Revision history Table of revisions
Date Changed Rev
October 2018 Minor Update 0112
August 2018 Minor Update (Model Code) 0111
July 2018 Minor Update 0110
July 2018 Added NPNR Control 0109
June 2018 Major Update 0108
May 2018 Added units and drawing 0107
January 2017 Added Size 130 0106
September 2016 some update of drawing and numbers 0105
May 2016 Added Size 260 0104
March 2016 minor update 0103
February 2016 minor update 0102
January 2016 Converted to Danfoss layout - DITA CMS 0101
July 2015 Updated drawings AC
April 2015 Added 145 cc information AB
May 2014 First edition AA
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
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Danfoss | October 2018 L1426007 | BC00000243en-000112
General Information
Overview..............................................................................................................................................................................................5
Features and Benefits......................................................................................................................................................................5
Typical Applications........................................................................................................................................................................ 5
Design...................................................................................................................................................................................................6
Technical Specification
Pump Specifications........................................................................................................................................................................8
Fluid Specifications..........................................................................................................................................................................9
Model Code
Model Code......................................................................................................................................................................................10
Tandem Pump Direction.............................................................................................................................................................14
Parameters
Pressure............................................................................................................................................................................................. 15
Speed..................................................................................................................................................................................................15
Performance.....................................................................................................................................................................................16
Input Power................................................................................................................................................................................ 16
Output Flow................................................................................................................................................................................17
Efficiency......................................................................................................................................................................................17
Fluid.................................................................................................................................................................................................... 18
Viscosity........................................................................................................................................................................................18
Temperature...............................................................................................................................................................................18
Fluid Velocity..............................................................................................................................................................................18
Shaft Torque Ratings.....................................................................................................................................................................18
Shaft Load.........................................................................................................................................................................................19
Mounting Flange Loads...............................................................................................................................................................19
Auxiliary Mounting Pads............................................................................................................................................................. 19
Estimating Overhung Load Moments.................................................................................................................................... 19
Understanding and Minimizing System Noise....................................................................................................................20
Installation........................................................................................................................................................................................21
Filtration............................................................................................................................................................................................21
Reservoir............................................................................................................................................................................................21
Sizing Equations.............................................................................................................................................................................21
Control Type
NPNN (Pressure Compensated Control)................................................................................................................................23
NPSN (Pressure Compensated Control + Load Sensing Control).................................................................................25
NPNR (Pressure Compensated Control + Remote Pressure Compensated Control)............................................ 27
NPNR Priority..............................................................................................................................................................................28
TPSN (Power Control + Pressure Compensated Control + Load Sensing Control)................................................29
TPSN Priority...............................................................................................................................................................................30
NNES (Electric Displacement Control + Load Sensing Control)....................................................................................31
Solenoid Specification............................................................................................................................................................ 33
Standard EDC Valve................................................................................................................................................................. 33
NNES Priority.............................................................................................................................................................................. 34
TPE2/TPE5 (Power Control + Pressure Compensated Control + Electric Displacement Control).................... 35
TPE2/TPE5 Priority....................................................................................................................................................................35
Installation Drawing
Size 130/145.....................................................................................................................................................................................36
Dimensions (mm) and Port Descriptions.........................................................................................................................36
Size 130/145: TPSN w/o Charge Pump........................................................................................................................36
Size 130/145: TPE5 w/o Charge Pump.........................................................................................................................38
Size 130/145: TPSN w/ Charge pump ..........................................................................................................................40
Size 130/145: TPE5 w/ Charge Pump........................................................................................................................... 42
Input Shaft...................................................................................................................................................................................44
Size 130/145: T (Splined shaft DIN 5480, W50 x 2 x 30 x 24 x 9g)...................................................................... 44
Size 130/145: S (Splined shaft SAE J744, 1 3/4 in. 13T, 8/16 DP)........................................................................ 44
Size 130/145: P (Straight keyed shaft, DIN 6885, AS14 x 9 x 80).........................................................................45
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
Contents
©
Danfoss | October 2018 L1426007 | BC00000243en-000112 | 3
Aux Mounting Flange............................................................................................................................................................. 46
Size 130/145: Option NN (No Coupling)..................................................................................................................... 46
Size 130/145: Option A1 (SAE-A, 9 teeth)................................................................................................................... 46
Size 130/145: Option B1 (SAE-B, 13 teeth)................................................................................................................. 47
Size 130/145: Option C5 (SAE-C, 14 teeth).................................................................................................................47
Size 130/145: Option D5 (SAE-D, 24 teeth)................................................................................................................ 48
Size 193..............................................................................................................................................................................................49
Dimensions (mm) and Port Descriptions.........................................................................................................................49
Size 193: TPE2 w/ Charge Pump.....................................................................................................................................49
Size 193: TPSN w/ Charge Pump....................................................................................................................................51
Input Shaft...................................................................................................................................................................................53
Size 193: T (Splined shaft DIN 5480, W50 x 2 x 30 x 24 x 9g)................................................................................53
Size 193: S (Splined shaft SAE J744, 1 3/4 in, 13T, 8/16 DP)..................................................................................53
Size 193: A (Splined shaft SAE J744, 2 in, 15T, 8/16 DP).........................................................................................54
Size 193: P (Straight keyed shaft, DIN 6885, AS16x10x100).................................................................................54
Aux Mounting Flange............................................................................................................................................................. 55
Size 193: Option NN (No Coupling).............................................................................................................................. 55
Size 193: Option A1 (SAE-A, 9 teeth)............................................................................................................................ 55
Size 193: Option A3 (SAE-A, 13 teeth)..........................................................................................................................56
Size 193: Option B1 (SAE-B, 13 teeth)...........................................................................................................................56
Size 193: Option C5 (SAE-C, 14 teeth)..........................................................................................................................57
Size 193: Option C9 (SAE-C, 13 teeth)..........................................................................................................................57
Size 193: Option D2 (SAE-D, 13 teeth)......................................................................................................................... 58
Size 193: Option D5 (SAE-D, 24 teeth)......................................................................................................................... 58
Size 193: Option E2 (SAE-E, 24 teeth)...........................................................................................................................59
Size 260..............................................................................................................................................................................................60
Dimensions (mm) and Port Descriptions.........................................................................................................................60
Size 260: TPE2 w/ Charge Pump.....................................................................................................................................60
Size 260: TPSN w/ Charge Pump....................................................................................................................................62
Input Shaft...................................................................................................................................................................................64
Size 260: T (Splined shaft DIN 5480, W60 x 2 x 30 x 28 x 9g)................................................................................64
Size 260: S (Splined shaft SAE J744, 1 3/4 in. 13T, 8/16 DP) .................................................................................64
Size 260: A (Splined shaft SAE J744, 2 1/4 in. 17T, 8/16 DP).................................................................................65
Size 260: P (Straight keyed shaft, DIN 6885, AS18x11x100).................................................................................65
Aux Mounting Flange............................................................................................................................................................. 66
Size 260: Option A1 (SAE-A, 9 teeth)............................................................................................................................ 66
Size 260: Option A3 (SAE-A, 13 teeth)..........................................................................................................................66
Size 260: Option B1 (SAE-B, 13 teeth)...........................................................................................................................67
Size 260: Option C5 (SAE-C, 14 teeth)..........................................................................................................................67
Size 260: Option C9 (SAE-C, 13 teeth)..........................................................................................................................68
Size 260: Option D2 (SAE-D, 13 teeth)......................................................................................................................... 68
Size 260: Option D5 (SAE-D, 24 teeth)......................................................................................................................... 69
Size 260: Option E2 (SAE-E, 24 teeth)...........................................................................................................................69
Size 260: Option E3 (SAE-E, 28 teeth)...........................................................................................................................70
Additional Information
Tandem with Danfoss Pumps....................................................................................................................................................71
Tandem Pump Torque................................................................................................................................................................. 71
Tightening Torque.........................................................................................................................................................................72
Installation Notes
Below-Reservoir (Standard)........................................................................................................................................................73
Above-Reservoir.............................................................................................................................................................................74
Reservoir Installation.................................................................................................................................................................... 75
Displacement Limiter
Displacement Limiter................................................................................................................................................................... 76
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
Contents
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Overview
Series D1 pump is a high performance variable axial piston pump, it is designed primarily for open circuit
hydraulic systems used in heavy duty mobile applications.
•
Displacement: 130 cm
3
[7.93 in
3
]; 145 cm
3
[8.85 in
3
]; 193 cm
3
[11.78 in
3
] 260 cm
3
[15.87 in
3
].
•
Maximum working pressure: 350 bar [5076 psi], peak pressure (intermittent): 400 bar [5802 psi].
•
Input speed up to 2,500 rpm.
•
Variety of control options:
‒
Power control
‒
Pressure compensated contro
‒
Electric proportional displacement control
‒
Load sensing control
Features and Benefits
•
Robust design for harsh conditions.
•
Swashplate, servo-controlled design, with proven reliability and performance.
•
Angled piston bore design improves self-priming capability.
•
The spherical valve plate and cylinderblock interface provide stable cylinderblock rotation, thus
achieving high efficiency.
•
Integral charge pump option allows the pump to run at higher speed and achieve good cold start
performance.
•
Full through-drive capability is suitable for adding axial piston pumps and gear pumps.
•
Optimized cradle bearing improves pump service life.
•
PLUS+1
®
compliant controls.
•
Can be used together in combination with other Danfoss Power Solutions products [Pumps (Like:
S45, S90, H1P, gear pumps...) , PVG valves, and motors (Like: S90, H1B...)] in the overall hydraulic
system.
Typical Applications
•
Concrete Machinery
•
Mining Machinery
•
Drilling Machinery
•
Material Handling
•
Marine and Off-shore Machinery
•
Oil Machinery
•
Excavators
•
Wheel Loaders
•
Industrial Hydraulics
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
General Information
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Danfoss | October 2018 L1426007 | BC00000243en-000112 | 5
Design
Series D1 Pump (w/charge pump) Cross-Section View*
P400073
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
1. Shaft Seal 2. Roller Bearing 3. Housing
4. Minimum Displacement Limiter 5. Bias Piston 6. Control (TPE5/TPE2)
7. Valve Plate 8. Endcap 9. Charge Pump
10. Servo Piston 11. Cylinder Block 12. Maximum Displacement Limiter
13. Piston 14. Swashplate 15. Swashplate Bearing
16. Input Shaft
*Some internal parts may be different depending on frame size and options desired.
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
General Information
6 |
©
Danfoss | October 2018 L1426007 | BC00000243en-000112
Basic Schematic without Control/with Charge Pump
MB
L3
S M4
L1 L2
Vg
max
Vg
min
P400268
Charge Pump
The charge pump (see schematic) is a circulating pump with which the pump is charged and therefore
can be operated at higher speeds. This also simplifies cold starting at low temperatures and high viscosity
of the hydraulic fluid. Pressurized reservoir is therefore unnecessary in most cases. A reservoir pressure of
a max. 2 bar is permissible with charge pump.
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
General Information
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Danfoss | October 2018 L1426007 | BC00000243en-000112 | 7
Pump Specifications
(Theoretical values, without efficiency and tolerances; value rounded)
Features Unit
130 145 193 260
W/O Charge
Pump
W/ Charge
Pump
W/O Charge
Pump
W/ Charge
Pump
W/Charge
Pump
W/Charge
Pump
Displacement
Maximum
cm
3
[in
3
]
130 [7.93] 130 [7.93] 145 [8.85] 145 [8.85] 193 [11.78] 260 [15.87]
Minimum 0 0 0 0 0 0
Available Rotation
1
CCW [L]
CW [R]
Input Speed
Min.
rpm
500 500 500 500 500 500
Rated at max.
displacement
(Vg max.)
2200
2
2500
3
2200
2
2500
3
2500
3
2300
3
Maximum at
Vg < Vg max.
4
2500 2500 2200 2500 2500 2300
Flow at max. speed &
displacement (n max. & Vg
max.)
l/min
[US gal/
min]
273 [72] 325 [86] 319 [84] 363 [96] 483 [128] 598 [158]
System
(Working)
Pressure
5
Max. Working
Pressure
bar [psi]
350 [5076]
Max. Pressure 400 [5802]
Inlet Pressure
(Absolute)
Minimum
bar [psi]
0.8 [11.6] 0.6 [8.7] 0.8 [11.6] 0.6 [8.7] 0.6 [8.7] 0.6 [8.7]
Maximum 30 [435]
6
2 [29] 30 [435]
6)
2 [29] 2 [29] 2 [29]
Case Pressure
(Absolute)
Maximum
above inlet
bar [psi]
1.2 [17.4]
Maximum 2 [29]
Filling Capacity L [US gal] 2.9 [0.77] 2.9 [0.77] 3.8 [1] 4.6 [1.3]
Torque at Vg max. & Δp = 350
bar
N•m
[lbf•in]
724 [6408] 808 [7151] 1075 [9515] 1448 [12816]
Power at Q max. (max. flow) &
Δp = 350 bar
kW [hp] 159 [213] 190 [255] 186 [249] 211 [283] 281 [377] 349 [468]
Mass Moment of Inertia of
internal rotating components
kg•m
2
[slug•ft
2
]
0.0299 [0.0221] 0.0306 [0.0226] 0.0299 [0.0221] 0.0306 [0.0226] 0.0576 [0.0426] 0.2080 [0.1537]
Mass kg [lb] 68 [150] 74 [163] 68 [150] 74 [163] 106 [234] 141 [311]
External Shaft
Loads
External
Moment M
e
N•m
[lbf•in]
476 [4213] 476 [4213] 822 [7275] 1081 [9568]
Thrust in (-)/
Thrust out (+)
N [lbf] -2340/5073 [-526/1140] -2340/5073 [-526/1140]
-3990/5570
[-897/1252]
-3570/7180
[-803/1614]
Mounting
Flange Load
Moments
Vibratory
(continuous)
N•m
[lbf•in]
4553 [40297] 4553 [40297] 6286 [55636] 8477 [75027]
Shock
(maximum)
8692 [76930] 8692 [76930] 13782 [121980] 16338 [144603]
1
Rotation: Counterclockwise (CCW) & Clockwise (CW) directions as viewed from the shaft end of the pump.
2
The values apply at absolute pressure (Pabs) of at least 0.8 bar [11.6psi] at the suction port S and mineral hydraulic fluid.
3
The values apply at absolute pressure (Pabs) of at least 0.6 bar [8.7psi] at the suction port S and mineral hydraulic fluid.
4
The values apply at Vg ≤ Vg max or in case of an increase in the inlet pressure (Pabs) at the suction port S. Please refer to Inlet Pressure vs Speed Graph
at Speed on page 15
5
Applied pressures above maximum working pressure requires Danfoss application approval. Maximum (peak) pressure is the highest intermittent
(t<1s) outlet pressure allowed.
6
If the application requires the higher inlet pressure than 5 bar [72.5psi] (up to 30 bar [435psi]), please contact.Danfoss Power Solutions.
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
Technical Specification
8 |
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Danfoss | October 2018 L1426007 | BC00000243en-000112
C
Caution
Exceeding the permissible values could cause a loss of function, reduced life or the destruction of the
pump.
Fluid Specifications
Features Units
Viscosity
Intermittent
1)
mm
2
/sec
[SUS]
5 [42]
Minimum 7 [49]
Recommended range 16 - 36 [81 - 168]
Maximum (cold start)
2)
1600 [xxxxx]
Temperature range
Minimum (cold start)
2)
°C [°F]
-40 [-40 °F]
Maximum intermittent
1)
115 [239 °F]
3)
Filtration (minimum)
Cleanliness per ISO 4406
Temperature Range: -40 - 90 °C
[-40 - 194°F]
20/18/15
Temperature Range: 90 - 115 °C
[194 - 239°F]
19/17/14
1)
Intermittent = Short term t < 3min per incident.
2)
Cold start = Short term t < 3min, p ≤ 30 bar [435 psi], n ≤ 1000 min
-1
(rpm) , please contact Danfoss Power Solutions
especially when the temperature is below -25 °C [-13 °F].
3)
Must not be exceeded locally either (e.g. in the bearing area) . The temperature in the bearing area is (depending
on pressure and speed ) up to 5 °C [41 °F] higher than the average case drain temperature.
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
Technical Specification
©
Danfoss | October 2018 L1426007 | BC00000243en-000112 | 9
Model Code
A B C D E F G H J K L M N P R S
D1P
A - Displacement
Code Description 130 145 193 260
130 130 cm
3
[7.93 in
3
] max. displacement per revolution
145 145 cm
3
[8.85 in
3
] max. displacement per revolution
193 193 cm
3
[11.78 in
3
] max. displacement per revolution
260 260 cm
3
[15.87 in
3
] max. displacement per revolution
B - Rotation
Code Description 130 145 193 260
R Clockwise [CW]
L Counter Clockwise [CCW]
C - Product Version
Code Description 130 145 193 260
A
D - Control Type
Code Description 130 145 193 260
NPNN Pressure Compensated Control
NPSN Pressure Compensated Control + Load Sensing Control
NPNR Pressure Compensated Control + Remote Pressure Compensated
Control
TPSN Power Control + Pressure Compensated Control + Load Sensing
Control
NNES Positive Electric Displacement Control (24V DEUTSCH, 2-pin) w/
Manual Override + Load Sensing Control
TPE2 Power Control + Pressure Compensated Control + Positive Electric
Displacement Control (24V DEUTSCH, 2-pin) w/Manual Override
TPE5
Power Control + Pressure Compensated Control + Positive Electric
Displacement Control (24V DEUTSCH, 2-pin) w/Manual Override
(The control outline and size is the same as the 193/260 TPE2
control)
Control Code Explanation:
•
First digit: Power control (Torque control) , "N" means no power control.
•
Second digit: Pressure compensated control, "N" means no pressure compensated control.
•
Third & Fourth digits: Proportional displacement control or Load sensing control , "NN" means no
control in either category.
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
Model Code
10 |
©
Danfoss | October 2018 L1426007 | BC00000243en-000112
E - Input Shaft
Code Description 130 145 193 260
T 130&145&193: Spline, DIN 5480 W50 x 2 x 30 x 24 x 9g;
260: Spline, DIN 5480 W60 x 2 x 30 x 28 x 9g;
Shaft Seal Material: FKM
S Spline, SAE J744 1 3/4in, 13T 8/16 DP;
Shaft Seal Material: FKM
A 193: Spline, SAE J744 2in, 15T 8/16 DP;
260: Spline, SAE J744 2 1/4in, 17T 8/16 DP;
Shaft Seal Material: FKM
P Straight Keyed DIN 6885,
130&145: AS14 x 9 x 80
193: AS16 x 10 x 100
260: AS18 x 11 x 100
Shaft Seal Material: FKM
F - Mounting Flange
Code Description 130 145 193 260
D4 SAE J744 152-4 (D)
E4 SAE J744 165-4 (E)
G - Endcap & Main Ports
Code Description Rotation 130 145 193 260
N1 Radial, side, flange ports
Inlet: 3in port, M16 x 2;
Outlet: 1in port, M12 x 1.75 SAE J518 without charge
pump
CW [R]
CCW [L]
Y1 Radial, side, flange ports
Inlet: 3in port, M16 x 2;
Outlet: 1 1/4in port, M14 x 2 SAE J518 with charge
pump
CW [R]
Y2 Radial, side, flange ports
Inlet: 3 1/2in port, M16 x 2;
Outlet: 1 1/2in port, M16 x 2 SAE J518 with charge
pump
CW [R]
CCW [L]
Y3 Radial, side, flange ports
Inlet: 4in port, M16 x 2;
Outlet: 1 1/2in port, M16 x 2 SAE J518 with charge
pump
CW [R]
H - Auxiliary Mounting Flange (Through-drive Flange)
Code Description 130 145 193 260
NN No auxiliary flange
A1 SAE J744 82-2 (A) ; Spline coupling: 5/8in 9T 16/32DP
A3 SAE J744 82-2 (A); Spline coupling: 7/8in 13T 16/32DP
B1 SAE J744 101-2 (B) ; Spline coupling: 7/8in 13T 16/32DP
C5 SAE J744 127-2&4 (C) ; Spline coupling:1 1/4in 14T 12/24DP
C9 SAE J744 127-2&4 (C); Spline coupling: 1 3/4in 13T 8/16DP
D2 SAE J744 152-4 (D); Spline coupling: 1 3/4in 13T 8/16DP
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
Model Code
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Danfoss | October 2018 L1426007 | BC00000243en-000112 | 11
H - Auxiliary Mounting Flange (Through-drive Flange) (continued)
Code Description 130 145 193 260
D5 SAE J744 152-4 (D) ; Spline coupling: N50x2x30x24x9H
E2 SAE J744 165-4 (E) ; Spline coupling: N50 x 2 x 30 x 24 x 9H
E3 SAE J744 165-4 (E) ; Spline coupling: N60 x 2 x 30 x 28 x 9H
J - Power Control Setting at 1500rpm (kW), “3 digit code”
Code Description 130 145 193 260
NNN No Power Control
XXX xxx kW between ranges specified below (For example: Code "090"
means 90kW) at 1500 rpm
035~090
*
35~90 kW [47~121 hp] at 1500 rpm (Please select power control
setting in increments of 5 kW [6.7 hp]. E.g. 035 or 040 or 045, etc.)
050~120
*
50~120 kW [67~161 hp] at 1500 rpm (Increments of 5 kW [6.7 hp])
070~140
*
70~140 kW [94~188 hp] at 1500 rpm (Increments of 5 kW [6.7 hp])
If the speed is not 1500rpm, please make a conversion using the following formula, assuming constant
torque:
P
setting@1500 rpm
= P
actual *
n
actual
1500
For example:
If actual power is 110 kW at 2100 rpm, the conversion to obtain the power control setting at 1500 rpm
should be 110*1500/2100=79, choose 080 option (round to closest 5 kW increment option).
K - Pressure Compensated Control Setting (bar), “3 digit code”
Code Description 130 145 193 260
NNN No Pressure compensated control
XXX xxx bar between the range specified below (For example: Code
"320" means 320 bar [4641 psi])
150~350
*
150~350 bar [2176~5076 psi] (Please select pressure compensated
control setting in increments of 10 bar [145 psi]. E.g. 150 or 160 or
170, etc.)
L - Load Sensing Control Setting (bar), "2 digit code"
Code Description 130 145 193 260
NN No load sensing control
XX xx bar between the range specified below (For example: Code "25"
means 25 bar [363 psi])
10~35
*
10~35 bar [145~508 psi] (Please select load sensing control setting
in increments of 1 bar [14.5 psi]. E.g. 10 or 11 or 12, etc.)
*For settings out of these ranges, please contact Danfoss Power Solutions. Range allowed for NPNR
(Pressure compensated + Remote Pressure compensated control) is 15-35 bar.
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
Model Code
12 |
©
Danfoss | October 2018 L1426007 | BC00000243en-000112
M - Hydraulic Displacement Control Start Pressure Setting, “2 digit code”
Code Description 130 145 193 260
NN No hydraulic displacement control
N - Maximum Displacement Setting, “2 digit code”
Code Description 130 145 193 260
FS Factory setting : 100%
XX
*
XX% of maximum displacement* (For example: Code "90" means
90% of maximum displacement)
*Please consider frame sizing and the Displacement Limiter on page 76 increments when selecting a
maximum displacement setting.
P - Minimum Displacement Setting , “2 digit code”
Code Description 130 145 193 260
FS 0% of maximum displacement limit setting
05 5% of maximum displacement limit setting
If a different minimum displacement setting is required, please contact Danfoss Power Solutions.
R - Special Hardware
Code Description 130 145 193 260
NNN None
S - Special Feature
Code Description 130 145 193 260
NNN Factory Setting (Paint-black, tag, Danfoss, format A)
NXN Factory Setting (No paint, tag, Danfoss, format A, w/o filter)
NNF Factory Setting (Paint-black, tag , Danfoss, format A) with control oil
filter
When ordering tandem pumps, the type designations of the 1st and 2nd pumps must be connected by a
“+”, and tandem pump angle should be given as indicated below.
Ordering example:
D1P193RATPE2TE4Y2E2090320NNNNFSFSNNNNNN +
D1P193RATPE2TE4Y2NN090320NNNNFSFSNNNNNN
Tandem angle 0° + 180°
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
Model Code
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Danfoss | October 2018 L1426007 | BC00000243en-000112 | 13
Tandem Pump Direction
The tandem pump rotation direction is defined as below:
Auxiliary pump
INDEX = 0°
P400282
Control
Pump
Endcap
Auxiliary pump
INDEX = 90°
Control
Pump
Endcap
When assembling a system the first
pump is always to be considered at 0°
INDEX as shown below.
P400282
Control
Pump
Endcap
Auxiliary pump
INDEX = 270°
Control
Pump
Endcap
Auxiliary pump
INDEX = 180°
Control
Pump
Endcap
For gear pump tandem angle information, please contact Danfoss Power Solutions.
Please see Additional Information on page 71 for more tandem pump information.
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
Model Code
14 |
©
Danfoss | October 2018 L1426007 | BC00000243en-000112
Pressure
Maximum working pressure is the highest recommended outlet (application). Operating at or below
this pressure should yield satisfactory product life. For all applications, the load should move below this
pressure. This corresponds to the maximum allowable pressure compensated control setting.
Maximum (peak) pressure is the highest intermittent (t<1s) outlet pressure allowed. Maximum machine
load should never exceed this pressure, and pressure overshoots should not exceed this pressure.
Inlet pressure is the absolute pressure in the pump suction port, it is related to pump speed. Make sure it
is in the allowable range, see Pump Specifications on page 8.
Case pressure : The case pressure at the ports L1 and L2 may be a maximum of 1.2 bar [17.4 psi] higher
than the inlet pressure at the port S but not higher than 2 bar. Size drain plumbing accordingly and
connect it to tank directly .The housing must always be filled with hydraulic fluid.
Speed
Rated speed is the fastest recommended operating speed at full displacement and at least 0.6 bar [8.7
psi] abs with charge pump (0.8 bar [11.6 psi] abs without charge pump) inlet pressure. Operating at or
below this speed should yield satisfactory product life.
Maximum speed is the highest recommended operating speed at full power conditions. Operating at or
beyond maximum speed requires positive inlet pressure and/or a reduction of pump outlet flow. Refer to
Inlet pressure vs. speed on page 15, chart below.
Minimum speed is the lowest operating speed allowed. Operating below this speed will not yield
satisfactory performance.
Inlet pressure vs. speed
0.8
0.9
Speed
n
max
/
n
max1
0.9
1.0
Displacement Vg/Vgmax
1.0
1.1
1.2
Pabs=1 bar [14.5 psi]
Pabs=1.5 bar [21.8 psi]
P400076
C
Caution
Duty cycle and pump life
Knowing the operating conditions of your application is the best way to ensure proper pump selection.
With accurate duty cycle information, your Danfoss Power Solutions representatives can assist you in
calculating expected pump life.
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
Parameters
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Danfoss | October 2018 L1426007 | BC00000243en-000112 | 15
Performance
Theoretical values, without efficiency or tolerances. Data valid at full displacement and operation
parameters within the recommended ranges.
Input Power
Input power requirements depend on displacement per revolution, speed, efficiency, and operating
pressure.
0
20
40
60
80
100
120
140
160
180
200
0 500 1000 1500 2000 2500 3000
Power [kW]
Speed [rpm]
130cc: Input Power vs Speed
150bar 250bar 350bar
0
20
40
60
80
100
120
140
160
180
200
220
0 500 1000 1500 2000 2500 3000
Power [kW]
Speed [rpm]
145cc: Input Power vs Speed
150bar 250bar 350bar
0
40
80
120
160
200
240
280
320
0 500 1000 1500 2000 2500 3000
Power [kW]
Speed [rpm]
193cc: Input Power vs Speed
150bar 250bar 350bar
0
50
100
150
200
250
300
350
400
0 500 1000 1500 2000 2500
Power [kW]
Speed [rpm]
260cc: Input Power vs Speed
150bar 250bar 350bar
P400595
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
Parameters
16 |
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Danfoss | October 2018 L1426007 | BC00000243en-000112
Output Flow
Output flow depends on displacement per revolution, speed, and efficiency.
P400596
0
20
40
60
80
0
50
100
150
200
250
300
350
0 500 1000 1500 2000 2500 3000
Flow [US gal/min]
Flow [l/min]
Speed [rpm]
Flow vs Speed 130cc
0
20
40
60
80
100
0
50
100
150
200
250
300
350
400
0 500 1000 1500 2000 2500 3000
Flow [US gal/min]
Flow [l/min]
Speed [rpm]
Flow vs Speed 145cc
0
20
40
60
80
100
120
0
50
100
150
200
250
300
350
400
450
500
0 500 1000 1500 2000 2500 3000
Flow [US gal/min]
Flow [l/min]
Speed [rpm]
Flow vs Speed 193cc
0
20
40
60
80
100
120
140
160
180
0
100
200
300
400
500
600
700
0 500 1000 1500 2000 2500
Flow [US gal/min]
Flow [l/min]
Speed [rpm]
Flow vs Speed 260cc
Efficiency
Efficiency data depends on various operating parameters such as: working and inlet pressure, operating
temperature, displacement, and fluid viscosity. For an accurate efficiency calculation, please contact your
Danfoss Power Solutions representative.
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
Parameters
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Danfoss | October 2018 L1426007 | BC00000243en-000112 | 17
Fluid
Ratings and performance data for D1 pump are based on operating with premium hydraulic fluids
containing oxidation, rust, and foam inhibitors. These include premium turbine oils, API CD engine oils
per SAE J183, M2C33F or G automatic transmission fluids (ATF), Dexron II (ATF) meeting Allison C-3 or
Caterpillar T0‑2 requirements, and certain specialty agricultural tractor fluids. For more information on
hydraulic fluid selection, see Danfoss Power Solutions publications 520L0463 Hydraulic Fluids and
Lubricants, Technical Information, and 520L0465 Experience with Biodegradable Hydraulic Fluids,
Technical Information.
Viscosity
Minimum Viscosity: This should only occur during brief occasions of maximum ambient temperature
and severe duty cycle operation.
Maximum Viscosity: This should only occur at cold start. Pump performance will be reduced. Limit
speeds until the system warms up.
Maintain fluid viscosity within the recommended range for maximum efficiency and pump life.
Temperature
Minimum Temperature relates to the physical properties of the component materials. Cold oil will not
affect the durability of the pump components. However, it may affect the ability of the pump to provide
flow and transmit power.
Maximum Temperature is based on material properties. Don’t exceed it. Measure maximum
temperature at the hottest point in the system. This is usually the case drain.
Fluid Velocity
Choose piping sizes and configurations sufficient to maintain optimum fluid velocity, and minimize
pressure drops. This reduces noise, pressure drops, overheating and maximizes system life and
performance.
Recommended fluid velocities
System lines
6 to 9 m/sec
Suction line
1 to 2 m/sec
Case drain
3 to 5 m/sec
Typical guidelines; obey all pressure ratings.
Velocity equations
SI units
Q = flow (l/min)
A = area (mm²)
Velocity = (16.67•Q)/A (m/sec)
Shaft Torque Ratings
Shaft drawing section Size 130/145: T (Splined shaft DIN 5480, W50 x 2 x 30 x 24 x 9g) on page 44, Size 193:
T (Splined shaft DIN 5480, W50 x 2 x 30 x 24 x 9g) on page 53, Size 260: T (Splined shaft DIN 5480, W60 x 2 x
30 x 28 x 9g) on page 64 gives maximum torque ratings for available input shafts. Ensure that your
application respects these limits.
Maximum torque ratings are based on shaft strength with no radial force, do not exceed them.
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
Parameters
18 |
©
Danfoss | October 2018 L1426007 | BC00000243en-000112
Shaft Load
Series D1 pump bearing is capable of accepting external radial and thrust (axial) loads. The external radial
shaft load limits are a function of the load position, orientation, and the operating conditions of the
pump.
The maximum allowable radial load (R
e
) is based on the maximum external moment (M
e
) and the
distance (L) from the mounting flange to the load. Compute radial loads using the formula below. Pump
Specifications on page 8 gives maximum external radial load (R
e
) and thrust (axial) load (T
in
, T
out
) limits .
M
e
= R
e
• L L = Distance from mounting flange to point of load
M
e
= Maximum external moment
R
e
= Maximum radial side load
All shaft loads affect bearing life. In applications where external shaft loads cannot be avoided, maximize
bearing life by orienting the load between the 150° and 210° positions, as shown.
Mounting Flange Loads
Adding auxiliary pumps and/or subjecting pumps to high shock loads may overload the pump mounting
flange. Pump Specifications on page 8 gives allowable continuous and shock load moments. Applications
with loads outside allowable limits require additional pump support.
•
Shock load moment (M
S
) is the result of an instantaneous jolt to the system.
•
Continuous load moments (M
C
) are generated by the typical vibratory movement of the application.
Auxiliary Mounting Pads
Auxiliary mounting pads are available . Since the auxiliary pad operates under case pressure, use an O-
ring to seal the auxiliary pump mounting flange to the pad. Oil from the main pump case lubricates the
drive coupling.
•
The combination of auxiliary shaft torque and main pump torque must not exceed the maximum
pump input shaft rating. Shaft drawing section on Installation Drawing on page 36 gives input shaft
torque ratings
•
Applications subject to severe vibratory or shock loading may require additional support to prevent
mounting flange damage. The Pump Specifications on page 8 table gives allowable continuous and
shock load moments.
Estimating Overhung Load Moments
Use the equations below to estimate the overhung load moments for multiple pump mounting. See
Installation Drawing on page 36 section to find the distance from the mounting flange to the center of
gravity. Refer to the Pump Specifications on page 8 to find pump weight.
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
Parameters
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Danfoss | October 2018 L1426007 | BC00000243en-000112 | 19
Overhung load example
P400078
L1
L2
1
2 3
1. Mounting Flange 2. Center of Gravity (CG), Pump 1 3. Center of Gravity (CG), Pump 2
•
Shock load formula M
S
= G
S
•K•(W
1
•L
1
+W
2
•L
2
+...W
n
•L
n
)
•
Continuous load formula M
C
= G
C
•K•(W
1
•L
1
+W
2
•L
2
+...W
n
•L
n
)
SI units
M
S
= Shock load moment (N•m)
M
C
= Continuous (vibratory) load moment (N•m)
G
S
= Acceleration due to external shock (G’s)
G
C
= Acceleration due to continuous vibration (G’s)
K = Conversion factor = 0.00981
W
n
= Mass of n
th
pump (kg)
L
n
= Distance from mounting flange to n
th
pump CG (mm)
Understanding and Minimizing System Noise
Noise is transmitted in fluid power systems in two ways: as fluid borne noise, and structure borne noise.
Fluid-borne noise (pressure ripple or pulsation) is created as pumping elements discharge oil into the
pump outlet. It is affected by the compressibility of the oil, and the pump’s ability to transition pumping
elements from high to low pressure. Pulsations travel through the hydraulic lines at the speed of sound
(about 1400 m/s in oil) until there is a change (such as an elbow) in the line. Thus, amplitude varies with
overall line length and position.
Structure-borne noise is transmitted wherever the pump casing connects to the rest of the system. The
way system components respond to excitation depends on their size, form, material, and mounting.
System lines and pump mounting can amplify pump noise. Follow these suggestions to help minimize
noise in your application:
•
Use flexible hoses.
•
Limit system line length.
•
If possible, optimize system line position to minimize noise.
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
Parameters
20 |
©
Danfoss | October 2018 L1426007 | BC00000243en-000112
•
If you must use steel plumbing, clamp the lines.
•
If you add additional support, use rubber mounts.
•
Test for resonants in the operating range, if possible avoid them.
Installation
Series D1 pumps may be installed in any position. To optimize inlet conditions, install the pump at an
elevation below the minimum reservoir fluid level. Design inlet plumbing to maintain inlet pressure
within prescribed limits (see Inlet pressure limits on Pump Specifications on page 8)
Fill the pump housing and inlet line with clean fluid during installation. Connect the case drain line to the
uppermost drain port (L1, L2 or L3) to keep the housing full during operation.
To allow unrestricted flow to the reservoir, use a dedicated drain line. Connect it below the minimum
reservoir fluid level and as far away from the reservoir outlet as possible. Use plumbing adequate to
maintain case pressure within prescribed limits (see case pressure limits on Pump Specifications on page
8).
Filtration
To prevent damage to the pump, including premature wear, fluid entering the pump inlet must be free of
contaminants. Series D1 pumps require system filtration capable of maintaining fluid cleanliness at class
20/18/15 according to ISO 4406-1999 or better.
Danfoss Power Solutions does not recommend suction line filtration. Suction line filtration can cause high
inlet vacuum, which limits pump operating speed. Instead we recommend a 125 μm (150 mesh) screen in
the reservoir covering the pump inlet. This protects the pump from coarse particle ingestion.
Return line filtration is the preferred method for open circuit systems. Consider these factors when
selecting a system filter:
•
Cleanliness specifications
•
Contaminant ingression rates
•
Flow capacity
•
Desired maintenance interval
Typically, a filter with a beta ratio of β10 = 10 is adequate. However, because each system is unique, only
a thorough testing and evaluation program can fully validate the filtration system.
For more information, see Danfoss Power Solutions publication 520L0467 Design Guidelines for Hydraulic
Fluid Cleanliness.
Reservoir
The reservoir provides clean fluid, dissipates heat, and removes entrained air from the hydraulic fluid. It
allows for fluid volume changes associated with fluid expansion and cylinder differential volumes.
Minimum reservoir capacity depends on the volume needed to perform these functions. Typically, a
capacity of one to three times the pump flow (per minute) is satisfactory.
Locate the reservoir outlet (suction line) near the bottom, allowing clearance for settling foreign particles.
Place the reservoir inlet (return lines) below the lowest expected fluid level, as far away from the outlet as
possible.
Sizing Equations
Use these equations to help choose the right pump size and displacement for your application.
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
Parameters
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Danfoss | October 2018 L1426007 | BC00000243en-000112 | 21
Based on SI units
= (l/min)
Input torque M = (N•m)
Input power P = = (kW)
Based on US units
= (US gal/min)
Input torque M = (lbf•in)
Input power P = = (hp)
V
g
• n • η
v
1000
V
g
• ∆p
20 • π • η
m
Q • ∆p
600 • η
t
M • n • π
30 000
V
g
• n • η
v
231
V
g
• ∆p
2 • π • η
m
Q • ∆p
1714 • η
t
M • n • π
198 000
Flow
Torque
Power
Variables
SI units [US units]
V
g
= Displacement per revolution cm
3
/rev [in
3
/rev]
P
O
= Outlet pressure bar [psi]
P
i
= Inlet pressure bar [psi]
∆p = p
O
- p
i
(system pressure) bar [psi]
n = Speed min
-1
(rpm)
η
v
= Volumetric efficiency
η
m
= Mechanical efficiency
η
t
= Overall efficiency (η
v
• η
m
)
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
Parameters
22 |
©
Danfoss | October 2018 L1426007 | BC00000243en-000112
NPNN (Pressure Compensated Control)
D1P 130/145/193/260+NPNN
Pressure Compensated Control (P) Principle
The P control design maintains a constant pressure in the hydraulic circuit as flow varies. The P control
modulates pump flow accordingly to maintain system pressure at the P setting as the P adjusting screw
and spring defines.
Pressure Compensated Control (P) Operation
When system pressure, acting on the non-spring end of the P spool, overcomes the force of the P spring,
the spool shifts porting system pressure to the servo piston and the swashplate angle decreases. When
system pressure drops below the P setting, the P spring shifts the spool in the opposite direction
connecting the servo piston to pump case and the swashplate angle increases. The swashplate is
maintained at whatever angle is required to keep system pressure at the P setting.
P Characteristic
0
0
Q max
Flow
Pressure
It is recommended that a relief valve be installed in the pump outlet for additional system protection.
Response/Recovery
Pressure Compensated (PC) Control Response/Recovery Times* @80°C, 350 bar, 1500rpm
Frame Size Response (msec) Recovery (msec)
130cc 150 270
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
Control Type
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Danfoss | October 2018 L1426007 | BC00000243en-000112 | 23
Pressure Compensated (PC) Control Response/Recovery Times* @80°C, 350 bar, 1500rpm
145cc 150 270
193cc
(1)
280 500
260cc 154 327
(1)
Tested at 1800rpm
*Values may vary depending on application conditions. For more information, please contact Danfoss
Power Solutions
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
Control Type
24 |
©
Danfoss | October 2018 L1426007 | BC00000243en-000112
NPSN (Pressure Compensated Control + Load Sensing Control)
D1P 130/145/193/260+NPSN
Pressure Compensated Control (P) Principle and Operation
Please refer to NPNN (Pressure Compensated Control) on page 23
Load Sensing Control (S) Principle
The S control design matches pump flow with system demand. The S control senses the flow demand of
the system as a pressure drop across the external control valve (1).
As (1) opens and closes, the pressure difference (delta) across the valve changes. When opening, the delta
decreases. When closing, the delta increases. The S control then increases or decreases pump flow to the
system until the pressure delta becomes equal to the S setting as defined by the S adjusting screw and
spring.
Load Sensing Control (S) Operation
Through internal porting, system pressure [upstream of (1)] is applied to the non-spring end of the S
spool, and through hydraulic line connected at port X, load pressure [downstream of (1)] is applied to the
spring end. This arrangement allows the S spool to act on the delta between system pressure and load
pressure. The S spring sets the threshold of operation (S setting).
Because the swashplate is biased to maximum angle, the pump attempts to deliver full flow to the
hydraulic system. When the flow being delivered exceeds demand, the pressure delta across the (1) is
great enough to overcome spring force and shift the S spool porting system pressure to the servo piston.
The pump de-strokes reducing flow until the delta across the (1) becomes equal to the S setting.
When flow being delivered is less than demand, the delta across the (1) drops below the S setting and the
S spring shifts the spool connecting the servo piston to pump case. The pump strokes increasing flow
until the delta across the (1) becomes equal to the S setting.
When the external control valve (1) is placed in neutral, it connects the LS signal line to drain. With no LS
pressure acting on the non-spring end of the LS spool, the pump adjusts stroke to whatever position
necessary to maintain system pressure at the LS setting. The pump is now in low pressure standby mode.
(1) is not in the scope of supply.
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
Control Type
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Danfoss | October 2018 L1426007 | BC00000243en-000112 | 25
S Characteristic
0
0
Q max
P400081
Flow
Pressure
P setting
For additional system protection, install a relief valve in the pump outlet line.
NPSN Priority
The Pressure Compensated Control (P) has priority over the Load Sensing Control (S).
Response/Recovery
Load Sensing (LS) Response/Recovery Times* @80°C, 1500rpm, LS Setting at 25 bar
Frame Size Response (msec) Recovery (msec)
130cc 260 360
145cc 260 360
193cc
1)
233 264
260cc 309 327
1)
Tested with a LS setting of 20bar
*Values may vary depending on application conditions. For more information, please contact Danfoss
Power Solutions
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
Control Type
26 |
©
Danfoss | October 2018 L1426007 | BC00000243en-000112
NPNR (Pressure Compensated Control + Remote Pressure Compensated Control)
D1P 193+NPNR
Pressure Compensated Control (P) Principle and Operation
Please refer to NPNN (Pressure Compensated Control) on page 23.
Remote Pressure Compensated Control (R) Principle
The remote PC control is a two-stage control that allows multiple PC settings. Remote PC controls are
commonly used in applications requiring low and high pressure PC operation.
For this control, Danfoss recommends a load sense setting of 20bar.
Remote Pressure Compensated Control (R) Operation
The remote PC control uses a pilot line connected to an external hydraulic valve. The external valve
changes pressure in the pilot line, causing the PC control to operate at a lower pressure. When the pilot
line is vented to reservoir, the pump maintains pressure at the load sense setting. When pilot flow is
blocked, the pump maintains pressure at the PC setting. An on-off solenoid valve can be used in the pilot
line to create a low-pressure standby mode. A proportional solenoid valve, coupled with a
microprocessor control, can produce an infinite range of operating pressures between the low pressure
standby setting and the PC setting.
R Characteristic
0
0
Q max
Flow
Pressure
RP setting
PC setting
For additional system protection, install a relief valve in the pump outlet line.
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
Control Type
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Danfoss | October 2018 L1426007 | BC00000243en-000112 | 27
NPNR Priority
When the pump’s X-port is vented to tank, or limited to some pressure setting via a remote valve, the
remote pressure compensator function will control the maximum outlet pressure of the pump. If the
pump’s outlet pressure reaches the pressure setting of the pressure compensator (PC) function, the PC
function will take priority and limit the pump’s maximum pressure.
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
Control Type
28 |
©
Danfoss | October 2018 L1426007 | BC00000243en-000112
TPSN (Power Control + Pressure Compensated Control + Load Sensing Control)
D1P 130/145+TPSN
X
MB
B
(1)
P400251
Vg min
Vg max
L3
S M4 L1 L2
D1P193/260+TPSN
*Control oil filter is optional
P400080
X
Vg min
CW
Vg max
MB
B
L3
S M4 L1 L2
(1)
Power Control (T) Principle
The power control regulates the displacement of the pump depending on the working pressure so that a
given drive power is not exceeded at constant drive speed, this function can prevent engine stall or
protect electric generator.
P
B
= working pressure
P
B
• V
g
= C V
g
= displacement
C = constant
The precise control with a hyperbolic control characteristic, provides an optimum utilization of available
power.
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
Control Type
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Danfoss | October 2018 L1426007 | BC00000243en-000112 | 29
Power Control (T) Operation
The working pressure acts on a rack-pivot via a roller jack which produce a rotate torque, an externally
adjustable spring force counteracts this which determines the power setting.
If the moment generated by working pressure exceeds the moment generated by spring force, the
control valve is actuated by the rack-pivot, pump reduces displacement. The lever length at the rack-
pivot is shortened and the working pressure can increase at the same rate as the displacement decreases
without the drive powers being exceeded.
(P
B
• V
g
= C).
The hydraulic output power (characteristic T) is influenced by the efficiency of the pump.
T Characteristic
Q max
0
0
Flow
Pressure
Pressure Compensated Control (P) Principle and Operation
Please refer to NPNN (Pressure Compensated Control) on page 23
Load Sensing Control (S) Principle and Operation
Please refer to NPSN (Pressure Compensated Control + Load Sensing Control) on page 25
TPSN Priority
The Pressure Compensated Control (P) has priority over the Power Control (T), Power Control has priority
over Load Sensing Control (S).
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
Control Type
30 |
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NNES (Electric Displacement Control + Load Sensing Control)
W
Warning
(1) Adjustment is not permissible
D1P 130/145/193/260+NNES
Electric Displacement Control (E) Principle
The electric displacement control uses an electric proportional solenoid valve to vary the pump’s
displacement from minimum displacement to maximum displacement or from maximum displacement
to minimum displacement. The swashplate angle (pump displacement) is proportional to the electrical
input signal (control current).
Electric Displacement Control (E) Operation
This control is current driven, requiring a Pulse Width Modulated (PWM) signal. Pulse width modulation
allows more precise control of current to the solenoid. The PWM signal causes the solenoid pin to push
against the E spool, which depressurizes the end of servo piston, the swashplate angle increases under
the force of the bias piston
A swashplate feedback link provides swashplate position force to the solenoid through the E spool’s
linear spring. The control reaches equilibrium when the position of the swashplate spring feedback force
exactly balances the input command solenoid force from the operator. As working pressure changes with
load, the control and servo/swashplate system work constantly to maintain the commanded position of
the swashplate.
Electric Displacement Control (E) Operating Instruction
To make sure the electric displacement control works properly, a minimum control pressure of 30 bar
[435 psi] is required. The required control pressure is taken either from the working pressure, or from the
externally applied control pressure at the E port.
If you can’t make sure that the working pressure is above 30 bar all the time, then a minimum of 30bar
[435 psi] pressure supply at the E port is mandatory in order to control the displacement of the pump at
all times. This pressure supply can be provided from different sources, such as an additional small gear or
piston pump and a relief valve, or an accumulator.
If E port is not connected, remove the shuttle valve
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
Control Type
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Danfoss | October 2018 L1426007 | BC00000243en-000112 | 31
Typical Operating Curve
Hysteresis
EDC Hysteresis*
Input hysteresis <4.5%
Output hysteresis @50% displacement <4.0%
*Values may vary depending on application conditions. For more information, please contact Danfoss
Power Solutions
Response/Recovery
Response/Recovery Times @ 1500rpm (50°C)*
Response 0%-100% 130cc (263 bar) 260 msec
145cc (263 bar) 260 msec
193cc (160 bar) 272 msec
260cc (200 bar) 370 msec
Response 100%-0% 130cc (263 bar) 390 msec
145cc (263 bar) 390 msec
193cc (160 bar) 186 msec
260cc (200 bar) 390 msec
*Values may vary depending on application conditions. For more information, please contact Danfoss
Power Solutions
MOR
Each Electric Displacement Control (EDC) is equipped with a Manual Over Ride (MOR) function for
temporary actuation of the control to aid in diagnostics, even if insufficient or no current is supplied to
the solenoid actuator. Initial activation of the MOR function will require a higher force to overcome the
sticking effect between the pin and O-ring seal. Repeated activation of this functionality should provide
better controllability.
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
Control Type
32 |
©
Danfoss | October 2018 L1426007 | BC00000243en-000112
W
Warning
Do not actuate the MOR unless the machine is in a “SAFE” mode. Unintended MOR operation will cause
the pump to go into stroke, use only for diagnosis purposes.
Solenoid Specification
Technical data - Solenoid
Voltage
24V (±20%)
Start current at Vg min.
200 mA
End Current at Vg max.
600 mA
Maximum current
770 mA
Coil Resistance @ 20 °C [70 °F]
22.7 Ω
PWM Range
70~200 Hz
PWM Frequency (preferred)
*
100 Hz
IP Rating (IEC 60 529) + DIN 40 050, part 9
IP 67
IP Rating (IEC 60 529) + DIN 40 050, part 9 with
mating connector
IP 69K
*
PWM signal required for optimum control performance
Mating connector for Solenoid
Description Ordering Number Quantity
Mating Connector DEUTSCH DT06-2S 1
Wedge Lock DEUTSCH W2S 1
Socket contact (16 and 18 AWG) DEUTSCH 0462-201-16141 2
Danfoss mating connector kit K29657 1
The mating connector is not included in the delivery contents, this can be delivered by Danfoss on request.
Compatible PLUS+1
®
controllers(see below):
MC012 L1301095
MC024 L1315302
MC038 11051653
MC050 L1301752
MC088 11006645
For further information: please visit: http://www.danfoss.com/Products/MobileElectronics/index.htm
Standard EDC Valve
The position of the connector can be changed by turning the solenoid body. Proceed as follows:
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
Control Type
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Danfoss | October 2018 L1426007 | BC00000243en-000112 | 33
1. Loosen protection cap (1).
2. Loosen lock nut (2).
3. Turn the solenoid body (3) to the desired position.
4. Tighten the lock nut (2).
5. Tighten the protection cap (1).
Tightening Torque of lock nut: 5 ± 1 N•m [44.25 ± 8.85 lbf•in]
Standard EDC Valve
DEUTSCH DT04-2P
74.5 4.5
(3)
A
(2)
(1)
45°
Ø37.1
36.7
Ø4
Ø13
M18x1.5
A - Actuation Forces
Breakaway Force (First actuation) 45 N [10.12 lbf] max.
Repeat of Actuation 25 N [5.62 lbf] max.
NNES Priority
Both the Electric Displacement Control (EDC) and the Load Sensing Control (LS) are used to control the
pump’s displacement. The pump will output the smallest displacement when both control functions are
given control instruct.
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
Control Type
34 |
©
Danfoss | October 2018 L1426007 | BC00000243en-000112
TPE2/TPE5 (Power Control + Pressure Compensated Control + Electric Displacement Control)
W
Warning
(1) Adjustment is not permissible
D1P 130/145+TPE5
D1P 193/260+TPE2
*Control oil filter is optional
MB
E B
L3
S M4 L1 L2
Vg min
Vg max
P400074
*
Power Control (T) Principle and Operation
Please refer to TPSN (Power Control + Pressure Compensated Control + Load Sensing Control) on page 29
Pressure Compensated Control (P) Principle and Operation
Please refer to NPNN (Pressure Compensated Control) on page 23
Electric Displacement Control (E2/E5) Principle and Operation
Please refer to NNES (Electric Displacement Control + Load Sensing Control) on page 31
TPE2/TPE5 Priority
The Pressure Compensated Control (P) has priority over the Power Control (T), and the Power Control (T)
has priority over Electric Displacement Control (EDC).
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
Control Type
©
Danfoss | October 2018 L1426007 | BC00000243en-000112 | 35
Size 130/145
Dimensions (mm) and Port Descriptions
Size 130/145: TPSN w/o Charge Pump
Control : TPSN
Power Control (T) + Pressure Compensated Control (P) + Load Sensing Control (S)
Auxiliary flange : NN (No Auxiliary flange)
Charge pump : Without
Y
Z
U
58 ±0.8
(9)
Ø
4
.
2
5
1
0
5
0
.
0
-
View Z
X
View Y
P400120
Paint free
310 ±1.2
255 ±1.2
172 ±1.2
12.7 ±0.5
- 0.5
0
21
(155)
Mounting flange surface
Flange 152-4
SAE-D J744 4 bolt
61.9 ±0.25
174 ±1.2
Drain port “L2”
DIN 3852 M26x1.5;
16 Full thread depth
Approximate
Center of gravity
166.4 ±1.2
135 ±1.2
（
127.7)
106.4 ±0.25
Inlet port “S
”
3 in;SAE J518
M16x2
24 Full thread depth
Paint free
LS Pressure signal port “X”
M14x1.5;
12 Full thread dpth
T (Power control)
P (Pressure compensated control)
S (Load sensing control)
Min displacement limiter
48 ±0.8
256 ±1.2
(310.6)
Outlet pressure gauge port “MB”
DIN3852 M12x1.5;
12.5 Full thread depth
104 ±0.8
94 ±0.35
104 ±0.8
104.9 ±0.8 119.6 ±0.8
Outlet port “B” Inlet port “S”
Before finalizing your design, please request a certified drawing.
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
Installation Drawing
36 |
©
Danfoss | October 2018 L1426007 | BC00000243en-000112
P400121
58 ±0.8
57.2 ±0.25
255 ±1.2
27.8 ±0.25
174 ±1.2
Drain port “L1
”
DIN 3852 M26x1.5;
14.5 Full thread depth
Outlet port “
B”
1 in;SAE J518
M12x1.75;
18 Full thread depth
Paint free
Name plate
Paint free
29 ±0.5
266 ±1.2
46 ±0.8
View X
Servo pressure gauge port“M4”
Max displacement limiter
DIN 3852 M12x1.5;
12.5 Full thread depth
Drain port “L3”
DIN 3852 M26x1.5;
14 Full thread depth
4x 20.6 ±0.2
161.6 ±0.5
(4)
(198)
(212)
161.6 ±0.5
Ø
21
+0.021
0
3x Ø
20.6
+0.25
-0.13
45°±1°
45°±1°
View U
Before finalizing your design, please request a certified drawing.
Port Descriptions
Ports Description Standard Size
1)
Max. pressure (bar [psi]) State
2)
B
Outlet port, Fixing thread SAE J518, DIN13 1 in, M12 x 1.75; 18 deep 400 [5802] O
S
Suction port, Fixing thread SAE J518, DIN13 3 in, M16 x 2; 24 deep 2 [29] O
L
1
, L
2
, L
3
Drain port DIN 3852 M26 x 1.5; 14.5, 16, 14 deep 2 [29] X
3)
M
4
Measurement point, servo-piston chamber DIN 3852 M12 x 1.5; 12.5 deep 400 [5802] X
M
B
Measurement point, outlet port DIN 3852 M12 x 1.5; 12.5 deep 400 [5802] X
X
LS port DIN 3852 M14 x 1.5; 12.5 deep 400 [5802] O
1)
For required torque, please refer to Tightening Torque on page 72.
2)
O = Open, must be connected (closed by plastic plug on delivery) / X = Closed (closed by metal plug on delivery).
3)
Depending on installation position, one of L
1
,L
2
and L
3
must be connected (please refer to Installation Notes on page 73).
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
Installation Drawing
©
Danfoss | October 2018 L1426007 | BC00000243en-000112 | 37
Size 130/145: TPE5 w/o Charge Pump
Control : TPE5
Power Control (T) + Pressure Compensated Control (P) + Electric Displacement Control (E5)
Auxiliary flange : B1
Charge pump : Without
P400422
45°±1°
View Z
104 ±0.8 104 ±0.8
146 ±0.2
104.9 ±0.8 104 ±0.8
Outlet port “B” Inlet port “
4x
Adapter screw hole
M12x1.75
19 full thread depth
S”
Ø
146 ±0.2
Y
346 ±1.2
310 ±1.2
255 ±1.2
(171)
Mounting flange surface
Flange 152-4
SAE-D J744 4 bolt
U
58 ±0.8
(16)
Ø
4
.
2
5
1
0
5
0
.
0
-
Paint free
12.7 ±0.5
- 0.5
0
21
X
61.9 ±0.2
174 ±1.2
Drain port “L2”
DIN 3852 M26x1.5;
16 Full thread depth
Approximate
Center of gravity
Inlet port “S”
3 in;SAE J518
M16x2
24 Full thread depth
Z
217.3 ±1.2(127.7)
106.4 ±0.25
View
Y
External control
supply port “
E”
DIN 3852 M14x1.5;
14 Full thread depth
T (Power control)
P (Pressure compensated control)
Min displacement limiter
48 ±0.8
280 ±1.2
252 ±1.2
87.4 ±0.8
40.2 ±0.8
(357.1)
Outlet pressure gauge port “MB”
DIN3852 M12x1.5;
12.5 Full thread depth
Control solenoid connector “E2”
Deutsch, 24V, 2-Pin
Paint free
Before finalizing your design, please request a certified drawing.
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
Installation Drawing
38 |
©
Danfoss | October 2018 L1426007 | BC00000243en-000112
P400423
4x 20.6 ±0.2
161.6 ±0.5
29 ±0.5
(5)
(198)
(212)
161.6 ±0.5
Ø
21
+0.021
0
3x Ø
20.6
+0.25
-0.13
45°±1°
45°±1°
View U
29 ±0.5
264.5 ±1.2
46 ±0.8
View X
Servo pressure gauge port“M4”
Max displacement limiter
DIN 3852 M12x1.5;
12.5 Full thread depth
Drain port “L3”
DIN 3852 M26x1.5;
14 Full thread depth
58 ±0.8
57.2 ±0.2
255 ±1.2
27.8 ±0.2
174 ±1.2
Drain port “L1”
DIN 3852 M26x1.5;
14.5 Full thread depth
Outlet port “
B”
1 in;SAE J518
M12x1.75;
18 Full thread depth
Paint free
Name plate
Paint free
Before finalizing your design, please request a certified drawing.
Port Descriptions
Ports Description Standard Size
1)
Max. pressure (bar [psi]) State
2)
B
Outlet port, Fixing thread SAE J518, DIN13 1 in, M12 x 1.75; 18 deep 400 [5802] O
S
Suction port, Fixing thread SAE J518, DIN13 3 in, M16 x 2; 24 deep 2 [29] O
L
1
, L
2
, L
3
Drain port DIN 3852 M26 x 1.5; 14.5, 16, 14 deep 2 [29] X
3)
M
4
Measurement point, servo-piston chamber DIN 3852 M12 x 1.5; 12.5 deep 400 [5802] X
M
B
Measurement point, outlet port DIN 3852 M12 x 1.5; 12.5 deep 400 [5802] X
E
External control port DIN 3852 M14 x 1.5; 12 deep 200 [2901] X
1)
For required torque, please refer to Tightening Torque on page 72.
2)
O = Open, must be connected (closed by plastic plug on delivery) / X = Closed (closed by metal plug on delivery).
3)
Depending on installation position, one of L
1
,L
2
and L
3
must be connected (please refer to Installation Notes on page 73).
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
Installation Drawing
©
Danfoss | October 2018 L1426007 | BC00000243en-000112 | 39
Size 130/145: TPSN w/ Charge pump
Control : TPSN
Power Control (T) + Pressure Compensated Control (P) + Load Sensing Control (S)
Auxiliary flange : B1
Charge pump : With
P400508
View Z
104 ±0.8
146 ±0.2
104 ±0.8
104.9 ±0.8 119.6 ±0.8
Outlet port “B” Inlet port “S”
Ø 146 ±0.2
4x
Adapter screw hole
M12 x 1.75
19 Full thread depth
45°±1°
30°±5°
Y
380 ±1.2
344 ±1.2
287 ±1.2
172 ±1.2
(176)
12.7 ±0.5
- 0.5
0
21
Mounting flange surface
Flange 152-4
SAE-D J744 4 bolt
U
58 ±0.8
1.4 ±0.5
R0.76 Max
(8)
Ø
4
.
2
5
1
0
5
0
.
0
-
Paint free
X
61.9 ±0.2
174 ±1.2
Drain port “L2”
DIN 3852 M26x1.5;
16 Full thread depth
Approximate
Center of gravity
Z
166.5 ±1.2
135.1 ±1.2
(127.7)
106.4 ±0.2
Inlet port “S”
3 in;SAE J518
M16x2
24 Full thread depth
Paint free
View Y
LS Pressure signal port “X”
M14x1.5;
12.5 Full thread dpth
T (Power control)
P (Pressure compensated control)
S (Load sensing control)
Min displacement limiter
62 ±0.8
254 ±1.2
(310.6)
Outlet pressure gauge port “MB”
DIN3852 M12x1.5;
12.5 Full thread depth
Before finalizing your design, please request a certified drawing.
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
Installation Drawing
40 |
©
Danfoss | October 2018 L1426007 | BC00000243en-000112
P400509
4x 20.6 ±0.2
161.6 ±0.5
(4)
(198)
(212)
161.6 ±0.5
Ø
21
+0.021
0
3x Ø
20.6
+0.25
-0.13
45°±1°
45°±1°
View U
33 ±0.5
265.5 ±1.2
46 ±0.8
View X
Servo pressure gauge port“ M4”
Max displacement limiter
DIN 3852 M12x1.5;
12.5 Full thread depth
Drain port “L3”
DIN 3852 M26x1.5;
14 Full thread depth
58 ±0.8
66.6 ±0.2
244 ±1.2
31.8 ±0.2
174 ±1.2
Drain port “L1”
DIN 3852 M26x1.5;
14.5 Full thread depth
Outlet port “
B”
1 in;SAE J518
M12x1.75;
18 Full thread depth
Paint free
Name plate
Paint free
Before finalizing your design, please request a certified drawing.
Port Descriptions
Ports Description Standard Size
1)
Max. pressure (bar [psi]) State
2)
B
Outlet port, Fixing thread SAE J518, DIN13 1 ¼ in, M14 x 2; 23 deep 400 [5802] O
S
Suction port, Fixing thread SAE J518, DIN13 3 in, M16 x 2; 24 deep 2 [29] O
L
1
, L
2
, L
3
Drain port DIN 3852 M26 x 1.5; 14.5, 16, 14 deep 2 [29] X
3)
M
4
Measurement point, servo-piston chamber DIN 3852 M12 x 1.5; 12.5 deep 400 [5802] X
M
B
Measurement point, outlet port DIN 3852 M12 x 1.5; 12.5 deep 400 [5802] X
X
LS port DIN 3852 M14 x 1.5; 12.5 deep 400 [5802] X
1)
For required torque, please refer to Tightening Torque on page 72.
2)
O = Open, must be connected (closed by plastic plug on delivery) / X = Closed (closed by metal plug on delivery).
3)
Depending on installation position, one of L
1
,L
2
and L
3
must be connected (please refer to Installation Notes on page 73).
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
Installation Drawing
©
Danfoss | October 2018 L1426007 | BC00000243en-000112 | 41
Size 130/145: TPE5 w/ Charge Pump
Control : TPE5
Power Control (T) + Pressure Compensated Control (P) + Electric Displacement Control (E5)
Auxiliary flange : B1
Charge pump : With
P400510
View Z
104 ±0.8
146 ±0.2
104 ±0.8
104.9 ±0.8 104.9 ±0.8
Outlet port “B” Inlet port “S”
Ø 146 ±0.2
4x
Adapter screw hole
M12 x 1.75
19 Full thread depth
45°±1°
30°±5°
Y
380 ±1.2
344 ±1.2
287 ±1.2
(179)
12.7 ±0.5
R0.76 Max
- 0.5
0
21
Mounting flange surface
Flange 152-4
SAE-D J744 4 bolt
58 ±0.8
1.4 ±0.5
(16)
Paint free
X
61.9 ±0.2
174 ±1.2
Drain port “L2”
DIN 3852 M26x1.5;
16 Full thread depth
Approximate
Center of gravity
Z
217.4 ±1.2
(127.7)
106.4 ±0.2
Inlet port “S”
3 in;SAE J518
M16x2
24 Full thread depth
Paint free
U
Ø
4
.
2
5
1
0
5
0
.
0
-
View Y
External control supply port “E”
DIN 3852 M14x1.5;
14 Full thread depth
Control solenoid connector “E2 ”
DEUTSCH, 24V, 2-PIN
Paint free
T (Power control)
P (Pressure compensated control)
Min displacement limiter
62 ±0.8
291 ±1.2
242 ±1.2
87.4 ±0.8
40.2 ±0.8
(357.1)
Outlet pressure gauge port “MB”
DIN3852 M12x1.5;
12.5 Full thread depth
Before finalizing your design, please request a certified drawing.
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
Installation Drawing
42 |
©
Danfoss | October 2018 L1426007 | BC00000243en-000112
P400511
4x 20.6 ±0.2
161.6 ±0.5
(4)
(198)
(212)
161.6 ±0.5
164.1 ±0.8
Ø
21
+0.021
0
3x Ø
20.6
+0.25
-0.13
View U
45°±1°
45°±1°
33 ±0.5
265.5 ±1.2
46 ±0.8
View X
Servo pressure gauge port“ M4”
Max displacement limiter
DIN 3852 M12x1.5;
12.5 Full thread depth
Drain port “L3”
DIN 3852 M26x1.5;
14 Full thread depth
58 ±0.8
66.6 ±0.2
244 ±1.2
31.8 ±0.2
174 ±1.2
Drain port “L1”
DIN 3852 M26x1.5;
14.5 Full thread depth
Outlet port “
B”
1 1/4 in;SAE J518
M14x2;
23 Full thread depth
Paint free
Name plate
Paint free
Before finalizing your design, please request a certified drawing.
Port Descriptions
Ports Description Standard Size
1)
Max. pressure (bar [psi]) State
2)
B
Outlet port, Fixing thread SAE J518, DIN13 1 ¼ in, M14 x 2; 23 deep 400 [5802] O
S
Suction port, Fixing thread SAE J518, DIN13 3 in, M16 x 2; 24 deep 2 [29] O
L
1
, L
2
, L
3
Drain port DIN 3852 M26 x 1.5; 14.5, 16, 14 deep 2 [29] X
3)
M
4
Measurement point, servo-piston chamber DIN 3852 M12 x 1.5; 12.5 deep 400 [5802] X
M
B
Measurement point, outlet port DIN 3852 M12 x 1.5; 12.5 deep 400 [5802] X
E
External control port DIN 3852 M14 x 1.5; 12 deep 200 [2901] X
1)
For required torque, please refer to Tightening Torque on page 72.
2)
O = Open, must be connected (closed by plastic plug on delivery) / X = Closed (closed by metal plug on delivery).
3)
Depending on installation position, one of L
1
,L
2
and L
3
must be connected (please refer to Installation Notes on page 73).
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
Installation Drawing
©
Danfoss | October 2018 L1426007 | BC00000243en-000112 | 43
Input Shaft
Size 130/145: T (Splined shaft DIN 5480, W50 x 2 x 30 x 24 x 9g)
Size 130/145: S (Splined shaft SAE J744, 1 3/4 in. 13T, 8/16 DP)
Code Description Maximum Torque
Rating
*
Drawing
T Splined shaft DIN
5480, W50 x 2 x 30 x
24 x 9g
3140 N•m [27791.34
lbf•in]
10 ± 0.8
5.2 ± 0.5
45 ± 1
(65)
43.5
36 ± 2
12 ± 2
Ø105.5±0.25
Ø23±0.2
Ø17±0.2
M16 x2-6H THD
1)
0
- 0.5
Ø49.6
0
- 0.16
Ø44.5
+0.12
0
P400085
Mating coupling must not
protrude beyond this point
Spline data
Number of teeth : 24
Modules : 2
Pressure angle : 30°
Pitch Ø : Ø48
Type of fit : Flat root side
Per : DIN 5480 Class 9g
Paint free
Per SAE J744
Flange 152-4
Mounting
flange
Full thd
Min. active spline length
(2)
:43.5 mm [1.71 in]
1)
Center bore according to DIN 332 (thread acc. to DIN 13).
2)
Minimum active spline length for the specified torque ratings.
S Splined shaft SAE
J744, 1 3/4 in. 13T,
8/16 DP
1640 N•m [14515.22
lbf•in]
10 ± 0.8
44 ± 1
(77)
5.2 ± 0.5
12 ± 2
Ø105.5±0.25
Ø34.5±0.1
Ø23±0.2
Ø17±0.2
5/8-11 UNC-2B THD
1)
55
0
- 0.5
Ø44.45
0
- 0.127
P400424
Mating coupling must not
protrude beyond this point
Spline data
Number of teeth : 13
Pitch fraction : 8/16
Pressure angle : 30°
Pitch Ø : Ø41.275
Type of fit : Fillet root side
Per : ANSI B92.1-1996.
Class 5
Paint free
Per SAE J744Flange 152-4,
Mounting flange
36 ± 2
Full thd
Min. active spline length
(2)
:55 mm [2.71 in]
1)
Center bore according to DIN 332 (thread acc. to DIN 13).
2)
Minimum active spline length for the specified torque ratings.
*
Please see Shaft Torque Ratings on page 18 for more information about max. torque calculations..
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
Installation Drawing
44 |
©
Danfoss | October 2018 L1426007 | BC00000243en-000112
Size 130/145: P (Straight keyed shaft, DIN 6885, AS14 x 9 x 80)
Code Description Maximum Torque
Rating
*
Drawing
P Straight keyed shaft,
DIN 6885, AS14 x 9 x
80
1448 N•m [12815.88
lbf•in]
P400512
12 ± 2
5.2 ± 0.5
44 ± 1
(90)
36 ± 2
Full THD
49.6
0
- 0.26
80
M5 x0.8
+0.3
0
Ø105.5 ±0.25
M16 x2-6H THD
Ø23 ±0.2
Ø17 ±0.2
8 ± 0.8
Paint free
Mating coupling must not
Protrude beyond this point
Key, AS14x9x80
Mounting flange
Flange 152-4, Per SAE J744
Min. active spline length
(2)
:43.5 mm [1.71 in]
1)
Center bore according to DIN 332 (thread acc. to DIN 13).
2)
Minimum active spline length for the specified torque ratings.
*
Please see Shaft Torque Ratings on page 18 for more information about max. torque calculations..
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
Installation Drawing
©
Danfoss | October 2018 L1426007 | BC00000243en-000112 | 45
Aux Mounting Flange
Size 130/145: Option NN (No Coupling)
360 max
2)
310 max
1)
94
47
2xØ6.9±0.1
P400269
No auxiliary
mounting pad
(NN)
2xØ11.2±0.1
7±0.2 depth
counter bore
O-ring seal required
Ref Ø75.86 IDx2.62
cross section
1)
Without charge pump
2)
With charge pump
Mounting
flange
Specifications
Option Coupling
NN No coupling
Size 130/145: Option A1 (SAE-A, 9 teeth)
54.8 min
128
64
128
64
106.4
53.2
4xØ20±0.2
4xØ13.5
±0.2
Ø88.621
+0.13
+0
Ø82.55
+0.065
+0.03
R0.5
max
2xM10x1.5-6H
2xM10x1.5-6H
1.96±0.08
8.1±0.13
11.65 min
1)
Without charge pump
2)
With charge pump
329 max
1)
363 max
2)
P400271
Spline data
Number of teeth : 9
Pitch fraction : 16/32
Pressure angle : 30°
Pitch Ø : Ø14.288
Type of fit : Fillet root side
Per : ANSI B92.1-1996
Class 6
Mating shaft shoulder must
Not protrude beyond this point
Mating shaft top must not
Protrude beyond this point
Mounting flange
Shaft clearance
Shaft clearance
O-ring seal required
Ref Ø82.2IDx2.62cross
section
Auxiliary mounting pad
For mating flange 82-2
Per SAE J744(A)
Paint free
12.5 min THD depth
13±0.1 depth
through hole
19 min THD depth
Specifications
Option Coupling Max torque
A1 5/8 in, 9T, 16/32 DP 205 N•m [1814.40 lbf•in]
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
Installation Drawing
46 |
©
Danfoss | October 2018 L1426007 | BC00000243en-000112
Size 130/145: Option B1 (SAE-B, 13 teeth)
P400272
56
Spline data
Number of teeth：13
Pitch fraction ：16/32
Pressure angle ：
30°
PitchØ ：
Ø20.638
Type of fit ：
fillet root side
Per
：
ANSI B92.1-1996
CLASS 6
Mating shaft shoulder must
Not protrude beyond this point
Mating shaft top must not
Protrude beyond this point
19
min THD depth
9±0.1 depth
through hole
Mounting flange
O-ring seal
required
Ref Ø94.92IDx2.62
cross section
Paint free
max
2)
128
64
128
64
4xØ20±0.2
4xØ13.5
±0.2
Ø107.82
+0.13
+0
Ø101.6
+0.06
+0.03
R0.5
max
1.96±0.08
14.4±0.2
15.15 min
363
1)
Without charge pump
2)
With charge pump
max
1)
329
Auxiliary mounting pad
For mating flange 101-2
Per SAE J744(B)
4xM12x1.75-6H
45°
min
Shaft clearance
Shaft clearance
Ø146
Specifications
Option Coupling Max torque
B1 7/8 in, 13T, 16/32 DP 411 N•m [3637.66 lbf•in]
Size 130/145: Option C5 (SAE-C, 14 teeth)
P400425
59
Spline data
Number of teeth ：
：
：
：
：
：
14
Pitch fraction 12/24
Pressure angle 30°
PitchØ Ø29.633
Type of fit fillet root side
Per ANSI B92.1-1996 CLASS 6
Mating shaft shoulder must
Not protrude beyond this point
Mating shaft top must not
Protrude beyond this point
13±0.2 THD depth
Mounting flange
O-ring seal
required
Ref Ø120.32 IDx2.62
cross section
Paint free
114.5
57.25
114.5
57.25
Ø134.06
+0.13
+0
Ø127
+0.07
+0.03
R0.4±0.12
1.96±0.08
15±0.1
27 min
401±2
2)
367±2
1)
Auxiliary mounting pad
For mating flange 127-2&4
Per SAE J744(C)
4xM12x1.75-6H
min
Shaft clearance
Shaft clearance
181
2xM16x2-6H
13±0.2 THD depth
4x13±0.2
4xØ13±0.2
8x64
R0.8±0.4
1)
Without charge pump
2)
With charge pump
Specifications
Option Coupling Max torque
C5 1 ¼ in, 14T 12/24 DP 1164 N•m [10302.27 lbf•in]
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
Installation Drawing
©
Danfoss | October 2018 L1426007 | BC00000243en-000112 | 47
Size 130/145: Option D5 (SAE-D, 24 teeth)
69 min
128
64
128
64
161.6
80.8
4xØ19.4
±0.2
4xØ13±0.2
Ø158.4±0.05
Ø152.4
+0.07
+0.03
R0.5
max
Paint
free
1.96±0.08
15±0.1
21.7 min
374 max
2)
340 max
1)
161.6
80.8
4xM20x2.5-6H
28 min THD depth
P400273
Mating shaft shoulder must
Not protrude beyond this point
Mating shaft top must not
Protrude beyond this point
Mounting
flange
Shaft clearance
Shaft clearance
O-ring seal required
Ref Ø145.72IDx2.62
cross section
Auxiliary mounting pad
For mating flange 152-4
Per SAE J744(D)
15±0.1 depth
through hole
Spline data
Number of teeth: 24
Modules : 2
Pressure angle : 30°
Pitch Ø : Ø48
Type of fit : Flat root side
Per : DIN 5480
Class 9H
1)
Without charge pump
2)
With charge pump
Specifications
Option Coupling Max torque
D5 N50 x 2 x 30 x 24 x 9H 1164 N•m [10302.27 lbf•in]
Before finalizing your design, please request a certified drawing.
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
Installation Drawing
48 |
©
Danfoss | October 2018 L1426007 | BC00000243en-000112
Size 193
Dimensions (mm) and Port Descriptions
Size 193: TPE2 w/ Charge Pump
Control : TPE2
Power Control (T) + Pressure Compensated Control (P) + Electric Displacement Control (E2)
Auxiliary flange : B1
Y
Z
U
421.1 ±2
381 ±1.2
319.4 ±1.2
15.9 ±0.5
25.8 ±1
66 ±0.8
226.5 ±1.2
120.7 ±0.25
(162.7)
(187)
(11)
Ø
1
.
5
6
1
0
5
0
.
0
-
69.9 ±0.25
190 ±1.2
116 ±0.8 116 ±0.8
131.3 ±1.2 131.3 ±1.2
68 ±0.8
271 ±1.2
61 ±1.2
321 ±1.2
(378)
P400122
Inlet port “S”
3 1/2 in;SAE J518
M16x2
25 Full thread depth
Paint free
Drain port “L2”
Paint free
DIN 3852 M33x2;
14 Full thread depth
Approximate
Center of gravity
Approximate
Center of gravity
View Z
View Y
Outlet port “B” Inlet port “S”
Min displacement limiter
Outlet pressure gauge port “MB”
Control solenoid connector “E2 ”
DIN3852 M12x1.5;
13 Full thread depth
Mounting flange surface
Flange 165-4
SAE-E J744 4 bolt
4x
Adapter screw hole
M12x1.75
15 Full thread depth
Lift hole
DIN 13 M12x1.75;
14 Full thread depth
External control supply port “E”
DIN3852 M14x1.5;
14 Full thread depth
T (Power control)
P (Pressure
compensated control)
Deutsch, 24V, 2-PIN
Paint free
Before finalizing your design, please request a certified drawing.
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
Installation Drawing
©
Danfoss | October 2018 L1426007 | BC00000243en-000112 | 49
25 ±0.5
66 ±0.8
79.4 ±0.25
287 ±1.2
271.1 ±1.2
36.5 ±0.25
190 ±1.2
61 ±0.8
Z
224.5 ±0.5
(262.6)
34 ±0.8
(3)
CW
224.5 ±0.5
(268.5)
173.2 ±1.2
Ø21
+0.021
0
3x Ø20.6
+0.25
-0.13
P400123
View U
View X
Max displacement limiter
Drain port “L3”
DIN 3852 M33x2;
18 Full thread depth
Lift hole
DIN 13 M12x1.75;
14 Full thread depth
Servo pressure gauge port “M4”
DIN3852 M12x1.5;
13 Full thread depth
Drain port “L1
B
”
DIN 3852 M33x2;
14 Full thread depth
Outlet port “ “
1 1/2 in;SAE J518
M16x2
25 Full thread depth
Paint free
Name plate
Paint free
Before finalizing your design, please request a certified drawing.
Port Descriptions
Ports Description Standard Size
1)
Max. pressure (bar [psi]) State
2)
B
Outlet port, Fixing thread SAE J518, DIN13 1 1/2 in, M16 x 2; 25 deep 400 [5802] O
S
Suction port, Fixing thread SAE J518, DIN13 3 1/2 in, M16 x 2; 25 deep 2 [29] O
L
1
, L
2
, L
3
Drain port DIN 3852 M33 x 2; 14,14, 18 deep 2 [29] X
3)
M
4
Measurement point, servo-piston chamber DIN 3852 M12 x 1.5; 13 deep 400 [5802] X
M
B
Measurement point, outlet port DIN 3852 M12 x 1.5; 13 deep 400 [5802] X
E
External control port DIN 3852 M14 x 1.5; 14 deep 200 [2901] X
4)
1)
For required torque, please refer to Tightening Torque on page 72
2)
O = Open, must be connected (closed by plastic plug on delivery) / X = Closed (closed by metal plug on delivery)
3)
Depending on installation position, one of L
1
,L
2
and L
3
must be connected (please refer to Installation Notes on page 73).
4)
If E port is not used, remove the shuttle valve and lock port by seal plug.
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
Installation Drawing
50 |
©
Danfoss | October 2018 L1426007 | BC00000243en-000112
Size 193: TPSN w/ Charge Pump
Control : TPSN
Power Control (T) + Pressure Compensated Control (P) + Load Sensing Control (S)
Auxiliary flange : NN
Y
Z
U
381 ±1.2
319.4 ±1.2
317.2 ±1.2
15.9 ±0.5
25.8 ±1
66 ±0.8
156 ±1.2
178 ±1.2
120.7 ±0.25
(162.7)
(183)
(7)
Ø
1
.
5
6
1
0
5
0
.
0
-
69.9 ±0.25
190 ±1.2
116 ±0.8
116 ±0.8
131.3 ±1.2 131.3 ±1.2
68 ±0.8
403 ±2
271 ±1.2
(379)
X
P400192
View Z
View Y
Inlet port “S”
3 1/2 in;SAE J518
M16x2
25 Full thread depth
Paint free
Drain port “L2”
Paint free
DIN 3852 M33x2;
14 Full thread depth
Approximate
Center of gravity
Outlet port “B” Inlet port “S”
Mounting flange surface
Flange 165-4
SAE-E J744 4 bolt
Outlet pressure gauge port “MB”
DIN3852 M12x1.5;
13 Full thread depth
LS Pressure signal port “X”
M14x1.5;
12 Full thread dpth
T (Power control)
P (Pressure
compensated control)
S (Load sensing control)
Min displacement limiter
Lift hole
DIN 13 M12x1.75;
14 Full thread depth
Before finalizing your design, please request a certified drawing.
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
Installation Drawing
©
Danfoss | October 2018 L1426007 | BC00000243en-000112 | 51
25 ±0.5
66 ±0.8
79.4 ±0.25
287 ±1.2
271.1 ±1.2
36.5 ±0.25
190 ±1.2
61 ±0.8
131 ±0.8
(4)
CW
224.5 ±0.5
(268.5)
Ø
21
+0.021
0
3x Ø
20.6
+0.25
-0.13
224.5 ±0.5
(262.6)
P400193
View U
View X
View
Y
Max displacement limiter
Drain port “L3”
DIN 3852 M33x2;
18 Full thread depth
Lift screwed hole
DIN 13 M12x1.75;
14 Full thread depth
Servo pressure gauge port “M4”
DIN3852 M12x1.5;
13 Full thread depth
Drain port “L1”
DIN 3852 M33x2;
18 Full thread depth
Outlet port “
B”
1 1/2 in;SAE J518
M16x2
21 Full thread depth
No paint
Name plate
Paint free
Before finalizing your design, please request a certified drawing.
Port Descriptions
Ports Description Standard Size
1)
Max. pressure (bar [psi]) State
2)
B
Outlet port, Fixing thread SAE J518, DIN13 1 1/2 in, M16 x 2; 25 deep 400 [5802] O
S
Suction port, Fixing thread SAE J518, DIN13 3 1/2 in, M16 x 2; 25 deep 2 [29] O
L
1
, L
2
, L
3
Drain port DIN 3852 M33 x 2; 14, 14, 18 deep 2 [29] X
3)
M
4
Measurement point, servo-piston chamber DIN 3852 M12 x 1.5; 13 deep 400 [5802] X
M
B
Measurement point, outlet port DIN 3852 M12 x 1.5; 13 deep 400 [5802] X
X
LS port DIN 3852 M14 x 1.5; 12 deep 400 [5802] O
1)
For required torque, please refer to Tightening Torque on page 72.
2)
O = Open, must be connected (closed by plastic plug on delivery) / X = Closed (closed by metal plug on delivery).
3)
Depending on installation position, one of L
1
,L
2
and L
3
must be connected (please refer to Installation Notes on page 73).
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
Installation Drawing
52 |
©
Danfoss | October 2018 L1426007 | BC00000243en-000112
Input Shaft
Size 193: T (Splined shaft DIN 5480, W50 x 2 x 30 x 24 x 9g)
Size 193: S (Splined shaft SAE J744, 1 3/4 in, 13T, 8/16 DP)
Code Description Maximum Torque
Rating
*
Drawing
T Splined shaft DIN
5480, W50 x 2 x 30 x
24 x 9g
3140 N•m [27791.34
lbf•in]
10.4 ± 0.8
5.2 ± 0.5
60 ± 1
44
38 ± 2
12 ± 2
Ø44.5±0.1
Ø126±0.1
Ø23±0.2
Ø17±0.2
0
- 0.5
Ø49.6
0
- 0.1
P400086
(66)
Per SAE J744
Flange 165-4
Mounting flange
Paint free
Spline data
Number of teeth : 24
Modules : 2
Pressure angle : 30°
pitch : Ø 48
Type of fit : flat root side fit
Per : DIN 5480 CLASS 9g
Mating coupling must not
Protrude beyond this point
FULL THD
M16 x2-6H THD
1)
Min. active spline length
(2)
:44 mm [1.73 in]
1)
Center bore according to DIN 332 (thread acc. to DIN 13).
2)
Minimum active spline length for the specified torque ratings.
S Splined shaft SAE
J744, 1 3/4 in, 13T,
8/16 DP
1640 N•m [14515.22
lbf•in]
7.8 ± 0.8
12 ± 2
5.2 ± 0.5
36 ± 2
44 ± 1
55
Ø126±0.1
Ø23±0.2
Ø17±0.2
0
- 0.5
Ø44.45
0
- 0.127
P400426
Per SAE J744
Flange 165-4
Mounting flange
Paint free
Spline data
Number of teeth : 13
Pitch friction : 8/16
Pressure angle : 30°
pitch : Ø 41.275
Type of fit : Fillet root side
Per
: ANSI B92.1-1996. Class 5
Mating coupling must not
Protrude beyond this point
FULL THD
5/8-11 UNC-2B THD
1)
( )
Min. active spline length
(2)
:55 mm [2.17 in]
1)
Center bore according to DIN 332 (thread acc. to DIN 13).
2)
Minimum active spline length for the specified torque ratings.
*
Please see Shaft Torque Ratings on page 18 for more information about max. torque calculations..
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
Installation Drawing
©
Danfoss | October 2018 L1426007 | BC00000243en-000112 | 53
Size 193: A (Splined shaft SAE J744, 2 in, 15T, 8/16 DP)
Size 193: P (Straight keyed shaft, DIN 6885, AS16x10x100)
Code Description Maximum Torque
Rating
*
Drawing
A Splined shaft SAE
J744, 2 in, 15T, 8/16
DP
2670 N•m [23631.50
lbf•in]
7.8 ± 0.8
12 ± 2
5.2 ± 0.5
36 ± 2
44 ± 1
Ø126±0.1
Ø40.7±0.1
66
(87.7)
0
- 0.5
Ø50.8
0
- 0.127
P400427
Paint free
Spline data
Number of teeth : 15
Pitch friction : 8/16
Pressure angle : 30°
pitch : Ø 47.625
Type of fit : Fillet root side
Per
: ANSI B92.1-1996. Class 5
Mating coupling must not
Protrude beyond this point
FULL THD
Mounting flange
Flange 165-4
Per SAE J744
Ø23±0.2
Ø17±0.2
5/8-11 UNC-2B THD
1)
Min. active spline length
(2)
:66 mm [2.60 in]
1)
Center bore according to DIN 332 (thread acc. to DIN 13).
2)
Minimum active spline length for the specified torque ratings.
P Straight keyed shaft,
DIN 6885,
AS16x10x100
2226 N•m [19701.76
lbf•in]
15 ± 2
6 ± 0.5
M5x0.8
55 ± 1
Ø126±0.1
(Ø59)
(112.7)
100
+0.5
0
Ø55
0
- 0.06
Ø54.6
0
- 0.26
P400428
7.8 ± 0.8
Paint free
Mating coupling must not
Protrude beyond this point
42 ± 2
FULL THD
Mounting flange
Flange 165-4
Per SAE J744
Ø28±0.2
Ø21±0.2
M20x2.5-6H THD
1)
KEY AS16x10x100
1)
Center bore according to DIN 332 (thread acc. to DIN 13).
*
Please see Shaft Torque Ratings on page 18 for more information about max. torque calculations..
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
Installation Drawing
54 |
©
Danfoss | October 2018 L1426007 | BC00000243en-000112
Aux Mounting Flange
Size 193: Option NN (No Coupling)
P400274
403 max
145±0.1
72.5±0.05
145±0.1
72.5±0.05
4xØ17±0.2
4xØ26±0.2
3.5±0.1 depth
through hole
No auxiliary
mounting pad
(NN)
O-ring seal required
Ref Ø158.42IDx2.62cross
section
Mounting
flange
Specifications
Option Coupling
NN No coupling
Size 193: Option A1 (SAE-A, 9 teeth)
P400275
106.4±0.1
53.2±0.05
1.96±0.08
8.1±0.13
54.8 min
2xM10x1.5-6H
13 min THD depth
Ø82.55
+0.065
+0.03
Ø88.621
+0.13
+0
145±0.2
72.5±0.1
145±0.2
72.5±0.1
4xØ26±0.2
4x Ø17±0.2
6±0.1 depth
through hole
394
R0.5
max
11.6 min
2x M10 x1.5-6H
thread through
hole
Paint free
Auxiliary mounting pad
For mating flange 82-2
Per SAE J744(A)
Mounting flange
max
O-ring seal
required
Ref Ø82.2IDx2.62
cross section
Mating shaft shoulder must
Not protrude beyond this point
Mating shaft top must not
Protrude beyond this point
Shaft clearance
Shaft clearance
Spline data
Number of teeth ：9
Pitch fraction
：
16/32
Pressure angle ：30°
PitchØ ：Ø14.288
Type of fit ：fillet root side
Per ：ANSI B92.1-1996
CLASS 6
Specifications
Option Coupling Max torque
A1 5/8 in, 9T, 16/32 DP 205 N•m [1814.40 lbf•in]
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
Installation Drawing
©
Danfoss | October 2018 L1426007 | BC00000243en-000112 | 55
Size 193: Option A3 (SAE-A, 13 teeth)
P400578
106.4±0.1
53.2±0.05
1.96±0.08
8.1±0.13
55.3
2xM10x1.5-6H
13 min THD depth
Ø82.55
+0.065
+0.03
Ø88.621
+0.13
+0
145±0.2
72.5±0.1
145±0.2
72.5±0.1
4xØ26±0.2
4xØ17±0.2
6±0.1 depth
through hole
394
R0.5
max
12.3
2xM10x1.5-6H
thread through
hole
Paint free
Auxiliary mounting pad
For mating flange 82-2
Per SAE J744(A)
Mounting flange
max
O-ring seal
required
Ref Ø82.2IDx2.62
cross section
Mating shaft shoulder must
Not protrude beyond this point
Mating shaft top must not
Protrude beyond this point
min
Shaft clearance
min
Shaft clearance
Spline data
Number of teeth ：13
Pitch fraction ：16/32
Pressure angle ：30°
PitchØ ：Ø20.638
Type of fit ：fillet root side fit
Per ：ANSI B92.1-1996 CLASS 6
Specifications
Option Coupling Max torque
A3 7/8 in, 13T, 16/32 DP 619 N•m [5478.61 lbf•in]
Size 193: Option B1 (SAE-B, 13 teeth)
64.8 min
1.96±0.08
12 min
（13.9）
404 max
145±0.1
72.5±0.05
145±0.1
72.5±0.05
Ø146
45°±1°
4xØ26±0.2
4xØ17±0.2
4xM12x1.75-6H
Ø107.823
+0.13
+0
Ø101.6
+0.065
+0.03
R0.5
max
P400276
Paint
free
15 min THD depth
Mating shaft shoulder must
Not protrude beyond this point
Mating shaft top must not
Protrude beyond this point
Mounting
flange
Shaft clearance
Shaft clearance
O-ring seal
required
Ref Ø94.92IDx2.62
cross section
Auxiliary mounting pad
For mating
flange 101-2
Per SAE J744(B)
6±0.1 depth
through hole
Spline data
Number of teeth: 13
Pitch fraction : 16/32
Pressure angle : 30°
Pitch Ø : Ø20.638
Type of fit : Fillet root side
Per : ANSI B92.1-1996
class 6
Specifications
Option Coupling Max torque
B1 7/8 in, 13T, 16/32 DP 411 N•m [3637.66 lbf•in]
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
Installation Drawing
56 |
©
Danfoss | October 2018 L1426007 | BC00000243en-000112
Size 193: Option C5 (SAE-C, 14 teeth)
Ø134.06
+0.13
0
Ø127
+0.07
+0.03
400 max
R0.5
max
1.96±0.08
14.5 min
62.5 min
15±0.1
4xØ26±0.2
4xØ17±0.2
2xM16x2-6H
4xM12x1.75-6H
145±0.2
72.5±0.1
145±0.2
72.5±0.1
181±0.2
90.5±0.1
114.5±0.2
57.25±0.1
114.5±0.2
57.25±0.1
P400277
19 min THD depth
Mating shaft shoulder must
Not protrude beyond this point
Mating shaft top must not
Protrude beyond this point
Mounting
flange
Shaft clearance
Shaft clearance
O-ring seal required
Ref Ø120.32IDx2.62
cross section
Paint free
For mating flange 127-4
Per SAE J744(C)
11.5±0.1 depth
through hole
Spline data
Number of teeth: 14
Pitch fraction : 12/24
Pressure angle : 30°
Pitch Ø : Ø29.633
Type of fit : Fillet root side
Per : ANSI B92.1-1996
class 6
19 min THD depth
Auxiliary mounting pad
Specifications
Option Coupling Max torque
C5 1 1/4 in, 14T, 12/24 DP 1289 N•m [11408.61 lbf•in]
Size 193: Option C9 (SAE-C, 13 teeth)
P400579
33 min THD
depth
R0.5
max
Paint free
Auxiliary mounting pad
For mating flange 127-4
Per SAE J744(C)
Mounting flange
max
O-ring seal
required
Ref Ø120.32IDx2.62
cross section
Mating shaft shoulder must
Not protrude beyond this point
Mating shaft top must not
Protrude beyond this point
min
Shaft clearance
Spline data
Number of teeth
：
13
Pitch fraction
：
8/16
Pressure angle ：30°
PitchØ ：Ø41.275
Type of fit ：fillet root side fit
Per ：ANSI B92.1-1996
CLASS 6
Ø134.1
+0.13
0
Ø127
+0.07
+0.03
424
1.96±0.08
14.5
62.5
15±0.1
4xØ26±0.2
4xØ17±0.2
2xM16x2-6H
4xM12x1.75-6H
145±0.2
72.5±0.1
145±0.2
72.5±0.1
181±0.2
90.5±0.1
114.5±0.2
57.2±0.1
114.5±0.2
57.3±0.1
32.5±0.2 depth
counter bore
19 min THD depth
min
Shaft clearance
Specifications
Option Coupling Max torque
C9 7/8 in, 13T, 16/32 DP 1790 N•m [15842.83 lbf•in]
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
Installation Drawing
©
Danfoss | October 2018 L1426007 | BC00000243en-000112 | 57
Size 193: Option D2 (SAE-D, 13 teeth)
P400580
80
1.96±0.08
39.1
15±0.1
427
161.6±0.1
80.8±0.05
161.6±0.1
80.8±0.05
Ø158.4±0.05
Ø152.4
+0.07
+0.03
R0.5
max
Paint free
4xM20x2.5-6H
23 FULL THREAD
DEPTH
Auxiliary mounting pad
For mating flange 152-4
Per SAE J744(D)
Mounting flange
max
O-ring seal
required
Ref Ø145.72IDx2.62
cross section
Spline data
Number of teeth ：
：
：
：
：
：
13
Pith fraction 8/16
Pressure angle 30°
PitchØ Ø41.275
Type of fit fillet root side fit
Per ANSI B92.1-1996
CLASS 6
Mating shaft shoulder must
Not protrude beyond this point
Mating shaft top must not
Protrude beyond this point
min
min
Shaft clearance
Shaft clearance
Specifications
Option Coupling Max torque
D2 7/8 in, 13T, 16/32 DP 1630 N•m [14426.72 lbf•in]
Size 193: Option D5 (SAE-D, 24 teeth)
68.9 min
1.96±0.08
30.6 min
15±0.1
426 max
161.6±0.1
80.8±0.05
161.6±0.1
80.8±0.05
Ø158.4±0.05
Ø152.4
+0.07
+0.03
R0.5
max
4xM20x2.5-6H
P400278
Paint free
22 min THD depth
Mating shaft shoulder must
Not protrude beyond this point
Mating shaft top must not
Protrude beyond this point
Mounting
flange
Shaft clearance
Shaft clearance
O-ring seal
required
Ref Ø145.72
IDx2.62
cross section
Auxiliary mounting pad
For mating
flange 152-4
Per SAE J744(D)
Spline data
Number of teeth: 24
Modules : 2
Pressure angle : 30°
Pitch Ø : Ø48
Type of fit : Flat root side
Per : DIN 5480
class 9H
Specifications
Option Coupling Max torque
D5 N50 x 2 x 30 x 24 x 9H 1790 N•m [15842.83 lbf•in]
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
Installation Drawing
58 |
©
Danfoss | October 2018 L1426007 | BC00000243en-000112
Size 193: Option E2 (SAE-E, 24 teeth)
145±0.2
72.5±0.1
145±0.2
72.5±0.1
224.5±0.2
122.25±0.1
224.5±0.2
112.25±0.1
409 max
1.96±0.08
13.6 min
19±0.2
69.8 min
Ø165.1±0.05
Ø170.99±0.12
4x M20x 2.5-6H
4xØ26±0.2
4xØ17±0.2
P400280
R0.5
max
Paint free
15 min THD depth
Mating shaft shoulder must
Not protrude beyond this point
Mating shaft top must not
Protrude beyond this point
Mounting
flange
Shaft clearance
Shaft clearance
O-ring seal
required
Ref Ø158.42IDx2.62
cross section
Auxiliary mounting pad
For mating
flange 165-4
Per SAE J744(E)
Spline data
Number of teeth: 24
Modules : 2
Pressure angle : 30°
Pitch Ø : Ø48
Type of fit : Flat root side
Per : DIN 5480
class 9H
6±0.1 depth
through hole
Specifications
Option Coupling Max torque
E2 N50 x 2 x 30 x 24 x 9H 1790 N•m [15842.83 lbf•in]
Before finalizing your design, please request a certified drawing.
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
Installation Drawing
©
Danfoss | October 2018 L1426007 | BC00000243en-000112 | 59
Size 260
Dimensions (mm) and Port Descriptions
Size 260: TPE2 w/ Charge Pump
Control : TPE2
Power Control (T) + Pressure Compensated Control (P) + Electric Displacement Control (E2)
Auxiliary flange : B1
P400410
130 ±1.2 130 ±1.2
131.3 ±1.2
Ø
146 ±0.2
131.3 ±1.2
View Z
Outlet port “B” Inlet port “S”
4x
Adapter screw hole
M12 x 1.75
15 full thread depth
45°
±1
°
Y
30 ±1
346 ±1.2
77.8 ± 0.25
214 ± 1.2
414 ±2
454 ±2
15.9 ±0.5
(198)
Paint free
72 ±0.8
238 ±1.2
130.2 ±0.25
(167.8)
(8)
Ø
165.1
0
-0.05
Inlet port “S”
4 in;SAE J518
M16x2
25 Full thread depth
Paint free
Approximate
Ceter of gravity
Drain port “L2”
DIN 3852 M33x2;
16.5 Full thread depth
Z
U
Flange 165-4
SAE-E J744 4 bolt
Mounting flange surface
View Y
63 ±0.8
301 ±1.2
88.1 ±1.2
135.3 ±1.2
352.5 ±1.2
(405.1)
Min displacement limiter
Outlet pressure gauge port “ MB”
DIN3852 M12x1.5;
12.5 Full thread depth
Lifting hole
DIN 13 M12x1.75;
10 Full thread depth
External control supply port “E “
DIN3852 M14x1.5;
14 Full thread depth
T (Power control)
P (Pressure compensated
control)
Control solenoid connector ”E2”
Deutsch, 24V, 2-PIN
Paint free
Before finalizing your design, please request a certified drawing.
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
Installation Drawing
60 |
©
Danfoss | October 2018 L1426007 | BC00000243en-000112
P400411
39.5 ±0.8
224.5 ±0.5
(272)
184.7 ±1.2
Ø21
+0.021
0
3x Ø20.6
+0.25
-0.13
View U
224.5 ±0.5
(3)
(262.6)
314.5 ±1.2
304 ±1.2
214 ±1.2
60 ±0.8
30 ±0.5
View X
Drain port “L3”
DIN 3852 M33x2;
22 Full thread depth
Lifting hole
DIN 13 M12x1.75;
10 Full thread depth
Max displacement limiter
Servo pressure gauge port “
M4”
DIN3852 M12x1.5;
12.5 Full thread depth
Drain port “L1”
DIN 3852 M33x2;
17 Full thread depth
72 ±0.8
79.4 ±0.25
36.5 ±0.25
Name plate
Paint free
B
Outlet port “ “
1 1/2 in;SAE J518
M16x2
25 Full thread depth
Paint free
Before finalizing your design, please request a certified drawing.
Port Descriptions
Ports Description Standard Size
1)
Max. pressure (bar [psi]) State
2)
B
Outlet port, Fixing thread SAE J518, DIN13 1 1/2 in, M16 x 2; 25 deep 400 [5802] O
S
Suction port, Fixing thread SAE J518, DIN13 4 in, M16 x 2; 25 deep 2 [29] O
L
1
, L
2
, L
3
Drain port DIN 3852 M33 x 2; 17, 16.5, 22 deep 2 [29] X
3)
M
4
Measurement point, servo-piston chamber DIN 3852 M12 x 1.5; 12.5 deep 400 [5802] X
M
B
Measurement point, outlet port DIN 3852 M12 x 1.5; 12.5 deep 400 [5802] X
E
External control port DIN 3852 M14 x 1.5; 14 deep 200 [2901] X
4)
1)
For required torque, please refer to Tightening Torque on page 72
2)
O = Open, must be connected (closed by plastic plug on delivery) / X = Closed (closed by metal plug on delivery)
3)
Depending on installation position, one of L
1
,L
2
and L
3
must be connected (please refer to Installation Notes on page 73).
4)
If E port is not used, remove the shuttle valve and lock port by seal plug.
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
Installation Drawing
©
Danfoss | October 2018 L1426007 | BC00000243en-000112 | 61
Size 260: TPSN w/ Charge Pump
Control : TPSN
Power Control (T) + Pressure Compensated Control (P) + Load Sensing Control (S)
Auxiliary flange : NN
P400412
130 ±1.2 130 ±1.2
131.3 ±1.2
131.3 ±1.2
View Z
Outlet port “B” Inlet port “S”
Y
30 ±1
346 ±1.2
344 ±1.2
77.8 ± 0.25
214 ± 1.2
414 ±2
436 ±2
15.9 ±0.5
(192)
Paint free
72 ±0.8
187.5 ±1.2
167.5 ±1.2
130.2 ±0.25
(167.8)
(4)
Ø
165.1
0
-0.05
Inlet port “S”
4 in;SAE J518
M16x2
25 Full thread depth
Paint free
Approximate
Ceter of gravity
Drain port “L2”
DIN 3852 M33x2;
16.5 Full thread depth
Z
U
Flange 165-4
SAE-E J744 4 bolt
Mounting flange surface
63 ±0.8
301 ±1.2
(405)
Min displacement limiter
Outlet pressure gauge port “MB”
DIN3852 M12x1.5;
12.5 Full thread depth
Lifting hole
DIN 13 M12x1.75;
10 Full thread depth
T (Power control)
P (Pressure compensated
control)
S (Load sensing control)
LS pressure signal port ”X”
M14x1.5
12 full thread depth
View Y
Before finalizing your design, please request a certified drawing.
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
Installation Drawing
62 |
©
Danfoss | October 2018 L1426007 | BC00000243en-000112
P400413
224.5 ±0.5
224.5 ±0.5
(272)
Ø21
+0.021
0
3x Ø20.6
+0.25
-0.13
View U
137 ±0.8
(3)
(262.6)
314.5 ±1.2
60 ±0.8
30 ±0.5
X
Drain port “L3”
DIN 3852 M33x2;
22 Full thread depth
Lifting hole
DIN 13 M12x1.75;
10 Full thread depth
Max displacement limiter
Servo pressure gauge port “
M4”
DIN3852 M12x1.5;
12.5 Full thread depth
View
304 ±1.2
214 ±1.2
72 ±0.8
Drain port “L1”
DIN 3852 M33x2;
17 Full thread depth
79.4 ±0.25
36.5 ±0.25
Name plate
Paint free
B
Outlet port “ “
1 1/2 in;SAE J518
M16x2
25 Full thread depth
Paint free
Before finalizing your design, please request a certified drawing.
Port Descriptions
Ports Description Standard Size
1)
Max. pressure (bar [psi]) State
2)
B
Outlet port, Fixing thread SAE J518, DIN13 1 1/2 in, M16 x 2; 25 deep 400 [5802] O
S
Suction port, Fixing thread SAE J518, DIN13 4 in, M16 x 2; 25 deep 2 [29] O
L
1
, L
2
, L
3
Drain port DIN 3852 M33 x 2; 17,16.5, 22 deep 2 [29] X
3)
M
4
Measurement point, servo-piston chamber DIN 3852 M12 x 1.5; 12.5 deep 400 [5802] X
M
B
Measurement point, outlet port DIN 3852 M12 x 1.5; 12.5 deep 400 [5802] X
X
LS port DIN 3852 M14 x 1.5; 12 deep 400 [5802] O
1)
For required torque, please refer to Tightening Torque on page 72.
2)
O = Open, must be connected (closed by plastic plug on delivery) / X = Closed (closed by metal plug on delivery).
3)
Depending on installation position, one of L
1
,L
2
and L
3
must be connected (please refer to Installation Notes on page 73).
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
Installation Drawing
©
Danfoss | October 2018 L1426007 | BC00000243en-000112 | 63
Input Shaft
Size 260: T (Splined shaft DIN 5480, W60 x 2 x 30 x 28 x 9g)
Size 260: S (Splined shaft SAE J744, 1 3/4 in. 13T, 8/16 DP)
Code Description Maximum Torque
Rating
*
Drawing
T Splined shaft DIN
5480, W60 x 2 x 30 x
28 x 9g
5780 N•m [51157.31
lbf•in]
P400414
Ø
131
±0.1
Ø
59.6
0
-0.19
Ø
54.4
±0.1
M20 x2.5-6H THD
Ø21
±0.2
Ø28
±0.2
1)
8 ±0.8
15 ±2
6 ±0.5
42 ±2
47 ±0.5
52 ±1
(66.0)
FULL THD
Spline data
Paint free
Number of teeth: 28
Modules : 2
Pressure angle : 30°
Pitch Ø
: Ø56
Type of fit : Flat root side
Per : DIN 5480
class 9g
Mating coupling must not
Protrude beyond this point
Mounting flange
Flange 165-4
Per SAE J744
Min. active spline length
(2)
:47 mm [1.85 in]
1)
Center bore according to DIN 332 (thread acc. to DIN 13).
2)
Minimum active spline length for the specified torque ratings.
S Splined shaft SAE
J744, 1 3/4 in. 13T,
8/16 DP
1640 N•m [14515.22
lbf•in]
P400513
Spline data
Number of teeth : 13
Pitch friction : 8/16
Pressure angle : 30°
pitch : Ø 41.275
Type of fit : Fillet root side
Per
: ANSI B92.1-1996. Class 5
5/8 -11 UNC-2B THD
0
-0.127
8 ± 0.8
12 ± 2
36 ± 2
Full THD
Mounting flange
Flange 165-4
Per SAE J744
5.2 ± 0.5
44 ± 1
Paint free
Mating coupling must not
Protrude beyond this point
Ø131 ±0.1
Ø34.5 ±0.1
Ø44.45
Ø23 ±0.2
Ø17 ±0.2
55
(75)
0
-0.5
Min. active spline length
(2)
:55 mm [2.17 in]
1)
Center bore according to DIN 332 (thread acc. to DIN 13).
2)
Minimum active spline length for the specified torque ratings.
*
Please see Shaft Torque Ratings on page 18 for more information about max. torque calculations..
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
Installation Drawing
64 |
©
Danfoss | October 2018 L1426007 | BC00000243en-000112
Size 260: A (Splined shaft SAE J744, 2 1/4 in. 17T, 8/16 DP)
Size 260: P (Straight keyed shaft, DIN 6885, AS18x11x100)
Code Description Maximum Torque
Rating
*
Drawing
A Splined shaft SAE
J744, 2 1/4 in. 17T,
8/16 DP
4070 N•m [36022.53
lbf•in]
P400514
Spline data
Number of teeth : 17
Pitch friction : 8/16
Pressure angle : 30°
pitch : Ø 53.975
Type of fit : Fillet root side
Per
: ANSI B92.1-1996. Class 5
8 ± 0.8
Paint free
Mating coupling must not
Protrude beyond this point
3/4 -10 UNC-2B THD
0
-0.127
15 ± 2
42 ± 2
Full THD
Mounting flange
Flange 165-4
Per SAE J744
6.1 ± 0.5
55 ± 1
Ø131 ±0.1
Ø47 ±0.1
Ø57.15
Ø28 ±0.2
Ø21 ±0.2
66
(88)
0
-0.5
Min. active spline length
(2)
:66 mm [2.60 in]
1)
Center bore according to DIN 332 (thread acc. to DIN 13).
2)
Minimum active spline length for the specified torque ratings.
P Straight keyed shaft,
DIN 6885,
AS18x11x100
2787 N•m [24667.03
lbf•in]
P400515
15 ± 2
6 ± 0.5
8 ± 0.8
55 ± 1
(113)
42 ± 2
Full THD
Ø59.6
0
- 0.26
Ø60
0
- 0.06
100
+0.5
0
M5 x0.8
Ø131 ±0.1
(64)
M20 x2.5-6H THD
Ø28 ±0.2
Ø21 ±0.2
Key, AS18x11x100
Paint free
Mating coupling must not
Protrude beyond this point
Mounting flange
Flange 165-4
Per SAE J744
1)
Center bore according to DIN 332 (thread acc. to DIN 13).
*
Please see Shaft Torque Ratings on page 18 for more information about max. torque calculations..
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
Installation Drawing
©
Danfoss | October 2018 L1426007 | BC00000243en-000112 | 65
Aux Mounting Flange
Size 260: Option A1 (SAE-A, 9 teeth)
P400482
145±0.2
72.5±0.1
106.4±0.1
53.2±0.05
145±0.2
72.5±0.1
2xM10x1.5-6H
13 min THD depth
2xM10x1.5-6H
thread through
hole
4xØ17±0.2
6±0.1 depth
through hole
4xØ26±0.2
1.96±0.08
8.1±0.13
53
Ø82.55
+0.065
+0.03
Ø88.621
+0.13
+0
427±2
R0.5
max
15
Paint free
Auxiliary mounting pad
For mating flange 82-2
Per SAE J744(A)
Mounting
flange
O-ring seal required
Ref Ø82.2IDx2.62
cross section
Mating shaft shoulder must
Not protrude beyond this point
Mating shaft top must not
Protrude beyond this point
min
Shaft clearance
min
Shaft clearance
Spline data
Number of teeth ：9
Pitch fraction ：16/32
Pressure angle ：30°
PitchØ ：Ø14.288
Type of fit ：fillet root side
Per：ANSI B92.1-1996 CLASS 6
Specifications
Option Coupling Max torque
A1 5/8 in, 9T, 16/32 DP 205 N•m [1814.40 lbf•in]
Size 260: Option A3 (SAE-A, 13 teeth)
P400581
106.4±0.1
53.2±0.05
1.96±0.08
8.1±0.13
56.4
2xM10x1.5-6H
13 min THD depth
Ø82.55
+0.065
+0.03
Ø88.621
+0.13
+0
145±0.2
72.5±0.1
145±0.2
72.5±0.1
4xØ26±0.2
4xØ17±0.2
8±0.1 depth
through hole
427
R0.5
max
15.5
2xM10x1.5-6H
thread through
hole
Paint free
Auxiliary mounting pad
For mating flange 82-2
Per SAE J744(A)
Mounting flange
max
O-ring seal
required
Ref Ø82.2IDx2.62
cross section
Mating shaft shoulder must
Not protrude beyond this point
Mating shaft top must not
Protrude beyond this point
min
Shaft clearance
min
Shaft clearance
Spline data
Number of teeth ：13
Pitch fraction ：16/32
Pressure angle ：30°
PitchØ ：Ø20.638
Type of fit ：fillet root side
Per ：ANSI B92.1-1996 CLASS 6
Specifications
Option Coupling Max torque
A3 7/8 in, 13T, 16/32 DP 619 N•m [5478.61 lbf•in]
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
Installation Drawing
66 |
©
Danfoss | October 2018 L1426007 | BC00000243en-000112
Size 260: Option B1 (SAE-B, 13 teeth)
P400415
4xØ26±0.2
Ø107.823
+0.13
+0
Ø101.6
+0.06
+0.03
R0.5
max
4xM12x1.75-6H
Spline data
Number of teeth : 13
Pitch fraction : 16/32
Pressure angle : 30°
45°±1°
Pitch Ø : Ø20.638
Type of fit : Fillet root side
Per : ANSI B92.1-1996
Class 6
Mating shaft shoulder must
Not protrude beyond this point
Mating shaft top must not
Protrude beyond this point
Shaft clearance
Ø146
15 THD depth
4xØ17
±0.2
6±0.1 depth
through hole
Mounting flange
437±2
72.5±0.05
72.5±0.05
145±0.1
145±0.1
Auxiliary mounting pad
For mating flange 101-2
Per SAE J744(B)
Paint free
1.96±0.08
11.4±0.2
15.6 min
63 min
Shaft clearance
O-ring seal required
Ref Ø94.92IDx2.62cross
section
Specifications
Option Coupling Max torque
B1 7/8 in, 13T, 16/52 DP 411 N•m [3637.66 lbf•in]
Size 260: Option C5 (SAE-C, 14 teeth)
P400483
19 min THD
depth
R0.5
max
Paint free
Auxiliary mounting pad
For mating flange 127-4
Per SAE J744(C)
Mounting
flange
O-ring seal required
Ref Ø120.32IDx2.62
cross section
Mating shaft shoulder must
Not protrude beyond this point
Mating shaft top must not
Protrude beyond this point
min
Shaft clearance
Spline data
Number of teeth：14
Pitch fraction ：12/24
Pressure angle ：30°
PitchØ ：Ø29.633
Type of fit ：fillet root side
Per ：
ANSI B92.1-1996 CLASS 6
Ø134.1
+0.13
0
Ø127
+0.07
+0.03
433±2
1.96±0.08
11
59
15±0.1
4xØ26±0.2
4xØ17±0.2
2xM16x2-6H
4xM12x1.75-6H
145±0.2
72.5±0.1
145±0.2
72.5±0.1
181±0.2
90.5±0.1
114.5±0.2
57.2
±0.1
114.5±0.2
57.3±0.1
11.5±0.2 depth
counter bore
19 min THD depth
min
Shaft clearance
Specifications
Option Coupling Max torque
C5 11/4 in, 14T, 12/24 DP 1638 N•m [14497.52 lbf•in]
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
Installation Drawing
©
Danfoss | October 2018 L1426007 | BC00000243en-000112 | 67
Size 260: Option C9 (SAE-C, 13 teeth)
P400582
19 min THD
depth
R0.5
max
Paint free
Auxiliary mounting pad
For mating flange 127-4
Per SAE J744(C)
Mounting flange
max
O-ring seal
required
Ref Ø120.32IDx2.62
cross section
Mating shaft shoulder must
Not protrude beyond this point
Mating shaft top must not
Protrude beyond this point
min
Shaft clearance
Spline data
Number of teeth
：
：
：
：
：
：
14
Pitch fraction 12/24
Pressure angle 30°
PitchØ Ø29.633
Type of fit fillet root side
Per ANSI B92.1-1996
CLASS 6
Ø134.1
+0.13
0
Ø127
+0.07
+0.03
457
1.96±0.08
39.3
80.1
15±0.1
4xØ26±0.2
4xØ17±0.2
2xM16x2-6H
4xM12x1.75-6H
145±0.2
72.5±0.1
145±0.2
72.5±0.1
181±0.2
90.5±0.1
114.5±0.2
57.2±0.1
114.5±0.2
57.3±0.1
10.5±0.2 depth
counter bore
19 min THD depth
min
Shaft clearance
Specifications
Option Coupling Max torque
C9 7/8 in, 13T, 16/32 DP 1891 N•m [16736.76 lbf•in]
Size 260: Option D2 (SAE-D, 13 teeth)
P400583
83.2
1.96±0.08
42.3
15±0.1
460
161.6±0.1
80.8±0.05
161.6±0.1
80.8±0.05
Ø158.4±0.05
Ø152.4
+0.07
+0.03
R0.5
max
Paint free
4xM20x2.5-6H
28 min THD depth
Auxiliary mounting pad
For mating flange 152-4
Per SAE J744(D)
Mounting flange
max
O-ring seal
required
Ref Ø145.72IDx2.62
cross section
Mating shaft shoulder must
Not protrude beyond this point
Mating shaft top must not
Protrude beyond this point
min
min
Shaft clearance
Shaft clearance
Spline data
Number of teeth ：
：
：
：
：
：
13
Pitch fraction 8/16
Pressure angle 30°
PitchØ Ø41.275
Type of fit fillet root side
Per ANSI B92.1-1996
CLASS 6
Specifications
Option Coupling Max torque
D2 7/8 in, 13T, 16/32 DP 1819 N•m [16099.50 lbf•in]
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
Installation Drawing
68 |
©
Danfoss | October 2018 L1426007 | BC00000243en-000112
Size 260: Option D5 (SAE-D, 24 teeth)
P400416
Mounting
flange
Spline data
Number of teeth : 24
Modules : 2
Pressure angle : 30°
Pitch Ø : Ø48
Type of fit :
Flat root side
Per : DIN 5480
Class 9H
Mating shaft shoulder must
Not protrude beyond this point
Mating shaft top must not
Protrude beyond this point
Shaft clearance
35 min
70.5 min
Shaft clearance
1.96±0.08
161.6±0.1
80.8±0.05
161.6±0.1
80.8±0.05
15±0.1
O-ring seal required
Ref Ø145.72IDx2.62cross
section
Ø158.4±0.05
Ø152.4
+0.07
-0.03
R0.5
max
460±2
Auxiliary mounting pad
For mating flange 152-4
Per SAE J744(D)
Paint free
4xM20x2.5-6H
23 THD depth
Specifications
Option Coupling Max torque
D5 N50 x 2 x 30 x 24 x 9H 1936 N•m [17135.04 lbf•in]
Size 260: Option E2 (SAE-E, 24 teeth)
P400484
15 min THD depth
R0.5
max
Paint free
Auxiliary mounting pad
For mating flange 165-4
Per SAE J744(E)
Mounting
flange
O-ring seal required
Ref Ø158.42IDx2.62
cross section
Mating shaft shoulder must
Not protrude beyond this point
Mating shaft top must not
Protrude beyond this point
min
Shaft clearance
Spline data
Number of teeth：24
Module ：2
Pressure angle ：30°
PitchØ ：Ø48
Type of fit ：fillet root side
Per：DIN 5480 CLASS 9H
20±0.2 depth
counter bore
145±0.2
72.5±0.1
145±0.2
72.5±0.1
224.5±0.2
122.25±0.1
224.5±0.2
112.25±0.1
442±2
1.96±0.08
17
19±0.2
Ø165.1±0.05
Ø170.99±0.12
4x M20x 2.5-6H
4xØ26±0.2
4xØ17±0.2
68
min
Shaft clearance
Specifications
Option Coupling Max torque
E2 N50 x 2 x 30 x 24 x 9H 1936 N•m [17135.04 lbf•in]
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
Installation Drawing
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Danfoss | October 2018 L1426007 | BC00000243en-000112 | 69
Size 260: Option E3 (SAE-E, 28 teeth)
P400417
26 THD depth
R0.5
max
Paint free
Auxiliary mounting pad
For mating flange 165-4
Per SAE J744(E)
Mounting
flange
±2
O-ring seal required
Ref Ø158.42IDx2.62
cross section
Mating shaft shoulder must
Not protrude beyond this point
Mating shaft top must not
Protrude beyond this point
min
Shaft clearance
Spline data
Number of teeth：
：
：
：
：
：
28
Module 2
Pressure angle 30°
PitchØ Ø56
Type of fit
Flat root side
Per DIN 5480
CLASS 9H
20±0.2 depth
counter bore
145±0.2
72.5±0.1
145±0.2
72.5±0.1
224.5±0.2
122.25±0.1
224.5±0.2
112.25±0.1
442
1.96±0.08
16
19±0.2
Ø165.1
Ø170.99±0.12
4x M20x 2.5-6H
4xØ26±0.2
4xØ17±0.2
68
min
Shaft clearance
-0.03
+0.07
Specifications
Option Coupling Max torque
E3 N60 x 2 x 30 x 28 x 9H 1936 N•m [17135.04 lbf•in]
Before finalizing your design, please request a certified drawing.
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
Installation Drawing
70 |
©
Danfoss | October 2018 L1426007 | BC00000243en-000112
Tandem with Danfoss Pumps
1st Pump 2nd Pump
D1P (OC)
D1P (OC) S45 (OC) S90 (CC) H1P (CC) S42 (CC) S40 (CC) Gear Pump
Through Drive
Flange Coupling Code Size (shaft) Size (shaft) Size (shaft) Size (shaft) Size (shaft) Size (shaft) Size (shaft)
82-2
A
5/8 in
9T
A1
4 ~ 45
(SA, SM, SE)
A3
7 ~ 45
(SH)
101-2
B
7/8 in
13T
B1
25, 30, 38, 45
(C2)
45, 53
(G4)
28, 32, 41, 51
(C)
25, 35, 44, 46
(A)
7 ~ 90
(SA, SL, SH)
127-2&4
C
1 1/4 in
14T
C5
45, 51, 60, 65, 74,
75, 90, 100, 130,
147
(S1)
55, 75, 100
(S1)
60, 68, 69, 78,
89, 100
(G1)
22 ~ 200
(RA, RD, S0)
1 3/4 in
13T
C9
100, 130, 147
(S4)
152-4
D
W50 D5
130/145
(T)
1 3/4 in
13T
D2
130
(F1)
115, 130, 147,
165
(G3)
165-4
E
W50 E2
193
(T)
165-4
E
W60 E3
260
(T)
Tandem Pump Torque
Maximum torque rating and tandem pump torque
D1 Pump Displacement 130/145 193 260
Torque at Vg max and Δp = 350 bar 724/808 N•m
[6407.94/7151.40
lbf•in]
1075 N•m [9514.55
lbf•in]
1448 N•m [12815.88
lbf•in]
Max torque rating of
input shaft
T 3140 N•m [27791.34
lbf•in]
3140 N•m [27791.34
lbf•in]
5780 N•m [51157.31
lbf•in]
S 1640 N•m [14515.22
lbf•in]
1640 N•m [14515.22
lbf•in]
1640 N•m [14515.22
lbf•in]
A - 2670 N•m [23631.49
lbf•in]
4070 N•m [36022.53
lbf•in]
P 1448 N•m [12815.88
lbf•in]
2226 N•m [19701.76
lbf•in]
2787 N•m [24667.03
lbf•in]
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
Additional Information
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Danfoss | October 2018 L1426007 | BC00000243en-000112 | 71
Maximum torque rating and tandem pump torque (continued)
D1 Pump Displacement 130/145 193 260
Max torque rating of
different aux
mounting flange
options
A1 205 N•m [1814.40
lbf•in]
205 N•m [1814.40
lbf•in]
205 N•m [1814.40
lbf•in]
A3 - 619 N•m [5478.61
lbf•in]
619 N•m [5478.61
lbf•in]
B1 411 N•m [3637.66
lbf•in]
411 N•m [3637.66
lbf•in]
411 N•m [3637.66
lbf•in]
C5 1164 N•m [10302.27
lbf•in]
1289 N•m [11408.61
lbf•in]
1638 N•m [14497.52
lbf•in]
C9 - 1790 N•m [15842.83
lbf•in]
1891 N•m [16736.76
lbf•in]
D2 1130 N•m [10001.35
lbf•in]
1630 N•m [14426.72
lbf•in]
819 N•m [16099.51
lbf•in]
D5 1164 N•m [10302.27
lbf•in]
1790 N•m [15842.83
lbf•in]
1936 N•m [17135.04
lbf•in]
E2 - 1790 N•m [15842.83
lbf•in]
1936 N•m [17135.04
lbf•in]
E3 - - 1936 N•m [17135.04
lbf•in]
Tightening Torque
The following tightening torques apply:
•
Fittings: Observe the manufacturer’s instruction regarding the tightening torques of the fittings
used.
•
Fixing screws: For fixing screws according to DIN 13, we recommend checking the tightening torque
individually according to VDI 2230.
•
Locking screws: For the metal locking screws supplied with the D1 pump, the required torques are as
indicated in the table below:
Thread size Standard Required torque Wrench size
M12 x 1.5
DIN 3852
25 N•m [221.27 lbf•in] 6 mm
M14 x 1.5 34 N•m [300.93 lbf•in] 6 mm
M26 x 1.5 60 N•m [531.05 lbf•in] 12 mm
M33 x 2 225 N•m [1991.42 lbf•in] 17 mm
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
Additional Information
72 |
©
Danfoss | October 2018 L1426007 | BC00000243en-000112
Below-Reservoir (Standard)
Recommended arrangements : 1 and 2 .
L1
L2
L3
S
200mm min 200mm min
200mm min
100mm min
200mm min
100mm min
200mm min
200mm min
200mm min
100mm min
200mm min
100mm min
P400089
1
L1
L2
L3
S
2
L1
L2
L3
S
3
L1
L2
L3
S
4
Fill pump case with clean oil before start
Suction (absolute) : P min = 0.6 bar with charge pump (0.8 bar without charge pump), P max = 2 bar. Do
not restrict suction line
Drain (absolute) : P max = 2 bar. Do not restrict drain line, do not combine drain line
Arrangements Air Bleeding Filling
1 L1 S + L1
2 L3 S + L2
3 L1 / L2 S + L1 / L2
4 L3 S + L1 / L2
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
Installation Notes
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Danfoss | October 2018 L1426007 | BC00000243en-000112 | 73
Above-Reservoir
L1
L2
L3
S
200mm min
100mm min
200mm min
5
V2
V1
800mm max
L2
L1
L3
S
200mm min
6
V2
V1
800mm max
200mm min
100mm min
L2
L1
L3
S
200mm min
100mm min
P400090
200mm min
7
V2
V1
800mm max
0.5bar
Fill pump case with clean oil before start
Suction (absolute) : P min = 0.6 bar with charge pump (0.8 bar without charge pump), P max = 2 bar. Do
not restrict suction line
Drain (absolute) : P max = 2 bar. Do not restrict drain line, do not combine drain line
Arrangements Air Bleeding Filling
5 V1 + V2 V2 (S) + V1 (L1)
6 L3 + V2 V2 (S) + V1 (L2)
7 V1 + V2 V2 (S) + V1 (L1 / L2)
C
Caution
•
The maximum allowable suction height is 0.8m. The allowable suction height is derived from the total
pressure loss.
•
The D1 pump with charge pump is not designed for above-Reservoir installation.
•
For control options with pressure controllers, proportional displacement control, the minimum
displacement setting must be Vg ≥ 5% Vg max.
•
Recommendation for arrangement 7 (shaft upwards): A check valve in the case drain line (cracking
pressure 0.5 bar) can prevent draining of the case interior.
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
Installation Notes
74 |
©
Danfoss | October 2018 L1426007 | BC00000243en-000112
Reservoir Installation
8
9
10
L1
L2
L3
S
L1
L2
L3
S
L1
L2
L3
S
100mm min
200mm min
200mm min
100mm min
100mm min
P400091
200mm min
200mm min
200mm min
200mm min
Fill pump case with clean oil before start
Suction (absolute) : P min = 0.6 bar with charge pump (0.8 bar without charge pump), P max = 2 bar. Do
not restrict suction line
Drain (absolute) : P max = 2 bar. Do not restrict drain line, do not combine drain line
Arrangements Air Bleeding Filling
8 L1 Automatically via all open L1, L2, L3
and S ports through position below
the hydraulic fluid level.
9 L3
10 L3
C
Caution
•
Recommendation is fitting a pipe to the suction port S and fitting a pipe to case drain port L1, L2 or L3
(See arrangements), the other case drain ports must be plugged in this situation. The pump should be
filled before fitting the pipe and filling the tank with hydraulic fluid.
•
It is only permissible to install a pump with solenoids (E.g. a pump with electric displacement control)
at tank-level, if used hydraulic fluids are based on mineral oil and the oil temperature in the tank does
not exceed 80° C.
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
Installation Notes
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Danfoss | October 2018 L1426007 | BC00000243en-000112 | 75
Displacement Limiter
Series D1 pumps feature maximum and minimum displacement limiters, which limit displacement
mechanicallly.
Maximum Displacement Limiter
Setting range Displacement change per turn
130
72 cm
3
~ 130 cm
3
11 cm
3
/rev
145
72 cm
3
~ 145 cm
3
11 cm
3
/rev
193
0 cm
3
~ 193 cm
3
16 cm
3
/rev
260
56 cm
3
~ 260 cm
3
19 cm
3
/rev
Minimum Displacement Limiter
Setting range Displacement change per turn
130
0 cm
3
~ 124 cm
3
9 cm
3
/rev
145
0 cm
3
~ 124 cm
3
9 cm
3
/rev
193
0 cm
3
~ 193 cm
3
15 cm
3
/rev
260
0 cm
3
~ 260 cm
3
18 cm
3
/rev
Displacement Limiter Cross-Section View
P400281
Maximum
displacement
limiter
Minimum
displacement
limiter
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
Displacement Limiter
76 |
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Danfoss | October 2018 L1426007 | BC00000243en-000112
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
©
Danfoss | October 2018 L1426007 | BC00000243en-000112 | 77
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
78 |
©
Danfoss | October 2018 L1426007 | BC00000243en-000112
Technical Information
D1 High Power Open Circuit Pumps Size 130/145/193/260
©
Danfoss | October 2018 L1426007 | BC00000243en-000112 | 79
Danfoss Power Solutions is a global manufacturer and supplier of high-quality hydraulic and
electric components. We specialize in providing state-of-the-art technology and solutions
that excel in the harsh operating conditions of the mobile off-highway market as well as the
marine sector. Building on our extensive applications expertise, we work closely with you to
ensure exceptional performance for a broad range of applications. We help you and other
customers around the world speed up system development, reduce costs and bring vehicles
and vessels to market faster.
Danfoss Power Solutions – your strongest partner in mobile hydraulics and mobile
electrification.
Go to www.danfoss.com for further product information.
We offer you expert worldwide support for ensuring the best possible solutions for
outstanding performance. And with an extensive network of Global Service Partners, we also
provide you with comprehensive global service for all of our components.
Local address:
Danfoss
Power Solutions GmbH & Co. OHG
Krokamp 35
D-24539 Neumünster, Germany
Phone: +49 4321 871 0
Danfoss
Power Solutions ApS
Nordborgvej 81
DK-6430 Nordborg, Denmark
Phone: +45 7488 2222
Danfoss
Power Solutions (US) Company
2800 East 13th Street
Ames, IA 50010, USA
Phone: +1 515 239 6000
Danfoss
Power Solutions Trading
(Shanghai) Co., Ltd.
Building #22, No. 1000 Jin Hai Rd
Jin Qiao, Pudong New District
Shanghai, China 201206
Phone: +86 21 3418 5200
Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products
already on order provided that such alterations can be made without subsequent changes being necessary in specifications already agreed.
All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.
©
Danfoss | October 2018 L1426007 | BC00000243en-000112
Products we offer:
•
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valves
•
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•
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•
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•
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•
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•
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•
PLUS+1
®
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•
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®
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®
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•
Telematics
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