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TankConditioner
®
TC
with Breather Filter, Float Switch and
Temperature Monitoring System
1. TECHNICAL
SPECIFICATIONS
1.1 UNIT CONSTRUCTION
The TankConditioner
®
TC is a multi-functional
unit consisting of a uid level and temperature
monitoring system, an optional temperature
display and a breather lter BF7 or BF 72.
1.2 FLUID LEVEL MONITORING
Values are measured using the oat principle.
For simple monitoring functions (e.g. pump
protection or tank level monitoring) the uid
level monitoring device has two bistable
switch contacts which can be turned through
180° for either N/O or N/C function.
A resolution of 10 mm makes it easy to set
the switch points to suit the requirements of
the system. The switch points can also be
displayed via 3 LEDs (green, yellow, red), if
specially requested by the customer.
Depending on the type of unit, the actual
oil level can also be output as an analogue
control signal for system control.
Oil level monitoring is maintenance-free for
uids which do not form a residue on the
sensor tube during operation.
1.3 FLUID TEMPERATURE
MONITORING
The thermal contact required for this is tted
to the end of the contact strip and therefore
monitors the oil temperature in the lower part
of the tank.
The normally closed contact responds at
70 °C and acts as an emergency cut-out.
If switching functions are to be carried out
in conjunction with temperature monitoring
(to control an oil cooler, for example) then,
depending on the model, up to 2 PNP switch
outputs can either be programmed hysteresis-
free from 0-100 °C, or can be output as an
analogue control signal.
1.4 TANK BREATHER FILTER
To meet the most likely customer
requirements, the TankConditioner
®
TC is
tted with the BF 7 or BF 72 breather lter as
standard.
The breather lter is designed in such a
way that it is impossible to ll or top up
the tank with hydraulic uid via the lter
housing (exception: version FABF). The
TankConditioner TC can be supplied without
a port for a clogging indicator or with a
visual-analogue clogging indicator. To make
the breather lter even more maintenance-
friendly, we recommend tting a UBM type
clogging indicator, which is easily visible and
includes a memory function. The yellow reset
button is used to reset the indicator after
changing the element.
1.10 FLOAT
To ensure compatibility with many standard
hydraulic uids, the TankConditioner
®
TC sensor tube and oat are made from
synthetic material and brass, with stainless
steel as an option.
1.11 COMPATIBILITY WITH
HYDRAULIC FLUIDS ISO 2943
Brass version:
z Hydraulic oils H to HLPD DIN 51524
z Lubrication oils DIN 51517, API, ACEA,
DIN 51515, ISO 6743
Stainless steel version:
z Hydraulic oils H to HLPD DIN 51524
z Lubrication oils DIN 51517, API, ACEA,
DIN 51515, ISO 6743
z Biodegradable operating uids VDMA 24568
HETG, HEES, HEPG
z Fire-resistant operating uids HFA, HFB,
HFC and HFD
1.5 GENERAL TECHNICAL SPECIFICATIONS
Flange connection DIN 24557/ Part 2: mounting hole Ø61
Installation position vertical ±30°
Operating voltage 12V ... 30V DC
Electrical connection Male: Series M12x1/ 4 pole IP67
For type S44 screened cables
must be provided by the customer!
Filter element 3 µm
Air ow rate BF 7: max. 900 l
N
/min
BF 72: max. 1200 l
N
/min
Sensor tube / oat / synthetic material / brass (optional
protective sleeve (option) stainless steel)
Nominal pressure max. 1 bar
Temperature of uid max. 100 °C
Flange connection to DIN 24557 / Part 2 For pin assignment see point 3 Dimensions
For further information, please see point 3
TC
electrical
TC
visual/
electrical
E 7.410.2/03.12
1.6 TANK FILLING OPTION
For simple applications the tank can
be lled via the breather lter (see
Supplementary Details code FABF).
To protect the hydraulics a ller-strainer is
built into the tank ange as a coarse lter.
For high performance hydraulic systems
we recommend the lling connection
which allows the lling of ltered oil to be
monitored (Supplementary Details FA34).
The required quick release coupling is not
supplied.
1.7 FILTER ELEMENTS
Contamination retention capacities
in g
Paper
BF 3 µm
7 26.1
72 52.2
1.8 SEALS
NBR (= Perbunan)
NBR and cork for version FA34
1.9 WAVE MOTION PROTECTION
Wave motion on the surface of the oil can
affect the oat and can therefore cause
measurement errors, particularly in large
tanks. A protective sleeve is therefore
available in brass (type code 1.x) or
stainless steel (type code 2.x) as an
accessory for these applications.
(10 deep)
Seals
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TC P 7 F 3 UBM + D 1 . X /-S12-V250 -SSR
Instrument type
TankConditioner
®
TC
Filter material
P Paper
Size of breather lter
7, 72
Connection
F ange (to DIN 24557 / Part 2)
Filtration rating in µm
3
Type of clogging indicator
W without port, no clogging indicator
UBM with visual vacuum indicator
Type of temperature monitoring
C electrical
D visual/electrical
Type code
1 material of oat: polyurethane; material of sensor tube: brass
2 material of oat and sensor tube: stainless steel
Modication number
X the latest version is always supplied
Supplementary details
Required: Switch assignment:
Switch Fluid level Temperature
S 1 2
S 4 4
1 = uid level contact; normal setting: L1 = rising N/O, L2 = rising N/C
2 = N/C, 4 = measuring range 4-20mA
V250 Length of the sensor tube = 250 mm
V370 Length of the sensor tube = 370 mm
V520 Length of the sensor tube = 520 mm
Optional: SSR wave protection sleeve
(material, brass or stainless steel, is indicated by type code 1 or 2,
i.e. 1 = brass / 2 = stainless steel)
FA34 lling adapter with G ¾ connection (including wave protection sleeve)
FABF lling via breather lter (including wave protection sleeve)
LED optional LED display for uid level (green = operating;
yellow = warning; red = critical)
(for this option, please contact HYDAC)
2.2 REPLACEMENT FILTER ELEMENT
0007 L 003 P
Size
0007, 0072
Type
L
Filtration rating in µm
003
Filter material
P Paper
2.3 PREFERRED MODELS
Out of the different models of TankConditioner
®
TC, with all the options available to the customer, the following are
designated "preferred models":
- TC P 7 F 3 UBM+C 1.0 /-S12-Vxxx
- TC P 7 F 3 UBM+D 1.0 /-S12-Vxxx
- TC P 7 F 3 UBM+C 1.0 /-S12-Vxxx-FABF
- TC P 7 F 3 UBM+D 1.0 /-S12-Vxxx-FABF
- TC P 7 F 3 UBM+D 1.0 /-S12-Vxxx-FA34
- TC P 7 F 3 UBM+C 1.0 /-S44-Vxxx-FA34
2. MODEL CODE (also order example)
2.1 COMPLETE UNIT
red
yellow green
TankConditioner® TC
www.hydac.com
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3. DIMENSIONS and TECHNICAL SPECIFICATIONS
3.1 TANKCONDITIONER
®
TC WITH SUPPLEMENTARY CODE "S12"
Version TC...C 1.x /-S12-Vxxx...(brass/synthetic material)
TECHNICAL SPECIFICATIONS
Level switch points bistable N/O / N/C
Max. 2 can be set
Resolution 10 mm
Hysteresis 4 mm
Thermal contact T70 °C / N/C
Switching capacity 10W / VA max
30 V / DC max.
Switching current 1 A max.
visual/analogue
vacuum indicator
gauge range 0.035 bar
coarse lter
built into
tank ange
(adjustability)
contact strip with
scale in cm
thermal contact
wireless (bistable).
uid level contacts
Function: N/O or N/C
minimum distance
between two contacts
= 40 mm
to alter the contact
function NO/NC,
turn the contacts
through 180°
optional
protection
sleeve with
centering disc
Factory normal setting for type S12: "pump protection monitoring"
Switch
points
Sensor tube length L Contact function
of uid level contacts
Possible
application
250 370 520
L2 150 270 420 NC - rising N/C Warning at "min. tank level"
L1 190 310 460 NO - rising N/O Cut-out at "min. tank level"
Male connections
Connection A Connection B
Level contact(s):
1 = 12V-30V DC
2 = level L1 (+UB)
3 = not connected
4 = level L2 (+UB)
Temp. contact(s):
1 = 12V-30V DC
2 + 4 = T70 / N/C
(+UB)
3 = not connected
customer equipment Connection A
M12x1, 4-pole
Connection B
M12x1, 4-pole
customer equipment
Level Temperature
* PLC, controller, etc. * PLC, controller, etc.
*
*
TC...W+C../-S12...
L2
L1
T
TC...UB M+C../-S12.. .
L2
L1
T
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Version TC...D 1.x /-S12-Vxxx... (brass/synthetic material)
visual/analogue
vacuum indicator
gauge range 0.035 bar
coarse lter
built into
tank ange
(adjustability)
contact strip with
scale in cm
thermal element
wireless (bistable).
uid level contacts
Function: N/O or N/C
minimum distance
between two contacts
= 40 mm
to alter the contact
function NO/NC,
turn the contacts
through 180°
optional
protection
sleeve with
centering disc
2x male
connection
M12x1
on back
type D indicator
Factory normal setting for type S12: "pump protection monitoring"
Switch
points
Sensor tube length L Contact function
of uid level contacts
Possible
application
250 370 520
L2 150 270 420 NC - rising N/C Warning at "min. tank level"
L1 190 310 460 NO - rising N/O Cut-out at "min. tank level"
TECHNICAL SPECIFICATIONS
Fluid level switch points bistable N/O / N/C
Max. 2 can be set
Resolution 10 mm
Hysteresis 4 mm
Thermal element Pt100
Temp. switch points Max. 2 can be set
Hysteresis 1 – 99 K can be set
Switching capacity 10W / VA max
30 V / DC max.
Switching current 1 A max.
Display for LED 3-digit
temperature monitoring (4-digit w/o unit of meas.)
Indication range -20 °C to +120 °C (-4 ° to +248 °F)
Male connections
Connection A Connection B
Level contacts:
1 = 12V-30V DC
2 = level L1 (+UB)
3 = not connected
4 = level L2 (+UB)
Temperature contacts:
1 = 12V-30V DC
2 = temp. 2 (+UB)
3 = GND (0V)
4 = temp. 1 (+UB)
customer equipment Connection A
M12x1, 4-pole
Connection B
M12x1, 4-pole
customer equipment
Level Temperature
* PLC, controller, etc. * PLC, controller, etc.
*
*
TC...UB M+D../-S12...
L2
L1
T1
T2
TC...W+D../-S12...
L2
L1
T1
T2
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Version TC...C 2.x /-S12-Vxxx... (stainless steel)
TECHNICAL SPECIFICATIONS
Level switch points bistable N/O / N/C
Max. 2 can be set
Resolution 10 mm
Hysteresis 4 mm
Thermal contact T70 °C / N/C
Switching capacity 10W / VA max
30 V / DC max.
Switching current 1 A max.
Factory normal setting for type S12: "pump protection monitoring"
Switch
points
Sensor tube length L Contact function
of uid level contacts
Possible
application
250 370 520
L2 150 270 420 NC - rising N/C Warning at "min. tank level"
L1 190 310 460 NO - rising N/O Cut-out at "min. tank level"
visual/analogue
vacuum indicator
gauge range 0.035 bar
coarse lter
built into
tank ange
(adjustability)
contact strip with
scale in cm
thermal contact
wireless (bistable).
uid level contacts
Function: N/O or N/C
minimum distance
between two contacts
= 40 mm
to alter the contact
function NO/NC,
turn the contacts
through 180°
optional
protection
sleeve with
centering disc
Male connections
Connection A Connection B
Level contact(s):
1 = 12V-30V DC
2 = level L1 (+UB)
3 = not connected
4 = level L2 (+UB)
Temp. contact(s):
1 = 12V-30V DC
2 + 4 = T70 / opens
(+UB)
3 = not connected
customer equipment Connection A
M12x1, 4-pole
Connection B
M12x1, 4-pole
customer equipment
Level Temperature
* PLC, controller, etc. * PLC, controller, etc.
*
*
TC...W+C../-S12...
L2
L1
T
TC...UBM+C../-S12...
L2
L1
T
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Version TC...D 1.x /-S12-Vxxx... (stainless steel)
TECHNICAL SPECIFICATIONS
Fluid level switch points bistable N/O / N/C
Max. 2 can be set
Resolution 10 mm
Hysteresis 4 mm
Thermal element Pt100
Temp. switch points Max. 2 can be set
Hysteresis 1 – 99 K can be set
Switching capacity 10W / VA max
30 V / DC max.
Switching current 1 A max.
Display for LED 3-digit
temperature monitoring (4-digit w/o unit of meas.)
Indication range -20 °C to +120 °C (-4 ° to +248 °F)
visual/analogue
vacuum indicator
gauge range 0.035 bar
coarse lter
built into
tank ange
(adjustability)
contact strip with
scale in cm
thermal element
wireless (bistable).
uid level contacts
Function: N/O or N/C
minimum distance
between two contacts
= 40 mm
to alter the contact
function NO/NC,
turn the contacts
through 180°
optional
protection
sleeve with
centering disc
2x male
connection
M12x1
on back
type D indicator
Factory normal setting for type S12: "pump protection monitoring"
Switch
points
Sensor tube length L Contact function
of uid level contacts
Possible
application
250 370 520
L2 150 270 420 NC - rising N/C Warning at "min. tank level"
L1 190 310 460 NO - rising N/O Cut-out at "min. tank level"
Male connections
Connection A Connection B
Level contacts:
1 = 12V-30V DC
2 = level L1 (+UB)
3 = not connected
4 = level L2 (+UB)
Temperature contacts:
1 = 12V-30V DC
2 = temp. 2 (+UB)
3 = GND (0V)
4 = temp. 1 (+UB)
customer equipment Connection A
M12x1, 4-pole
Connection B
M12x1, 4-pole
customer equipment
Level Temperature
* PLC, controller, etc. * PLC, controller, etc.
*
*
TC...UBM+D.. /-S12...
L2
L1
T1
T2
TC...W+D../-S12...
L2
L1
T1
T2
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3.2 TANKCONDITIONER
®
TC WITH SUPPLEMENTARY CODE "S44"
Version TC...C 1.x /-S44-Vxxx... (brass/synthetic material)
TECHNICAL SPECIFICATIONS
Fluid level monitoring
Output signal 4 – 20 mA
Meas. range for V250 165 mm
Meas. range for V370 285 mm
Meas. range for V520 435 mm
Resolution 4 mm
Hysteresis 0 – 10%
Temperature monitoring
Output signal 4 – 20 mA
Measuring range 0 – 100 °C
Hysteresis 0 – 1 K
Ohmic resistance RB = U – 8 V
20 mA
Data transfer Screened cable must be provided!
customer equipment Connection A
M12x1, 4-pole
Level and Temperature
* PLC, controller, etc.
*
Male connections
Connection
Fluid level/Temperature signals:
1 = 12V-30V DC
2 = temperature 4 – 20 mA
3 = not connected
4 = level 4 – 20 mA
visual/analogue
vacuum indicator
gauge range 0.035 bar
coarse lter
built into
tank ange
optional
protection
sleeve with
centering disc
male connection
M12x1
on back
(V250, V370, V520)
TC...W+C../-S44...
4-20mA
L
4-20mA
T
TC...UBM+C../-S44...
4-20mA
L
4-20mA
T
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Version TC...D 1.x /-S44-Vxxx... (brass/synthetic)
TECHNICAL SPECIFICATIONS
Fluid level monitoring
Output signal 4 – 20 mA
Meas. range for V250 165 mm
Meas. range for V370 285 mm
Meas. range for V520 435 mm
Resolution 4 mm
hysteresis 0 – 10%
Temperature monitoring
Output signal 4 – 20 mA
Measuring range 0 – 100 °C
Hysteresis 0 – 1 K
Ohmic resistance RB = U – 8 V
20 mA
Data transfer Screened cable must be provided!
Display for LED 3-digit
temperature monitoring (4-digit w/o unit of meas.)
Indication range -20 °C to +120 °C (-4 ° to +248 °F)
customer equipment Connection A
M12x1, 4-pole
Level and Temperature
* PLC, controller, etc.
*
Male connections
Connection
Fluid level/Temperature signals:
1 = 12V-30V DC
2 = temperature 4 – 20 mA
3 = GND (0V)
4 = level 4 – 20 mA
visual/analogue
vacuum indicator
gauge range 0.035 bar
coarse lter
built into
tank ange
optional
protection
sleeve with
centering disc
male
connection
M12x1
on back
type D indicator
(V250, V370, V520)
TC...UBM+D../-S44...
4-20mA
L
4-20mA
T
TC...W+D../-S 44...
4-20mA
L
4-20mA
T
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Version TC...C 2.x /-S44-Vxxx-... (stainless steel)
TECHNICAL SPECIFICATIONS
Fluid level monitoring
Output signal 4 – 20 mA
Meas. range for V250 143 mm
Meas. range for V370 263 mm
Meas. range for V520 413 mm
Resolution 7.5 mm
Hysteresis 0 – 10%
Temperature monitoring
Output signal 4 – 20 mA
Measuring range 0 – 100 °C
Hysteresis 0 – 1 K
Ohmic resistance RB = U – 8 V
20 mA
Data transfer Screened cable must be provided!
customer equipment Connection A
M12x1, 4-pole
Level and Temperature
* PLC, controller, etc.
*
Male connections
Connection
Fluid level/Temperature signals:
1 = 12V-30V DC
2 = temperature 4 – 20 mA
3 = not connected
4 = level 4 – 20 mA
visual/analogue
vacuum indicator
gauge range 0.035 bar
coarse lter
built into
tank ange
optional
protection
sleeve with
centering disc
(V250, V370, V520)
TC...W+C../-S44...
4-20mA
L
4-20mA
T
TC...UBM+C../-S44...
4-20mA
L
4-20mA
T
male connection
M12x1
on back
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Version TC...D 2.x /-S44-Vxxx... (stainless steel)
TECHNICAL SPECIFICATIONS
Fluid level monitoring
Output signal 4 – 20 mA
Meas. range for V250 143 mm
Meas. range for V370 263 mm
Meas. range for V520 413 mm
Resolution 7.5 mm
Hysteresis 0 – 10%
Temperature monitoring
Output signal 4 – 20 mA
Measuring range 0 – 100 °C
Hysteresis 0 – 1 K
Ohmic resistance RB = U – 8 V
20 mA
Data transfer Screened cable must be provided!
Display for LED 3-digit
temperature monitoring (4-digit w/o unit of meas.)
Indication range -20 °C to +120 °C (-4 ° to +248 °F)
customer equipment Connection A
M12x1, 4-pole
Level and Temperature
* PLC, controller, etc.
*
Male connections
Connection
Fluid level/Temperature signals:
1 = 12V-30V DC
2 = temperature 4 – 20 mA
3 = GND (0V)
4 = level 4 – 20 mA
visual/analogue
vacuum indicator
gauge range 0.035 bar
coarse lter
built into
tank ange
optional
protection
sleeve with
centering disc
male
connection
M12x1
on back
type D indicator
(V250, V370, V520)
TC...UBM+D../-S 44...
4-20mA
L
4-20mA
T
TC...W+D../-S44...
4-20mA
L
4-20mA
T
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3.3 TANKCONDITIONER
®
TC WITH ADDITIONAL SUPPLEMENTARY CODE "FA34"
Version TC...D 1.x /-S12-Vxxx-FA34 (FA34 with lling adapter)
TECHNICAL SPECIFICATIONS
Fluid level switch points bistable N/O / N/C
Max. 2 can be set
Resolution 10 mm
Hysteresis 4 mm
Thermal element Pt100
Temp. switch points Max. 2 can be set
Hysteresis 1 – 99 K can be set
Switching capacity 10W / VA max
30 V / DC max.
Switching current 1 A max.
Display for LED 3-digit
temperature monitoring (4-digit w/o unit of meas.)
Indication range -20 °C to +120 °C (-4 ° to +248 °F)
Factory normal setting for type S12: "pump protection monitoring"
Switch
points
Sensor tube length L Contact function
of uid level contacts
Possible
application
250 370 520
L2 150 270 420 NC - rising N/C Warning at "min. tank level"
L1 190 310 460 NO - rising N/O Cut-out at "min. tank level"
Minimess
test point
M16
lling
connection
mounting interface
to DIN 24557/ Pt 2
visual/analogue
vacuum indicator
gauge range 0.035 bar
(adjustability)
sampling
tube
2x male
connection
M12x1
type D indicator
contact strip with
scale in cm
thermal element
wireless (bistable).
uid level contacts
Function:
N/O or N/C
minimum distance
between two contacts
= 40 mm
to alter the contact
function NO/NC,
turn the contacts
through 180°
Male connections
Connection A Connection B
Level contact(s):
1 = 12V-30V DC
2 = level L1 (+UB)
3 = not connected
4 = level L2 (+UB)
Temperature contacts:
1 = 12V-30V DC
2 = temperature 2 (+UB)
3 = GND (0V)
4 = temperature 1 (+UB)
customer equipment Connection A
M12x1, 4-pole
Connection B
M12x1, 4-pole
customer equipment
Level Temperature
* PLC, controller, etc. * PLC, controller, etc.
*
*
TC...UB M+D../-S12...
L2
L1
T1
T2
TC...W+D../-S12...
L2
L1
T1
T2
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NOTE
The information in this brochure relates to the operating conditions and
applications described.
For applications and operating conditions not described, please contact the relevant
technical department.
Subject to technical modications.
HYDAC FILTERTECHNIK GMBH
Industriegebiet
D-66280 Sulzbach/Saar, Germany
Tel.: 0 68 97 / 509-01
Fax: 0 68 97 / 509-300
Internet: www.hydac.com
E-mail: [email protected]
Version TC...C 1.x /-S44-Vxxx-FA34 (FA34 with lling adapter)
TECHNICAL SPECIFICATIONS
Fluid level monitoring
Output signal 4 – 20 mA
Meas. range for V250 165 mm
Meas. range for V370 285 mm
Meas. range for V520 435 mm
Resolution 4 mm
Hysteresis 0 – 10%
Temperature monitoring
Output signal 4 – 20 mA
Measuring range 0 – 100 °C
Hysteresis 0 – 1 K
Ohmic resistance RB = U – 8 V
20 mA
Data transfer Screened cable must be provided!
Male connections
Connection
Fluid level/Temperature signals:
1 = 12V-30V DC
2 = temperature 4 – 20 mA
3 = not connected
4 = level 4 – 20 mA
visual/analogue
vacuum indicator
gauge range 0.35 bar
sampling
tube
male
connection
M12x1
Measuring range
(V250, V370, V520)
Minimess
test point
M16
lling
connection
mounting interface
to DIN 24557/ Pt 2
customer
equipment
Connection A
M12x1, 4-pole
Level and Temperature
* PLC, controller, etc.
*
TC...W+C../-S44...
4-20mA
L
4-20mA
T
TC...UBM+C../-S44...
4-20mA
L
4-20mA
T