
be attached)
Remote control P0201 (2 buttons)
for one double acting cylinder
or P0202 (4 buttons)
for two double acting cylinders
Red
Blue
Green (down)
Black (up)
Thermal protection
M
Starting switch
+
+
+
-
-
-
MSV
Remote control P0201
Red
Red
Black
Black
White
Green
Thermal protection
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M47SC000* e M47ZC000*
M47NB000*
M1 M2
A
1
A
2
+
M
+
-
+
-
Single acting cylinder
Double acting cylinder
PPC2014/1-A070
www.hydronit.com
SECTION A
0
40
80
120
160
200
240
280
0
2
4
6
8
10
12
14
16
18
20
0 50 100 150 200 250 300
I (A)
Q (l/min)
P (bar)
1600W 12VDC M46C1ST16
2,17
2,17
2,8
2,8
3,3
3,33,84,3
3,8
4,3
0,89
0,89
1,66
1,27
1,66
1,27
S3
S2
4 8 12 16 20 24
2 4 6 8 10 12
S2(min)
S3(%)
Tests made with rectified current supplied at nominal motor voltage (measured at the motor connection terminals) and oil ISO VG46 at 40°C
DC MOTORS Ø80 DIAGRAMS
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PPC2014/1-A080
SECTION A
S3S2
24 28 32 36
S2(min)
S3(%)
40 44
25 30 35 40 45 50
24 28 32 36
S2(min)
S3(%)
40 44
S3S2
25 30 35 40 45 50
0
10
20
30
40
50
60
0
0,4
0,8
1,2
1,6
2
2,4
2,8
3,2
3,6
0 50 100 150 200 250
I (A)
Q (l/min)
P (bar)
300W 12VDC M46C1ST03
0,26
0,19
0,89
1,27
0,26
0,38
0,64
0,38
0,640,89
1,27
0,19
0
5
10
15
20
25
30
35
0
0,2
0,4
0,6
0,8
1
1,2
1,4
1,6
1,8
2
2,2
0 50 100 150 200 250
I (A)
Q (l/min)
P (bar)
150W 12VDC M46C1ST01
0,89
0,64
0,38
0,26
0,19
0,89 0,64
0,38
0,26
0,19
S3
S2
4 8 12 16
S2(min)
S3(%)
20 24
10
14
18
22
26 30
0
2
4
6
8
10
12
14
16
18
0
0,2
0,4
0,6
0,8
1
1,2
1,4
1,6
1,8
2
2,2
0 50 100 150 200 250
I (A)
Q (l/min)
P (bar)
150W 24VDC M46C2ST01
0,19
0,89 0,64 0,38 0,26
0,89
0,64
0,38
0,26
0,19
DC MOTORS Ø80 DIAGRAMS
Tests made with rectified current supplied at nominal motor voltage (measured at the motor connection terminals) and oil ISO VG46 at 40°C
[email protected] · +39 02 320 625 145
PPC2014/1-A090
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SECTION A
0
5
10
15
20
25
30
35
40
45
0
0,5
1
1,5
2
2,5
3
3,5
4
4,5
5
5,5
6
6,5
7
0 50 100 150 200 250
I (A)
Q (l/min)
P (bar)
500W 24VDC M46C2ST05
0
10
20
30
40
50
60
70
80
90
0
0,5
1
1,5
2
2,5
3
3,5
4
4,5
5
5,5
6
0 50 100 150 200 250
I (A)
Q (l/min)
P (bar)
500W 12VDC M46C1ST05
S3S2
10 14 18 22 26 30
2 4 6 8 10 12
S2(min)
S3(%)
S3S2
10 14 18 22 26 30
2 4 6 8 10 12
S2(min)
S3(%)
1,66 1,27 0,89 0,64
0,38
0,26
1,66
1,27
0,89
0,64
0,38
0,26
2,17
1,66 1,27 0,89
0,64
0,38
0,26
2,17
1,66
1,27
0,89
0,64
0,38
0,26
10
14
18
22
26 30
S3S2
4 8 12 16
S2(min)
S3(%)
20 24
0
5
10
15
20
25
30
0
0,4
0,8
1,2
1,6
2
2,4
2,8
3,2
3,6
0 50 100 150 200 250
I (A)
Q (l/min)
P (bar)
300W 24VDC M46C2ST03
0,26
0,19
0,380,64
0,891,27
0,89
0,26
0,38
0,64
1,27
0,19
0,19
0,19
0,19
0,19
DC MOTORS Ø80 DIAGRAMS
Tests made with rectified current supplied at nominal motor voltage (measured at the motor connection terminals) and oil ISO VG46 at 40°C
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PPC2014/1-A100
SECTION A
0
10
20
30
40
50
60
70
0
1
2
3
4
5
6
7
8
9
0 50 100 150 200 250
I (A)
Q (l/min)
P (bar)
800W 24VDC M46C2ST08
0
20
40
60
80
100
120
140
0
1
2
3
4
5
6
7
8
9
0 50 100 150 200 250
I (A)
Q (l/min)
P (bar)
800W 12VDC M46C1ST08
2,17
1,66
1,27
0,89
0,64
0,38
0,26
2,17
1,66
1,27
0,89
0,64
0,38
0,26
1,66
2,17
1,27
0,89
0,64
0,38
0,26
1,66
2,17
1,27
0,89
0,64
0,26
0,38
S3
S2
4 8 12 16 20 24
2 4 6 8 10 12
S2(min)
S3(%)
S3
S2
4 8 12 16 20 24
2 4 6 8 10 12
S2(min)
S3(%)
0,19
0,19
0,19
0,19
DC MOTORS Ø114 DIAGRAMS
Tests made with rectified current supplied at nominal motor voltage (measured at the motor connection terminals) and oil ISO VG46 at 40°C
[email protected] · +39 02 320 625 145
PPC2014/1-A110
www.hydronit.com
SECTION A
0
50
100
150
200
250
300
350
0
2
4
6
8
10
12
14
16
18
20
0 50 100 150 200 250 300
I (A)
Q (l/min)
P (bar)
2100W 12VDC M46C1ST21
0
20
40
60
80
100
120
140
160
0
2
4
6
8
10
12
14
16
18
20
22
24
0 50 100 150 200 250 300
I (A)
Q (l/min)
P (bar)
2200W 24VDC M46C2ST22
0
40
80
120
160
200
240
280
0
2
4
6
8
10
12
14
16
18
20
0 50 100 150 200 250 300
I (A)
Q (l/min)
P (bar)
1600W 12VDC M46C1ST16
2,17
2,17
2,8
2,8
3,3
3,33,84,3
3,8
4,3
0,89
0,89
1,66
1,27
1,66
1,27
2,17
2,17
2,8
2,8
3,3
3,3
3,8
4,3
3,8
4,3
0,89
0,89
1,66
1,27
1,66
1,27
S3
S2
4 8 12 16 20 24
2 4 6 8 10 12
S2(min)
S3(%)
S3
S2
4 8 12 16 20 24
2 4 6 8 10 12
S2(min)
S3(%)
4 8 12 16 20 24
2 4 6 8 10 12
S2(min)
S3(%)
S3S2
2,17
2,17
2,8
2,8
3,3
3,3
3,8
4,3
5,1
3,8
4,3
5,1
0,89
0,89
1,66
1,27
1,66
1,27
Tests made with rectified current supplied at nominal motor voltage (measured at the motor connection terminals) and oil ISO VG46 at 40°C
DC MOTORS Ø125 DIAGRAMS
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PPC2014/1-A120
SECTION A
0
30
60
90
120
150
180
210
240
270
0
5
10
15
20
25
30
35
0 50 100 150 200 250 300
I (A)
Q (l/min)
P (bar)
4000W 24VDC M46C2ST40
0
30
60
90
120
150
180
210
0
2
4
6
8
10
12
14
16
18
20
22
0 50 100 150 200 250 300
I (A)
Q (l/min)
P (bar)
3000W 24VDC M46C2ST30
4 8 12 16 20 24
2 4 6 8 10 12
S2(min)
S3(%)
S3
S2
4 8 12 16 20 24
2 4 6 8 10 12
S2(min)
S3(%)
S3S2
2,172,8
3,3
3,84,3
1,66
5,06,0
2,17
2,8
3,3
3,8
4,3
1,66
5,0
6,0
3,3
3,8
4,3
5,0
2,17
2,8
1,66
2,17
2,83,3
3,8
4,3
1,66
5,0
Tests made with rectified current supplied at nominal motor voltage (measured at the motor connection terminals) and oil ISO VG46 at 40°C
DC MOTORS Ø151 DIAGRAMS
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PPC2014/1-A130
www.hydronit.com
SECTION A
30
60
90
120
150
180
210
240
270
2
4
6
8
10
12
14
16
18
20
22
24
26
28
I (A)
Q (l/min)
4000W 24VDC MB14C2ST40
0
20
40
60
80
100
120
140
160
180
0
2
4
6
8
10
12
14
16
18
20
22
24
26
28
0 50 100 150 200 250 300
I (A)
Q (l/min)
P (bar)
3000W 24VDC MB14C2ST30
0
30
60
90
120
150
180
210
240
270
300
0
2
4
6
8
10
12
14
16
18
20
22
24
26
0 50 100 150 200 250 300
I (A)
Q (l/min)
P (bar)
2500W 12VDC MB14C1ST25
S3S2
6
12
18 24 30
36
5 10 15 20 25 30
S2(min)
S3(%)
2,8
2,8
3,3
3,3
3,84,35,16,0
3,8
4,3
5,1
6,0
7,9
7,99,8
9,8
2,17
2,17
2,8
2,8
3,3
3,33,84,35,16,0
3,8
4,3
5,1
6,0
7,9
7,99,8
9,8
2,17
2,17
2,8
2,8
3,3
3,33,84,35,16,0
3,8
4,3
5,1
6,0
7,9
1,66
1,27
1,66
1,27
S3S2
8 16 24 32 40
48
S2(min)
S3(%)
10 20 30 40 50 60
S3S2
8 16 24 32 40
48
10 20 30 40 50 60
S2(min)
S3(%)
7,9
00
0 50 100 150 200 250 300
P (bar)
INTEGRAL AC MOTORS
29,6
133
C
72 ~ 84
4 holes ø9 on ø166 PCD
B
Ø A
Ø 110
8
AC integral motor
Maximum Power [kW]
Phase: 3 = three phase
S = single phase
Frame
Poles: 4 = four poles
2 = two poles
Alternate current
PPC motor assembly code
E
E36100000
Coupling code
For gr.1 pumps
For gr.0 pumps
1,5
3
90
4
AC
6,5
L
Protection degree: IP54
Insulation class: F
Type of duty: S3 = intermittent duty
See a table of available codes on next table page
Weight: 0,046 Kg
5
8
20
7
4,4
20,1
24,5
24 ~ 26
72 ~ 84
35 ~ 42
8
5
15
5,5
31,9
36,3
Weight: 0,040 kg
E36100006
Coupling code
Drawings show typical
three phase motors.
Single phase motors have
a larger wiring box which
also contains the
capacitor(s) or can have an
external capacitor(s).
A single coupling will fit all motor frame sizes. This is the same coupling
( p u m p s i d e ) i n c l u d e d i n t h e B 1 4 m o t o r s m o u n t i n g k i t .
The coupling is already included when specifying an integral AC motor in the
PPC assembly code. When ordering spare motors, the coupling is not
included and must be ordered separately.
Integral motors: these are motors specifically engineered and manufactured
for our mini power packs, featuring high power density and direct connection to
to the PPC central manifold. They are available in single phase or three phase
execution, in frame 71, 80 and 90, with square flange and tang drive shaft. A
single coupling fits all dimensions. High starting torque single phase «HT»
executions available.
[email protected] · +39 02 320 625 145
Other powers and/or special designs are available on request. Standard
motors are for intermittent use: S3 40% is a typical work cycle consisting of
up to six cycles (on-off) in one hour with the motor ON and OFF for 4 min to
6 min. These motors can be used in emergency situations even in
continuous use at a reduced power (30% less than the nominal value S3).
IMPROVED
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SECTION A
OPTIONS
NEW
It allows single-phase motors starting under load, overcoming the inherent limitation of
single phase induction motors. It should be mounted in cavity 9 of the central manifold,
after appropriate machining have been made.
For more details see table D080.
Start-up valve for single phase electric motors
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PPC2014/1-A140
[email protected] · +39 02 320 625 145
INTEGRAL AC MOTORS
Frame
size
Maximum Power
(S3 40%)
Assembly code
Spare part code
Ø A
B
C
L
Weight
kg
71
0,37kW (0,5HP)
E0,37AC S4 71
E037ACS41S3
17
138
180
214
6,5
0,55kW (0,75HP)
E0,55AC S4 71
E055ACS41S3
17
138
180
214
7,2
80
0,75kW (1HP)
E0,75AC S4 80
E075ACS42S3
19
156
202
251
10
90
1,1kW (1,5HP)
E1,1AC S4 90
E110ACS43S3
24
176
217
277
13
1,5kW (2HP)
E1,5AC S4 90
E150ACS43S3
24
176
217
277
15
2,2kW (3HP)
E2,2AC S4 90
E220ACS43S3
24
176
217
277
15,5
100
3kW (4HP)
E3,0AC S4 100
E300ACS44S3
25
191
248
321
25
Frame
size
Maximum Power
(S3 40%)
Assembly code
Spare part code
Ø A
B
C
L
Weight
kg
71
0,55kW (0,75HP)
E0,55AC 32 71
E055AC321S3
17
138
180
214
5
0,75kW (1HP)
E0,75AC 32 71
E075AC321S3
17
138
180
214
5
80
1,1kW (1,5HP)
E1,1AC 32 80
E110AC322S3
19
156
202
251
10
1,5kW (2HP)
E1,5AC 32 80
E150AC322S3
19
156
202
251
11
2,2kW (3HP)
E2,2AC 32 80
E220AC322S3
19
156
202
251
12
90
3kW (4HP)
E3,0AC 32 90
E300AC323S3
24
176
217
277
16
4kW (5HP)
E4,0AC 32 90
E400AC323S3
24
176
217
277
16
100
5,5kW (7,5HP)
E5,5AC 32 100
E550AC324S3
25
191
248
321
35
Three-phase 4 poles (~1450 rpm at 50Hz)
Single-phases 4 poles (~1450 rpm at 50Hz)
Three-phase 2 poles (~2900 rpm at 50Hz)
Single-phase 2 poles (~2900 rpm at 50Hz)
Frame
size
Maximum Power
(S3 40%)
Assembly code
Spare part code
Ø A
B
C
L
Weight
kg
71
0,37kW (0,5HP)
E0,37AC 34 71
E037AC341S3
17
138
180
214
5,5
0,55kW (0,75HP)
E0,55AC 34 71
E055AC341S3
17
138
180
214
5,5
0,75kW (1HP)
E0,75AC 34 71
E075AC341S3
17
138
180
214
5,5
80
1,1kW (1,5HP)
E1,1AC 34 80
E110AC342S3
19
156
202
251
10,5
90
1,5kW (2HP)
E1,5AC 34 90
E150AC343S3
24
176
217
277
14
2,2kW (3HP)
E2,2AC 34 90
E220AC343S3
24
176
217
277
15
3kW (4HP)
E3,0AC 34 90
E300AC343S3
24
176
217
277
16
100
4kW (5,5HP)
E4,0AC 34 100
E400AC344S3
25
191
248
321
25
5,5kW (7,5HP)
E5,5AC 34 100
E550AC344S3
25
191
248
321
32
Frame
size
Maximum Power
(S3 40%)
Assembly code
Spare part code
Ø A
B
C
L
Weight
kg
71
0,55kW (0,75HP)
E0,55AC S2 71
E055ACS21S3
17
138
180
214
6
0,75kW (1HP)
E0,75AC S2 71
E075ACS21S3
17
138
180
214
6,5
80
1,1kW (1,5HP)
E1,1AC S2 80
E110ACS22S3
19
156
202
251
10
1,5kW (2HP)
E1,5AC S2 80
E150ACS22S3
19
156
202
251
11
90
2,2kW (3HP)
E2,2AC S2 90
E220ACS23S3
24
176
217
277
15
PPC2014/1-A150
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SECTION A
[email protected] · +39 02 320 625 145
B14 IEC motors: for market compatibility, any IEC standard B14 AC motor with
frame 71, 80, 90, 100 and 112 can be mounted. In this case two-piece couplings
and additional adaptor flanges as per the tables A170, A180, A190, A200 shown
on following pages must be fitted.
Motor overall dimensions are not indicated since they can very substantially
depending on the motor brand selected.
B L
I
G
Ø A
F
Ø C
M
D
H
E
B14 standard dimensions
Mounting kits - spare parts
The B14 mounting kits are made of:
- a half-coupling E36100000 (for pumps gr. 1) or E36100006 (for pumps gr. 0) on pump shaft side, the same as used for integral AC motors.
- a half-coupling on motor shaft side, which is different for each frame size.
- an adaptor flange to suit the central manifold, which is also different for each frame size.
The mounting kit is already included when specifying a B14 AC motor in PPC assembly code. When ordering spare motors, the relevant
mounting kit is not included and must be ordered separately.
B14 IEC AC MOTORS
Frame
size
Typical powers
(S3 40%)
Assembly code
Spare part code
Ø A
I
L
M
Weight
kg
112
7,5kW (10HP)
E7,5AC 34 112
B14750AC345S3
28 j6
216
327
129
35
Frame
size
Typical powers
(S3 40%)
Assembly code
Spare part code
Ø A
I
L
M
Weight
kg
112
7,5kW (10HP)
E7,5AC 32 112
B14750AC325S3
28 j6
126
327
129
38
Three-phase 4 poles (~1450 rpm at 50Hz)
Three-phase 2 poles (~2900 rpm at 50Hz)
Frame
size
Typical powers
ØA
B
ØC
D
E
F
G
H
Mounting kit
71
0,25 ~ 0,37 kW
0,37 ~ 0,5 HP
14 j6
30
70
85
M6
16
30
5
XB14 71-0 (gr. 0)
XB14 71-1 (gr.1)
80
0,55 ~ 0,75 kW
0,75 ~ 1 HP
19 j6
40
80
100
M6
21,5
40
6
XB14 80-0 (gr. 0)
XB14 80-1 (gr. 1)
90
1,1 ~ 1,5 kW
1,5 ~ 2 HP
24 j6
50
95
115
M8
27
50
8
XB14 90-1
100/112
2,2 ~ 7,5 kW
3 ~ 10 HP
28 j6
60
110
130
M8
31
60
9
XB14 100-1
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PPC2014/1-A160
SECTION A
MOUNTING KIT FOR FRAME 71 B14 IEC MOTORS
Assembly code*
XB14 71
-0 (gr.0)
-1 (gr.1)
* Note: The coupling+flange kit is already included when specifying a B14 motor in
PPC assembly code. XB1471 code has to be indicated only when ordering PPC
with no motor but with coupling+flange kit.
E36100001
E36100006 (gr.0)
E36100000 (gr.1)
Spare part code
F27010001
Description
B14 71 motor side half-coupling
B14 pump side half-coupling
B14 71 adaptor flange
Pump side (group1) E36100000 Weight: 0,05 Kg
Motor side E36100001 Weight: 0,08 Kg
Adaptor flange
132
132
117,4
117,4
9,6
20
Ø110
Ø6,5
Ø9,5
Ø85
Ø70
Weight: 0,18 Kg
5
Ø20
7
4,4
20,1
24,5
Ø24
Ø14
4,5
42,5
M6
5
Ø15
5,5
31,9
36,3
30
Ø14
29,6 -0,2
Pump side (group0) E36100006 Weigh: 0,04 Kg
Kit weight: 0,32 Kg
Couplings
Attention! When assembling frame 71 B14 motors with XB14 flange+couplings kit, please respect positioning tolerances
as per top drawing. Failure to do so can cause malfunctioning or component failure.
[email protected] · +39 02 320 625 145
PPC2014/1-A170
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SECTION A
MOUNTING KIT FOR FRAME 80 B14 IEC MOTORS
Assembly code*
XB14 80
* Note: The coupling+flange kit is already included when specifying a B14 motor in
PPC assembly code. XB1480 code has to be indicated only when ordering PPC
with no motor but with coupling+flange kit.
E36100002
Spare part code
F27010002
Description
B14 80 motor side half-coupling
B14 pump side half-coupling
B14 80 adaptor flange
M6
Motor side E36100002 Weight: 0,12 Kg
Adaptor flange
Ø6,5
Ø9,5
132
117,4
132
117,4
Ø100
Ø80
Ø110
9,6
22
Ø30
Ø19
41,5
Weight: 0,21 Kg
-0 (gr.0)
-1 (gr.1)
Pump side (group1) E36100000 Weight: 0,05 Kg
5
Ø20
7
4,4
20,1
24,5
5
Ø15
5,5
31,9
36,3
Pump side (group0) E36100006 Weight: 0,04 Kg
40
Ø19
29,6 -0,2
Kit weight: 0,36 Kg
Couplings
E36100006 (gr.0)
E36100000 (gr.1)
Attention! When assembling frame 80 B14 motors with XB14 flange+couplings kit, please respect positioning tolerances
as per top drawing. Failure to do so can cause malfunctioning or component failure.
[email protected] · +39 02 320 625 145
www.hydronit.com
PPC2014/1-A180
SECTION A
MOUNTING KIT FOR FRAME 90 B14 IEC MOTORS
Assembly code*
XB14 90-1
* Note: The coupling+flange kit is already included when specifying a B14 motor in
PPC assembly code. XB1490 code have to be indicated only when ordering PPC
with no motor but with coupling+flange kit.
E36100003
E36100000
Spare part code
F27010003
Description
B14 90 motor side half-coupling
B14 pump side half-coupling
B14 90 adaptor flange
Pump side E36100000 Weight: 0,05 Kg
Motor side E36100003 Weight: 0,22 Kg
Ø8,5
Ø9,5
132
117,4
132
32
117,4
Ø115
Ø95
Ø110
Kit weight: 0,59 Kg
Weight: 0,35 Kg
Ø38
Ø24
50
M6
5
Ø20
7
4,4
20,1
24,5
51,4
ø24
29,6 -0,2
Souplings
Attention! When assembling frame 90 B14 motors with XB14 flange+coupling kit, please respect positioning tolerances
as per top drawing. Failure to do so can cause malfunctioning or component failure.
[email protected] · +39 02 320 625 145
Adaptor flange
PPC2014/1-A190
www.hydronit.com
SECTION A
MOUNTING KIT FOR FRAME 100/112 B14 IEC MOTORS
Assembly code*
XB14 100-1
* Note: The coupling+flange kit is already included when specifying a B14 motor in
PPC assembly code. XB1490 code has to be indicated only when ordering PPC
with no motor but with coupling+flange kit.
E36100004
E36100000
Spare part code
F27010004
Description
B14 100 motor side half-coupling
B14 pump side half-coupling
B14 100 adaptor flange
Couplings
Pump side E36100000 Weight: 0,05 Kg
Motor side E36100004 Weight: 0,31 Kg
Kit weight: 0,99 Kg
Adaptor flange
Ø9
Ø9,5
58
132
117,4
132
6,4
117,4
Ø130
Ø110
Ø110
Ø40
66
Ø28
Weight: 0,66 Kg
5
Ø20
7
4,4
20,1
24,5
ø28
60
29,6 -0,2
Attention! When assembling frame 90 B14 motors with XB14 flange+coupling kit, please respect positioning tolerances
as per top drawing. Failure to do so can cause malfunctioning or component failure.
[email protected] · +39 02 320 625 145
M6
www.hydronit.com
PPC2014/1-A200
SECTION A
on Ø149,3 (5,88)
3/8-16 UNF
4 holes
45°
45°
337 (13,25)
Ø 182,6 (7,19)
52,3 (2,06)
Ø 114,3 (4,5)
Ø15,87 (0,625)
Ø 165,1 (6,50)
35 (1,38) Length
4,8 (0,19) Key
Motor
attachment
Typical range
power
Pump
group
Assembly code
mounting kit
Spare part code
Description
56C
0,18 ~ 1,5 kW
0,25 ~ 2,0 HP
0
X56C-0
E36156C01
Nema 56C face motor side half-coupling
E36100006
gr.0 pump half-coupling
F27056C01
Nema 56C face adaptor flange
1
X56C-1
E36156C01
Nema 56C face motor side half-coupling
E36100000
gr.1 pump half-coupling
F27056C01
Nema 56C face adaptor flange
NEMA 56C AC MOTORS
Motor overall dimensions can vary substantially depending on the motor brand.
These dimensions are given only as general indicative references.
Nema motors: for market compatibility, any Nema 56C face standard AC
motor can be mounted. These motors are NOT supplied by Hydronit and are
normally procured by the customer himself. In this case Hydronit can supply
a two-piece coupling and additional adaptor flange as per the table on the
following page.
[email protected] · +39 02 320 625 145
PPC2014/1-A210
www.hydronit.com
SECTION A
MOUNTING KIT FOR NEM 56C AC MOTORS
Motor side E36156C01 Weight: 0,12 Kg
Adaptor flange
ø16,9 (0,66)
Kit weight: 0,54 (1,2 lbs)
Weight: 0,35kg (0,77 lbs)
5 (0,2)
Ø20 (0,79)
7 (0,27)
4,4(0,17)
20,1 (0,79)
24,5 (0,96)
32(1,26)
Ø110 (4,33)
Ø114,3 (4,5)
Ø10,5 (0,41)
Ø9,5 (0,37)
Ø165 (6,5)
117,4 (4,62)
117,4 (4,62)
Ø149,4 (5,88)
Ø27,5 (1,08)
Ø15,87 (0,62)
44,5 (1,75)
M6
29,6 -0,2 (1,16 -0,01)
Attention! When assembling Nema 56C-face motors with XB56C-1 flange+couplings kit, please respect positioning
tolerances as per top drawing. Failure to do so can cause malfunctioning or component failure.
Assembly code*
* Note: The coupling+flange kit is already included when specifying a Nema
56C motor in PPC assembly code. Nema 56C code has to be indicated only
when ordering PPC with no motor but with coupling+flange kit.
E36156C01
Spare part code
F27056C01
Description
Nema 56C motor side half-coupling
Pump side half-coupling
Nema 56C adaptor flange
-0 (pumps gr.0)
-1 (pumps gr.1)
X56C
E36100006 (gr.0)
E36100000 (gr.1)
Ø15 (5,9)
5,5 (0,22)
31,9 (1,25)
36,3 (1,43)
5 (0,2)
Pump side gr.0 E36100006 Weight: 0,04 Kg
Pump side gp.1 side E36100000 Weight: 0,05 Kg
Couplings
[email protected] · +39 02 320 625 145
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PPC2014/1-A220
SECTION A
Description
Assembly code
Spare part code
Kit shaft and flange for
mounting pulley
XPU1401-0
(pompa gr.0)
XPU1401-1
(pompa gr.1)
P46FP1401
B14 pump side half-coupling
E36100006 (gr. 0)
E36100000 (gr. 1)
B14 71 adaptor flange
F27010001
DRIVE A PULLEY
[email protected] · +39 02 320 625 145
132
132
117,4
117,4
36
72
Ø110
4xØ9,5
100X1A
optional
Weight: 0,70 Kg
Pump side gr. 1
E36100000
5
20
7
4,4
20,1
24,5
Couplings
5,5
Pump side gr. 0
E36100006
5
15
31,9
36,3
For pulleys mounted on shaft
Ø14mm with key 5mm
Note: The pulley kit excludes the pulley which is available on request.
The standard model has 100X1A code, suitable for V-belts
Nominal diameter 100mm, 1 throat, section type A.
Pulley weight 100X1A: 0,265 kg
ØP 100
NEW
PPC2014/1-A230
www.hydronit.com
SECTION A
SUMMARY TABLE - PUMP/MOTOR COUPLING KITS
Pump
Motor
Group 0 pump
Series G - K - R
Group 1 pump
Series G - K - H - S - R
DC Ø 80
E36200006
E36200002
DC Ø 114
E36200005
E36200001
DC Ø 125
E36200005
E36200001
DC Ø 151
n/a
XB1490-1
INTEGRAL AC
E36100006
E36100000
AC B14 71
XB14 71-0
(E36100001+E36100006+F27010001)
XB14 71-1
(E36100001+E36100000+F27010001)
AC B14 80
XB1480-0
(E36100002+E36100006+F27010002)
XB1480-1
(E36100002+E36100000+F27010002)
AC B14 90
n/a
XB1490-1
(E36100003+E36100000+F27010003)
AC B14 100/112
n/a
XB14100-1
(E36100004+E36100000+F27010004)
AC NEMA 56C
X56C-0
(E36156C01+E36100006+F27056C01)
X56C-1
(E36156C01+E36100000+F27056C01)
PULLEY
XPU1401-0
(P46FP1401+E36100006+F27010001)
XPU1401-1
(P46FP1401+E36100000+F27010001)
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PPC2014/1-A240
SECTION A
NOTE
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www.hydronit.com
SECTION B
UNIVERSAL CENTRAL MANIFOLDS
Which universal central manifold execution should I choose?
UA type is the most widely applied for single acting or double acting circuits. UB is the real «Universal» central manifold since in
addition to UA type features there are two extra lateral cavities to mount, for example, an integrated emergency hand pump and an
externally adjustable flow control. U4 is recommended for compact and cost effective double acting circuits with a single cylinder while
UR is for bidirectional pumps.
Do I need special tools to assemble the components within the central manifold?
No. All the valves are screw-in type in a single piece construction (no loose nuts, washers, springs; nothing difficult to assemble or fall
apart). The components can be easily assembled with simple hand tools and hexagon keys.
Is the central manifold available as a loose component?
Yes. We can supply either fully assembled and tested power packs or kits of loose components which can be kept in stock by our
worldwide distributors and easily assembled to satisfy local market demand quickly and effectively. Central manifolds and other
components are 100% tested even when supplied as loose parts.
A single universal die-cast aluminium central manifold in 4 different
executions is the core part from which all power units in industrial, mobile
and marine fields are made. It features the highest integration and
flexibility on the market, with up to nine devices which can be fitted
inside, plus a wide selection of manifold blocks which can be connected
externally to suit spool or cartridge type valves
Lateral cavities are
conform to SAE08
standard (3/4-16UNF),
except for the main relief
valve cavity which is
M20x1,5
Maximum flow is 25
l/min, with a low
pressure drop. Maximum
motor power is 7,5kW,
well above the average of
other alternative products
on the market
Clockwise (our standard) or counterclockwise tang
drive shaft standard gear pumps can be
mounted. Double pumps, including those with
an integral HI-LO circuit, are also available
The interfaces to tanks
and motors are
standardised. All plastic
or steel tanks have the
same interface and can be
easily interchanged.
All AC or DC motors can
be fitted easily either
directly to the central
manifold or through
adaptor flanges (B14 IEC
standard motors)
The interface to hose fittings
or external additional
manifolds is standardised.
The P and T port threads for
direct connection of hose
fittings are 1/4" BSPP
(International standard) or
9/16-18UNF (SAE06) for the
American standard version.
[email protected] · +39 02 320 625 145
PPC2014/1-B000
www.hydronit.com
UNIVERSAL CENTRAL MANIFOLDS «UA» - VALVE COMBINATIONS
E70100003
E70100006
H
P
E70100002
N
VUC20
J
VSC04
Modular blocks
(See section F)
2
P
T
5
8
P
P
R
T
MSV30E
CSPC15
MSV30
B
T
A
CM04M
EM
CM04L
E
U
PMC02
MSV31E
MDV30E
C
D
CPE04
Z
CSB04
CSB04
S
S
E70100004
E70100005
L
G
9
VUC20
J
0
7
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8
5
VSC01
*
7
VSC04
*
9
SUV01
*
E70100010
XP
VMDC35 D/*
1
Hydraulic scheme
P T
1
2
7
5
8
M
9
0
PPC2014/1-B010
www.hydronit.com
SECTION B
3
A
B
TP
1
2
8
0
Hydraulic scheme
UNIVERSAL CENTRAL MANIFOLDS «U4» - VALVE COMBINATIONS
E70100010
XP
VMDC35 D/*
Modular manifold with check valves
(See section F)
2
1
A
B
8
P
P
9
VUC20
J
0
3
E70100004
CSB04
VCF6
L
R
SS
R
T
CSB04
S
[email protected] · +39 02 320 625 145
VSC6
F
E70100006
P
8
VSC01
*
9
SUV01
*
9
42
3
1
42
3
1
42
3
1
MSV4VA11C
MSV4VE2
MSV4VC2
MSV4VB2
MSV4VA2
4VC2
4VA11C
4VB2
4VA2
4VE2
42
3
1
42
3
1
PPC2014/1-B020
www.hydronit.com
SECTION B
M
SECTION B
UNIVERSAL CENTRAL MANIFOLDS «UB» AND «UR» - VALVE COMBINATIONS
E70100004
E70100005
CSB04
CPE04
Modular blocks
L
G
S
Z
S
(See section F)
VMPC2
P/*
VUC20
J
CSB04
S
E70100002
E70100003
VSC6
3
2
4
0
1
MDV30E
5
8
6
P
P
P
T1
T
VMDC20
V/*
D
N
H
F
E70100010
XP
VMDC35 D/*
P
B
E70100003
E70100004
E70100005
H
L
G
E70100002
N
VUC20
J
E70100006
P
9
7
VCF6
R
M
SV30E
M
SV
30
B
A
CM04M
E
M
C
M04L
E
U
P
MC
02
M
S
V
31E
M
D
V
30E
C
D
CPE04
Z
CSB
04
S
C
S
PC
15
T
[email protected] · +39 02 320 625 145
E70100006
P
UR typeUB type
UR type is for reversible pumps.
8
6
5
VSC01
*
7
VSC04
*
9
SUV01
*
VSC04
3
P T
1
2
4
7
6
5
8
0
9
Drain
R-P
L-P
L-S R-S
A B
3
M
M
1
2
4
PB
Hydraulic scheme
PPC2014/1-B030
www.hydronit.com
R
T
UNIVERSAL CENTRAL MANIFOLDS - OVERALL DIMENSIONS
Cavity
3/4-16 UNF (SAE08)
1/4 BSPP
9/16-18UNF (SAE06) tipo US
2 screws M10x18
7/16-20UNF type US
1/4 BSPP (threaded
on request only)
1/4 BSPP (9 threaded
on request only)
4 screws M8x25
4 screws M6x14
2 screws M6x14
or tie rods M6
2 screws M8
(see pump lenghts on
the relevant tables)
4 screws M5x45
0, 2, 3, 4
P-T
1
T
1
5, 6, 8, 9
Fixings
Tank
Fixings
Direct mount
AC motors
Fixings
DC motors
Fixings
Pump
Fixings for cover
of PMC hand pump
or CM lever valve
Fixings -
External manifolds
Fixings
Mounting Foot
2 tie rods M8
4 tie rods M6
M20x1,5 (relief valve)
Thread
Type
Spare part code
UA
E60104020
UB
E60104021
U4
E60104022
UR
E60104023
UAUS
E60104020US
UBUS
E60104021US
U4US
E60104022US
URUS
E60104023US
Type UB** only
Type UB** only
P
P
B
P
Weight: 1,1 kg (2,42 lb)
Tank side view
Only UR** type
Motor side view
82 (3,23)
Ø 98,4 (3,87)
Ø 110 (4,33)
15,5 (0,61)
35,5 (1,40)
55,5 (2,18)
58 (2,28)
61,5 (2,42)
40 (1,57)
Ø 123 (4,84)
102,5 (4,04)
117,4 (4,62)
133 (5,24)
102,5 (4,04)
117,4 (4,62)
133 (5,24)
1
3
35,5 (1,40)
33,5 (1,32)
32 (1,26)
P
T
T
1
30 (1,18)
20 (0,79)
20 (0,79)
50 (1,97)
10,5 (0,41) 12 (0,47)
10 (0,39)
43 (1,69)
5 (0,20)
7,5 (0,30)
7,43 (0,29)
3 (0,12)
14 (0,55)
14 (0,55)
35,5 (1,38)
0
25,5 (1)
25,5 (1)
25,5 (1)25,5 (1)
5 (0,20) 32 (1,26)
4
2
Ø 90 (3,54)
Ø 110 (4,33)
49,02 (1,93)
14,06 (0,55)
117,4 (4,62)
117,4 (4,62)
14,06 (0,55)
3,92 (0,15)
49,02 (1,93)
44,83 (1,76)
J
8
5
6
9
Notes:
- codes ending with US are
destined for the American
market and are machined
with 9/16-18 UNF (SAE06)
exit ports.
- all dimensions in mm +
(inches)
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PPC2014/1-B040
www.hydronit.com
SECTION B
www.hydronit.com
NOTES
[email protected] · +39 02 320 625 145
SECTION C
PUMPS
Why are pressure balanced gear pumps better than fixed clearance gear pumps used by some competitors?
Pressure balanced gear pumps are built with lateral pressure plates which reduce the mechanical clearance on the gears with the
increase of the pressure on the outlet, thus greatly improving the hydrodynamic efficiency, reducing heat generation and energy
consumption. The mechanical efficiency is kept at an optimal level too.
How can we mount both group 0 and group 1 pumps on the same Universal central manifold?
The group 1 pumps fit directly on the central manifold and are fixed by two bolts provided with the pump.
The group 0 pumps are fitted by adaptor plate E60513025, which adapts the pump front flange to to the central manifold.
Why do the pump technical specifications show three maximum pressure levels?
Our pumps have three ratings for the maximum allowable pressure: 1-Peak: is the and can be allowed for a maximum cycle of 2
seconds. 2-Intermittent: it can be applied on the pump for a maximum cycle of 20 seconds; 3-Continuous: it can be applied to the
pump at all times.
H series. It features an
oversized shaft and a higher
number of teeth for high
pressure applications, up to 280
bar peak.
K series. The standard pressure
balanced design for cost effective
solutions. Also available as a
double pump with or without HI-
LO circuit integrated within the
pump itself
R series. Bidirectional pumps with integrated
suction check valves and two front outlet ports.
They can be fitted on UR type central manifold.
G series. The lightweight,
pressure balanced, low noise and
high efficiency pump specifically
designed for mini power packs
[email protected] · +39 02 320 625 145
PPC2014/1-C000
www.hydronit.com
G TYPE GEAR PUMPS, GROUP 1
E60 60 30 **
Size:
see below table
Pump type:
60 = Group 1
Pump type:
G = G type
Nominal displacement:
(cc/rev) see below table
1,1
G
71
Ø9
Ø 12,8
3
/8
BSPP
N
8
6
23
21
8
Ø 30
n.2 Ø 8,6
Ø
1
2
Spare part code Assembly code
Available range
Main features
Peak pressure: cycle 2 s ON
Intermittent pressure: cycle 20 s ON
Continuous pressure: cycle always ON
Pressure definition
0,7 < P < 3,0 bar (absolute pressure)
Inlet pressure
2 x M8 8.8 class steel
tightening torque: 21 ÷ 25 Nm
Fixing bolts
Oil temperature
-15 ÷ +80 °C
Standard rotation direction: clockwise (from shaft side).
Counterclockwise rotation pumps can be mounted on request.
Ask our sales department.
Nominal
displacement
[cc/rev]
Peak
pressure
[bar]
Intermittent
pressure
[bar]
Continuous
pressure
[bar]
Max speed
[rpm]
N
[mm]
Bolts*
[mm]
Code marked on
pump
Spare part code
Weight
[Kg]
0,8
250
230
210
6000
35,8
M8x50
EK1PD1.3G
E60603001
0,49
1,1
250
230
210
6000
36,8
M8x50
EK1PD1.6G
E60603002
0,50
1,3
250
230
210
6000
37,8
M8x50
EK1PD2G
E60603003
0,51
1,6
250
230
210
6000
38,8
M8x55
EK1PD2.5G
E60603035
0,52
2,1
250
230
210
6000
40,8
M8x55
EK1PD3.3G
E60603004
0,54
2,6
250
230
210
6000
42,3
M8x60
EK1PD4.2G
E60603005
0,56
3,2
230
210
190
5000
43,8
M8x60
EK1PD5G
E60603006
0,58
3,7
230
210
190
4500
45,8
M8x60
EK1PD5.8G
E60603007
0,61
4,2
230
210
190
4000
47,3
M8x60
EK1PD6.7G
E60603008
0,63
4,9
210
190
170
3500
49,3
M8x65
EK1PD7.5G
E60603009
0,65
6,0
210
190
170
3000
51,3
M8x65
EK1PD9.2G
E60603010
1,01
7,9
200
180
160
2100
88,0
M8x100
K1PD11.5G
E60603012
1,12
9,8
170
150
130
1700
95,0
M8x110
K1PD14.5G
E60603014
1,27
* A washer is always fitted to ensure correct bolt engagement
[email protected] · +39 02 320 625 145
PPC2014/1-C010
www.hydronit.com
SECTION C
55
1
/4
BSPP
N
9,5
5
Ø 22
Ø 8
Ø9,6
Ø5,5
50
16
n.2 Ø 5,5
62
60
Aluminium adapter flange for group 0
n.2 Ø 8,5
n.2 M5
Code: E60513025
Weight: 0,07 Kg
Standard rotation direction: clockwise (from shaft side).
Counterclockwise rotation pumps can be mounted on request.
Ask our sales department.
Nominal
displacement
[cc/rev]
Peak
pressure
[bar]
Intermittent
pressure
[bar]
Continuous
pressure
[bar]
Max speed
[rpm]
N
[mm]
Bolts*
[mm]
Code marked on
pump
Spare part code
Weight
[Kg]
0,1
230
210
190
7000
44,5
M5x55
UK0,25D18G
E60503001
0,49
0,2
230
210
190
7000
44,5
M5x55
UK0,25D24G
E60503002
0,50
0,4
230
210
190
7000
47,5
M5x55
UK0,25D36G
E60503004
0,51
0,6
230
210
190
7000
51,5
M5x65
UK0,25D0,75G
E60503006
0,52
Available range
Spare part code Assembly code
Pump type:
G = G type
Nominal displacement:
(cc/rev) see below table
0,4
G
Size:
see below table
Pump type:
50 = Group 0
E60 50 30 **
Main features
Peak pressure: cycle 2 s ON
Intermittent pressure: cycle 20 s ON
Continuous pressure: cycle always ON
Pressure definition
0,7 < P < 3,0 bar (absolute pressure)
Inlet pressure
2 x M5 8.8 class steel
tightening torque: 8 ÷ 9,5 Nm
Fixing bolts
Oil temperature
-15 ÷ +80 °C
PPC2014/1-C020
www.hydronit.com
* A washer is always fitted to ensure correct bolt engagement
SECTION C
[email protected] · +39 02 320 625 145
G TYPE GEAR PUMPS, GROUP 0
K TYPE GEAR PUMPS, GROUP 1
E60 60 40 **
Size:
see below table
Pump type:
60 = Group 1
71
Ø9
Ø12,8
3
/8
BSPP
N
9
6
23
21
8
Ø 32
n.2 Ø 8,6
Ø
1
0
Pump type:
K = K type
Nominal displacement:
(cc/rev) see below table
1,2
K
Available range
Spare part code Assembly code
Standard rotation direction: clockwise (from shaft side).
Counterclockwise rotation pumps can be mounted on request.
Ask our sales department.
Nominal
displacement
[cc/rev]
Peak
pressure
[bar]
Intermittent
pressure [bar]
Continuous
pressure
[bar]
Max speed
[rpm]
N
[mm]
Bolts*
[mm]
Spare part code
Weight
[Kg]
0,9
250
230
210
4500
61,3
M8x75
E60604001
0,73
1,2
250
230
210
4500
62,8
M8x75
E60604002
0,75
1,6
250
230
210
4500
64,3
M8x80
E60604035
0,77
2,1
250
230
210
4500
66,0
M8x80
E60604004
0,79
2,7
250
230
210
4500
68,5
M8x80
E60604005
0,82
3,2
250
230
210
4500
70,0
M8x85
E60604006
0,86
3,7
230
210
180
3600
72,0
M8x85
E60604007
0,88
4,2
230
210
180
3600
74,0
M8x85
E60604008
0,90
5,0
210
180
140
3000
77,0
M8x90
E60604009
0,94
6,0
210
180
140
3000
81,0
M8x100
E60604010
0,98
7,9
180
140
100
3000
88,5
M8x100
E60604012
1,10
[email protected] · +39 02 320 625 145
Main features
Peak pressure: cycle 2 s ON
Intermittent pressure: cycle 20 s ON
Continuous pressure: cycle always ON
Pressure definition
0,7 < P < 3,0 bar (absolute pressure)
Inlet pressure
2 x M8 8.8 class steel
tightening torque: 21 ÷ 25 Nm
Fixing bolts
Oil temperature
-15 ÷ +80 °C
PPC2014/1-C030
www.hydronit.com
SECTION C
* A washer is always fitted to ensure correct bolt engagement
K TYPE GEAR PUMPS, GROUP 0
55
1
/4
BSPP
N
9,5
5
Ø 22
Ø
8
Ø9,6
62
60
Ø5,5
50
16
n.2 Ø 5,5
Pump type:
K = K type
Nominal displacement:
(cc/rev) see below table
0,4
K
n.2 Ø 8,5
n.2 M5
Weight: 0,07 Kg
E60 50 40 **
Size:
see below table
Pump type:
50 = Group 0
Available range
Aluminium adapter flange for group 0
Code: E60513025
Spare part code Assembly code
Standard rotation direction: clockwise (from shaft side).
Counterclockwise rotation pumps can be mounted on request.
Ask our sales department.
Nominal
displacement
[cc/rev]
Peak
pressure
[bar]
Intermittent
pressure [bar]
Continuous
pressure
[bar]
Max speed
[rpm]
N
[mm]
Bolts*
[mm]
Spare part code
Weight
[Kg]
0,2
200
180
160
6000
45,5
M5x60
E60504002
0,33
0,4
200
180
160
6000
47,5
M5x65
E60504004
0,35
0,6
200
180
160
6000
51,5
M5x65
E60504006
0,40
[email protected] · +39 02 320 625 145
Main features
Peak pressure: cycle 2 s ON
Intermittent pressure: cycle 20 s ON
Continuous pressure: cycle always ON
Pressure definition
0,7 < P < 3,0 bar (absolute pressure)
Inlet pressure
2 x M5 8.8 class steel
tightening torque: 8 ÷ 9,5 Nm
Fixing bolts
Oil temperature
-15 ÷ +80 °C
PPC2014/1-C040
www.hydronit.com
SECTION C
Other pumps with different pressure/speed are available on request.
* A washer is always fitted to ensure correct bolt engagement
H TYPE GEAR PUMPS, GROUP 1
E60 60 50 **
Size:
see below table
Pump type:
60 = Group 1
Pump type:
H = H type
Nominal displacement:
(cc/rev) see below table
6,0
H
71
Ø9
Ø12,8
3
/8
BSPP
N
9
6
23
21
8
Ø 32
n.2 Ø 8,6
Ø
1
3
Available range
Spare part code Assembly code
Standard rotation direction: clockwise (from shaft side).
Counterclockwise rotation pumps can be mounted on request.
Ask our sales department.
Nominal
displacement
[cc/rev]
Peak pressure
[bar]
Intermittent
pressure [bar]
Continuous
pressure
[bar]
Max speed
[rpm]
N
[mm]
Bolts*
[mm]
Spare part code
Weight
[Kg]
1,2
280
270
250
5000
39,5
M8x55
E60605002
0,50
1,7
280
270
250
4500
41,3
M8x55
E60605035
0,52
2,2
280
270
250
4500
44,2
M8x60
E60605004
0,54
2,6
280
270
250
4500
45,7
M8x60
E60605005
0,56
3,2
280
270
250
4000
51,9
M8x65
E60605006
0,58
3,8
280
270
250
3800
54,1
M8x70
E60605007
0,61
4,2
280
270
250
3500
82,0
M8x100
E60605008
1,05
4,7
260
250
240
3200
83,5
M8x100
E60605009
1,12
6,0
230
220
210
3000
94,3
M8x110
E60605010
1,22
7,4
230
210
190
2000
97,5
M8x110
E60605012
1,80
[email protected] · +39 02 320 625 145
Main features
Peak pressure: cycle 2 s ON
Intermittent pressure: cycle 20 s ON
Continuous pressure: cycle always ON
Pressure definition
0,7 < P < 3,0 bar (absolute pressure)
Inlet pressure
2 x M8 8.8 class steel
tightening torque: 21 ÷ 25 Nm
Fixing bolts
Oil temperature
-15 ÷ +80 °C
IMPROVED
PPC2014/1-C050
www.hydronit.com
SECTION C
* A washer is always fitted to ensure correct bolt engagement
R TYPE BIDIRECTIONAL GEAR PUMPS, GROUP 0
E60 50 45 **
Size:
see below table
Pump type:
50 = Group 0
Pump type:
R = R type
Nominal displacement:
(cc/rev) see below table
1,3
R
55
Ø9,6
Ø5,5
1
/4
BSPP
N
50
16
9,5
5
Ø 22
n.2 Ø 5,5
Ø 8
Available range
Spare part code Assembly code
62
60
n.2 Ø 8,5
n.2 M5
Weight: 0,07 Kg
Aluminium adapter flange for group 0
Code: E60513025
Nominal
displacement
[cc/rev]
Peak
pressure
[bar]
Intermittent
pressure [bar]
Continuous
pressure
[bar]
Max speed
[rpm]
N
[mm]
Bolts*
[mm]
Spare part code
Weight
[Kg]
0,3
200
180
160
6000
52,7
M5x60
E60504503
0,46
0,5
200
180
160
6000
54
M5x60
E60504505
0,48
0,7
200
180
160
6000
55,2
M5x65
E60504506
0,49
0,9
200
180
160
5000
57,1
M5x65
E60504509
0,50
1,3
200
180
160
3900
60,2
M5x70
E60504513
0,51
1,5
200
180
160
3900
62,3
M5x70
E60504515
0,52
[email protected] · +39 02 320 625 145
Main features
Peak pressure: cycle 2 s ON
Intermittent pressure: cycle 20 s ON
Continuous pressure: cycle always ON
Pressure definition
0,7 < P < 3,0 bar (absolute pressure)
Inlet pressure
2 x M5 8.8 class steel
tightening torque: 8 ÷ 9,5 Nm
Fixing bolts
Oil temperature
-15 ÷ +80 °C
IMPROVED
PPC2014/1-C060
www.hydronit.com
SECTION C
Other pumps with different pressure/speed are available on request.
* A washer is always fitted to ensure correct bolt engagement
72
3
/8
BSPP
N
12
7
Ø 32
R TYPE BIDIRECTIONAL GEAR PUMPS, GROUP 1
E60 60 35 **
Size:
see below table
Pump type:
60 = Group 1
Pump type:
R = R type
Nominal displacement:
(cc/rev) see below table
3,2
R
Available range
Spare part code Assembly code
Nominal
displacement
[cc/rev]
Peak
pressure
[bar]
Intermittent
pressure [bar]
Continuous
pressure
[bar]
Max speed
[rpm]
N
[mm]
Bolts*
[mm]
Spare part code
Weight
[Kg]
2,1
270
260
250
4000
54,5
8x70
E60603504
0,92
2,6
270
260
250
4000
56,5
8x70
E60603505
0,95
3,2
240
230
220
4000
58,5
8x75
E60603506
0,98
4,3
150
140
130
4000
62,5
8x75
E60603508
1,05
6,5
120
110
100
3500
71,5
8x85
E60603510
1,32
Other pumps with different pressure/speed are available on request.
Main features
Peak pressure: cycle 2 s ON
Intermittent pressure: cycle 20 s ON
Continuous pressure: cycle always ON
Pressure definition
0,7 < P < 3,0 bar (absolute pressure)
Inlet pressure
2 x M8 8.8 class steel
tightening torque: 21 ÷ 25 Nm
Fixing bolts
Oil temperature
-15 ÷ +80 °C
Ø12,8
Ø9
68
23
n.2 Ø 8,5
NEW
PPC2014/1-C070
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SECTION C
[email protected] · +39 02 320 625 145
* A washer is always fitted to ensure correct bolt engagement
K TYPE DOUBLE GEAR PUMPS, GROUP 1
71
3/8
B
SPP
69
23
n.2 Ø 8,6
12
8
Ø 32
Ø 10
Shaft max torque 21,5 Nm
54
Ø9
Ø12,8
Common 3/8’’ B
S
P
P inlet port (on the rear cover) alternatively individual side inlet ports are available
[email protected] · +39 02 320 625 145
E60 60 ** ** HL
Size:
see below table
Pump type:
60 = Group 1
Spare part code Assembly code
Pump type:
K = K type
Displacement 2nd section
Displacement 1st section
Option:
Hi - Lo execution
1,2
HL
K
5
+
High P
Low P
HI-LO pump
Example: UA type body
5
P
T
2
8
M
Choosing the right pump combination:
- Check that the power absorption of the front element is equal to or higher
than the rear one
- Pump performance and features are the same as the details of the
corresponding single pumps
- Double pump maximum rotation speed is determined by the lowest speed
among maximum rotation speeds of each single pump.
- Torque applied on the shaft of the front pump is the sum of the torques
absorbed by the two pumps (see above diagram); this value must never go
over the limit allowed for the shaft (21,5 Nm).
Available range
Nominal
displacemen
t [cc/rev]
Peak
pressure
[bar]
Intermittent
pressure [bar]
Continuous
pressure
[bar]
Unloading
pressure
[bar]
Max speed
[rpm]
N
[mm]
Bolts*
[mm]
Spare part code
Weight
[Kg]
0,9 + 3,2
250
230
210
42±5
1750
128,3
M8x160
E60600932HL
2,12
1,2 + 5,0
250
230
210
42±5
1750
141,3
M8x160
E60601250HL
2,29
p [bar]
50
2
0
4
6
8
10
12
14
16
18
20
7,9
100 150 200 250
Torque [Nm]
Torque absorbed
1,2
0,9 [cc/rev]
1,6
2,1
2,7
3,2
3,7
4,2
5,0
6,0
HI-LO
This is an efficient and energy saving solution for
applications where a fast approach and a high
pressure working phase are needed (industrial
presses, garbage compactors, balers,...).
During the high speed phase both pumps are
supplying flow to the system while during the high
pressure phase, the low pressure pump is
discharged back to tank with no load.
This solution can be conveniently assembled with
our UA or UB or U4 central manifold without any
additional kit. Ask to our technical office for more
details.
Other pumps with different pressure/speed are available on request.
Main features
Peak pressure: cycle 2 s ON
Intermittent pressure: cycle 20 s ON
Continuous pressure: cycle always ON
Pressure definition
0,7 < P < 3,0 bar (absolute pressure)
Inlet pressure
2 x M8 8.8 class steel
tightening torque: 21 ÷ 25 Nm
Fixing bolts
Oil temperature
-15 ÷ +80 °C
PPC2014/1-C080
www.hydronit.com
SECTION C
* A washer is always fitted to ensure correct bolt engagement
SECTION C
S SERIES HELICAL ROTOR PUMPS FOR HIGH PRESSURE, HIGH FLOW AND LOW NOISE
APPLICATIONS, GROUP 1
S60 60 30 **
Size:
see below table
Pump type:
60 = Group 1
Available range
73
Ø9
Ø15,3
3/8
B
S
PP
N
64
23
12
8
Ø 32
Ø 10
n.2 Ø 8,25
Noise level [dBA]
[rpm]
55
60
65
70
1000 1500 2000
Helical rotor pumps
S type
Gear pumps
G and K type
100%
100 200
Volumetric
[Bar]
60%
70%
80%
90%
50 150 250
Efficiency
Mechanical
Overall
Nominal
displacement
[cc/rev]
Peak pressure
[bar]
Intermittent
pressure [bar]
Continuous
pressure
[bar]
Max speed
[rpm]
N
[mm]
Bolts*
[mm]
Noise level
[dbA]**
Spare part code
Weight
[Kg]
2,2
270
250
210
3000
66,2
M8x80
50
S60603004
0,85
3,2
270
250
210
3000
69,9
M8x85
51
S60603006
0,9
4,3
270
250
210
3000
81,6
M8x100
52
S60603008
0,95
5,0
270
250
210
3000
83,8
M8x100
52
S60603009
1,1
6,4
250
200
200
3600
93,6
M8x110
57
S60603010
2,03
8,3
215
195
153
3600
98,6
M8x120
57
S60603012
2,08
10
190
170
126
3600
103,6
M8x120
57
S60603014
2,12
13
160
140
99
3600
110,5
M8x140
57
S60603016
2,15
Note: reference values measured at 1500rpm with oil ISO VG 46 cSt at 40 ° C.
[email protected] · +39 02 320 625 145
Pump type:
S = S type
Nominal displacement:
(cc/rev) see below table
6,4
S
Spare part code Assembly code
Standard rotation direction: clockwise (from shaft side).
Counterclockwise rotation pumps can be mounted on request.
Ask our sales department.
Main features
Peak pressure: cycle 2 s ON
Intermittent pressure: cycle 20 s ON
Continuous pressure: cycle always ON
Pressure definition
0,7 < P < 3,0 bar (absolute pressure)
Inlet pressure
2 x M8 8.8 class steel
tightening torque: 21 ÷ 25 Nm
Fixing bolts
Oil temperature
-15 ÷ +80 °C
IMPROVED
** The noise level is for guidance only since it depends on the values of the
resonance of the mounting structure and other components of the system.
PPC2014/1-C090
www.hydronit.com
* A washer is always fitted to ensure correct bolt engagement
SECTION D
INTEGRAL COMPONENTS
How does the coding of the power pack works?
The power packs are coded with a speaking code, which is basically the list of sub-assemblies which make up the power pack (motor,
pump, valves, tank,...). Integral components are those fitting inside central manifold cavities and are numbered from 0 to 9. Each
component has an assembly code, normally a single letter, which build up the speaking code. It also has a spare part code in case it is
ordered as a loose component. The numbered cavities are indicated in the hydraulic scheme too, so that it is easy to draw the
schematic diagram starting from the speaking code itself.
There are several different coils and connectors for the cartridge solenoid valves. How do I choose the proper ones?
Normally closed 2-way solenoid valves (MSV30*) use M130/M140/M63 series of coils either DC or directly AC. Normally open 2-way
solenoid valves (MSV31E) can only use DC or RC (rectified current) coils due to their internal construction. When choosing a RC coil, a
rectifying connector must be fitted (KA132R***). MSV4V 4-way cartridge valves use the new M63* series coils. M630 are for DC supply
voltage, while M631 are rectified coils with integral rectifying circuit to be supplied with AC current. A standard KA13200000 connector
must be always used in this case. On page D180 you will find the coil table for all valves.
Two way positive seat solenoid valves
SAE08 (3/4-16UNF) are available in Normally
Closed, Normally Open, single and double
locking types. Manual override also available.
The main relief valve is fitted in a M20x1,5
cavity. It is built with a guided poppet to
improve pressure setting, stability and to avoid the
noise typical of lower cost alternatives.
The main check valve fits in a SAE08 (3/4-16UNF)
standard cavity and can be easily removed from
the outside for easy cleaning and servicing
The PMC02 cartridge hand pump SAE08 (3/4-16UNF), 2
cc/stroke is an affordable and easy way to add an
emergency function to your power pack.
All cartridges are single
piece valves, easily fitted
with no loose parts.
Pressure and flow
proportional control
valves are available as
standard, also with
integrated PWM driver
Which are the mostly used plugs?
G or H plugs are normally fitted in cavity 2 and 4, of types UA and UB central manifolds when these cavities are not used. H type has a
1/4"BSP connection port to allow mounting of a pressure gauge or switch. L type plug fits cavity 3 of U4 and UB manifolds when this
cavity is not used.
[email protected] · +39 02 320 625 145
PPC2014/1-D000
www.hydronit.com
VMDC35 - DIRECT ACTING MAIN RELIEF VALVES
Main features
Nominal size:
35 = 35 l/min
Option:
1 = screw (std)
2 = handwheel
3 = with cap
4 = plastic seal
VMDC
35
1
Working range:
L = 5 ÷ 60 bar
A = 10 ÷ 180 bar
B = 35 ÷ 310 bar
B
Note: Values measured on valve alone (no cavity) with an oil
viscosity of 46 cSt at 50 °C. Pressure drop may change
depending on fluid viscosity and temperature
Main relief valve
B
A
Pressure vs Flow
P [bar]
Flow [l / min]
70
140
210
0
7 14 21
28
35
280
350
420
L
Minimum setting pressure
B
A
L
7 14 21
28
35
Flow [l / min]
10
20
30
0
40
50
60
P [bar]
3
2
Hex. 13
Max 65
Ø 40
Max 80
1
P
T
Hex. 13
Hex. 4
Hex. 22
Hex. 24
Max 50
M20 x 1,5
50
P T
Recommended tightening torque: 50 Nm
Recommended filtration: 25 ÷ 50 µ
Oil temperature: -30 ÷ + 80 °C
Spare part code
Max pressure
450 bar
Max flow
35 l/min
Weight
0,16 kg
[email protected] · +39 02 320 625 145
Mounting cavities
1
2
0
5
6
7
8
3
4
Note: cavities 3, 4 and 6 are present
on central manifold type UB only.
where *** stands for max setting
pressure [bar]. eg. D_310
where is the option
D_***
¨
¨
Assembly code
IMPROVED
PPC2014/1-D010
www.hydronit.com
SECTION D
VMDC20 - DIRECT ACTING RELIEF VALVES
V***
¨
P [bar]
Flow [l / min]
70
140
210
0
4
8
12
16 20
280
350
420
C
D
B
Flow [l / min]
15
30
45
0
4
8
12
16 20
60
75
90
P [bar]
C
D
B
0 1
2
5
6
7
8
3
4
Note: cavities 3, 4 and 6 are present
on central manifold type UB only.
where *** stands for max setting
pressure [bar]. Ex. V250
Mounting cavities
where is the option
¨
Relief valve
VMDC
Nominal size:
20 = 20 l/min
Option:
1 = screw (std)
V = handwheel
20
1
Working range:
B = 20 ÷ 120 bar
C = 30 ÷ 250 bar
D = 70 ÷ 350 bar
B
Recommended tightening torque: 40 Nm
Recommended filtration: 25 ÷ 50 µ
Oil temperature: -30 ÷ + 80 °C
Spare part code
Assembly code
P T
Max pressure
350 bar
Max flow
20 l/min
Weight
0,14 kg
P
T
30,5
33,5
3/4 16 UNF - 2A
ø 12,7
Hex. 24
Hex. 4
17,6
1
Pressure vs Flow
Minimum setting pressure
Note: Values measured on valve alone (no cavity) with an oil
viscosity of 46 cSt at 50 °C. Pressure drop may change
depending on fluid viscosity and temperature
Main features
[email protected] · +39 02 320 625 145
PPC2014/1-D020
www.hydronit.com
IMPROVED
SECTION D
VCF6 - PRESSURE COMPENSATED FLOW CONTROL VALVES
P [bar]
Flow [l / min]
0
0 50 100 150 200 250
300 350
5
10
15
20
A B
1 2
*
R
0 1
2
5
6
7
8
3
4
Flow control valve
pressure
compensated
Nominal dimension:
see below table
VCF6
*
Adjustment:
C = screw (std)
V = handwheel
C
33,5
60
26,5
3/4-16 UNF - 2A
Ø 12,7
Hex. 24
1
2
V
C
Æ
ø 25
Where * stands for nominal
dimension
Pressure drop diagram
Range available
Max pressure
350 bar
Max flow
18 l/min
Weight
0,11 kg
Assembly codeSpare part code
Mounting cavities
Recommended tightening torque: 40 Nm
Recommended filtration: 25 ÷ 50 µ
Oil temperature: -30 ÷ + 80 °C
Note: cavities 3, 4 and 6 are present
on central manifold type UB only.
Main features
Note: Values measured on valve alone (no cavity) with an oil
viscosity of 46 cSt at 50 °C. Pressure drop may change
depending on fluid viscosity and temperature
[email protected] · +39 02 320 625 145
Nominal
dimension
Æ C
Controlled flow
at 100 bar ± 10% l/min
2
0,6
1,0 ÷ 2,2
3
1,0
1,6 ÷ 4,0
4
1,2
2,5 ÷ 5,0
5
1,8
3,0 ÷ 7,0
6
2,8
4,9 ÷ 10,8
7
4,8
8,0 ÷ 18,5
PPC2014/1-D030
www.hydronit.com
SECTION D
CSB - BIDIRECTIONAL FLOW CONTROL VALVES
Flow [l / min]
P [bar]
5
0
10
10
15
20
20
1 2
0 1
2
5
6
7
8
3
4
S
Flow control valve
CSB
Nominal size:
04 = 3/4-16 UNF
04
Adjustment:
C = screw (std)
V = handwheel
C
1 2
3/4-16 UNF - 2A
26,5
29,5
36,5
11,5
Ø 12,7
Hex. 24
10,5 max
Ø 30
Ch. 6
C
V
1
2
Max pressure
300 bar
Max flow
15 l/min
Weight
0,08 kg
Assembly codeSpare part code
Mounting cavities
Pressure drop diagram
Main features
Recommended tightening torque: 25 Nm
Recommended filtration: 25 ÷ 50 µ
Oil temperature: -30 ÷ + 80 °C
Note: cavities 3, 4 and 6 are present
on central manifold type UB only.
Note: Values measured on valve alone (no cavity) with an oil
viscosity of 46 cSt at 50 °C. Pressure drop may change
depending on fluid viscosity and temperature
[email protected] · +39 02 320 625 145
PPC2014/1-D040
www.hydronit.com
SECTION D
VSC01 - PRESSURE COMPENSATED FIXED FLOW CONTROL VALVES
0 1
2
5
6
7
8
3
4
Typical application
1
2
Max pressure
300 bar
Max flow
22 l/min
Weight
0,012 kg
2
1
Mounting cavities
Note: cavities 3, 4 and 6 are present
on central manifold type UB only.
Recommended tightening torque: 25 Nm
Recommended filtration settings: 25 ÷ 50 µ
Oil temperature: -30 ÷ + 80 °C
Main features
[email protected] · +39 02 320 625 145
Controlled flow
Spare part
code
Portata
[l/min]
Ø C [mm]
VSC0100
VSC0101
VSC0102
VSC0103
VSC0105
VSC0107
VSC0110
VSC0113
VSC0117
VSC0122
0,8
1
1,25
1,5
1,75
2
2,5
2,75
3
3,5 22
1
1,5
2
3
5
7
10
13
17
Note: nominal controlled flow, measured at 100 bar with an oil viscosity
of 46 cSt at 50 °C, are to be taken as general reference values and must
be tested in the field.
Flow control valve
pressure
compensated
Nominal size:
01
VSC
01
Controlled flow:
see below table
*
Spare part code
Note: Values measured on valve alone (no cavity) with an oil
viscosity of 46 cSt at 50 °C. Pressure drop may change
depending on fluid viscosity and temperature
Pressure drop diagram
P [bar]
Flow [l / min]
0
100 150 200 250
300
00
01
02
03
05
07
10
13
22
17
5
10
15
20
50
25
*(01)
Where * stands for controlled flow
[l/min]
Assembly code
IMPROVED
PPC2014/1-D050
www.hydronit.com
SECTION D
Free flow
Controlled flow
Ø 10,5
1,6
1
2
Ø C
26
2
16
1/4 BSPP
VSC04 - PRESSURE COMPENSATED FIXED FLOW CONTROL VALVES
1
2
Typical application
Max pressure
300 bar
Max flow
22 l/min
Weight
0,012 kg
Mounting in cavity: 12,7 H8
Recommended filtration settings: 25 ÷ 50 µ
Oil temperature: -30 ÷ + 80 °C
[email protected] · +39 02 320 625 145
Mounting cavities
Flow control valve
pressure
compensated
Nominal size:
04
VSC
04
Controlled flow:
see below table
*
Spare part code
0 1
2
5
6
7
8
3
4
2
1
Main features
Controlled flow
Spare part
code
Portata
[l/min]
Ø C [mm]
VSC0400
VSC0401
VSC0402
VSC0403
VSC0405
VSC0407
VSC0410
VSC0413
VSC0417
VSC0422
0,8
1
1,25
1,5
1,75
2
2,5
2,75
3
3,5 22
1
1,5
2
3
5
7
10
13
17
Note: nominal controlled flow, measured at 100 bar with an oil viscosity
of 46 cSt at 50 °C, are to be taken as general reference values and must
be tested in the field.
Note: Values measured on valve alone (no cavity) with an oil
viscosity of 46 cSt at 50 °C. Pressure drop may change
depending on fluid viscosity and temperature
Pressure drop diagram
P [bar]
Flow [l / min]
0
100 150 200 250
300
00
01
02
03
05
07
10
13
22
17
5
10
15
20
50
25
*(04)
Where * stands for controlled flow
[l/min]
Assembly code
Note: cavities 3, 4 and 6 are present
on central manifold type UB only.
IMPROVED
PPC2014/1-D060
www.hydronit.com
SECTION D
Free flow
Controlled flow
Ø 10,5
1
2
Ø C
Ø 12,7
1
25
17,6
VSC6 - PRESSURE COMPENSATED FIXED FLOW CONTROL VALVES
0 1
2
5
6
7
8
3
4
38
26,5
3/4-16 UNF - 2A
Ø 12,7
1
2
Hex. 22
Max pressure
350 bar
Max flow
22 l/min
Weight
0,06 kg
1
2
Main features
Note: cavities 3, 4 and 6 are present
on central manifold type UB only.
Note: Values measured on valve alone (no cavity) with an oil
viscosity of 46 cSt at 50 °C. Pressure drop may change
depending on fluid viscosity and temperature
Mounting cavities
Recommended tightening torque: 25 Nm
Recommended filtration: 25 ÷ 50 µ
Oil temperature: -30 ÷ + 80 °C
[email protected] · +39 02 320 625 145
Controlled flow
Spare part
code
Portata
[l/min]
Ø C [mm]
VSC600
VSC601
VSC602
VSC603
VSC605
VSC607
VSC610
VSC613
VSC617
VSC622
0,8
1
1,25
1,5
1,75
2
2,5
2,75
3
3,5 22
1
1,5
2
3
5
7
10
13
17
Note: nominal controlled flow, measured at 100 bar with an oil viscosity
of 46 cSt at 50 °C, are to be taken as general reference values and must
be tested in the field..
Ø C
Flow control valve
pressure
compensated
Nominal size:
6
VSC
6
Controlled flow:
see below table
*
Spare part code
Pressure drop diagram
P [bar]
Flow [l / min]
0
100 150 200 250
300
00
01
02
03
05
07
10
13
22
17
5
10
15
20
50
25
F*
Where * stands for controlled flow
[l/min]
Assembly code
IMPROVED
PPC2014/1-D070
www.hydronit.com
SECTION D
SUV01 - START-UP VALVE FOR SINGLE PHASE ELECTRIC MOTORS
NEW
0
Q [l/min]
Fluid T [°C]
Suggested fluid viscosity grade basing on temperature range
10
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
-10-20 20
30
40 50 60 70 80 90 100
SUV01C
SUV01D
SUV01E
SUV01F
SUV01G
SUV01H
SUV01I
SUV01L
SUV01N
ISO VG15 ISO VG60ISO VG46
It is intended to be mounted in cavity 9 of the central manifold, after an appropriate
machining (drilling and threading) is made on it. The function of this valve is to
discharge the pressure inside the central manifold between the pump and the
check valve in cavity 0, when the power pack is off. It is typically used with single-
phase motor starting under load, overcoming the inherent limitation of single phase
induction motors.
0 1
2
5
6
7
8 9
3
4
Max pressure
300 bar
Max flow
17 l/min
Weight
0,025 kg
Main features
Note: cavities 3, 4 and 6 are present
on central manifold type UB only.
Mounting cavities
Recommended tightening torque: 25 Nm
Recommended filtration: 25 ÷ 50 µ
Oil temperature: -10 ÷ + 80 °C
Start-up valve for single
phase electric motors
Nominal size:
01 = 1/4 BSPP
SUV
01
Flow reference:
see below table for
the proper choice
depending on pump
flow and fluid
temperature
G
Spare part code
S01*
Where * stands for the setting
Assembly code
1/4 BSPP
27
11,5
1
PPC2014/1-D080
www.hydronit.com
[email protected] · +39 02 320 625 145
SECTION D
VUC20 - BASIC CHECK VALVES
0 1
2
5
6
7
8
3
4
1
2
Check valve
Nominal size:
20
Options:
- = no options
F = pressure port
M 1/4 BSPP
VUC
20
The optional pressure port “F” may be
used to connect a gauge to measure
static pressures. Due to the nature of this
Check Valve it will not always capture
instantaneous pressure.
Hex. 22
27,5
12
38
3/4-16 U
NF-2A
Ø 12,7
2
1
Max pressure
350 bar
Max flow
25 l/min
Weight
0,052 kg
Pressione di apertura
0,5 bar
2
0 5 10 15 20 25
Portata [l / min]
4
6
8
P [bar]
1 2
Pressure drop diagram
Note: Values measured on valve alone (no cavity) with an oil
viscosity of 46 cSt at 50 °C. Pressure drop may change
depending on fluid viscosity and temperature
Assembly codeSpare part code
Mounting cavities
Main features
Recommended tightening torque: 25 Nm
Recommended filtration: 25 ÷ 50 µ
Oil temperature: -30 ÷ + 80 °C
Note: cavities 3, 4 and 6 are present
on central manifold type UB only.
30
[email protected] · +39 02 320 625 145
SECTION D
PPC2014/1-D090
www.hydronit.com
J
*
where * is the option
*
[email protected] · +39 02 320 625 145
CPE - MANUAL EMERGENCY VALVES
1
2
0
2
5
6
7
8
3
4
1
Z
2
1
3/4-16
U
N
F
-2A
61,5
26,5
25
Hex. 22
Ø 20
Max pressure
300 bar
Max flow
25 l/min
Weight
0,12 kg
Pressure drop diagram
Flow [l / min]
P [bar]
4
2
0
6
8
10
12
105 15 20 25
2 1
1 2
Operating force (daN)
on the button
bar
daN
1 2
2 1
0
2,5
5
7,5
10
200100
300
400
Recommended tightening torque: 25 Nm
Recommended filtration: 25 ÷ 50 µ
Oil temperature: -30 ÷ + 80 °C
Assembly code
Two-way manual
emergency valve
CPE
Operating device:
P = press button
P
Nominal size:
04 = 3/4-16 UNF
04
Spare part code
Mounting cavities
Main features
Note: cavities 3, 4 and 6 are present
on central manifold type UB only.
Note: Values measured on valve alone (no cavity) with an oil
viscosity of 46 cSt at 50 °C. Pressure drop may change
depending on fluid viscosity and temperature
SECTION D
PPC2014/1-D100
www.hydronit.com
[email protected] · +39 02 320 625 145
CM - MANUAL LEVER VALVES
Flow [l / min]
P [bar]
4
2
0
6
8
10
12
105 15 20 25
2 1
1 2
2
1
CM04M
CM04L
2
1
0 1
2
5
6
7
8
3
4
E (CM04L)
EM (CM04M)
Two-way
manual lever
valve
Nominal size:
04 = 3/4-16 UNF
CM
04
Type:
L = lever (std)
M = lever+micro switch
L
26
1
2
Optional
Micro
switch
Open valve
Motor switch of
f, valve closed
Motor switch on
250
63,5
3/4-16
U
N
F
-2A
ø12,7
58
29
30°
4xM5
37
Max pressure
300 bar
Max flow
25 l/min
Weight
0,34 kg
Max current
10 A - 400 V
Protection
IP20 (up to IP65
on request)
Room temp.
-25°C ÷ +85°C
(higher temperature
on request)
Fixing screws 4 x M5x45 (torque 5Nm)
Cartridge tightening torque 20Mn
Recommended filtration: 25 ÷ 50 µ
Oil temperature: -30 ÷ + 80 °C
Pressure drop diagram
M
Starting
switch
Micro
switch
+
+
-
-
Connection
example
Assembly codeSpare part code
Mounting cavities
Main features
Note: cavities 3, 4 and 6 are present
on central manifold type UB only.
Note: Values measured on valve alone (no cavity) with an oil
viscosity of 46 cSt at 50 °C. Pressure drop may change
depending on fluid viscosity and temperature
IMPROVED
SECTION D
PPC2014/1-D110
www.hydronit.com
PMC - CARTRIDGE HAND PUMPS
0 1
2
5
6
7
8
3
4
Hand pump
Nominal size:
02 = 2 cc/stroke
PMC
02
L
Type:
L = lever (std)
U
250
63,5
3/4-16
U
N
F
-2A
ø12,7
58
pump
suction
29
30°
S
P
4xM5
37
Max pressure
200 bar
Max flow
-
Weight
0,34 kg
S
P
Effort (daN)
operating on the lever end
Pressure [bar]
Effort [daN]
Assembly codeSpare part code
Mounting cavities
Main features
Note: cavities 3, 4 and 6 are present
on central manifold type UB only.
Fixing bolts: 4x M5x45 (tightening torque: 5 Nm)
Recommended cartridge tightening torque: 15
Nm
Recommended filtration: 25 ÷ 50 µ
Oil temperature: -30 ÷ + 80 °C
Note: Values measured on valve alone (no cavity) with an oil
viscosity of 46 cSt at 50 °C. Pressure drop may change
depending on fluid viscosity and temperature
[email protected] · +39 02 320 625 145
SECTION D
PPC2014/1-D120
www.hydronit.com
MSV - PILOT OPERATED TWO-WAY SINGLE LOCKING SOLENOID VALVES
P [bar]
Flow [l / min]
3
0
6
9
12
15
10 20 30 40
1 2
0 1
2
5
6
7
8
3
4
Pressure drop diagram
Pilot Operated 2-way
Single Locking Valve
Operation:
30 = normally closed
31 = normally open
Supply voltage:
0000 = no coil (std)
see D190 table
MSV
30
0000
Emergency override:
0 = no emergency (std)
E = emergency
Options:
R = with reversible flow
A = for AC coil
0
-
Max pressure
up to 350 bar
Max flow
up to 40 l/min
Weight
0,11 Kg (without coil)
Internal leakage
5 drops/min at 350bar
Response time
30ms (energizing)
50ms (de-energizing)
Available voltages
12VDC
24VDC
24VAC
110RAC
220RAC
Coils (see page D180)
M130 series
M630 series
M631 series
Standards
EN50081-1/EN50082-2
(89/336 CEE
electromagnetic comp.)
73/23/CEE / 96/68/CEE
(low voltage)
Note: cavities 3, 4 and 6 are present
on central manifold type UB only.
Note: Values measured on valve alone (no
cavity) with an oil viscosity of 46 cSt at 50
°C. Pressure drop may change depending
on fluid viscosity and temperature
Assembly codeSpare part code
Main features
[email protected] · +39 02 320 625 145
Recommended tightening torque: 25 Nm
Recommended filtration settings: 25 ÷ 50 µ
Oil temperature: -30 ÷ + 80 °C
SECTION D
PPC2014/1-D130
www.hydronit.com
MSV31E
MSVR31*
1
1
2
2
1
2
MSV31
MSV30E
MSVR30*
1
1
2
2
1
2
MSV30
Options
4 mm stroke
20
78
Screw
emergency
Ø 33
2858
98
59
Reversible flow
(optional)
Hex. 24
3/4-16 U
N
F-2A
2
1
Normally closed
Screw
emergency
4 mm stroke
16
74
Ø 33
2759
100
59
Reversible flow
(optional)
Hex. 24
3/4-16
U
NF-2A
2
1
Normally open
Eg: A12DC
A (MSV30) Voltage
B (MSV30E) Voltage
Q (MSV31) Voltage
C (MSV31E) Voltage
Mounting cavities
MDV - DIRECT OPERATED TWO-WAY DOUBLE BLOCKING SOLENOID VALVES
Flow [l / min]
P [bar]
0
10
5
15
20
5 10 15
1 2
1
2
0 1
2
5
6
7
8
3
4
Two-way
double blocking
solenoid valve
Operation:
30 = normally closed
MDV
30
0000
Option:
E = emergency (std)
E
Supply voltage:
0000 = no coil (std)
see D190 table
Pressure drop diagram
D Voltage
eg: D24DC
Max pressure
up to 250 bar
Max flow
up to 40 l/min
Weight
0,11 Kg (without coil)
Internal leakage
5 drops/min at 350bar
Response time
30ms (energizing)
50ms (de-energizing)
Available voltage
12VDC
24VDC
24VAC
110RAC
220RAC
Coils (see page D180)
M130 series
M630 series
M631 series
Normatives
EN50081-1/EN50082-2
(89/336 CEE
electromagnetic comp.)
73/23/CEE / 96/68/CEE
(low voltage)
Mounting cavities
Note: cavities 3, 4 and 6 are present
on central manifold type UB only.
Note: Values measured on valve alone (no
cavity) with an oil viscosity of 46 cSt at 50
°C. Pressure drop may change depending
on fluid viscosity and temperature
Assembly codeSpare part code
Main features
[email protected] · +39 02 320 625 145
Recommended tightening torque: 25 Nm
Recommended filtration: 25 ÷ 50 µ
Oil temperature: -30 ÷ + 80 °C
SECTION D
PPC2014/1-D140
www.hydronit.com
Ø 33
27
62
94
59
Reversible flow
(optional)
Hex. 24
3/4-16 UNF-2A
2
1
Emergency override (push)
MSV4V - DIRECT OPERATED 4/3 OR 4/2 DIRECTIONAL SPOOL SOLENOID VALVES
0 1
2
5
6
7
8
3
4
4VA2 Voltage
Ex: 4VA2 24DC
4/3 or 4/2
directional spool
solenoid valve
Spool configuration:
see side table
Note: cavities 3, 4 and 6 are present
on central manifold type UB only.
Note: MS4V may only be fitted to
type U4 central manifold
Code
3 1
2
4
Double solenoid
C2
B2
E2
A2
Single solenoid
transitory
b
a
0
Option:
00 = std
MSV4V
A2
00
Supply voltage:
see D190 table
24DC
A11C
Max pressure
210 bar
Max flow
11,5 l/min
Weight
0,37 Kg (1 solenoid)
0,64 Kg (2 solenoid)
Internal leakage
278 cc/min at 210 bar
Minimum pull-in
voltage
85% of nominal
Available voltage
12VDC
24VDC
24VAC
110RAC
220RAC
Bobine (vedere
tabella pag. D180)
serie M630
serie M631
Normatives
EN50081-1/EN50082-2
(89/336 CEE
electromagnetic comp.)
73/23/CEE / 96/68/CEE
(low voltage)
Mounting cavities
Assembly codeSpare part code
Main features
4
4
4
4
2
2
2
2
3
3
3
3
1
1
1
1
Spool
[email protected] · +39 02 320 625 145
S1 S2
42
3
1
Recommended tightening torque: 25 Nm
Recommended filtration: 25 ÷ 50 µ
Oil temperature: -30 ÷ + 80 °C
SECTION D
PPC2014/1-D150
www.hydronit.com
Only for three-position spool
1
4
2
3
3/4-16 U
NF-2A 4 ways
S1
S2
Ø 33
5585
48
59
158
VMPC2 - PROPORTIONAL PRESSURE RELIEF VALVES
0 1
2
5
6
7
8
3
4
P*** Voltage
Direct acting
proportional relief
valve
VMPC
Nominal size:
2 = 2 l/min
Supply voltage:
- 0000 = no coil
- 12DC
- 24DC
2
0000
Working range:
A = 2 ÷ 80 bar
C = 4 ÷ 250 bar
C
Options:
E = emergency std
E
1 2
where *** stands for max setting
pressure [bar]. eg. P25012DC
Note: Supplying current to the coil from 0 to I max
(see diagram), a proportional pressure variation is
obtained on port P.
For the controller see table D180
Supply
Voltage
Code for
Coil
Code for
Connector
12DC
098001190
KA132000B1
24DC
098002190
KA132000B1
Sezione bobine
Max
pressure
350 bar
Max flow
2l/min
Weight
0,46 Kg
PWM
120Hz
Hysteresis
5%
Duty cycle
ED 100%
Voltage
+/- 10% nominal voltage
Normatives
EN50081-1/EN50082-2(89/336
CEE electr. comp.) - 73/23/CEE /
96/68/CEE (low voltage)
Mounting cavities
Note: cavities 3, 4 and 6 are present
on central manifold type UB only.
Assembly codeSpare part code
Main features
Note: Values measured on valve alone (no cavity) with an oil
viscosity of 46 cSt at 50 °C. Pressure drop may change
depending on fluid viscosity and temperature
Recommended tightening torque: 25Nm
Recommended filtration: 25 ÷ 50 µ
Oil temperature: -30 ÷ + 80 °C
[email protected] · +39 02 320 625 145
SECTION D
Pressure [bar]
Flow [l/min]
3
6
9
0
1
2
3
4 5
C
A
12
15
18
Pressure drop diagram
Pressure vs current
Pressure [bar]
50
100
150
200
C
A
250
300
Current [A]
0
0
0,2
0,4
0,4
0,8
0,6
1,2
0,8
1,6
1
2
24V DC
12V DC
PPC2014/1-D160
www.hydronit.com
113
89
27
ø 38
2
1
Hex. 20
3/4-16 U
NF-2B
59
CSPC15 - PROPORTIONAL FLOW CONTROL VALVES
0 1
2
5
6
7
8
3
4
eg: T12DC
T*** Voltage
Proportional flow
control valve
CSPC
Nominal size:
15 = 15 l/min
Supply voltage:
- 0000 = no coil
- 12DC
- 24DC
15
0000
Option:
0 = no option
0
For the controller see table
D180
Mounting cavities
Note: cavities 3, 4 and 6 are present
on central manifold type UB only.
Spare part code
Main features
Assembly code
Max press.
210 bar
Max flow
22 l/min
Weight
0,1 Kg (without coil)
PWM
120Hz
Hysteresis
5% (10% above 85% Imax)
Duty cycle
ED 100%
Voltage
+/- 10% nominal voltage
Normatives
EN50081-1/EN50082-2
(89/336 CEE)
73/23/CEE / 96/68/CEE
Oil
temperature
-40 - +120°C
Filtration
10 ÷ 25 µ
Tightening
torque
30Nm
Flow vs current
at different pressure drops
Flow [l/min] [gpm]
37.9/10.0
34.1/9.0
30.3/8.0
26.5/7.0
22.7/6.0
18.9/5.0
15.2/4.0
11.4/3.0
7.6/2.0
3.8/1.0
0
207 bar
3000 psi
104 bar
1500 psi
35 bar
500 psi
17 bar
250 psi
0,1
20
0,2
0,3
40
0,6
0,5
60
1,0
0,7
80
1,4
0,9
100
% of max I
I [A] coil 12DC
I [A] coil 24DC
1,8
P [bar]/[psi]
Q [l/min]
[gpm]
Pressure Drop 2 > 1
with fully open valve
3.4/50
6.9/100
10.3/150
13.8/200
17.2/250
20.7/300
24.1/350
27.6/400
31.0/450
7.6
2
15.1
4
22.7
6
30.3
8
Coil selection
Supply
voltage
Spare part
code
12DC
M6306012
24DC
M6306024
Note: Values measured on valve alone (no cavity) with an oil viscosity of 46 cSt at 50 °C.
Pressure drop may change depending on fluid viscosity and temperature
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SECTION D
PPC2014/1-D170
www.hydronit.com
Ø 33
2847
88
59
Hex. 24
3/4-16
UNF
-2A
2
1
Hex. 19
VPC - ELECTRONIC AMPLIFIER FOR PROPORTIONAL SOLENOID VALVES
Electronic amplifier
for solenoid valves
VPC
Options
00
Electric circuit
2
+
-
3
POT
1
Spare part code
Main features
Suitable for:
- CSPC15**** proportional flow control valve
- VMPC2**** proportional pressure relief valve
I(A)
I(A)
t sec
t sec
0
-
-
+
+
0
Ramp adjustment (up)
Ramp adjustment (down)
Instruction for use:
1) turn the “I MIN” trimmer fully counterclockwise;
2) adjust the external voltage input signal to the desired initial regulating (flow or pressure) value;
3) turn “I MIN” trimmer in a clockwise direction until valve just starts regulating;
4) adjust the external voltage input signal to the max value and adjust “I MAX” trimmer until the
valve regulates the maximum flow or pressure on the hydraulic system.
39
96
75
ISO 4400 / DIN 43650-A
PWM
Freq
I.min
I.max
Ramp
+
+
+
+
+
Ramp
Supply voltage
12 / 24V DC
Voltage input signal
range
0 ~ 10 V
Max current range
2,5A
PWM
(optionally adjustable)
120 Hz
(50 ÷ 400 Hz)
Ramp adjustment
(independent)
5%
Input impedance
100 kohm
Voltage
+/- 10% nominal
voltage
Weight
0,11 kg
Normatives
EN50081-1/EN50082-2
(89/336 CEE
electromagnetic comp.)
73/23/CEE / 96/68/CEE
(low voltage)
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SECTION D
PPC2014/1-D180
www.hydronit.com
Supply
voltage
[V]
Assembly
code
Coil type
Spare part
code
Spare
connector
code
Holding
Power
[W]
Duty
charge
ED [%]
Prot.
class
Wt
[g]
Suitable
for
valves
12DC
12DC_M630
DC
M6306012
KA132000B1
18W
100
H
130
MSV30/31
MDV
MSV4V
CSPC15
24DC
24DC_M630
DC
M6306024
KA132000B1
18W
100
H
130
MSV30/31
MDV
MSV4V
CSPC15
24AC
24AC_M631
RC with
integrated
rectifying bridge
M6316024
KA132000B1
18W
100
H
130
MSV30/31
MDV
MSV4V
115AC
115AC_M631
RC with
integrated
rectifying bridge
M6316115
KA132000B1
18W
100
H
130
MSV30/31
MDV
MSV4V
230AC
230AC_M631
RC with
integrated
rectifying bridge
M6316230
KA132000B1
18W
100
H
130
MSV30/31
MDV
MSV4V
12DC
12DC_M130
DC
M13040001
KA132000B1
18W
75
H
139
MSV30
MSV31
MDV
115AC
50Hz
115AC_50AC_
M130
AC - not
usable on
N Open valves
M13040006
KA132000B1
28VA
75
H
139
MSV30
MDV
115AC
110RAC_M130
RC - needs
external rectifying
connector
M13040004
KA132R12B1
18W
75
H
139
MSV30
MSV31
MDV
230AC
220RAC_M13
0
RC - needs
external rectifying
connector
M13040005
KA132R13B1
18W
75
H
139
MSV30
MSV31
MDV
12DC
Embedded code in
the code proportional
valve VMPC2
DC
098001190
KA132000B1
36W
100
H
257
VMPC2
24DC
Embedded code in
the code proportional
valve VMPC2
DC
098002190
KA132000B1
36W
100
H
247
VMPC2
Other voltages and electric connector types (Amp Junior, flying leads,...) available on request.
Inrush power consumption can be up to 3,5 times higher than holding power.
Coil thermal insulation: Class H. Electric connection: DIN 43650-A / ISO 4400. Coil protection degree: Ip65
COILS FOR VALVES
[email protected] · +39 02 320 625 145
M630* / M631*
09800*
M130*
SECTION D
PPC2014/1-D190
www.hydronit.com
PLUGS
Note: cavities 3, 4 and 6 are present on central manifold type UB only.
P
T
49,5
M20 x 1,5
Hex. 22
37
Hex. 22
12,7
3/4-16
U
N
F
26,5
10,5
1/4 BS
P
P
Spare part code
Hydraulic symbol
E70100005
Spare part code
Hydraulic symbol
E70100002
Spare part code
Hydraulic symbol
E70100010
Spare part code
Hydraulic symbol
E70100003
37
Hex. 22
12,7
3/4-16
UN
F
26,5
10,5
Mounting cavities
Assembly code
G
0
0
0
1
2
5
6
7
8
3
4
Mounting cavities
Assembly code
H
1
2
5
6
7
8
3
4
Mounting cavities
Assembly code
N
0 1
2
5
6
7
8
3
4
Mounting cavities
Assembly code
XP
0 1
2
5
6
7
8
3
4
37
Hex. 22
12,7
3/4-16
U
N
F
26,5
10,5
1/4
BSP
P
2
3
P
P
Spare part code
Hydraulic symbol
E70100006
Mounting cavities
Assembly code
P
1
2
5
6
7
8
3
4
3/4-16 U
NF
Ø 25
Ch. 10
11,5
3
Spare part code
Hydraulic symbol
E70100004
Mounting cavities
Assembly code
L
10
2
5
6
7
8
3
4
Weight: 0,047 Kg
Weight: 0,042 Kg
Weight: 0,045 Kg
Weight: 0,027 Kg
Weight: 0,110 Kg
Weight: 0,066 Kg
22
Hex
. 22
3/4-16 UNF
1
1,5
10,5
1/4 BS
P
P
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SECTION D
PPC2014/1-D200
www.hydronit.com
NOTES
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www.hydronit.com
SECTION E
TANKS
Plastic or steel tanks?
Plastic tanks have various advatanges: they do not rust, the oil level is visible and they do not damage easily if bumped,... On the other
hand steel tanks are preferable in case of ultra high or ultra low temperatures. They are the only choice for volumes over 11 l.
Is it possible to use custom made tanks?
Yes. We can provide an adaptor flange (F80000001) which can be welded by a customer on a custom made tank.
How do I order spare tanks?
Tanks can be ordered without accessories just by adding a J in front of the relevant code (e.g. JE60303015 instead of E60303015).
When ordered with the normal code (e.g. E60303015) they include the relevant accesories such as: plugs, filler breather, oil level
gauge, fixing devices,... depending on the kind of tank. Tanks specified in PPC speaking code (e.g. 5BV) always include all the relevant
accessories.
Cylindrical steel tanks from 1,5 to 12 l,
for horizontal and vertical mounting
Square steel tanks from 3 to 30 l
Round plastic tanks with 5 or 11 l volume,
for horizontal or vertical mounting.
Square plastic tanks, from 1,5 to 8 l,
for horizontal or vertical mounting
[email protected] · +39 02 320 625 145
PPC2014/1-E000
www.hydronit.com
CYLINDRICAL STEEL TANKS A & B SERIES
Notes: the piping kit, standard suction filter, filler/breather and drain plug are included when specifying the tank in PPC
assembly code. When ordering spare parts, only the drain plug and filler/breather are included.
1/2 BSPP
132,5130 -
132,5130 -
102,5
117,4
102,5
117,4
Ø
123
1/2 BSPP
42
L
42
ø130
Ø123
All dimensions are in mm
Material
Fe P04-EN10130 steel sheet 1,5mm thickness
Mineral based oil ISO/DIN 6743/4
Recommended tightening
torque for Filler Cap: 5 Nm
Recommended tightening
torque for Filler Cap: 5 Nm
-15 / +70°C
Fluid
Working temperature
E60303001 150
0,78 Kg
1,04 Kg
235
E60303004
Spare part
code
Weight
L
(mm)
Assembly code
1,5A / 1,5AV
2,5A / 2,5AV
Description
1,5 l cylindrical horizontal / vertical mounting
2,5 l cylindrical horizontal / vertical mounting
1,0
2,0
Horizontal Vertical
Actual filling volume (lt)
1,5
2,5
1,82 Kg
2,01 Kg
2,47 Kg
Weight
E60303006
E60303011
E60303012
Spare part
code
Assembly code
5B / 5BV
10B / 10BV
12B / 12BV
Description
5 l cylindrical horizontal / vertical mounting
10 l cylindrical horizontal / vertical mounting
12 l cylindrical horizontal / vertical mounting
300
262
380
L
(mm)
180
220
220
ØD
(mm)
5,1
6,3
10,9
Horiz. Vert.
Actual filling
volume (lt)
6,3
8,3
12,5
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SECTION E
PPC2014/1-E010
www.hydronit.com
36,5
36,5
132,5130 -
132,5130 -
102,5
117,4
102,5
117,4
L
1/2 BSPP
1/2 BSPP
ØD
HORIZONTAL/VERTICAL SQUARE WELDED STEEL TANKS C SERIES
34
50
r=5,5
25
1/2 BSPP
L
B
B
=
=
=
=
d
123
210(10C) - 245(22C)
130
10 2 ,5
Ø
117 , 5
Notes: the piping kit, standard suction filter, filler/breather and drain plug are included when specifying the tank in PPC
assembly code. When ordering spare parts, only the drain plug and filler/breather are included.
On request special square welded tanks can be manufactured. An inquiry must be sent to our technical department with
indication of quantities.
All dimensions are in mm
205
146
156
==
E60303042
E60303044
Spare part
code
Assembly code
10C / 10CV
22C / 22CV
Description
10 l square horiz. / vert. mounting
22 l square horiz. / vert. mounting
L
(mm)
330
470
Weight
5,50 Kg
6,80 Kg
B
(mm)
d
185
223
1/2 BSPP
3/4 BSPP
Horiz.
Vertical
Actual filling
volume (lt)
9,6
20,6
8,1
18,5
Material
Fe P04-EN10130 steel sheet 1,5mm thickness
Mineral based oil ISO/DIN 6743/4
-15 / +70°C
Fluid
Working temperature
[email protected] · +39 02 320 625 145
PPC2014/1-E020
www.hydronit.com
SECTION E
SMALL SIZE SQUARE WELDED STEEL TANKS E SERIES
Notes: the piping kit, standard suction filter, filler/breather and drain plug are included when specifying the tank in PPC
assembly code. When ordering spare parts, only the drain plug and filler/breather are included.
All dimensions are in mm
Material
Fe P04-EN10130 steel sheet 1,5mm thickness
Mineral based oil ISO/DIN 6743/4
-15 / +70°C
Fluid
Working temperature
276
30
A
160
30
1/2 BSPP
N. 4 bolts M6
1/2 BSPP
25
3015
=
=
=
=
123
130
102 , 5
Ø
11 7, 5
165
105
50, 560, 5
E60303053
E60303057
Spare part
code
Assembly code
3EV
7EV
Description
3 l square vertical mounting
7 l square vertical mounting
A
98 mm
190 mm
Weight
3,09 Kg
4,32 Kg
-
-
4,2
8,3
Horizontal Vertical
Actual filling volume (lt)
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SECTION E
PPC2014/1-E030
www.hydronit.com
SMALL SIZE SQUARE WELDED STEEL TANKS E SERIES
N. 4 holes ø 11
Notes: the piping kit, standard suction filter, filler/breather and drain plug are included when specifying the tank in PPC
assembly code. When ordering spare parts, only the drain plug and filler/breather are included.
All dimensions are in mm
Material
Fe P04-EN10130 steel sheet 1,5mm thickness
Mineral based oil ISO/DIN 6743/4
-15 / +70°C
Fluid
Working temperature
146
156
306
32
32
205
328
A
256
1/2 BSPP
25
355
115
26
=
=
=
=
123
130
102 , 5
Ø
117,5
3/4 BSPP
24,5
Description
8 l square vertical mounting
15 l square vertical mounting
A
133 mm
237 mm
Weight
4,50 Kg
5,20 Kg
-
-
10,4
18,5
Horizontal
Vertical
Actual filling volume (lt)
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E60303041
E60303014
Spare part
code
Assembly code
8EV
15EV
SECTION E
PPC2014/1-E040
www.hydronit.com
SQUARE WELDED STEEL TANKS E SERIES
A
50
320
Notes: the piping kit, standard suction strainer, filler/breather, level gauge and drain plug are included when specifying the tank
in PPC assembly code.
When ordering spare tanks, only the drain plug, filler/breather and level gauge are included.
On request special square welded tanks can be manufactured. An inquiry must be sent to our technical department with
indication of quantities.
26
30
76
1/2 BSPP
Material
Fe P04-EN10130 steel sheet 2,5mm thickness
on top and side, 1,5mm thickness front and rear
Mineral based oil ISO/DIN 6743/4
-15 / +70°C
Fluid
Working temperature
280
==
30
15
350
3/4 BSPP
30
60
115
N. 4 holes Ø11
15
15
15
123
130
102 , 5
Ø
117,5
E60303015
E60303048
Spare part
code
Assembly code
20EV
30EV
Description
20 l squared vertical mounting
30 l squared vertical mounting
A
293 mm
423 mm
Weight
6,50 Kg
8,50 Kg
-
-
20,8
33,5
Horizontal Vertical
Actual filling volume (lt)
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SECTION E
PPC2014/1-E050
www.hydronit.com
All dimensions are in mm
SQUARE PLASTIC TANKS L & M SERIES
Material
PE-HD neutral / transparent colour (DO NOT EXPOSE TO DIRECT SUNLIGHT)
Mineral based oil ISO/DIN 6743/4
-15 / +70°C
Fluid
Working temperature
33
L
45°
102,5
102,5
140
=
=
=
=
170
Ø123
Notes: the piping kit, standard suction strainer and filler/breather are included when specifying the tank in PPC assembly code.
When ordering spare tanks, only the filler/breather C86100003 or C86100001 and clamp band are included. Discharge ports are
normally moulded blind.
15
H60303016
135
2,4
4,4
6,2
1,5
4,2
6,6
250
350
H60303018
H60303020
Spare part
code
L
(mm)
Assembly code
1,5L / 1,5LV
3L / 3LV
6L / 6LV
Description
1,5 l square horizontal / vertical mounting
3 l square horizontal / vertical mounting
6 l square horizontal / vertical mounting
Weight
Horizontal
Vertical
0,32 Kg
0,42 Kg
0,63 Kg
Actual filling volume (lt)
L
40
130
45°
102,5
102,5
170
=
=
=
=
170
15
Ø123
only for 8M tank
5M / 5MV
5 l square horizontal / vertical mounting
8M / 8MV
8 l square horizontal / vertical mounting
H60303025 270
375
H60303033
Spare part
code
L
(mm)
Assembly code
Description
Weight
Horizontal
Vertical
Actual filling volume (lt)
0,60 Kg
0,76 Kg
5,8
8,1
5,7
8,8
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SECTION E
PPC2014/1-E060
www.hydronit.com
CYLINDRICAL PLASTIC TANKS P SERIES
L
40
ø 195
Ø123
Spare part
code
L
(mm)
Assembly code
Description
Weight
Horizontal
Vertical
5P / 5PV
5 l cylindrical horizontal / vertical mounting
7P / 7PV
9P / 9PV
11P / 11PV
7 l cylindrical horizontal / vertical mounting
9 l cylindrical horizontal / vertical mounting
11 l cylindrical horizontal / vertical mounting
H60303028
219
271
323
453
H60303030
H60303032
H60303035
Actual filling volume (lt)
0,60 Kg
0,61 Kg
0,76 Kg
1,06 Kg
5,0
6,0
7,2
9,0
4,2
5,5
6,5
10,5
Material
PE-HD neutral / transparent colour (DO NOT EXPOSE TO DIRECT SUNLIGHT)
Mineral based oil ISO/DIN 6743/4
-15 / +70°C
Fluid
Working temperature
Notes: the piping kit, standard suction strainer and filler/breather are included when specifying the tank in PPC assembly code.
When ordering spare tanks, only the filler/breather C86100003 or C86100001 and clamp band are included.
Discharge ports are normally moulded blind. On request these tanks are available with an offset collar. Enquire for details.
[email protected] · +39 02 320 625 145
IMPROVED
SECTION E
PPC2014/1-E070
www.hydronit.com
TANKS PLUGS AND ACCESSORIES
ø B
A
D
C
C86100001 (1/2 BSPP)
C86100002 (3/4 BSPP)
Suitable for B/BV type tanks (1/2” BSPP)
Suitable for EV type tanks (3/4” BSPP)
Filler breather
1/2” - 3/4” BSPP
B
A
C
47
21 17
30
10
17
D
1/2”
1/2”
3/4”
3/4”
Spare part code
TCNB0800 (plastic)
TB050801 (steel)
Suitable for all steel tanks
Drain plug
½” BSPP
ø 30
Hex 10
5
A
A
15
TCNB0800
TB050801
19
Spare part code
Suitable for L/M type tanks
only upon request and for small batches
C86200002
Filler breather slip-in
ø 36
ø 20
ø 24
4 1
Spare part code
3/4” BSPP female
drain plug
Spare part code
E60513005
Suitable for all series plastic tanks
ø 36
3/4 BSPP
11,5
16,5
Filler breather
3/4” BSPP female
Spare part code
C86100003
Suitable for all series plastic tanks
ø 37,5
3/4 BSPP
1 9
1 0
To fit inlet strainers C34100005 to Gr.1 pumps
Spare part code
3/8’’ suction pipe
PP02**
3/8 BSPT
3/8 BSPP
L
1/4 BSPT
3/8 BSPP
L
Spare part code
Recommended for horizontal tanks
90° elbow for suction pipe
M 1/4” & 3/8’’ BSPT - M 3/8’’ BSPP
PP0*E**
40
40
1/4 BSPT
1/4 BSPT
3/8 BSPT
3/8 BSPT
77
77
PP01E40
PP02E40
PP01E77
PP02E77
L D
Filter not
included
in the code
32,5
3/8 BSPP
D
L
30
80
120
PP0130
PP0180
PP01120
L
PP01**
1/4’’ - 3/8" suction pipe
To fit inlet strainers C34100005 to Gr.0 pumps
Spare part code
1/4” suction/return pipe
Spare part code
PP01370
370
PP01370
L
1/4 BS PP
1/4 BS PP
L
Recommended as suction pipe for
PMC02 hand pumps and as return
pipe with C3420001 return filter.
[email protected] · +39 02 320 625 145
42
68
PP0242
PP0268
PP02105
PP02125
PP02180
PP02142
PP02237
PP02190
PP02165
105
125
165
180
142
237
L
PP02370
370
190
Weight: 0,02 Kg
Weight: 0,01 Kg Weight: 0,01 Kg Weight: 0,04 Kg
Weight: 0,01 Kg Weight: 0,02 Kg Weight: 0,01 Kg
Weight: 0,04 Kg
Weight: 0,01 Kg
Weight: 0,02 Kg
SECTION E
PPC2014/1-E080
www.hydronit.com
27
44
1/2 BSPP
1/2 BSPP
Standard inlet strainer filters
Filtration degree: 90 micron
Weight: 0,01 Kg
C34100005
Spare part code
60
24
3/8 BSPT
130
Unpainted, to be welded on custom
made tanks
123
28
102 , 5
117,5
Ø
Bare steel tank adapter
Weight: 0,18 Kg
F80000001
Spare part code
Inlet eccentric filters
Filtration degree: 90 micron
Recommended for 1,5 l tanks
horizontal mounting
Weight: 0,13 Kg
C34100001
Spare part code
3/8 BSPT
ø8 0
15
21
26
126
1/4 BSPP
ø 32
Return filter
Filtration degree: 90 micron
Weight: 0,09 Kg
C34200001
Spare part code
Suitable for all tanks over 3l
1/4 BSPP
to be fitted in
20
12,4
It reduces foam and noise when
relief valve is working
Recommended for all vertical
mounted tanks.
Relief valve diffuser
To be mounted in cavity Tr
Weight: 0,01 Kg
SFEP01D
Spare part code
46,5
10
1/4 BSPT
Ø11,8
Flexible plastic pipe holder
for return line 1/4’’ BSPT
Weight: 0,01 Kg
TR0112
Spare part code
90° adapter for vertical tanks
Weight: 0,02 Kg
E60513004
Spare part code
L
Ø12
Ø17
Recommended as standard return pipe.
To be fixed with TR01-12 and cut to
correct length.
To be ordered in meters.
Flexible plastic pipe
Weight: 0,18 Kg/meter
SF12
Spare part code
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TANK ACCESSORIES
Micro inlet filters
Filtration degree: 90 micron
Recommended for pumps gr. 0
Weight: 0,01 Kg
C34100100
Spare part code
1/4 B SPP
15
1/4 BSPP
SECTION E
PPC2014/1-E090
www.hydronit.com
SECTION F
EXTERNAL MANIFOLDS & ACCESSORIES
How many types of external manifold blocks can be mounted?
The central manifold exit face allows the mounting of two different block systems, fixed by 2x M8 bolts (normally used for cetop3
modular manifolds stacks) or 4x M6 bolts (for modular manifolds for cartridge valves). The two types of bolt systems cannot be mixed
on the same stack. For every product code the fixing system type is clearly displayed in following tables. To mount stackable directional
valves or NG3 MICRO directional valves an adaptor plate is required. See section G for the relevant valve details.
When do I need to mount the 28mm spacer block?
Whenever a big motor is mounted on the power pack. Normally the E60403004 spacer must be mounted below the stack of Cetop3
blocks with AC motors with frame 80 or higher and with DC motors with frame 125 or higher.
When are the modular manifolds for differential area cylinders used?
With UR central manifolds, for reversible pump circuits, the exit port are A and B instead of P and T. With differential area cylinders,
when the bidirectional pump flow is outputting to B port, there will be more flow returning to A port, connected to the piston side of the
cylinder, than that going to B port, connected to the rod side, due to the cylinder differential area ratio. This function of this block is to
discharge the extra flow generated to tank as this cannot be absorbed by the pump itself.
Pilot operated check valves
can be integrated within
modular manifold blocks for
NG6 (Cetop 3) valves, thus
avoiding the extra modular
Cetop 3 sandwich type valve
between the base block and
the spool valve
Standard NG6 (Cetop 3) base
modular manifold blocks with parallel
or series connections, rear or lateral
ports. They can be stacked one upon
the other. Top manifold P and T ports
can be plugged with simple 1/4" or 1/8"
BSP plugs
The pressure line or return line filters are
mounted in a modular manifold which can be
stacked under NG6 (Cetop 3) modular manifolds
A full set of accessories is available to
complete the power pack configuration
The NG3 MICRO set of blocks and valves is an
ultracompact and cost effective alternative to
NG6 (Cetop3), up to 15 l/min. They can be mounted
thanks to the PPC-to-PPM adaptor
External hand pumps
of 4 cc or 8,8 cc/stroke
can be fixed between
the central manifold and
the Cetop3 modular
block. The lever may be
rotated 360° enabling
you to set it to the best
position
[email protected] · +39 02 320 625 145
PPC2014/1-F000
www.hydronit.com
The PPC-to-SD01 stackable valve converter lets
you mount our range of modular stackable
valves. This is an up-to-date and
lightweight alternative to NG6 (Cetop3)
directional valves
EXTERNAL MANIFOLDS & VALVE MOUNTING EXAMPLES
PPC + NG6 (CETOP 3) BLOCKS & VALVES
PPC + NG3 MICRO BLOCKS & VALVES
PPC + SD02 STACKABLE VALVES
0
1 2
3
4 4.1
5
5.1
0
12
2.3
2.1
2.2
3
4
4.1
3.1
3.2
5
3.1
The mini powerpack external
manifolds and valves are arranged
following a stack level logic. Each
stack is numbered eg. n, n.1, n.2,
n.3,... where n is the basic
manifold stack number, n.1 is the
first valve mounted on top of
manifold n; n.2 is the second one
mounted on top of n.1,... See
above self-explanatory drawings
where are coloured in manifolds
orange and in valves green. Stack
levels redare numbered in .
PPC TO SD02 STACKABLE
VALVE CONVERTER
CLOSED
END PLATE
SD02
PPC TO PPM
CONVERTER
SD00
SD03
M60403004
E60403004
M60403005
E60403002
E60423001**
E60433001
E60403001 E60403010 E60413001
M60403010
[email protected] · +39 02 320 625 145
PPC2014/1-F010
www.hydronit.com
SECTION F
0
1
1.2
1.1
2.2
2.1
3.2
3.1
4.2
4.1
2
3
4
5
SD02
X.1 side A port
X.2 side B port
(only TP version)
NG6 (CETOP 3) MODULAR MANIFOLDS, REAR PORTS
3/8 BSPP
Note: to add external manifolds to PPC assembly code, just add their spare part codes at the end of the PPC code.
eg: PPC-0,8 12DC-UA-J-G1,1-D/280-G-1,5L+E60403004+E60403001
The Cetop attachment is on motor side. With AC motor frames bigger than 71 and DC motors bigger than dia. 125mm, always add a spacer
manifold E60403004 (see next page) below the Cetop manifold to avoid interference between the Cetop valve and the motor.
Recommended tightening torque for M8 bolts: 16 Nm. Attention! Do not use tie-rods less than 8.8..
9/16-18UNF (US type)
1/4 BSPP
1/8 BSPP
2 x M8 bolts
47,5 (1,87)
17,5 (0,69)
49 (1,93)
39 (1,54)
13 (0,51)
80 (3,15)
32,5 (1,28)
B
B
A
A
P
P
T
T
Dimensions in mm (inches)
Main features
Weight
0,37 Kg (0,82lb)
Fixing bolts
2 M8 tie-rods
steel class 8.8 or above
[email protected] · +39 02 320 625 145
PPC2014/1-F020
www.hydronit.com
SECTION F
Hex.19
Option P port:
PORTMF001
P port 1/4 BSPP F
for modular blocks
A
B1
P1
T1
P
P
A1
B
T
T
1/4 BSPP
33
1/8 BSPP
E60403001
Spare part code
Parallel
connection
Rear ports
E60403001US
Rear ports
US execution
NG6 (CETOP 3) MODULAR MANIFOLDS, LATERAL PORTS
3/8 BSPP
A
B1
P1
T1
P
P
A1
B
T
T
Option P port:
PORTMF0001
P port for modular blocks
A
B1
P1
T1
P
P
A1
B
T
T
Hex.19
1/4 BSPP
33
1/8 BSPP
1/4 BSPP
1/8 BSPP
2 x M8 bolts
9/16-18UNF (US type)
55 (2,16)
16 (0,63)
49 (1,93)
80 (3,15)
13 (0,51)
B
A
P
T
B
A
P
T
E60403010
Spare part code
Parallel
connection
Rear ports
E60403010US
Rear port
US execution
Spare part code
Series connection
E60403011
Rear ports
E60403011US
Rear port
US execution
Note: to add external manifolds to PPC assembly code, just add their spare part codes at the end of the PPC code.
Ex: PPC-0,8 12DC-UA-J-G1,1-D/280-G-1,5L+E60403004+E60403010
The Cetop attachment is on motor side. With AC motor frames bigger than 71 and DC motors bigger than dia. 125mm, always add a spacer
manifold E60403004 (see next page) below the Cetop manifold to avoid interference between the Cetop valve and the motor.
Recommended tightening torque for M8 bolts: 16 Nm. Attention! Do not use tie-rods less than 8.8.
Main features
Weight
0,56 Kg (1,2lb)
Fixing bolts
2 M8 tie-rods
steel class 8.8 or above
[email protected] · +39 02 320 625 145
PPC2014/1-F030
www.hydronit.com
SECTION F
Dimensions in mm (inches)
NG6 (CETOP 3) MODULAR MANIFOLDS WITH INTEGRAL PILOT OPERATED CHECK VALVES
*: US execution with 9/16-18UNF SAE06 exit ports
Code does not include the Cetop solenoid valve.
Recommended tightening torque for M8 bolts: 16 Nm. Attention! Don’t use tie-rods less than 8.8.
A
B
E60413001
E60413001US*
A
B
E60413002
E60413002US*
Spare part code
A
B
E60413003
E60413003US*
Main features
Weight
0,71 Kg (1,56lb)
Fixing bolts
2 M8 tie-rods
steel class 8.8 or above
48 (1,89)
1/4 BSPP
9/16-18 UNF (US type)
58 (2,28)
23 (0,91)
24 (0,94)
108 (4,25)
80 (3,15)
B
A
P
T
Spare part code Spare part code
2 X M8 bolts
[email protected] · +39 02 320 625 145
PPC2014/1-F040
www.hydronit.com
SECTION F
Dimensions in mm (inches)
MODULAR MANIFOLDS WITH PILOT OPERATED CHECK VALVES
1/4 BSPP
A
B
E60403027
Spare part code
E60403027US*
A
B
Available on:
Central manifold U4
Central manifold UR
9/16-18 UNF (US type)
58 (2,28)
108 (4,25)
32 (1,26)
80 (3,15)
*: US execution with 9/16-18UNF SAE06 exit ports
Recommended tightening torque for M8 bolts: 16 Nm.
Attention! Do not use tie-rods less than 8.8.
Main features
Weight
0,5 Kg (1,1lb)
Fixing bolts
2 M8 tie-rods
steel class 8.8 or above
2 X M8 bolts
[email protected] · +39 02 320 625 145
PPC2014/1-F050
www.hydronit.com
SECTION F
Dimensions in mm (inches)
SPACER ELEMENTS
E60403004
Spare part code
P1
T1
P
T
Suitable for all central manifolds with
AC motors with frame bigger than 71
and DC motors with frame bigger than Ø125.
Mounting example
E60403004
80 (3,15)
28 (1,10)
40 (1,57)
2 x M8 bolts
Main features
Weight
0,23 Kg (0,5lb)
Fixing bolts
2 M8 tie-rods
steel class 8.8 or above
Attention! Do not use tie-rods less than 8.8.
[email protected] · +39 02 320 625 145
P
T
PPC2014/1-F060
www.hydronit.com
SECTION F
Dimensions in mm (inches)
90° ROTATION MANIFOLDS 49MM
E60403002
Spare part code
P1
T1
P
T
Main features
Weight
0,72 Kg (1,59lb)
Fixing bolts
2 M8 tie-rods
steel class 8.8 or above
Attention! Do not use tie-rods less than 8.8.
For AC motor with frame 90 or
above and DC motor Ø151 or above
muste be used with E60403004.
[email protected] · +39 02 320 625 145
Mounting example
E60403002
IMPROVED
PPC2014/1-F070
www.hydronit.com
SECTION F
Dimensions in mm (inches)
80 (3,15)
49,5 (1,95)
P
T
2 x M8 bolts
44,5 (1,75)
P
1/4 BSPP
P
T
90° ROTATION MANIFOLDS WITH DOUBLE-SIDED ATTACHMENT P & T 79MM
E60403005DF
Spare part code
Mounting example
E60403005DF
Main features
Weight
0,72 Kg
Fixing bolts
2 M8 tie-rods
steel class 8.8 or above
Attention! Do not use tie-rods less than 8.8.
For AC motor with frame 90 or
above and DC motor Ø151 or above
must be used with E60403004.
[email protected] · +39 02 320 625 145
P
P1
T1
T
T2
P2
44 (1,73)
93 (3,66)
2 x M8 bolts
79 (3,11)
NEW
PPC2014/1-F080
www.hydronit.com
SECTION F
Dimensions in mm (inches)
P
1/4 BSPP
Attention! Do not use tie-rods less than 8.8.
MANIFOLD FOR ADDITIONAL SINGLE ACTING CIRCUIT
[email protected] · +39 02 320 625 145
Note: to add external manifolds to PPC assembly code, just add their spare part codes at the end of the PPC code.
eg: PPC-0,8 12DC-UA-J-G1,1-D/280-G-1,5L+E60403039-D24DC-A24DC-6(04) see application example
The valve attachment is on the motor side. With AC motor frames bigger than 71 and DC motors bigger than dia. 125, always add a spacer
manifold (page PPC2013/1-F060) below the modular block to avoid interference between the valve and the motor.
Recommended tightening torque for M8 bolts: 16 Nm.
1/4 BSPP (9/16-18UNF)
2 x M8 bolts
A
35 (1,38)
17 (0,67)
45 (1,77)
P
T
80 (3,15)
60 (2,36)
1/8 BSPP
1/8 BSPP
3
VSC04
*
A
E70100006
P
E70100002
N
2
1
P
T
MSV30E
MSV30E
CSPC15
CSPC15
MSV30
MSV30
B
B
T
T
A
A
MSV31E
MSV31E
MDV30E
C
C
D
CPE
Z
CSB
S
E70100004
L
3
E70100003
E70100005
MDV30E
CSB
CPE
D
H
G
S
Z
CSB
S
Main features
Weight
0,39 Kg (1,47lb)
Fixing bolts
2 M8 tie-rods
steel class 8.8 or above
ASSEMBLY CODE - example
Cavity 1:
For alternative
see code below
Cavity 2:
For alternative
see code below
Cavity 3:
For alternative
see code below
Optional
Cavity 1
3 cavity block
E60403039
D24DC
-
Cavity 2
A24DC
-
Cavity 3
6 (04)
-
Can be used to create a single acting circuit
in parallel with a double acting circuit
Application example
NEW
E60403039
Spare part code
E60403039US*
PPC2014/1-F090
www.hydronit.com
SECTION F
Dimensions in mm (inches)
P
AP1
T1
2
3
T
1
Hydraulic scheme
A2 B2
P
P1 A
T
T1
MODULAR MANIFOLD WITH CHECK VALVE FOR DIFFERENTIAL AREA CYLINDER
E60403028
Spare part code
A
B
A
B
T
115 (4,53)
120 (4,72)
39 (1,54) 45 (1,77)
Suitable for: UR manifold with differential cylinders
Main features
Weight
0,23 Kg (0,5lb)
Fixing bolts
2 M8 tie-rods
steel class 8.8 or above
Recommended tightening torque for M8 bolts: 16 Nm.
Attention! Do not use tie-rods less than 8.8.
2 X M8 bolts
Provides for the drilling of the T1 port.
[email protected] · +39 02 320 625 145
PPC2014/1-F100
www.hydronit.com
SECTION F
Dimensions in mm (inches)
PM09 HAND PUMP MODULAR MANIFOLD
P1
P
T
55 (2,17)
126,9 (5,0)
45°
80 (3,15)
350 (13,78)
1/4 BSPP
1/4 BSPP
1/8 BSPP
Block thickness: 39mm (1,54)
Recommended tightening torque for M8 bolts: 16 Nm. Attention! Do not use tie-rods less than 8.8.
Commissioning: the pump must be bled by opening the plug of the unused pressure port (P or P1), pumping a few times until oil comes out,
then tightening the plug again.
Main features
Mounting example
Spacer block (optional)
PM0*
Additional valves (optional)
2 X M8 bolts
Max pressure
210 bar
Weight
1,8kg (3,97lb)
Fixing bolts
2 M8 tie-rods
steel class 8.8 or above
Filtration grade
25 ÷ 50 µ
Working temperature
-20 ÷ +70°C
[email protected] · +39 02 320 625 145
IMPROVED
CARTPM04L
CARTPM09L
hand pump cartidge
4cc 7/8-14 UNF +
lever
hand pump cartidge
8,8cc 7/8-14 UNF +
lever
Spare part code without block
PPC2014/1-F110
www.hydronit.com
SECTION F
Dimensions in mm (inches)
P
M04
PM09
Effort (daN)
operating on the top of the lever
Effort [daN]
PM04
P
P1
T
PM09
Displacement
cc/stroke
4
8,8
Spare part code
Pressure [bar]
Note: Values are measured only on the valve (no cavity) with
oil viscosity of 46 cSt at 50 °C. The drop of the pressure can
change by the fluid viscosity and fluid temperature.
RETURN LINE FILTER MODULAR MANIFOLD
68 (2,68)
80 (3,15)
1/8’ BSPT
114 (4,49)
52 (2,05)
Ø47,5
P1
T1
P
T
E60403020
Modular manifold
with return filter
on T
FO201385
Main features Spare part code
Open by-pass valve press.
1 bar
Max flow
20 l/min
Filtration grade
15 µ
Working temperature
-30 ÷ + 80 °C
Weight
0,87 kg
Fixing bolts
2 M8 bolts steel
class 8.8 or above
Hydraulic scheme
Note: standard code does not
include the MIR40 pressure
gauge or F4 pressure switch
Recommended tightening torque for M8
bolts: 16 Nm.
Recommended tightening torque for spin
on cartridge: 10 Nm.
Attention! Do not use tie-rods less than 8.8.
Spare part code
F4R0M3
48
78
1/8 BSPT
NO/NC
Weight
Max load
Electric switch
Hysteresis
Protection degree
0,05 Kg
0,5 A a 250 VAC
10 15 % ÷
0,2 2,5 bar ÷
IP 65
Setting range
Pressure gauge
for return filter manifold
Pressure switch
for return filter manifold
Mounting example
Weight: 0,1 Kg
Spare part code
MIR4010
optional
Optional E60403004
E60403020
Optional valves
[email protected] · +39 02 320 625 145
OPTIONS
Replacement
cartridge part
code
PPC2014/1-F120
www.hydronit.com
SECTION F
Dimensions in mm (inches)
Ø40
1/8 BSPT
0,5
1
Bar
1,5
2
2,5
MODULAR BLOCK WITH PRESSURE FILTER
E60403025
HPFEHY15
Main features Spare part code
Hydraulic scheme
Note: standard code does not
include the differential electric
or visual pressure switch
Recommended tightening torque for M8
bolts: 16 Nm.
Recommended tightening torque for spin
on cartridge: 45 Nm.
Attention! Do not use tie-rods less than 8.8.
Differential pressure switch
Mounting example
P1
T1
P
T
optional
optional
[email protected] · +39 02 320 625 145
85 (3,35)
80 (3,15)21 (0,83)
27 (1,06)
27 (2,32)
40 (1,57)
32,5 (1,28)
Ø50 (1,97)
27 (1,06)
125 (4,92)
Optional E60403004
E60403025
Optional valves
NEW
OPTIONS
Note: other filtration grades available
upon request
Filter cartridge 15
micron fiber reinforced
inorganic not
included. To be
ordered separately.
Modular manifold
with return filter on P
NO/NC
Weight
Max load
Electric switch
Tollerance
Protection degree
0,16 Kg
0,5 A a 250 VAC
10 %
1,3 8 bar ÷
IP 65
Setting range
69
 1/2 BSPP
Hex. 30
31
26,5
Spare part code
DPE04400
37
 1/2 BSPP
 Hex. 30
28
26,5
Spare part code
DPV04400
Differential pressure visual
indicator
Backpressure allowable
21 bar
Max pressure
400 bar
Max flow
32 l/min
Filtration grade
15 µ
Oil temperature
-30 ÷ + 80 °C
Weight
4,0 kg
Fixing bolts
2xM8 steel 8.8
or better
PPC2014/1-F130
www.hydronit.com
SECTION F
Dimensions in mm (inches)
BASE MANIFOLD CONVERTERS
PPC TO SD01 STACKABLE VALVE CONVERTER
(needed to mount SD01 stackable valves)
PPC TO PPM BASE CONVERTER
(needed to mount PPM NG3 MICRO blocks range)
PPC TO SD02 STACKABLE VALVE CONVERTER
(needed to mount SD02 stackable valves)
E60403006 E60403006DN
Spare part code Spare part code
Recommended tightening torque for M8 bolts: 16 Nm.
Attention! Do not use tie-rods less than 8.8.
[email protected] · +39 02 320 625 145
Fixing system: 2 M8x20 bolts steel class 8.8 or above
Weight: 0,22 Kg
Fixing system: 2 M8x20 bolts steel class 8.8 or above
Weight: 0,22 Kg
PPC M6 fixing bolts
PPM fixing bolts
E60403008M
Spare part code
Fixing system: 3 M6x20 bolts steel class 8.8 or above
Weight: 0,11 Kg
13,5
19 (0,75)
19 (0,75)
14 (0,55)
6 (0,24)
6 (0,24)
8,5
13,5
8,5
60 (2,36)
40 (1,57)
80 (3,15)
80 (3,15)
P
T
60 (2,36)
80 (3,15)
P
T
3 x M6 tappings
3 x M6 tappings
Measures in mm (inches)
PPC2014/1-F140
www.hydronit.com
SECTION F
NEW
Dimensions in mm (inches)
Dimensions in mm (inches)
PPM NG3 MICRO MODULAR MANIFOLD, LATERAL PORTS
Recommended tightening torque for M8 bolts: 16 Nm.
Attention! Do not use tie-rods less than 8.8.
Note: to add NG3 MICRO external manifolds to PPC a base converter assembly code, just add their spare part codes at the end of the
PPM code. eg: PPC-0,8 12DC-MB-J-K0,6-D/280-G-1,5L+M60403004+M60403010
The NG3 micro valve attachment is on motor side.
B
A
P
T
39,5 (1,56)
70
46 (1,81)
19,5 (0,77)
35 (1,38)
2 x 1/4 BSPP ports
16 (0,63)
5,5 (0,22)
5,5 (0,22)
21 (0,83)
20 (0,79)
5 (0,20)
5 (0,20)
5 (0,20)
1/4 BSPP
9/16-18 UNF (US type)
AB
Main features
Weight
0,21 kg
Fixing bolts
2 M8 bolts steel class
8.8 or above
2 X M8 bolts
[email protected] · +39 02 320 625 145
16 (0,63)
PPC2014/1-F150
www.hydronit.com
SECTION F
Dimensions in mm (inches)
A
B1
P1
T1
P
P
A1
B
T
T
M60403010
Spare part code
Parallel
connection
Rear ports
M60403010US
Rear ports
US execution
NG3 MODULAR MANIFOLD WITH INTEGRAL PILOT OPERATED CHECK VALVES
A
B
M60413001
M60413001US*
A
B
M60413002
M60413002US*
Spare part code
A
B
M60413003
M60413003US*
1/4 BSPP
9/16-18 UNF (US type)
Main features
Weight
0,26 kg
Fixing bolts
2 M8 bolts steel class
8.8 or above
*: US execution with 9/16-18UNF SAE06 exit ports
Code does not include the NG3 valve.
Recommended tightening torque for M8 bolts: 16 Nm. Attention! Do not use tie-rods less than 8.8.
2 x M8 bolts
Spare part code
Spare part code
[email protected] · +39 02 320 625 145
103 (4,06)
69 (2,72)
A
B
P
T
70 (2,76)
19 (0,75)
38 (1,50)
NEW
PPC2014/1-F160
www.hydronit.com
SECTION F
Dimensions in mm (inches)
PPM SPACER ELEMENT 23MM
M60403004
Spare part code
P1
T1
P
T
Mounting example
M60403004
70 (2,76)
23 (0,91)
36
P T
2 x M8 bolts
NG3 (MICRO)
Plate PPC-PPM
Main features
Weight
0,14 kg
Fixing bolts
2 M8 bolts steel class
8.8 or above
Recommended tightening torque for M8 bolts: 16 Nm.
Attention! Do not use tie-rods less than 8.8.
[email protected] · +39 02 320 625 145
PPC2014/1-F170
www.hydronit.com
SECTION F
Dimensions in mm (inches)
PPM 90° ROTATION MANIFOLD
M60403005
Spare part code
P1
T1
P
T
Mounting example
M60403005
Plate PPC-PPM
NG3 (MICRO)
P
T
39,5 (1,56)39,5 (1,56)
70 (2,76)
2 x M8 bolts
2 x M8 bolts
Main features
Weight
0,26 kg (0,57lb)
Fixing bolts
2 M8 bolts steel class
8.8 or above
Recommended tightening torque for M8 bolts: 16 Nm.
Attention! Do not use tie-rods less than 8.8.
[email protected] · +39 02 320 625 145
PPC2014/1-F180
www.hydronit.com
SECTION F
Dimensions in mm (inches)
MODULAR MANIFOLD FOR 3/4-16 UNF CARTRIDGES, TWO WAY
3/4-16 UNF
1/4 BSPP
E60403030 E60403030
P
T
T
M
X
X
X
X
X
Mounting example
Note: code does not include
the MSV or MDV solenoid
valve.
9/16-18UNF (US type)
80 (3,15)
38 (1,50)
1/8 BSPP
1/8 BSPP
P
T
2 x M8 bolts
50 (1,97)
Circuit example
Main features
Weight
0,35 kg (0,78lb)
Fixing bolts
2 M8 bolts steel class
8.8 or above
Recommended tightening torque for M8 bolts: 16 Nm.
Attention! Do not use tie-rods less than 8.8.
*: US execution with 9/16-18 UNF SAE06 exit ports.
The blocks can be mounted in series but cannot be used with the modular blocks for cetop 3 because the mounting interface is different.
[email protected] · +39 02 320 625 145
PPC2014/1-F190
www.hydronit.com
SECTION F
Dimensions in mm (inches)
IMPROVED
E60403030
E60403030US*
Codice componente
P1
P
P2
C2/T2
T
C
x
T1
MODULAR MANIFOLD FOR 3/4-16 UNF CARTRIDGES, THREE WAY
1/8 BSPP
50 (1,97)
1/8 BSPP
P
T
Holes for 2 x M8 bolts
72 (2,83)
59 (2,52)
3/4-16 UNF
1/4 BSPP
1/4 BSPP
1/8 BSPP
Circuit example
E60403031
P
T
M
E60403031
Spare part code
P1
T2
T1
P
T
A
Mounting example
Note: code does not include
the MSV3V solenoid valve.
Recommended
tightening torque for
M6 bolts: 8 Nm
Main features
Weight
0,32 kg (0,7lb)
Fixing bolts
2 M8 bolts steel class
8.8 or above
Recommended tightening torque for M8 bolts: 16 Nm.
Attention! Do not use tie-rods less than 8.8.
Note: 3/4-16 UNF manifolds can be stacked one upon the other but cannot be used with cetop 3 modular manifolds since the tie rod bolt
pattern is different. The three way block is not compatible with square vertical tanks.
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E60403031US*
PPC2014/1-F200
www.hydronit.com
SECTION F
Dimensions in mm (inches)
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ACCESSORIES
80 (3,15)
39 (1,53)
40 (1,57)
3/8 BSPP3/8 BSPP
1/4 BSPP
68 (2,67)
58 (2,28)
3/8 BSPP3/8 BSPP
70 (2,75)
2 x M5 bolts
Main features
40 l/min
Weight
0,8 Kg (1,76lb)
Fixing bolts
2 M5 bolts steel class 8.8 or
above
Base plate in-line mounting of
modular blocks + relief valve
Dimensions in mm (inches)
T2
P2
M
P T
P1 T1
BM100PPC02
BM250PPC02
Relief valve
100 bar
250 bar
Spare part code
Max flow
M
P1
P2
T2
T1
NEW
Allows you to mount the entire system of
Hydronit on-line modular blocks
A typical example is the application of a
conventional system where the control block
and the valve are separated from the engine
driven pump.
PPC2014/1-F210
www.hydronit.com
SECTION F
ACCESSORIES
In line mounting SAE 8 manifold
50 (1,97)
D
38 (1,50)
6 (0.24)
50 (1,97)
30 (1,18)
D
30 (1,18)
3/4-16 UNF
2 x M6 bolts
E60543006
E60543007
E60543007E60543006
Spare part code
Foot mounting support
140
140
Ø8,5 - n. 4
ø11 - n. 2
124
124
82
E60543006: suitable for all tanks except E60303044
Weight: 0,5 Kg
Weight: 0,6 Kg
Spare part code
D
Peso
BFCSAE0801
1/4 BSPP
0,16 Kg
BFCSAE0802
3/8 BSPP
0,16 Kg
67
2,5
47
2,5
IMPROVED
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PPC2014/1-F220
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SECTION F
Dimensions in mm (inches)
ACCESSORIES
Pressure gauge
29
Ø63
1/4 BSPP
400
20
40
Psi
Bar
60
80
100
800
1200
Spare part code
MIR63***
***: max pressure in bar
(60, 160, 250, 315 bar)
Spare part code
***: max pressure in bar
(050, 100, 200, 400 bar)
Pressure switch
F401***
48
1/4 BSPP
78
Protection degree
IP 65
Hysteresis
15 ÷ 25%
Weight
0,05 Kg
Max load
0,5A a 250VAC
Working temperature
-25 ÷ +85°C
Accuracy
±4% full scale at 20°C
Electric switch
NO / NC
Protection degree
IP 65
Thermal drift
±0,04%/1K a 20°C
Weight
0,206 Kg
Static working pressure
75% end of scale
Peak working pressure
end of scale
Working temperature
-10 ÷ +60°C
Precision class
cl. 1.6 EN837-1
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PPC2014/1-F230
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SECTION F
ACCESSORIES
Spare part code
EM9001C / EMIL01C
EMIL01C
EM9001C
Gauge isolator F-F
Weight: 0,14 Kg. Max working pressure: 400 bar
32
D
D
38
1
2
Hex
L
62
L
L
25 (0,98)
25 (0,98)
D
D
E
E
1/4 BSPP
1/4 BSPP
54
38
1/4 BSPP
1/4 BSPP
In-line check valve
In-line bidirectional flow control valve
In-line unidirectional flow control valve
Spare part code
D
E
L
Weight
STU01
1/4 BSPP
68
66
0,34 kg
STU02
3/8 BSPP
68
77
0,36 kg
STUSAE06
9/16-
18UNF
68
(2,68)
70,5
(2,78)
0,38 kg
(0,84 lb)
Spare part code
D
E
L
Weight
STB01
1/4 BSPP
68
54
0,29 kg
STB02
3/8 BSPP
68
54
0,27 kg
STBSAE06
9/16-18UNF
68
(2,68)
54
(2,13)
0,30 kg
(0,66 lb)
Spare part code
D
Ch
L
Weight
VUR01C
1/4 BSPP
19
55
0,10 kg
VUR02C
3/8 BSPP
24
65
0,18 kg
VURSAE06C
9/16-
18UNF
19
(0,75)
58
(2,28)
0,10 kg
(0,22 lb)
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PPC2014/1-F240
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SECTION F
NOTES
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SECTION G
EXTERNAL VALVES
What are the advantages of NG3 MICRO directional valves and stackable directional valves compared to NG6 (Cetop 3)
valves?
Lower weight, smaller dimensions, lower cost. Each stackable valve height of just 31mm allows you build a stack of, for example, 7
valves in 217mm. A similar stack made with cetop 3 valves would be nearly double the height. NG6 (Cetop3) directional valves are to
be preferred when other valves (pilot operated check valves, flow controls, pressure controls,...) are added to the hydraulic circuit.
Ng3 MICRO valves are currently available with 12V or 24V DC coils.
Is it possible to manufacture special manifold blocks with customized valve combinations for specific applications?
Yes. Whenever quantities justify the investment in design and manufacturing. Ask our sales department first.
Which coils and connectors do I select for the spool type directional control valves?
Ng3 MICRO valves SD00* series use the M100 series of coils, 12 or 24 VDC. Stackable valves SD01* series use DC or RC M120 coils.
NG6 (Cetop3) valves SD03* series use M160 series of coils either DC or RC (rectified current). When choosing a RC coil, a rectifying
bridge connector must be chosen (KA132R***). A standard KA13200000 connector must be always used with DC coils.
STACKABLE directional valves: the
alternative solution to reduce power
pack dimensions and weight. A and B
threaded ports are directly machined
in to the valve body
NG3 MICRO directional valves: the
optimized solution for top performance
with ultra compact dimensions. Each
valve requires a base modular manifold
NG6 (Cetop 3) valves: the
conventional choice for market
compatibility and universal service
around the world. Each valve
requires a base modular manifold.
NG6 (Cetop 3) modular sandwich
valves for flow and pressure control.
These valves use the same cartridges as
those in the power pack central manifold
Cartridge valves in external
blocks: the cost effective and
lightweight solution
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PPC2014/1-G000
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SECTION G
STACKABLE DIRECTIONAL SOLENOID VALVES
Spool configuration:
see table below
SD01
A2
Position type:
-
Supply voltage:
see G100 table
24DC
Spare part code
Main features
Max pressure
250 bar
Press. max port T
210 bar static, 140 bar dynamic
Max flow
20 l/min
Weight
0,89 Kg (1 solenoid)
1,09 Kg (2 solenoid)
Fixing bolts
3 x M6 tie-rods 6 Nm torque.
10.9 class steel or above
Coil insulation
Class H
Electric connection
DIN 43650-A / ISO 4400
Protection class
IP 65 / DIN 40050
Duty cycle
ED 100%
Voltage required
+/- 10% nominal voltage
Manual overide
included as standard
Standards
EN50081-1 / EN50082-2
(89/336 CEE electromagnetic comp.)
73/23/CEE / 96/68/CEE (low voltage)
Working temperature
-20°C +80°C
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56 26
172
31
1/4 BSPP
30
- = intermediate
C = closing end valve
with P and T closed
Type C valve must be
used to blank off the
valve stack. If only 1
valve in stack then type C
must be used.
Code
P T
A
B
Double solenoid
C2
B2
E2
A2
Single solenoid
transitory
b
a
0
A11C
B
B
B
B
A
A
A
A
P
P
P
P
T
T
T
T
Spool
S2
BA
P
T
S1
PPC2014/1-G010
www.hydronit.com
Stackable directional solenoid valve
37
STACKABLE MODULAR DIRECTIONAL SOLENOID VALVES WITH REAR PORTS
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Max pressure
250 bar
Max pressure on T port
50 bar
Max flow
25 l/min
Weight
1,67 Kg (1 solenoid)
1,37 Kg (2 solenoid)
Internal leakage
0,02 l/min at 200bar
Fixing bolts
3 TCEI M8 tie-rods 15 Nm
torque. 8.8 class steel or above
Coil insulation
Class H
Electric connection
DIN 43650-A / ISO 4400
Protection class
IP 65 / DIN 40050
Duty cycle
ED 100%
Voltage required
+/- 10% nominal voltage
Manual Overide
included as standard
Standards
EN50081-1 / EN50082-2
(89/336 CEE electromagnetic comp.)
73/23/CEE / 96/68/CEE (low voltage)
Working temperature
-20°C +80°C
65
85
180
SD02
Spool configuration:
see below table
E2
Supply voltage:
see table G100
24DC
Option:
RP
- = free outputs
RP = outputs with piloted check valves
(only spool E2 and C2)
Spare part codeMain features
Code RP
Option
b
a
0
P T
A B
RP
S1 S2
Code
S2
a
P
A
B
0
T
b
S1
C2
B2
E2
A2
Double solenoid
Spool
A
A
A
A
P
P
P
P
B
B
B
B
T
T
T
T
A11C
Single solenoid
transitory
A
P
B
T
Description
Spare part
code
Closure plate, to be used as the last
element
SD02TOP
Kit 3 tie rods + nut M8 8.8 (x =
number of element)
SD020x
Options
NEW
1/4 BSPP
SECTION G
PPC2014/1-G020
www.hydronit.com
Stackable modular directional
solenoid valve
3/8 BSPP
37
104
75
221
160
STACKABLE SOLENOID VALVES WITH 3/4-16UNF CAVITY FOR ADDITIONAL VALVES
[email protected] · +39 02 320 625 145
Spare part codeMain features
Max pressure
250 bar
Max pressure on T port
50 bar
Max flow
25 l/min
Weight
2,38 Kg (1 solenoid)
2,08 Kg (2 solenoid)
Internal leakage
0,02 l/min at 200bar
Fixing bolts
3 x M8 tie-rods 15 Nm torque.
8.8 class steel or above
Coil insulation
Class H
Electric connection
DIN 43650-A / ISO 4400
Protection class
IP 65 / DIN 40050
Duty cycle
ED 100%
Voltage required
+/- 10% nominal voltage
Manual Overide
included as standard
Standards
EN50081-1 / EN50082-2
(89/336 CEE electromagnetic comp.)
73/23/CEE / 96/68/CEE (low voltage)
Working temperature
-20°C +80°C
Version:
TP
TP = parallel ports
with 3/4-16 UNF cavity
Supply voltage:
see G100 table
24DC
Spool configuration:
see table below
E2
SD02
Code
Cavity
b
a
0
P T
A
1
2
B
option
Cavity A
Cavity B
1
2
C2
B2
E2
A2
Double solenoid
Spool
A
A
A
A
P
P
P
P
B
B
B
B
T
T
T
T
A11C
Single solenoid
transitory
A
P
B
T
Cavity A:
AR24DC
X = open cavity
L = closed plug
ARxx = valve 2/2 NC (xx = voltage)
S = check flow bidirectional valve
Cavity B:
AR24DC
X = open cavity
L = closed plug
ARxx = valve 2/2 NC (xx = voltage)
S = bidirectional flow control valve
Description
Spare part
code
Closure plate, to be used as the last
element
SD02TOP
Kit 3 tie rods + nut M8 8.8 (x =
number of element)
SD020x
Options
Code
S2
a
P
A
B
0
T
b
S1
NEW
S1
A B
S2
SECTION G
PPC2014/1-G030
www.hydronit.com
Stackable modular directional
solenoid valve + cavity 3/4-16UNF
for additional valves
NG3 MICRO DIRECTIONAL SOLENOID VALVES
NG3 micro directional
solenoid valve
Spool configuration:
see table below
Options:
- = std
SD00
A2
-
Supply voltage:
see G100 table
24DC
Spare part code
P
B
T
T
A
10
20
3 holes ø 4,5
Mean features
Max pressure
315 bar
Max pressure on T port
100 bar
Max flow
15 l/min
Weight
0,7 kg (2 solenoid)
0,55 kg (1 solenoid)
Internal leakage
< 0,01 l/min at 200bar
Fixing bolts
3 TCEI M4x30 bolts 2,8 Nm
torque. 10,9 class steel or above
Coil insulation
Class H
Electric connection
DIN 43650-A / ISO 4400
Protection class
IP 65 / DIN 40050
Duty cycle
ED 100%
Voltage required
+/- 10% nominal voltage
Manual Overide
included as standard
Standards
EN50081-1 / EN50082-2
(89/336 CEE electromagnetic comp.)
73/23/CEE / 96/68/CEE (low voltage)
151
67
21
25
11
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S1 S2
Code
P T
A
B
Double solenoid
C2
B2
E2
A2
Single solenoid
transitory
b
a
0
A11C
B
B
B
B
A
A
A
A
P
P
P
P
T
T
T
T
Spool
S2
BA
P
T
S1
SECTION G
PPC2014/1-G040
www.hydronit.com
NG6 (CETOP 3) DIRECTIONAL SOLENOID VALVES
Cetop 3 directional
solenoid valve
Spool configuration:
see table below
Options:
- = std
SD03
A2
-
Supply voltage:
see G100 table
24DC
Spare part code
P
B
T
A
31
40,5
181
65 5858
19
4 holes ø 5,5
32,5
46
84
Mean features
Max pressure
250 bar
Max pressure on T port
210 bar static, 180 bar dinamic
Max flow
40 l/min
Weight
1,43 kg (2 solenoid)
1,16 kg (1 solenoid)
Internal leakage
0,04 l/min at 200bar
Fixing bolts
4 M5x30 bolts. 5Nm torque
10,9 class steel or above
Coil insulation
Class H
Electric connection
DIN 43650-A / ISO 4400
Protection class
IP 65 / DIN 40050
Duty cycle
ED 100%
Voltage required
+/- 10% tensione nominale
Manual Overide
inclusa come standard
Standards
EN50081-1 / EN50082-2
(89/336 CEE electromagnetic comp.)
73/23/CEE / 96/68/CEE (low voltage)
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S1 S2
Code
S2
a
P
A
0
T
B
b
S1
C2
B2
E2
A2
Double solenoid
Spool
A
A
A
A
P
P
P
P
B
B
B
B
T
T
T
T
A11C
Single solenoid
transitory
A
P
B
T
SECTION G
PPC2014/1-G050
www.hydronit.com
NG6 (CETOP 3) MANUAL DIRECTIONAL CONTROL VALVES
Spring centered
Detented
Spool control
AA
b
a
0
D
b
a
0
Code
b
a
0
P T
A B
Cetop 3 manual
directional control valve
Spool control:
see table below
Options:
- = std
HD03
A
-
Spool configuration
see table below
1
Ø 9,5
65
Ø 5,5
47
a
b
52 18
46
160
25 7,5
Spare part code
Mean features
Max pressure
300 bar
Max pressure on T port
150 bar
Max flow
30 l/min
Weight
1,32 kg
Fixing bolts
4 M5x30 bolts
5Nm torque
10,9 class steel or above
Temperature
-20 ÷ +80°C
Filtration degree
25 50 µ÷
4 holes ø 5,5
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3
2
4
1
B
B
B
B
A
A
A
A
P
P
P
P
T
T
T
T
Spool
SECTION G
PPC2014/1-G060
www.hydronit.com
NG6 (CETOP 3) SANDWICH FLOW CONTROL VALVES
40
45
90
B
A
P
T
N°4 holes Ø5,5
48,5
5
C
V
Mounting example
E6043300*
E60403010
E60403004
SD03*****
E60433001*
Spare part code
A
B
P
T
E60433002*
Spare part code
A
B
P
T
E60433003*
Spare part code
A
B
P
T
Cetop3 sandwich
meter-out
flow control valve
E60433001*
Adjusting device:
- = screw (std)
V = handwheel
-
Mean features
Notes: code does not include the Cetop solenoid valve.
** length depends on number of modular blocks and type of valve.
Max pressure
300 bar
Max flow
15 l/min
Weight
Single valve: 0,52 kg
Double valve: 0,64 kg
Fixing bolts
4 M5x** bolts. 5Nm torque
10,9 class steel or above
Temperature
-20 ÷ +80°C
Filtration degree
25 50 µ÷
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Spare part code
SECTION G
PPC2014/1-G070
www.hydronit.com
SECTION G
NG6 (CETOP 3) SANDWICH RELIEF VALVES
40
45
125
B
A
P
T
Notes: code does not include the Cetop solenoid valve. When E60423001 relief valves have different pressure ranges, please specify
them separately.
eg: E60423001AB=180 bar max for valve on A port, 310bar max for valve on B port.
** length depends on number of modular blocks and type of valve.
N°4 holes Ø5,5
E60423001**
A
B
P
T
E60423002**
A
B
P
T
E60423003**
Spare Part Code
Spare Part Code
Spare Part Code
A
B
P
T
Ø 40
53 max
80 max
E6042300*
E60403010
SD03*****
Cetop3 sandwich
relief valve
E6042300*
Pressure range settings:
L = 10 ÷ 60 bar
A = 20 ÷ 180 bar
B = 35 ÷ 310 bar
B
Option:
1 = screw (std)
2 = handwheel
3 = with cap
4 = plastic seal
*
Mean features
Mounting example
Max pressure
300 bar
Max flow
35 l/min
Weight
Single valve: 0,71 kg
Double valve: 0,87 kg
Fixing bolts
4 M5x** bolts. 5Nm torque
10,9 class steel or above
Temperature
-20 ÷ +80°C
Filtration
25 50 µ÷
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Spare part code
SECTION G
PPC2014/1-G080
www.hydronit.com
MSV3V - DIRECT OPERATED 3/2 WAY DIRECTIONAL SPOOL SOLENOID CARTRIDGE
2 2
13
Three-way
direct acting
solenoid valve
Spool type:
40 = std
Supply voltage:
0000 = no coil (std)
see G100 table
MSV3V
40
0000
Options:
0 = no options (std)
E = manual overide
0
Spare part code
Mean features
Max pressure
21 bar0
Max flow
12 l/min (20 l/min without block)
Weight
0,35 Kg (with coil)
Coil insulation
Class H
Electric connection
DIN 43650-A / ISO 4400
Protection class
IP 65 / DIN 40050
Duty cycle
ED 100%
Voltage required
+/- 10% nominal voltage
Torque recommended
30 Nm
Oil temperature
-25 +70°C÷
Pressure drop diagram
Flow [l / min]
P [bar]
0
5
10
5
10 15
20
P
A
A
T
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SECTION G
PPC2014/1-G090
www.hydronit.com
113
Hex. 24
40
1
3/4-16
U
N
F
-2A
2
3
ø 14,22
ø 15,8
107
59
ø 33
M100
M120
VALVE COILS
M630/M631 M160
Supply
voltage
[V]
Assembly code
Coil type
Spare part
code
Spare
connector
code
Holding
power
[W]
Duty
cycle
ED [%]
Coil
insulati
on
Weigh
t
[g]
Suitable
for
valves
12DC
12DC_M100
DC
M10040001
KA132000B1
16W
100
H
121
SD00
24DC
24DC_M100
DC
M10040002
KA132000B1
16W
100
H
121
SD00
24AC
24RAC_M100
RC - needs
external rectifying
connector
M10040002
KA132R11B1
16W
100
H
121
SD00
12DC
12DC_M120
DC
M12040001
KA132000B1
22W
100
H
134
SD01
24DC
24DC_M120
DC
M12040002
KA132000B1
22W
100
H
134
SD01
24AC
24RAC_M120
RC - needs
external rectifying
connector
M12040002
KA132R11B1
22W
100
H
134
SD01
230AC
220RAC_M120
RC - needs
external rectifying
connector
M12040005
KA132R13B1
22W
100
H
134
SD01
12DC
12DC_M160
DC
M16040001
KA132000B1
26W
100
H
190
SD03
24DC
24DC_M160
DC
M16040002
KA132000B1
26W
100
H
190
SD03
24AC
24RAC_M160
RC - needs
external rectifying
connector
M16040002
KA132R11B1
26W
100
H
190
SD03
115AC
110RAC_M160
RC - needs
external rectifying
connector
M16040004
KA132R12B1
26W
100
H
190
SD03
230AC
220RAC_M160
RC - needs
external rectifying
connector
M16040005
KA132R13B1
26W
100
H
190
SD03
12DC
12DC_M630
DC
M6306012
KA132000B1
18W
100
H
130
MSV3V
MSV30/31
SD02
24DC
24DC_M630
DC
M6306024
KA132000B1
18W
100
H
130
MSV3V
MSV30/31
SD02
24AC
24AC_M631
RC with integrated
rectifying bridge
M6316024
KA132000B1
18W
100
H
130
MSV3V
MSV30/31
SD02
115AC
115AC_M631
RC with integrated
rectifying bridge
M6316115
KA132000B1
18W
100
H
130
MSV3V
MSV30/31
SD02
230AC
230AC_M631
RC with integrated
rectifying bridge
M6316230
KA132000B1
18W
100
H
130
MSV3V
MSV30/31
SD02
Standard electric connector: ISO 4400 DIN 43650-A. Other voltages and electric connector types (Amp Junior, flying leads,...) available on request.
Inrush power consumption can be up to 3,5 times higher than the holding power.
Electric connector: DIN 43650-A / ISO 4400. Coil protection class: Ip65.
[email protected] · +39 02 320 625 145
SECTION G
PPC2014/1-G100
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