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HAZARDOUS LOCATION COILS
12-/24-Vdc or 115-/230-Vac
747 SERIES
FLeX COMPATIBLE
Works with Sun FLeX Series
Solenoid Valves
GLOBAL CERTIFICATION FOR
HAZARDOUS LOCATIONS
ATEX, IECEx, CSA
DC & AC VOLTAGES
12/24 Vdc and 115/230 Vac
ELECTRICAL CONNECTION
OPTIONS
M20 x 1.5 or 1/2” NPT
Sun 747 Series
Hazardous Location Coils
sunhydraulics.com/models/
electronics/coils/747-series-hazardous-location
®
hydraulics
TABLE OF CONTENTS
Technical Features 2
Certications 3
Technical Specications 4
Dimensional Drawings 5
Models & Congurations 6
Wiring Information 7
Valve Compatibility 8
©2020 Sun Hydraulics2 www.sunhydraulics.com
747 Series
z Designed to t all Sun FLeX Series on/o and proportional valves (see Page 7).
z Global certications include ATEX, IECEx, CSA (see “Hazardous Certications” table on Page 3).
z All hazardous location coils are certied for gas and dust environments (T4 compliant for gas
and T135° C for dust).
z The coil is CE compliant.
z These coils are fully RoHS compliant. Restricted materials comprise less than 0.1% total weight.
z IP66 rating (with suitable certied cable entry or conduit per IEC 60529).
z 1/2” NPT or M20 x 1.5 female thread for electrical connections are available.
z Includes vibration-resistant push-to-connect terminal block. Power cable with mating connector
is required and not included with this product.
z The external steel shell is zinc-nickel plated (1000-hour salt fog protection).
z Fin-free design prevents build up of grease, dust and debris.
z The coil is magnetically symmetrical and can be mounted in either direction on the solenoid
tube without aecting performance.
z A transient voltage suppression (TVS) diode is built into the DC coils and oers a 48-Vdc
breakdown voltage. The AC coils are internally rectied.
z For optimum performance when used on a proportional valve, an amplier with current
feedback and adjustable dither should be used. Dither should be adjustable between 80-250 Hz.
TECHNICAL FEATURESS
MODEL 747 HAZARDOUS LOCATION COILS
12/24VDC, 115/230VAC
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747 Series
HAZARDOUS CERTIFICATIONS
CERTIFICATION AGENCY LIQUIDS & GASES DUSTS
North America (NEC, CEC/CSA)
(CSA 22.2 - 60079-0:11, 60079-1:11, 60079-31:1)
(UL 60079-0:09, 60079-1:09, 60079-31:08)
Class I, Div 1, GRP B, C, D, T4
Class I, Zone 1, AEx d IIC T4 Gb
Ex d IIC T4 Gb
Class II, Div 1, GRP E, F, G
Class II, Zone 21, AEx tb IIIC T135°C Db
Ex tb IIIC T135°C Db
IECEx
(IEC 60079-0:2011, 60079-1:2014, 60079-31:2013)
Ex db IIC T4 Gb Ex tb IIIC T135°C Db
ATEX
(EN60079-0:2011, 60079-1:2014, 60079-31:2013)
SPECIFIC CONDITIONS FOR SAFE USE
The temperature of the uid owing through the valve and the solenoid must not exceed the ambient
temperature specied on the nameplate.
The temperature at the entry point may be as high as 130° C (266° F) for T4. This should be taken into account
when selecting suitable cable and entry devices.
Do not open the cover while solenoid is energized.
The special fasteners that are used in these devices are type M4 x 0.7 with a yield stress of 700 MPa; any
replacement fasteners must conform to these requirements.
North American application: Internal electrical connections must be factory installed.
Warning: Failure or improper selection or improper use of the products described herein or related items can
cause death, personal injury and property damage. Users, through their own analysis and testing, are solely
responsible for making the nal selection of the system and components and assuring that all performance,
endurance, maintenance, safety and warning requirements of the application are met.
0518 II 2GD
0518 II 2GD
CERTIFICATIONS
MODEL 747 HAZARDOUS LOCATION COILS
12/24VDC, 115/230VAC
©2020 Sun Hydraulics4 www.sunhydraulics.com
747 Series
TECHNICAL SPECIFICATIONS
Power Consumption (@ 20° C) at Rated Voltage 30 W
Ambient Temperature Range -40° to +70° C (-40° to +158° F)
Fluid Temperature Through Valve (Maximum) 70° C (+158° F)
Voltages (Vdc)
12 Vdc (-10%/+0%)
24 Vdc (-10%/+0%)
Voltages (Vac, 50/60-Hz operation)
115 Vac (130 Vac max.)
230 Vac (262 Vac max.)
Duty Cycle Rating 100%
Electrical Connector Options
M20 x 1.5 (180° or 90°)
1/2” NPT (180° or 90°)
Ingress Protection Rating (IEC 60529) IP66 (w/ suitable cable entry/conduit)
Corrosion Resistance (ASTM B117, ISO 9227 5% saline) 1000 hours salt fog (zinc-nickel)
Seal & Nut Kit - Coil 990-747-006
Solenoid Tube Diameter 0.63” (16 mm)
Coil Nut Torque 4.5 lbf in. (0.51 N-m)
Coil Weight 1.8 lb (816 g)
TECHNICAL SPECIFICATIONS
MODEL 747 HAZARDOUS LOCATION COILS
12/24VDC, 115/230VAC
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747 Series
Model 747-J***CD
(90
o
connector)
Model 747-J***BD
(180
o
connector)
1.99
*
[50,5 mm]
1.62
*
[41,1 mm]
2.13
*
[54,1 mm]
4.36
[110,7 mm]
.07
*
[1,8 mm]
.65
*
16,5 mm]
1.30
*
[33,0 mm]
.69
*
[17,5 mm]
1.38
*
[35,0 mm]
.81
*
[20,6 mm]
3.50
[88,9 mm]
2.13
[54,1 mm]
2.10
[53,3 mm]
747-J***CD (90 )
*
THESE DIMENSIONS ARE COMMON ON ALL 747-J***** COILS
747-J***BD (180 )
.188 TYP 4 PLCS
*
[
4,78 mm]
INSTALLATION INSTRUCTIONS
1. Mount coil onto spool (tube) body.
2. A cable entry hole is provided to accommodate any suitable certied ameproof cable entry device.
Cable entry temperature may exceed 70° C (158° F).
3. Remove terminal box cover and connect electrical supply and earth to terminal block. Conductors ac-
cording to Note 4. Note coil is polarity insensitive. The center terminal is the internal ground. Replace
cover and secure with the four screws. Torque to min 1.92 ft-lbs (2.6 N-m).
4. Connect external ground. North American applications: external earth (ground) connections. Use
where local codes or authorities permit or require external earth (ground) connections. Torque to 1.25
ft-lbs (1.7 N-m).
5. When installing with multiple coils, the coils must spaced a minimum of 0.875” (22.23 mm) apart to
ensure adequate heat dissipation.
NOTE
Please verify cartridge clearance requirements when choosing a Sun manifold. Dierent valve controls and
coils require dierent clearances. An additional 2.00” (50,8 mm) beyond the valve extension is needed for
coil installation and removal.
DIMENSIONAL DRAWINGS
©2020 Sun Hydraulics6 www.sunhydraulics.com
747 Series
MODEL CODES BY VOLTAGE & CONNECTOR TYPE
M20 x 1.5
180°
M20 x 1.5
90°
1/2” NPT
180°
1/2” NPT
90°
Wattage
@ 20° C
Resistance
(±5%) @ 20° C
Circuitry
12 Vdc 747-JM12BD 747-JM12CD 747-JN12BD 747-JN12CD 2.6 W 4.9  W/DIODE
24 Vdc 747-JM24BD 747-JM24CD 747-JN24BD 747-JN24CD 29.9 W 19.3  W/DIODE
115 Vac
50/60 Hz
747-JM11BD 747-JM11CD 747-JN11BD 747-JN11CD 29.7 W 358.8  RECTIFIED
230 Vac
50/60 Hz
747-JM23BD 747-JM23CD 747-JN23BD 747-JN23CD 28.9 W 1477.0  RECTIFIED
NOTE: 180° connector axis of entry is parallel to the coil axis plane;
90° connector axis of entry is perpendicular to the coil axis plane.
Sun 747 Series Hazardous Location Solenoid Coils have a
three-digit base model number. Each of the digits in the
sequence has signicance as shown in the model code
explanation below. Congurations codes identify connection
option, voltages and cover options.
MODEL CODE EXPLANATION
1 2
D
BASE MODEL CODE CONFIGURATIONS
COILS
Voltages
7 4 7
Solenoid coil
FLeX compatible
Type of coil
J
Standard = 0
Hazardous locations = 7
D = dual certication
B
12, 24 = 12, 24 Vdc
11, 23 = 115, 230 Vac
Junction box
M
Threads
M = M20 x 1.5
N = 1/2” NPT
Cover options
B = 180° (parallel with valve axis)
C = 90° (angle to valve axis)
MODELS & CONFIGURATIONS
MODEL 747 HAZARDOUS LOCATION COILS
12/24VDC, 115/230VAC
www.sunhydraulics.com ©2020 Sun Hydraulics 7
747 Series WIRING INFORMATION
MODEL 747 HAZARDOUS LOCATION COILS
12/24VDC, 115/230VAC
RECOMMENDATION
For installation in above-ground electrical systems in explosive atmospheres, procedures for all applicable
codes must be observed. All work must be carried out by an electrician with adequate qualications for
hazardous locations.
A common practice to protect the internal bridge rectier from unknown incoming voltage conditions is to
install a TVS diode. For the 115-Vac coil, diode part number 1.5KE250CA is recommended; for the 230-Vac
coil, diode part number 1.5KE400CA is recommended. Depending on the application, diodes higher than
1500 W are recommended.
INTERNAL WIRING DIAGRAM CIRCUITRY
C
I
R
C
U
I
T
D
I
A
R
A
M
A
C
C
I
L
C
I
R
C
U
I
T
D
I
A
R
A
M
D
C
C
I
L
EXT
EXT
NOTE: Coil is polarity insensitive.
TERMINAL BLOCK SPECIFICATIONS
Simple push-in termination of solid and ferruled conductors.
Connection technology: Cage Clamps
Conductor Size
Solid: 0.22.5 mm
Fine stranded: 0.22.5 mm
Fine stranded (with insulated ferrule): 0.251.5 mm
Fine stranded (with insulated ferrule): 0.252.5 mm
AWG 24-12 (4.1 mm max outside diameter)
www.sunhydraulics.com ©2020 Sun Hydraulics Pub.#999-901-720
ADDITIONAL INFORMATION
July 2020
VALVE COMPATIBILITY
MODEL 747 HAZARDOUS LOCATION COILS
12/24VDC, 115/230VAC
Our 747 Series hazardous location coils are compatible with
the FLeX family of solenoid-operated directional, proportional
and relief valves and newly released non-FLeX solenoid-
operated valves.
For a complete list of compatible valves for each coil, please
refer to the coil model on our website:
https://www.sunhydraulics.com/models/electronics/coils/747-
series-hazardous-location-ex
VALVE COMPATIBILITY
XMD Single- and Dual-Output Drivers
The XMD is a single- or dual-output driver used with solenoid-operated electro-proportional valves for the mobile and industrial
hydraulic industries. The XMD drivers are compatible with the 747 Series hazardous location coils, but the drivers themselves are
not tested or certied for hazardous locations.
ACCESSORIES
DESCRIPTION PART NUMBER
Single-output PWM driver w/ standard mounting bracket XMD-01
Dual-output PWM driver w/ standard mounting bracket XMD-02
DESCRIPTION PART NUMBER
Wire harness, 2-pin Deutsch-to-Metri-Pack Conversion 991-717
Wire harness, 2-pin Deutsch-to-Amp Jr Timer Conversion 991-718
Wire harness, 2-pin Deutsch-to-Twin-Lead Conversion 991-719
Wire Harnesses
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