Pub.#999-901-713

hydraulics

sunhydraulics.com/model/FPB*

FPB*

3000 & 5000 psi

(210 & 350 bar)

T-162A cavity

PILOTOPERATED

ELECTROPROPORTIONAL

THROTTLE VALVES

TABLE OF CONTENTS

Valve Functionality 2

Technical Features 2

Model Congurations & Options 3

Technical Specications 4

Performance Curves 5

Dimensional Drawings 7

Cavity Drawings/Tooling 8

Accessories 8

FPBF-XD*

5000 psi (350 bar)

FPBD-XD*

3000 psi (210 bar)

HIGH RELIABILITY

Designed & tested to exceed 10-million

operational cycles at full rated pressure

LOW INTERNAL LEAKAGE

Less than one drop per minute

USES 740 / 747 SERIES DC COILS

Low-power, high-power

& hazardous location coils

Sun FLeX Series Solenoid Valves

FPBG-XD*

5000 psi (350 bar)

FPBE-XD*

3000 psi (210 bar)

FPBI-XD*

5000 psi (350 bar)

FPBM-XD*

3000 psi (210 bar)

FPBJ-XD*

5000 psi (350 bar)

FPBN-XD*

3000 psi (210 bar)

www.sunhydraulics.com

FLeX Series

z All FLeX Series valves incorporate the Sun oating-style construction to minimize the possibility of internal parts

binding due to excessive installation torque and/or cavity/cartridge machining variations.

z FLeX Series proportional valves are fully compatible with the XMD Expandable Mobile Drivers from Sun.

z Designed and tested to exceed 10-million operational cycles at full rated pressure.

z Meets new NFPA test standard T2.6.1 R2014 for fatigue and burst pressure ratings.

z Improved linearity and resolution over similar competing valves.

z Designed using CFD uid simulation for optimized geometries.

z For optimum performance, an amplier with current feedback and adjustable dither (80 - 250 Hz) should be

used. Capacities rated at 200-psi (14-bar) dierential and maximum rated coil current.

z Depending on circuit requirements, a reverse free ow check bypassing the compensator may be needed when

using an FPB* with an external compensator.

z Zinc-nickel plating standard for 1000-hour salt fog protection.

z The 5000 psi (350 bar) valves can be used with 740 Series high-power and 747 Series hazardous location coils.

z The 3000 psi (210 bar) valves can be used with 740 Series low-power and 747 Series hazardous location coils.

z A wide variety of coil termination and voltage options are available, with and without surge protection. See the

CONFIGURATION section.

z Coil connector options oer ratings up to IP69K. See individual coil product pages for details.

TECHNICAL FEATURESS

FPB*

PILOTOPERATED ELECTRO

PROPORTIONAL THROTTLE VALVE

TECHNICAL FEATURES

The 2/2 proportional poppet valves are pilot operated. They comprise a hex body

(3), solenoid with coil (2), poppet (5), dart (4), coil nut (1), ball (6), pin (7), and two

springs (8) for the FPBG and FPBF, and one spring (8) for the FPBJ and FPBI .

FPBG, FPBF, FPBD, and FPBE

Function: When de-energized, the dart (4) rests

on the poppet (5) which in turn rests on the sleeve

seat (9). In this condition, ow is blocked from 2 to

1 but will free ow from 1 to 2. When energized,

the dart lifts from the poppet proportional to the

coil current. The poppet then follows the dart and

lifts from the seat, opening ow from 2 to 1.

If the FPBF or FPBD is open and ow is routed 1

to 2, the valve may auto close and only pilot ow

will pass from 1 to 2. For the FPBG or FPBE, the

check valve (6 & 7) at the nose of the poppet will

allow free ow 1 to 2 whether the valve is open or

closed.

FPBJ, FPBI, FPBM and FPBN

Function: When de-energized, the dart (4) and

poppet (5) are held away from the sleeve seat (9)

by the spring (8), opening ow from 2 to 1. When

energized, the dart pushes into the poppet seat

proportional to the coil current. As the dart pushes

against the spring, the poppet pushes into the

sleeve seat, closing the valve. Flow is then blocked

from 2 to 1 but can free ow from 1 to 2.

If the FPBI or FPBM is open and ow is routed from

1 to 2, the valve may auto close and only pilot ow

will pass from 1 to 2. For the FPBJ or FPBN, the

check valve (6 & 7) at the nose of the poppet will

allow free ow 1 to 2 whether the valve is open or

closed.

PORT

NORMALLY CLOSED

NORMALLY OPEN

FPBE-XD*

FPBD-XD*

FPBN-XD*

FLeX Series

CONFIGURATIONS

747

Low-power coils

High-power coils

DIN or Deutsch connector

12, 14, 24, or 28 Vdc

With or without TVS diode

740

X D N

74*

Hazardous location coils

Explosion-proof

CSA, ATEX, IECEx certied

12, 24 Vdc

See individual coil data sheets for

full coil conguration.

Important Note:

When performing model code searches on www.sunhydraulics.com, do not include setting(s). When ordering, no spaces or dashes are used.

COMPATIBLE FLeX SERIES COILS

BASE MODEL CODE CONFIGURATIONS

VALVE

F P B *

‒

COIL

COIL TYPE

Flow control

Proportional

Series 0

N = Buna-N

V = Viton

Flow rate = 5 gpm (19 L/min)

X = no manual override

* * * *

‒

CONFIGURATIONS

Sun cartridges have a base seven-digit part number. Each

of the digits in the sequence has signicance as shown in

the model code explanation below. Available options and

modiers for specic cartridges, manifolds, and valve packages

are shown on the individual product pages and data sheets. All

modiers are not applicable for every model.

MODEL CODE EXPLANATION

Voltage

M20 x 1.5

180°

M20 x 1.5

90°

1/2” NPT

180°

1/2” NPT 90°

Wattage

@ 20°C

Circuitry

12 Vdc 747-JM12BD 747-JM12CD 747-JN12BD 747-JN12CD 29.6 W With diode

24 Vdc 747-JM24BD 747-JM24CD 747-JN24BD 747-JN24CD 29.9 W With diode

Low-Power (17-W)* & High-Power (25-W) Coils

Hazardous Location, Explosion-Proof (30-W) Coils

F = Normally closed

G = Normally closed

(w/reverse ow check)

I = Normally open

J = Normally open

(w/reverse ow check)

5000 psi

(350 bar)

D = Normally closed

E = Normally closed

(w/reverse ow check)

M = Normally open

N = Normally open

(w/reverse ow check)

3000 psi

(210 bar)

Voltage

DIN 43650 Form A

(IP65/IP67)

Deutsch DT04-2P

(IP69K)

Resistance @20°C (ohms) ±10%

(with diode*)

TVS Diode (Nominal)

Breakdown Voltage

(with diode*)

High-Power Low-Power High-Power Low-Power High-Power Low-Power

12 Vdc 740-212 740-212L 740-912 740-912L 5.8 Ω 8.5 Ω 68 Vdc

14 Vdc 740-214 740-214L 740-914 740-914L 7.8 Ω 11.5 Ω 68 Vdc

24 Vdc 740-224 740-224L 740-924 740-924L 23.0 Ω 33.9 Ω 68 Vdc

28 Vdc 740-228 740-228L 740-928 740-928L 31.4 Ω 46.1 Ω 68 Vdc

* The low-power coils are for use with the 3000 psi (210 bar) valves only.

** Above model codes are shown without transient voltage suppression (TVS) diodes. To order FLeX coils with a TVS diode,

append model code with “D” (Example: 740-212LD).

www.sunhydraulics.com

FLeX Series

TECHNICAL SPECIFICATIONS

FPBF, FPBG, FPBI, FPBJ FPBD, FPBE, FPBM, FPBN

Maximum Operating Pressure 5000 psi (350 bar) 3000 psi (210 bar)

Sun Cavity T-162A

Sun Cartridge Series Series 0

Nominal Flow Rate/Capacity 5 gpm (18.9 L/min)*

Check Cracking Pressure - Typical 100 psi (6.9 bar)

Response Time - Typical 50 ms (open & close)

Maximum Internal Leakage at 110 SUS (24 cSt)

at 5000 psi (350 bar)

0.004 in³ (0.07 cm³)/min (1 drop/min)

Switching Frequency (Maximum) 4.17 Hz (15,000 cycles/hour)

Recommended Dither Frequency 140 Hz**

Hysteresis (at Recommended Dither) 15%

Linearity (at Recommended Dither) 3%

Repeatability (at Recommended Dither) 3%

Deadband, Nominal (as Percent of Coil Current) 48%

Manual Override Option No

Viscosity Range 2,8 to 380 cSt or 35 to 2000 SUS

Filtration Minimum cleanliness (ISO 4406 1999, 4/6/14 μm) 18/16/13

Valve Hex Size 0.75 in (19,1 mm)

Valve Installation Torque 20-25 lbf ft (27-34 N-m)

Mounting Position No restrictions

Valve Weight (excluding coil) 5.6 oz (159 g)

Seal Kit - Viton 990-608-006

Seal Kit - Buna 990-608-007

SERIES 0, CAVITY: T-162A

* See performance curves for more details.

** We recommend a 140-Hz dither frequency be used as a starting point when tuning the amplier and valve in a system.

FPB*

PILOTOPERATED ELECTRO

PROPORTIONAL THROTTLE VALVE

FLeX Series

FPBJ

(Normally open)

FPBJ

(Normally open)

PERFORMANCE CURVES

TYPICAL FLOW VS. COMMAND - 5000 psi (350 bar) Valves

FPBF

(Normally closed)

TYPICAL PRESSURE DIFFERENTIAL VS. FLOW - 5000 psi (350 bar) Valves

FPBG

(Normally closed)

FPBI

(Normally open)

FPBG

(Normally closed)

FPBF

(Normally closed)

FPBI

(Normally open)

www.sunhydraulics.com

FLeX Series

FPBM

(Normally open)

FPBN

(Normally open)

TYPICAL FLOW VS. COMMAND - 3000 psi (210 bar) Valves

TYPICAL PRESSURE DIFFERENTIAL VS. FLOW - 3000 psi (210 bar) Valves

PERFORMANCE CURVES

FPBD

(Normally closed)

FPBE

(Normally closed)

FPBM

(Normally open)

FPBN

(Normally open)

FPBE

(Normally closed)

FPBD

(Normally closed)

FLeX Series

DIMENSIONAL DRAWINGS

90° CONNECTOR 180° CONNECTOR

FPB* FAMILY WITH 740 SERIES LOW- & HIGH-POWER COILS

747 SERIES HAZARDOUS LOCATION COILS

NOTE: Please verify cartridge clearance requirements when choosing a Sun manifold. Dierent valve controls and coils require

dierent clearances. An additional minimum 2.0 in. (50,8 mm) beyond the valve extension is needed for coil installation and removal.

1.62 [41,1] 0.88 [22,4]

3.55 [90,2]

2.69 [68,3]

1.50 [38,0] HIGH POWER

1.22 [31,0] LOW POWER

www.sunhydraulics.com

FLeX Series

T-162A CAVITY

T-162A CAVITY DIMENSIONAL DRAWING

CARTRIDGE NOSE SUPPORT

.705 (17,91)

.703 (17,86)

.641

(16,28)

.531 MAX

(13,49)

.406

MAX

(10,31)

.531 MIN

FULL THD

(13,49)

1.222 (31,04)

1.219 (30,96)

LOCATING SHOULDER

T162A CAVITY

NOTE: For cavity tooling, see table below.

For full cavity detail, download the latest drawings from

our website.

www.sunhydraulics.com/cavity/T-162A

DESCRIPTION

HIGH-SPEED

STEEL

TITANIUM

COATED

M16 X 1.5-6H tap, straight shank 998991 998991101

Series 0 deep hex socket 998100005

T-162A cavity form drill, morse taper 994162001 994162101

T-162A cavity form drill, straight shank 994162102

T-162A cavity form reamer, morse taper 995162001 995162101

T-162A cavity form reamer, straight shank 995162102

XMD Single- and Dual-Output Drivers

The XMD is a single- or dual-output driver used with solenoid-operated electro-proportional valves for the mobile and industrial

hydraulic industries. The driver can be mounted on a manifold using the standard mount clip or directly to the FLeX Series low-

and high-power coils using an optional coil-mount clip.

ACCESSORIES

DESCRIPTION PART NUMBER

Single-output PWM driver w/ standard mounting bracket XMD-01

Dual-output PWM driver w/ standard mounting bracket XMD-02

DESCRIPTION PART NUMBER

Wire harness, 2-pin Deutsch-to-Metri-Pack Conversion 991-717

Wire harness, 2-pin Deutsch-to-Amp Jr Timer Conversion 991-718

Wire harness, 2-pin Deutsch-to-Twin-Lead Conversion 991-719

Wire Harnesses

Sun Hydraulics Headquarters

Sarasota, Florida USA

+1 941 362 1200

Sun Hydraulics Korea Corp.

Incheon, Korea

+82 3281 31350

sales@sunhydraulics.co.kr

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Coventry, England

+44 2476 217 400

sales@sunuk.com

Sun Hydraulics China Co. Ltd.

Shanghai, P.R. China

+86 2162 375885

sunchinainfo@sunhydraulics.com

Sun Hydraulik GmbH

Erkelenz, Germany

+49 2431 80910

sales@sunhydraulik.de

Sun Hydraulics Corp. (India)

Bangalore, India

+91 8028 456325

sunindiainfo@sunhydraulics.com

Sun Hydraulics Corp. (S.America)

Rosario, Argentina

+54 9 341 584 3075

ventas@sunhydraulics.com

Custom Fluidpower Pty Ltd

(A Sun Hydraulics Company)

Newcastle, Australia

+61 02 4953 5777

sales@custom.com.au

April 2019