®
hydraulics
1
2
1
2
1
2
1
2
www.sunhydraulics.com ©2018 Sun Hydraulics Pub.#999-901-715
sunhydraulics.com/model/RVC*
RVC*
5000 psi (350 bar)
T-10A cavity
2STAGE,
SOLENOIDOPERATED
ADJUSTABLE RELIEF VALVES
TABLE OF CONTENTS
Technical Features 2
Model Congurations & Options 3
Technical Specications 4
Performance Curves 4
Symbols & Cavity Information 5
Applications 6
Dimensional Drawings 8
RVCK-LJ*
5000 psi (350 bar)
RVCL-LJ*
5000 psi (350 bar)
RVCM-LJ*
5000 psi (350 bar)
RVCN-LJ*
5000 psi (350 bar)
Sun FLeX Series Solenoid Valves
HIGH RELIABILITY
Designed & tested to 10-million
operational cycles at full rated pressure
ADJUSTABLE RELIEF FUNCTIONS
Ideal for use in xed-displacement
pump applications
USES 740 & 747 SERIES COILS
High-power &
hazardous location coils
PATENT PENDING
©2018 Sun Hydraulics2 www.sunhydraulics.com
FLeX Series
All FLeX Series valves incorporate the Sun oating-style construction.
Designed and tested to 10-million operational cycles at full rated pressure.
Exceeds the new NFPA test standard T2.6.1 R2014 for fatigue and burst pressure ratings.
A 150-micron stainless steel screen protects the main stage orice of all valves.
Zinc-nickel plating standard for 1000-hour salt fog protection.
All RVC* valves are adjustable under pressure, featuring a leak-free adjustment screw with a mechanical stop
to prevent the screw from backing out.
All valves in the RVC* family use the high-power (25-W) and hazardous location coils. See table on P 3.
Coil connector options oer ratings up to IP69K. See individual coil product pages for details.
Includes high ow rates of 15 gpm (60 L/min) and 25 gpm (100 L/min).
FLeX Series solenoid valves are compatible with the XMD Mobile Drivers from Sun.
All four valves are patent pending.
TECHNICAL FEATURESS
RVC*
SERIES 1, CAVITY: T-10A2STAGE, SOLENOIDOPERATED
ADJUSTABLE RELIEF VALVE
TECHNICAL FEATURES
Solenoid-operated, 2-stage, adjustable balanced piston
relief cartridges are pressure regulating valves. Energizing
the solenoid activates or deactivates the relief function.
Four versions are available.
RVCM-LJ*
Function: The RVCM is normally in relief mode. The
pressure setting is adjustable (5). When the solenoid is
energized, the tube (4) moves and blocks the connection
between main chamber (3) and pilot stage (6). Without
pilot ow, the main chamber is closed. The valve blocks
the ow path from port 1 to port 2 like a spool-type
directional valve.
RVCK-LJ*
Function: The RVCK is normally vented. The pressure drop
from port 1 (supply, pump) to port 2 (tank) is typically
100 psi (see performance curves). When the solenoid
is energized, the tube (4) moves and blocks the direct
connection between main chamber (3) and tank (port 2).
Pilot ow can no longer ow to tank directly. The valve is
in relief mode. The pressure setting is adjustable (5).
6
Pilot Stage
2
PORT
PORT
1
RVCK-LJ*
RVCL-LJ*
RVCM-LJ*
RVCN-LJ*
RVCL-LJ*
Function: The RVCL is normally in relief mode. The
pressure setting is adjustable (5). When the solenoid is
energized, the tube moves and opens a direct connection
between main chamber (3) and tank (port 2). The valve is
now vented. Pressure drop from port 1 (supply, pump) to
port 2 (tank) is typically 100 psi (see performance curves).
RVCN-LJ*
Function: The RVCN is normally blocked. De-energized,
the valve blocks the ow path from port 1 to port 2 like
a spool-type directional valve. When the solenoid is
energized, the tube (4) moves and allows ow through
the main chamber (3) to the pilot stage (6). The valve is in
relief mode. The pressure setting is adjustable (5).
5
Non-removable
Adjust Screw
3
Main Chamber
6
4
3
2
PORT
2
PORT
2
PORT
PORT
1
PORT
1
PORT
1
6
6
4
4
3
3
4
www.sunhydraulics.com ©2018 Sun Hydraulics 3
FLeX Series
CONFIGURATIONS
747
High-power coils
DIN or Deutsch connector
12, 14, 24, or 28 Vdc
115, 230 Vac
With or without TVS diode
740
L
J *
74*
Hazardous location coils
Explosion-proof
CSA, ATEX, IECEx certied
12, 24 Vdc
115, 230 Vac
See individual coil data sheets for
full coil conguration.
Important Note:
When performing model code searches on www.sunhydraulics.com, do not
include setting(s). When ordering, no spaces or dashes are used.
COMPATIBLE COILS
BASE MODEL CODE CONFIGURATIONS
VALVE
R V C *
COIL
COIL TYPE
Relief
Ventable/
Blockable
Series 1
N = Buna-N
V = Viton
J = pressure range 300-5000 psi
L = adjustable
* * * *
CONFIGURATIONS
*
The RVC*-LJ* valves use the 740 Series high-power (25-W) and 747 Series hazardous location coils.
Sun cartridges have a base seven-digit part number. Each
of the digits in the sequence has signicance as shown in
the model code explanation below. Available options and
modiers for specic cartridges, manifolds, and valve packages
are shown on the individual product pages and data sheets.
Not all modiers are applicable for every model.
MODEL CODE EXPLANATION
Voltage
M20 x 1.5
180°
M20 x 1.5
90°
1/2” NPT
180°
1/2” NPT 90°
Wattage
@ 20°C
Circuitry
12 Vdc 747-JM12BD 747-JM12CD 747-JN12BD 747-JN12CD 29.6 W With diode
24 Vdc 747-JM24BD 747-JM24CD 747-JN24BD 747-JN24CD 29.9 W With diode
115 Vac 747-JM11BD 747-JM11CD 747-JN11BD 747-JN11CD 29.7 W Rectied
230 Vac 747-JM23BD 747-JM23CD 747-JN23BD 747-JN23CD 28.9 W Rectied
High-Power (25-W) Coils
Hazardous Location, Explosion-Proof (30-W) Coils
Voltage
DIN 43650 Form A
(IP65/IP67)
Deutsch DT04-2P
(IP69K)
Resistance @20°C (ohms) ±10%
(with diode*)
TVS Diode (Nominal)
Breakdown Voltage
(with diode*)
High-Power High-Power High-Power
12 Vdc 740-212 740-912 5.8  68 Vdc
14 Vdc 740-214 740-914 7.8  68 Vdc
24 Vdc 740-224 740-924 23.0  68 Vdc
28 Vdc 740-228 740-928 31.4  68 Vdc
115 Vac 740-211 N/A 416  250 Vac
230 Vac 740-223 N/A 1686  400 Vac
* Above model codes are shown without transient voltage suppression (TVS) diodes.
To order 740 series coils with a TVS diode, append model code with “D (Example: 740-212D).
K
L
M
N
= normally vented
= energize-to-vent
= energize-to-block
= normally blocked
©2018 Sun Hydraulics4 www.sunhydraulics.com
FLeX Series
TECHNICAL SPECIFICATIONS
TECHNICAL SPECIFICATIONS RVCK RVCL RVCM RVCN
Nominal Flow Rate/Capacity
15 gpm
(60 L/min)
15 gpm
(60 L/min)
25 gpm
(100 L/min)
25 gpm
(100 L/min)
Maximum Internal Leakage at 110 SUS (24 cSt)
5.0 in
3
/min (80 cc/min) at
2000 psi (140 bar)
5.0 in
3
/min (80 cc/min) at
3000 psi (210 bar) when blocked
Maximum Operating Pressure 5000 psi (350 bar)
Sun Cavity T-10A
Sun Cartridge Series Series 1
Factory Pressure Setting Established 4 gpm (15 L/min)
Response Time - Typical Relief 10 ms
Response Time - Typical Solenoid 50 ms
Adjustment - No. of CW turns from Min. to Max. setting 3.5
Valve Hex Size 7/8 in (22,2 mm)
Valve Installation Torque 30 - 35 lbf ft (41 - 47 N-m)
Adjustment Screw Internal Hex Size 1/8 in (3,2 mm)
Locknut Hex Size 7/16 in (11,1 mm)
Locknut Torque 45 - 55 lbf in (5 - 6 N-m)
Valve Weight (excluding coil) 6.4 oz (181 g)
Seal Kit - Buna N 990-010-007
Seal Kit - Viton 990-010-006
RVC* - TYPICAL PRESSURE DIFFERENTIAL VS. FLOW RVCK & RVCL - VENTED PRESSURE DIFFERENTIAL
RVC*
SERIES 1, CAVITY: T-10A2STAGE, SOLENOIDOPERATED
ADJUSTABLE RELIEF VALVE
PERFORMANCE CURVES
1
2
1
2
1
2
1
2
www.sunhydraulics.com ©2018 Sun Hydraulics 5
FLeX Series
SYMBOLS & CAVITY INFO
RVCK-LJ*
5000 psi (350 bar)
RVCL-LJ*
5000 psi (350 bar)
RVCM-LJ*
5000 psi (350 bar)
RVCN-LJ*
5000 psi (350 bar)
DETAILED SYMBOLS
T-10A CAVITY DIMENSIONAL DRAWING & TOOLING
NOTE: For cavity tooling, see table below.
For full cavity detail, download the latest
drawings from our website.
https://www.sunhydraulics.com/cavity/T-10A
DESCRIPTION HIGH-SPEED STEEL TITANIUM COATED
M20 X 1.5-6H tap, straight shank 998998 998998101
Series 1 deep hex socket 998100001
T-10A cavity form drill, morse taper 994010001 994010101
T-10A cavity form drill, straight shank 994010002 994010102
T-10A cavity form reamer, morse taper 995010001 995010101
T-10A cavity form reamer, straight shank 995010002 995110102
NOTE: Back pressure on the tank port (2) is additive to the valve setting at a 1:1 ratio.
1
2
1000 psi
5000 psi
M
1
2
SYSTEM
1
2
M
SYSTEM
©2018 Sun Hydraulics6 www.sunhydraulics.com
FLeX Series
APPLICATIONS
PUMP START-UP CIRCUIT
The normally open ventable relief RVCK is the ideal valve to use
in a system when starting up a prime mover connected to a large
pump with load. Unloading the pump is good practice and will be
less stressful on the system. Since these valves can be switched at
pressure, once the prime mover is up to full speed, the relief valve
can be energized to build up system pressure. The pressure is user
adjustable up to 5000 psi.
RVCK-LJ*
PUMP START-UP FOR ON/OFF FAN DRIVE CONTROL
The ventable relief RVCL is normally in relief mode. It is another option
for pump start-up. Unlike the normally open RVCK, the RVCL is in relief
mode when de-energized for more energy savings during normal
system operation.
Because the RVCL is in relief mode when de-energized, it is only
necessary to power the solenoid when the valve needs to unload
during prime mover start up.
This makes the valve an obvious choice for a simple hydraulic on-o
fan drive circuit as shown here and is a better choice when safety
requires system pressure in the event of electric power loss.
RVCL-LJ*
CONVEYOR BELT MOTOR CONTROL
The blockable relief RVCM is normally in relief mode. When energized
the valve blocks ow like a spool type 2-position, 2-way valve. The
valve is ideal for circuits that require two pressure setting.
In the example of a conveyor belt, the high inertia load requires a high
pressure to accelerate from stop. When the conveyor is in motion and
motor speed is constant, a lower relief setting maintains motion at a
lower pressure.
Compared to a circuit with two relief valves and one solenoid-
operated directional valve, the blockable RVCM eliminates the need
for the directional valve, creating a much simpler two-valve solution
instead of three.
RVCM-LJ*
NOTE: Sample circuits are shown for application illustration only
and are not intended as circuit designs.
www.sunhydraulics.com ©2018 Sun Hydraulics 7
FLeX Series
APPLICATIONS
BI-DIRECTIONAL PUMP PRESSURE DIFFERENTIAL LIMIT
The blockable relief RVCM is normally in relief mode. The valve
can be used to limit the pressure dierential across the motor.
The relief valve setting then allows the motor to accelerate with a
limited torque using the controlled pressure, smoothing out the
load movement.
In a rectier circuit, the RVCM limits the torque of the motor in
both directions.
RVCM-LJ*
ADJUSTABLE COMPRESSION FOR MATERIAL COMPACTORS
& BAILING PRESSES
The RVCN is normally blocked and, when energized, turns into an
adjustable relief valve.
The valve can be used as a pilot-operated 2-position, 2-way valve
with high capacity. When energized, the relief function of the
valve can be used to avoid decompression shock. In a continuous
regeneration circuit, the valve can unload the rod end side of the
cylinder. Preloading the cylinder avoids the decompression shock.
And because the valve is adjustable, it can be adjusted to control the
amount of compression in the compactor or press when the cylinder
goes from regen to normal mode.
RVCN-LJ*
NOTE: Sample circuits are shown for application illustration only
and are not intended as circuit designs.
1
2
Coil BCoil A
1
4
2
3
TP
Coil BCoil A
1
4
2
3
TP
1
2
www.sunhydraulics.com ©2018 Sun Hydraulics Pub.#999-901-715
ADDITIONAL INFORMATION
October 2018
DIMENSIONAL DRAWINGS
Sun Hydraulics Headquarters
Sarasota, Florida USA
+1 941 362 1200
Sun Hydraulics Korea Corp.
Incheon Korea
+82 3281 31350
sales@sunhydraulics.co.kr
Sun Hydraulics Limited
Coventry England
+44 2476 217 400
sales@sunuk.com
Sun Hydraulics China Co. Ltd.
Shanghai P.R. China
+86 2162 375885
sunchinainfo@sunhydraulics.com
Sun Hydraulik GmbH
Erkelenz Germany
+49 2431 80910
sales@sunhydraulik.de
Sun Hydraulics Corp. (India)
Bangalore India
+91 8028 456325
sunindiainfo@sunhydraulics.com
Sun Hydraulics Corp. (S.America)
Rosario, Argentina
+54 9 341 584 3075
ventas@sunhydraulics.com
90° CONNECTOR 180° CONNECTOR
747 SERIES HAZARDOUS LOCATION COILS
1.50 [38,0] HIGH POWER
1.32 [33,5]
1.60 [40,6]
L CONTROL 3.91 [99,3]
RVC* FAMILY WITH 740 SERIES HIGH-POWER COILS
NOTE: Please verify cartridge clearance requirements when choosing a Sun manifold. Dierent valve controls and coils require dierent
clearances. An additional minimum 2.0 in. (50,8 mm) beyond the valve extension is needed for coil installation and removal.