Scanwill Fluid Power ApS, Hassellunden 14, 2765 Smorum, Denmark www.scanwill.com info@scanwill.com

Issue 2020/01

Before installing the intensifier

Ensure the surroundings and the connecting parts are

clean and free from burrs.

CAUTION:

Ensure the fittings and components

on the output side are rated for the

end pressure delivered by the MP-C

intensifier.

For use with standard hydraulic oils and water

glycol (min. 5% glycol). Preferred viscosity range

20 - 46 cSt

Filtration requirements

10 µm nominal or better, maximum 19/16

according to ISO 4406

Fluids

During start-up o

f the system, it is

recommended to ensure no air is trapped in the

system, as this may cause function problems.

Hydraulic bleeding

Installing the MP-C intensifier

Operation Instructions for the MP-C Pressure Intensifier

For subplate mounting with

interface CETOP 3/NG6

according to ISO 4401-03-02

and DIN 24 340

Topplate

Directional valve

(rated for pump pressure)

MP-C pressure

intensifier

Subplate

Ainlet

Binlet

Aoutlet

Boutlet

Notice:

The end pressure delivered by the

MP-C pressure intensifier is present

in Aoutlet only

164,5

The MP-C is designed for CETOP 3 / NG6 subplate

mounting, and should be positioned lowest in the

stacking system right on top of the subplate.

Installation to be done by trained personnel only.

Fig.1

Function

The MP-C is a subplate mounted hydraulic pressure intensifier

designed to increase a supplied pump pressure to a higher end

pressure (for fluids only). The intensification ratio is fixed, and

the end pressure is always proportional with the supplied

pressure. Fig. 1 shows the schematic of the MP-C intensifier

increasing the pressure in a single or double acting cylinder.

When applying flow to the Ainlet-port and connecting the Binlet-

port to tank, the full pump flow will go straight through the

intensifier check valves CV1, CV2 and POV (optional) through

Aoutlet to the cylinder, allowing the rod to move out at pump

speed. When the cylinder is filled up and the pressure has

risen to pump pressure, the intensifier pistons automatically

increase the pressure to the set end pressure. Keeping the

pump connected ensures the intensifier will automatically work

to maintain the end pressure in the cylinder, in case the

pressure drops.

If the POV is integrated the cylinder can be retracted by

chaning position on the directional valve positioned above the

MP-C pressure intensifier connecting the Ainlet to tank and the

Binlet to pump. This will open the POV creating a free passage

from the Aoutlet back to tank.

Intensification ratios, flow and pressure settings

Intensification

ratio

1.5

15.0 0.3 200 30 - 300

2.0

15.0 0.5 200

40 - 400

2.8

8.0

0.3 179 56 - 500

3.4

15.0 0.5 147 68 - 500

4.0

14.0 0.4125 80 - 500

5.0

14.0 0.3 100 100 - 500

7.0

13.0 0.2

140 - 500

9.0

13.0 0.1

180 - 500

Average outlet

Flow**** (LPM)

Outlet pressure

range***** (bar)

** Max. supply flow limits not to be exceeded, as this will damage the internal check valves

and over speed the intensifier pistons.

Min. supply flow is 2 LPM

*** Max. supply pressure limits not to be exceeded, as this will cause damage to the intensifier parts,

and will cause to high outlet pressure.

Pressure spikes must be avoided.

**** The Average flow is the flow generated by the intensifier pistons when increasing the pressure from

pump pressure to end pressure. Initially the flow is high, and as the pressure increases the flow

decreases and will eventually stop when the end pressure has been reached.

The outlet pressure is proportional with the supplied pressure, and can be set at any value within the range.

The max. pressure within the range for each intensification ratio must not be exceeded

Scanwill Fluid Power ApS, Hassellunden 14, 2765 Smorum, Denmark www.scanwill.com info@scanwill.com

Max. supply

Flow** (LPM)

Outlet supply

pressure*** (bar)

Product number*

MP-C-1.5 / MP-C-1.5-S

MP-C-2.0 / MP-C-2.0-S

MP-C-2.8 / MP-C-2.8-S

MP-C-3.4 / MP-C-3.4-S

MP-C-4.0 / MP-C-4.0-S

MP-C-5.0 / MP-C-5.0-S

MP-C-7.0 / MP-C-7.0-S

MP-C-9.0 / MP-C-9.0-S

* -S means intensification only, no check valve POV is integrated.

*****