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MAKING MODERN LIVING POSSIBLE
Service and Parts Manual
Proportional Valves
PVG 100
2
Service and Parts Manual PVG 100 Proportional Valves
520L0888 • Rev BB • Feb 2015
Contents
PVG 100 sectional drawing ............................................................................................................................................. 3
Installation and plug orientation ..................................................................................................................................4
Installation and identication ........................................................................................................................................5
Maximum ow setting .................................................................................................................................................6-7
Connections .........................................................................................................................................................................8
Tightening torques ............................................................................................................................................................8
Installation of lever ............................................................................................................................................................9
Pressure setting, PVP ......................................................................................................................................................... 9
Adjustment of PVE .......................................................................................................................................................... 10
Installation and technical data for PVPP ................................................................................................................. 11
Pilot drain connection ................................................................................................................................................... 11
PVMR disassembly .......................................................................................................................................................... 12
PVMR/F assembly ............................................................................................................................................................ 13
Tightening torques and widths across ats ........................................................................................................... 13
Main spool assembly for PVMR .................................................................................................................................. 14
Float spool assembly for PVMF................................................................................................................................... 15
PVPF, open center pump side module ..............................................................................................................16-17
PVPE, PVPD and Pilot Shut O .............................................................................................................................. 18-19
PVPV - closed center pump side module ..........................................................................................................20-21
PVPV - closed center pump side module with integrated priority function ........................................22-23
PVB, PVBZ, PVLA, and PVLP ....................................................................................................................................24-25
PVSI, PVT, and PVTI ...................................................................................................................................................26-27
PVAS assembly kit for PVP with PVSI/PVT .........................................................................................................28-29
PVAS assembly kit for PVP with PVTI ..................................................................................................................30-31
PVBS, main spool ....................................................................................................................................................... 32-33
PVM, mechanical activation ..................................................................................................................................34-35
PVM, PVMD, PVH, PVMR, and PVMF cover ........................................................................................................36-37
Electrical activation with Hirschmann connector .........................................................................................38-39
Electrical activation with AMP connector ........................................................................................................40-41
Seal kits for PVG 100 ....................................................................................................................................................... 42
Function
Service parts
Installation
3
520L0888 • Rev BB • Feb 2015
Service and Parts Manual PVG 100 Proportional Valves
PVG 100
sectional drawing
A
P106 002E
1. LS relief valve
2. LS connection
3. Priority spool for CF
4. LS connection for steering unit
5. Shuttle valve
6. Pilot operated check valve, POC
7. LS line
8. Logic cartridge for POC
9. Pressure compensator
10. Shock and suction valve, PVLP
11. Main spool, PVBS
12. Max. oil flow adjustment screws for ports A and B
13. LS comp (LS signal sent back to compensators)
12
9
10
11
T
T
P
BA
BA
T
T
P
7
6
8
5
1
13
2
3
4
LS
comp.
LS
pump
LS
ST
T
T
port
CF
P
port
P
B
Function
4
Service and Parts Manual PVG 100 Proportional Valves
520L0888 • Rev BB • Feb 2015
Installation and plug
orientation
Module of PVB 1 2 3 4 5 6 7 8
L mm 80.0 128.0 176.0 224.0 272.0 320.0 368.0 416.0
L in 3.15 5.04 6.93 8.82 10.71 12.60 14.49 16.38
118
[4.65]
170*
[6.69]
100*
[4]
100*
[4]
170*
[6.69]
L
PVP
M12 x 14.0
4 places
* Room for dismantling
60 Nm
[530 lbf•in]
60 Nm
[530 lbf•in
]
P106 000E
T
A
B
P
DIN mounting
orientation
Installation
5
520L0888 • Rev BB • Feb 2015
Service and Parts Manual PVG 100 Proportional Valves
Standard, oil ow direction
and setting of max ow
PVM to the right of PVP
Identication
E101 279E
PVEH/
PVES
PVEA
PVEO
PVH
PVMD
PVMR/
PVMF
PVP
PVM
PVB
PVS
B
A
P-A
P-B
7-9 Nm
[61-79 lbf•in]
Q max: P B
Q max: P A
01 03 A 00 0299
Week of manufacture
Year of manufacture
Day of the week
(A = Monday, B = Tuesday ...)
Issue number
Series number
C:
PVG code number, week and year of manufacture
D:
PVP pressure setting
8 Nm
[70 lbf•in]
10 mm
3 mm
-
+
-
+
Q max. B
Q max. A
Q max. B
Q max. A
Q max. A
Q max. B
C
D
Installation and Identication
6
Service and Parts Manual PVG 100 Proportional Valves
520L0888 • Rev BB • Feb 2015
Option, oil ow direction
and setting of max ow
PVM to the left of PVP
E101 284E
PVEH/
PVES
PVEA
PVEO
PVH
PVMD
PVMR/
PVMF
B
A
PVP
PVB
PVS
P-A
P-B
PVM
7-9 Nm
[61-79 lbf•in]
Q max: P B
Q max: P A
Installation
7
520L0888 • Rev BB • Feb 2015
Service and Parts Manual PVG 100 Proportional Valves
Connections, pump side
module, PVP
end plate, PVS
Tightening torque
E101 285E
B
A
T
P
LS
T0
PAccu
LX
Maximum tightening torque
G 3/4 G 1 G 3/4 G 1/4 G 1 G 1 1/4
210 Nm 330 Nm 210 Nm 40 Nm 330 Nm 540 Nm
1850 lbf·in 2920 lbf·in 1850 lbf·in 350 lbf·in 2920 lbf·in 4780 lbf·in
50 Nm 70 Nm 50 Nm 20 Nm 70 Nm 100 Nm
445 lbf·in 620 lbf·in 445 lbf·in 180 lbf·in 620 lbf·in 885 lbf·in
110 Nm 150 Nm 110 Nm 30 Nm 150 Nm 240 Nm
970 lbf·in 1330 lbf·in 970 lbf·in 270 lbf·in 1330 lbf·in 2125 lbf·in
210 Nm 330 Nm 210 Nm 40 Nm 330 Nm 540 Nm
1850 lbf·in 2920 lbf·in 1850 lbf·in 350 lbf·in 2920 lbf·in 4780 lbf·in
1 1/16 in-12 1 5/16 in-12 1 1/16 in-12 9/16 in-18 1 5/16 in-12 1 5/8 in-12
120 Nm 160 Nm 120 Nm 40 Nm 160 Nm 320 Nm
1040 lbf·in 1420 lbf·in 1040 lbf·in 350 lbf·in 1420 lbf·in 2830 lbf·in
Connection
BSPP port connection
With steel washer
With copper washer
With aluminum washer
With cutting edge
UNF port connection
With O-ring
LS, LX, T0
P A/B Gauge: P, Pp, T
P
p Accum.
Pp gauge
Pp gauge
(PVP-OC)
PVP-OC shown
Installation
8
Service and Parts Manual PVG 100 Proportional Valves
520L0888 • Rev BB • Feb 2015
Installation of lever
Pressure setting, PVP
P106 007E
Base with an angle of 22.5° Base with an angle of 37.5°
P106 008E
PVP-CC
PVP-OC
360° ~ 120 bar
360° ~ 1740 psi
4 mm
Installation
9
520L0888 • Rev BB • Feb 2015
Service and Parts Manual PVG 100 Proportional Valves
PVEH/PVEM/PVES
Adjustment of PVE
when max. lever travel is
exceeded
(PVE is factory-preset)
Check maximum lever travel in neutral position.
1. Make sure the system is supplied with hydraulic power.
2. Connect supply voltage (UDC) (Signal voltage 0.5 x UDC), or cut o the signal voltage (US) on
pin 2.
A
B
m
a
x
.
2
[
0
.
0
8
]
m
a
x
.
2
[
0
.
0
8
]
Lever travel exceeded in
PVG 100
Direction of rotation for adjustment of position transducer
Direction A
Direction B
Turn of transducer Movement of lever
1
/4
1
/2
3
/4
1.5 mm [0.06 in]
3.0 mm [0.12 in]
4.5 mm [0.18 in]
Installation
10
Service and Parts Manual PVG 100 Proportional Valves
520L0888 • Rev BB • Feb 2015
Installation
Installation and technical
data for pvpp (solenoid
operated pilot drain)
When installing the wire remember to
connect the built-in diode to the plug
pins.
Position Max. tightening torque
1
24 mm 45 Nm
[0.94 in
][
400 lbf·in]
2
20 mm 5 Nm
[0.79 in
][
44 lbf·in]
Max. operation pressure 350 bar [5076 bar]
Max. coil surface temperature 155°C [311°F]
Rated voltage 12 V
––
__
24 V
––
__
Current consumtion
22°C (71,6°F) coil temperature1.55
A0
.78 A
110°C (230°F) coil temperature1.00
A0
.50 A
Power consumtion
22°C (71,6°F) coil temperature19
W1
9 W
110°C (230°F) coil temperature12
W1
2 W
Max. permissible deviation from rated supply voltag
e±
10%
Across flats
P106 004E
1
(cartridge valve)
2
(coil nut)
PVPP connection
11
520L0888 • Rev BB • Feb 2015
Service and Parts Manual PVG 100 Proportional Valves
Installation
Installation and technical
data for PVPE (solenoid
relief valve)
PVPE connection
When installing the wire remember to
connect the built-in diode to the plug
pins.
Position Max. tightening torque
1
22 mm 5 Nm
[0.87 in
][
45 lbf·in]
2
36 mm 85 Nm
[1.42 in
][
750 lbf·in]
Max. operation pressure 350 bar [5076 bar]
Max. coil surface temperature 155°C [311°F]
Rated voltage 12 V
––
__
24 V
––
__
Current consumtion
22°C (71,6°F) coil temperature1.55 A0.78 A
110°C (230°F) coil temperature1.00 A0.50 A
Power consumtion
22°C (71,6°F) coil temperature19
W1
9 W
110°C (230°F) coil temperature12
W1
2 W
Max. permissible deviation from rated supply voltag
e±
10%
Across flats
P106 288E
2 Nm
[17.5 lbf•in]
2.5 mm
2
(cartridge valve)
1
(coil nut)
12
Service and Parts Manual PVG 100 Proportional Valves
520L0888 • Rev BB • Feb 2015
PVMR disassembly
P106 005
1. 2.
3.
4.
Installation
13
520L0888 • Rev BB • Feb 2015
Service and Parts Manual PVG 100 Proportional Valves
PVMR/F assembly
P106 006
1.
2.
3. 4.
Y
X
X
X
X
Z
Z
XYZ
8 ± 0.5 Nm 15 ± 2 Nm 4 ± 1 Nm
Tightening torque
[70 ± 4.5 lbf·in][135 ± 20 lbf·in][35 ± 9 lbf·in]
Width across flats
5 mm
36 mm
11 mm PVMF
19 mm PVMR
Tightening torques and
widths across ats
Installation
14
Service and Parts Manual PVG 100 Proportional Valves
520L0888 • Rev BB • Feb 2015
Standard main spool
assembly for PVMR
E101 291E
3.
4.
8 Nm
[70 lbf·in]
8 Nm
[70 lbf·in]
12 mm
11 mm
1.
2.
12.5 mm
Note: Spools must be installed with LS holes
on ‘B’ port side of PVB.
Installation
15
520L0888 • Rev BB • Feb 2015
Service and Parts Manual PVG 100 Proportional Valves
Standard oat spool
assembly for PVMF
E101 290E
8 Nm
[70 lbf·in]
P
A F
11 mm
8 Nm
[70 lbf·in]
12 mm
Note: Spools must be installed with LS holes
on ‘B’ port side of PVB.
Installation
16
Service and Parts Manual PVG 100 Proportional Valves
520L0888 • Rev BB • Feb 2015
E101 303E
25
3
4
5
6
7
11
12
12
17
24
23
27
1
2
26
10
11
12
12
20
19
18
21
22
11
12
12
15
14
13
11
12
12
16
4 mm
20 Nm
[177 lbf•in]
6 mm
35 Nm
[310 lbf•in]
4 Nm
[35 lbf•in]
4 mm
41 mm
85 Nm
[750 lbf•in]
3 Nm
[25 lbf•in]
2.5 mm
4 Nm
[35 lbf•in]
6 mm
PVPF, open center pump
side module
Service parts
17
520L0888 • Rev BB • Feb 2015
Service and Parts Manual PVG 100 Proportional Valves
E101 304E
Type Description Code number
G1 thread UNF thread
PVPF 161B5110
161B5510
161B5112
161B5512
PVPF 161B5140
161B5540
161B5142
161B5542
Open center with pilot
supply for electrical
actuation, pilot gage
port, and facility for
pilot shut o
Open center with pilot
supply for electrical
actuation and pilot gage
port
12 bar
spring
20 bar
spring
12 bar
spring
20 bar
spring
Item Description Code No.
1 Spool, 12 bar 1 1 1 1
1 Spool, 20 bar 1 1 1 1
2 Orifice, 0.7 dia, M5 1 1 1 1 1 1 1 1
3 Washer, 19.3 x 34.0 x 3.0 [0.76 x 1.34 x 0.12] 1 1 1 1 1 1 1 1
4 Spring, 12 bar 1 1 1 1
4 Spring, 20 bar 1 1 1 1
5 Spring, 12 bar 1 1 1 1
5 Spring, 20 bar 1 1 1 1
6 O-ring, 33.3 x 2.4 [1.31 x 0.09] 1 1 1 1 1 1 1 1
7 Plug 1 1 1 1 1 1 1 1
10 Orifice, 0.7 dia, M8 x 1 1 1 1 1 1 1 1 1
11 Plug, G 1/4 thread 631X2036 4 4 4 4
11 Plug, 9/16-18 UNF thread 4 4 4 4
12 O-ring, 11.9 x 1.98 [0.47 x 0.08] 4 4 4 4
12 Washer, 13.5 x 17.5 x 1.5 [0.53 x 0.69 x 0.06] 4 4 4 4
13 LS relief valve 155L6485 1 1 1 1 1 1 1 1
14 Plastic cap 155L6377 1 1 1 1 1 1 1 1
15 Plastic plug w/O-ring (1 5/16-12 UNF thread) 156H7047 1 1 1 1
15 Plastic plug w/gasket (G1 thread) 633X0176 1 1 1 1
16 Plug assembly, w/O-ring (9/16-18 UNF thread) 30021-6A 4 4 4 4
17 Plastic plug w/gasket (9/16-18 UNF thread) 156H7043 1 1 1 1
17 Plastic plug w/gasket (G 1/4 thread) 633X0123 1 1 1 1
18 Cap plug assembly w/O-ring 1 1 1 1 1 1 1 1
19 Spring, PR 1 1 1 1 1 1 1 1
20 Spool, PR 1 1 1 1 1 1 1 1
21 Filter retainer (non-serviceable) 1 1 1 1 1 1 1 1
22 Filter, PR (non-serviceable) 1 1 1 1 1 1 1 1
23 Screw, pilot check valve (M10 x 1) 1 1 1 1
24 Spring, pilot check valve 1 1 1 1
25 Ball, pilot check valve (M6 steel) 1 1 1 1
26 Orifice, 0.4 dia (M10 x 1) 1 1 1 1 1 1 1 1
27 Plug assembly, w/seal (M12 x 1.5) 1 1 1 1 1 1 1
1
Seal kit (includes item 6 and 12) 11016012 1 1 1 1 1 1 1 1
LS relief valve service tool 155L6494
Service parts
18
Service and Parts Manual PVG 100 Proportional Valves
520L0888 • Rev BB • Feb 2015
Service parts
E101 305E
85 Nm
[750 lbf•in]
17 mm
11
10
9
2 Nm
[17.5 lbf•in]
2.5 mm
8
7
6
5
4
3
2
1
36 mm
85 Nm
[750 lbf•in]
19
24 mm
35-40 Nm
[310-354 lbf•in]
18
16
20
17
15
13
14
1
13
12
5 Nm
[44.2 lbf•in]
PVPE, PVPD and pilot
shut-o (PVPP)
19
520L0888 • Rev BB • Feb 2015
Service and Parts Manual PVG 100 Proportional Valves
Service parts
E101 306E
Type Code No.
12 volt 155G5052
24 volt 155G5054
PVPD Accessory plug (PVPF only) 155G5041
Electrical pilot shut-o valve 12 volt 161B5052
(PVPV or PVPF) 24 volt 161B5054
PVPE
PVPP
Extra electrical relief
( PVPF only)
Item Description Code No.
1 Electrical plug 155G5451 1 1 1 1
2 Electrical relief valve, 12 volt (item 3, 4, and 5 included) 155G5013 1
2 Electrical relief valve, 24 volt (item 3, 4, and 5 included) 155G5025 1
3 O-ring, 29.82 x 2.62 [1.18 x 0.10] 1 1
4 Back-up ring 27.0 x 2.0 [1.06 x 0.08] 1 1
5 O-ring, 26.7 x 1.78 [1.05 x 0.07] 1 1
6 Spring 1 1
7 Orifice, M5 x 0.5 dia. [ 0.2 x 0.02] 2 2
8 Spool 1 1
9 Plug (item 10 included) 1
10 O-ring, 30.3 x 2.4 [1.19 x 0.09] 1
11 Insert (item 9 and 10 included) 155G5041 1
12 Coil nut (item 13 included) 173800588 1 1
13 O-ring, 6-065 viton, 75D, 12 x 2 [0.47 x 0.08] 2 2
14 Coil, 12 volt, 22w DIN 171139819 1
14 Coil, 24 volt, 22w, DIN 171140019 1
15 Solenoid valve (item 12, 16, 17, 18, 19, and 20 included) 805339919 1 1
16 O-ring, 16.4 x 2.2 [0.65 x 0.09](3-908)D 1 1
17 Back-up ring, 8-014, 11.02 x 13.8 x 0.7 [0.43 x 0.54 x 0.03] 2 2
18 O-ring, 2-014 1 1
19 O-ring, 2-013 1 1
20 Back-up ring, 8-013 2 2
PVPE seal kit (includes item 3, 4, and 5) 155G8527 1 1
PVPP seal kit (includes item 10, 13, 16, 17, 18, 19, and 20) 35400321 1 1
PVPE, PVPD and pilot
shut-o (PVPP)
20
Service and Parts Manual PVG 100 Proportional Valves
520L0888 • Rev BB • Feb 2015
6 mm
35 ± 3 Nm
[310 ± 5 lbf•in]
11
12
16
15
14
13
Service tool
torque
20 Nm
[177 lbf•in]
17
16
16
25
24
23
6 mm
35 ± 3 Nm
[310 ± 5 lbf•in]
6 mm
35 ± 3 Nm
[310 ± 5 lbf•in]
17
13 mm
85 Nm
[750 lbf•in]
18
19
20
21
10
22
E101 334E
Service parts
PVPV, closed center pump
side module
21
520L0888 • Rev BB • Feb 2015
Service and Parts Manual PVG 100 Proportional Valves
P106 299E
Type Description Code number
G1 thread UNF thread
161B5111
161B5511
11013069
PVPV 11013070
161B5141
161B5541
11013075
11013076
Closed center with pilot supply for
electrical actuation, pilot gage port,
and facility for pilot shut o
Closed center with pilot supply for
hydraulic actuation, pilot gage port,
and facility for pilot shut o
Closed center with pilot supply for
electrical actuation and pilot gage port
Closed center with pilot supply for
hydraulic actuation and pilot gage port
Item Description Code No.
10 Orifice, 0.7 dia, M8 x 1 1 1 1 1 1 1 1 1
11 Plug, G 1/4 thread 631X2037 3 3 2 2
11 Plug, 9/16-18 UNF thread 3 3 2 2
12 Washer, 13.5 x 17.5 x 1.5 [0.53 x 0.69 x 0.06] 3 3 2 2
12 O-ring, 11.9 x 1.98 [0.47 x 0.08] 3 3 2 2
13 LS relief valve 1 1 1 1 1 1 1 1
14 Plastic cap 155L6377 1 1 1 1 1 1 1 1
15 Plastic plug w/O-ring (1 5/16-12 UNF thread) 156H7047 1 1 1 1
15 Plastic plug w/gasket (G1 thread) 633X0176 1 1 1 1
16 Plug assembly, w/O-ring (9/16-18 UNF thread) 30021-6A 3 3 2 2
17 Plastic plug w/gasket (9/16-18 UNF thread) 156H7043 2 2 2 2
17 Plastic plug w/gasket (G 1/4 thread) 2 2 2 2
18 Cap plug assembly w/O-ring 156H7051 1 1 1 1 1 1 1 1
19 Spring, PVE 1 1 1 1
19 Spring, PVH 1 1 1 1
20 Spool, PR 1 1 1 1 1 1 1 1
21 Filter retainer (non-serviceable) 1 1 1 1 1 1 1 1
22 Filter, PR (non-serviceable) 1 1 1 1 1 1 1 1
23 Screw, pilot check valve (M10 x 1) 1 1 1 1 1 1 1 1
24 Spring, pilot check valve 1 1 1 1 1 1 1 1
25 Ball, pilot check valve (M6 steel) 1 1 1 1 1 1 1 1
Seal kit (includes item 12 and 18) 11016013
LS relief valve service tool 155L6494
Service parts
PVPV, closed center pump
side module
22
Service and Parts Manual PVG 100 Proportional Valves
520L0888 • Rev BB • Feb 2015
11
12
11
12
.375 in
13 Nm
[115 lbf•in]
10
11
12
10 mm
60 Nm
[44 lbf•ft]
18
3
16
15
.625 in
140 Nm
[103 lbf•ft]
13
14
5
5
19
21
20
1
2
3
4
5
6
7
9
13 mm
25 Nm
[221 lbf•in]
27 mm
60 Nm
[44 lbf•ft]
22
22
22
Service tool
20 Nm
[177 lbf•in]
4 Nm
[35 lbf•in]
6 mm
23
24
25
26
17 mm
38-42 Nm
[28-31 lbf•ft]
23
Service parts
PVPV - closed center pump
side module
23
520L0888 • Rev BB • Feb 2015
Service and Parts Manual PVG 100 Proportional Valves
Service parts
E101 310E
Type Description Code number
P=G
3
/
4
thread P=1
1
/
16
thread
T=G 1 thread T=1
5
/
16
thread
PVPV Closed center pump side module 161B5211
161B5611
Item Description Code No.
1 Spool, priority valve 1 1
2 Spring, priority valve 1 1
3 O-ring, 19.30 x 2.20 [0.76 x 0.09] 2 2
4 Plug, priority valve, M22 x 1.5 (LSt: int. thread 9/16-18 UNF) 1
4 Plug, priority valve, M22 x 1.5 (LSt: internal thread G 1/4)
1
5 Plastic plug w/gasket (9/16-18 UNF thread) 156H7043 3
5 Plastic plug w/gasket (G 1/4 UNF thread) 633X0123 3
6 Spool, pressure reducer 1 1
7 Spring, pressure reducer 1 1
9 Cap plug assembly w/O-ring 1 1
10 Shuttle disk assembly 1 1
11 Plug, G 1/4 thread
3
11 Plug, 9/16-18 UNF thread 3
12 Washer, 13.5 x 17.5 x 1.5 [0.53 x 0.69 x 0.06]
3
12 O-ring, 11.9 x 1.98 [0.47 x 0.08] 3
13 LS relief valve 155L6485 1 1
14 Plastic cap 155L6377 1 1
15 O-ring, 29.72 x 2.95 [1.17 x 0.12] (3-916) 1 1
16 Plug, 1 5/16-12 UNF thread 1 1
18 Plug, M22 x 1.5 thread 1 1
19 Plastic plug w/gasket (1 5/16-12 UNF thread) 156H7047 1
19 Plastic plug w/gasket (G1 thread) 633X0176 1
20 Plastic plug w/gasket (3/4-16 UNF thread) 156H7044 1
20 Plastic plug w/gasket (G 1/2 thread) 633X0126 1
21 Plastic plug w/gasket (1 1/16-12 UNF thread) 156H7046 1
21 Plastic plug w/gasket (G 3/4 thread) 633X0128 1
22 Plug assembly, w/O-ring (9/16-18 UNF thread) 30021-6A 3
22 Plug assembly, w/o washer (G 1/4 thread) 631X2036 3
23 Orifice, 0.40 dia, M10 x 1 1 1
24 Mounting bracket 1 1
25 Washer 2 2
26 Screw, M10 2 2
Seal kit (includes item 3, 9, 12, and 15) 11016014
LS relief valve service tool 155L6494 1 1
PVPV - closed center pump
side module with integrated
priority function
24
Service and Parts Manual PVG 100 Proportional Valves
520L0888 • Rev BB • Feb 2015
Service parts
E101 311E
13
6
4
11
7
PVLP
9
8
PVLA
10
10
10
3
12
5
3
1
2
13 mm
40 Nm
[354 lbf•in]
27 mm
60 Nm
[44 lbf•ft]
same as
opposite
side of
housing
13
6
11
PVB, basic module, PVLA,
anti-cavitation valve
PVLP, shock and anti-
cavitation valve
PVBZ, poppet valves
25
520L0888 • Rev BB • Feb 2015
Service and Parts Manual PVG 100 Proportional Valves
Service parts
E101 312E
Item Description Code No.
1 Compensator valve assembly 1 1 1 1 1 1 1 1
2 Housing 1 1 1 1 1 1 1 1
3 Plastic plug, G
3
/
4
633X0128 2 2 2 2
3 Plastic plug, 1
1
/
16
-14 156H7046 2 2 2 2
4 Pilot operated check valve assembly 2 2 2 2
5 Shuttle disk assembly 1 1 1 1 1 1 1 1
6 Logic check valve assembly 2 2 2 2
7 PVLP see below 2 2 2 2
8 PVLA 157B2001 2 2 2 2
9 PVLA plug 157B2002 2 2 2 2
10 O-ring, 15.6 x 1.78 [0.61 x 0.07] 2 2 2 2
11 O-ring 2 2 2 2
12 O-ring 1 1 1 1 1 1 1 1
13 Pilot cartridge seal kit 11016017 2 2 2 2
* Seal kit (includes item 10, 12, and 13) 11016018 1 1 1 1 1 1 1 1
Post compensated w/pilot
operated check valves on
work port A and B
Type Description Code number
G
3
/
4
thread 1
1
/
16
-14 thread
Without
PVLP
With
PVLP
Without
PVLP
With
PVLP
Without
PVLP
With
PVLP
Without
PVLP
With
PVLP
161B6250
161B6260
161B6252
161B6262
PVB
PVBZ
PVB
PVBZ
Post compensated
Post compensated w/pilot
operated check valves on
work port A and B
Post compensated
161B6650
161B6660
161B6652
161B6662
Description Code No.
PVLP 157B2 _ _ _
Pressure setting (bar)
32 = 157B2032
50 = 157B2050
63 = 157B2063
100 = 157B2100
125 = 157B2125
140 = 157B2140
250 = 157B2250
265 = 157B2265
280 = 157B2280
300 = 157B2300
320 = 157B2320
350 = 157B2350
150 = 157B2150
160 = 157B2160
190 = 157B2190
210 = 157B2210
230 = 157B2230
240 = 157B2240
PVB, basic module
PVB, PVBZ, PVLA, and PVLP
26
Service and Parts Manual PVG 100 Proportional Valves
520L0888 • Rev BB • Feb 2015
Service parts
E101 313E
7
6
2
7
1
4
10
5
10
13 mm
40 Nm
[354 lbf•in]
PVT & PVTI - end plate
PVT100 - tank module
PVTL 100/32 - interface
module
27
520L0888 • Rev BB • Feb 2015
Service and Parts Manual PVG 100 Proportional Valves
Service parts
E101 314E
161B2500
161B2520
1612505
161B2525
161B2200
161B2220
Item Description Code No.
1 PVTI 100/32 interface housing with tank port 1 1
2 PVT 100 end plate housing with tank port 1 1 1 1
4 PVLP see below 1 1 1 1 1 1
5 PVLA 157B2001 1 1 1 1 1 1
6 Shipping plug,
9
/
16
- 18 156H7043 1
6 Shipping plug, G
1
/
4
633X0123 1
7 Shipping plug, 1
5
/
8
- 12 1587058 1 1 1
7 Shipping plug, G 1
1
/
4
156H7057 1 1 1
10 Plug w/O-ring 157B2002 1 1 1 1 1 1
End plate with tank port and
PVLP shock valve facility
Type Description Code number
G 1
1
/
4
thread 1
5
/
8
-12 thread
PVT
End plate with tank port and LX port
and PVLP shock valve facility
PVT
PVTI
100/32 interface module with tank
port and PVLP shock valve facility
Description Code No.
PVLP 157B2 _ _ _
Pressure setting (bar)
32 = 157B2032
50 = 157B2050
63 = 157B2063
100 = 157B2100
125 = 157B2125
140 = 157B2140
250 = 157B2250
265 = 157B2265
280 = 157B2280
300 = 157B2300
320 = 157B2320
350 = 157B2350
150 = 157B2150
160 = 157B2160
190 = 157B2190
210 = 157B2210
230 = 157B2230
240 = 157B2240
PVT & PVTI - end plate
PVT100 - tank module
PVTL 100/32 - interface
module
28
Service and Parts Manual PVG 100 Proportional Valves
520L0888 • Rev BB • Feb 2015
Service parts
E101 316E
PVT
PVB
3
2
1
17 mm
38-42 Nm
[28-31 lbf•ft ]
*
5
6
6
6
7
8
5
6
6
9
7
6
8
9
*
PVAS assembly kit for PVP
with PVT
29
520L0888 • Rev BB • Feb 2015
Service and Parts Manual PVG 100 Proportional Valves
E101 317E
Item Description Code No.
1 Nut, M10 x 1.5 3 3 3 3 3 3 3 3
2 Washer 3 3 3 3 3 3 3 3
3 Stay bolt, M10 x 111 mm [4.37 in] 3
Stay bolt, M10 x 159 mm [6.26 in] 3
Stay bolt, M10 x 207 mm [8.15 in] 3
Stay bolt, M10 x 255 mm [10.04 in] 3
Stay bolt, M10 x 303 mm [11.93 in] 3
Stay bolt, M10 x 351 mm [13.82 in] 3
Stay bolt, M10 x 399 mm [15.71 in] 3
Stay bolt, M10 x 447 mm [17.60 in] 3
5 O-ring, 16.0 x 2.5 x [0.63 x 0.1] 18 16 14 12 10 8 6 4
6 O-ring, 5.0 x 2.0 [0.19 x 0.08] 29 26 23 20 17 14 11 8
7 O-ring, 24.0 x 3.0 [0.94 x 0.12] 18 16 14 12 10 8 6 4
8 O-ring, 20.0 x 3.0 [0.79 x 0.12] 9 8 7 6 5 4 3 2
9 O-ring, 14.0 x 2.0 [0.55 x 0.08] 16 14 12 10 8 6 4 2
Seal kit (includes item 5, 6, 7, 8, and 9) 11003451
PVAS for 1 PVB basic module 161B8001
PVAS for 2 PVB basic modules 161B8002
PVAS for 3 PVB basic modules 161B8003
PVAS for 4 PVB basic modules 161B8004
PVAS for 5 PVB basic modules 161B8005
PVAS for 6 PVB basic modules 161B8006
PVAS for 7 PVB basic modules 161B8007
PVAS for 8 PVB basic modules 161B8008
Type Description Code No.
Service parts
PVAS assembly kit for PVP
with PVT
30
Service and Parts Manual PVG 100 Proportional Valves
520L0888 • Rev BB • Feb 2015
Service parts
E101 318E
PVTI
PVB
3
2
38-42 Nm
[28-31 lbf•ft ]
*
5
6
6
6
7
8
5
6
6
9
7
6
8
9
*
1
10 mm
PVAS assembly kit for PVP
with PVTI
31
520L0888 • Rev BB • Feb 2015
Service and Parts Manual PVG 100 Proportional Valves
Service parts
E101 319E
PVAS for 1 PVB basic module 161B8021
PVAS for 2 PVB basic modules 161B8022
PVAS for 3 PVB basic modules 161B8023
PVAS for 4 PVB basic modules 161B8024
PVAS for 5 PVB basic modules 161B8025
PVAS for 6 PVB basic modules 161B8026
PVAS for 7 PVB basic modules 161B8027
PVAS for 8 PVB basic modules 161B8028
Type Description Code No.
Item Description Code No.
1 Nut, M10 x 1.5 3 3 3 3 3 3 3 3
2 Washer 3 3 3 3 3 3 3 3
3 Stay bolt, M10 x 111 mm [4.37 in] 3
Stay bolt, M10 x 159 mm [6.26 in] 3
Stay bolt, M10 x 207 mm [8.15 in] 3
Stay bolt, M10 x 255 mm [10.04 in] 3
Stay bolt, M10 x 303 mm [11.93 in] 3
Stay bolt, M10 x 351 mm [13.82 in] 3
Stay bolt, M10 x 399 mm [15.71 in] 3
Stay bolt, M10 x 447 mm [17.60 in] 3
5 O-ring, 16.0 x 2.5 x [0.63 x 0.1] 18 16 14 12 10 8 6 4
6 O-ring, 5.0 x 2.0 [0.19 x 0.08] 29 26 23 20 17 14 11 8
7 O-ring, 24.0 x 3.0 [0.94 x 0.12] 18 16 14 12 10 8 6 4
8 O-ring, 20.0 x 3.0 [0.79 x 0.12] 9 8 7 6 5 4 3 2
9 O-ring, 14.0 x 2.0 [0.55 x 0.08] 16 14 12 10 8 6 4 2
Seal kit (includes item 5, 6, 7, 8, and 9) 11003451
PVAS assembly kit for PVP
with PVTI
32
Service and Parts Manual PVG 100 Proportional Valves
520L0888 • Rev BB • Feb 2015
E101 320E
12 mm
8 Nm
[70 lbf·in]
Float
B-port
Mechanical
float
6
3
8 Nm
[70 lbf·in]
11
7
8
5
1
3
9
3
1
11 mm
8 Nm
[70 lbf·in]
Main spool
8 Nm
[70 lbf·in]
2
6
3
4
5
4
12 mm
Friction
detent
8 Nm
[70 lbf·in]
8 Nm
[70 lbf·in]
3
10
6
3
4
1
4
12.5 mm
Service parts
PVBS main spool
Note: Spools must be installed with LS holes
on ‘B’ port side of PVB.
33
520L0888 • Rev BB • Feb 2015
Service and Parts Manual PVG 100 Proportional Valves
E101 321E
Item Description Code No.
1 Main spool 1 1 1 1
2 Plug 1 1
3 O-ring, 6.0 x 1.5 [0.24 x 0.06] 2 2 2 2
4 Spring stop, black 2 2
5 Spring 1 1 1
5 Spring, hydraulic actuation 155L7504 1
6 Tension rod 1 1 1 1
7 Spring stop (float position), gold 1 1
8 Bushing (float position) 1 1
9 Float position, B port (item 3 included) 155L9152 1
10 Friction detent (item 3 included) 155L0390 1
11 Spring stop (float position), silver 1 1
PVBS Standard
PVBS Electric float position, B port
PVBS Mechanical float position, B port
PVBS Friction detent
Type Description Code No.
Service parts
PVBS main spool
34
Service and Parts Manual PVG 100 Proportional Valves
520L0888 • Rev BB • Feb 2015
E101 322E
7
4
5
6
2
1
3
10 mm
8 Nm
[70 lbf•in]
3 mm
5 mm
8 Nm
[70 lbf•in]
13 mm
8 Nm
[70 lbf•in]
6 mm
11
8
10
8
10
9
9
4 mm
7.5 Nm
[66 lbf•in]
Service parts
PVM, mechanical activation
35
520L0888 • Rev BB • Feb 2015
Service and Parts Manual PVG 100 Proportional Valves
E101 323E
Type Description Angle Code No.
PVM Adjustable 22.5° 157B3171
PVM Adjustable 37.5° 157B3172
PVM Adjustable, without lever and base - 157B3173
PVM Adjustable, without lever 37.5° 157B3174
PVM Adjustable, without lever 22.5° 157B3175
PVM Non-adjustable 22.5° 157B3191
PVM Non-adjustable 37.5° 157B3192
PVM Non-adjustable, without lever and base - 157B3193
PVM Non-adjustable, without lever 37.5° 157B3194
PVM Non-adjustable, without lever 22.5° 157B3195
Item Description Code No.
1 Seal nut 681X8270 2 2 2 2 2
2 Threaded pin 681X0323 2 2 2 2 2
3 Screw, M6 x 15 SHCS 4 4 4 4 4 4 4 4 4 4
4 O-ring, 5.0 x 2.0 [0.2 x 0.08] 2 2 2 2 2 2 2 2 2 2
5 Profile O-ring 1 1 1 1 1 1 1 1 1 1
6 Housing 1 1 1 1 1 1 1 1 1 1
7 Lever with nut 1 1 1 1
8 Base kit, 22.5° 155L3450 1 1 1 1
8 Base kit, 37.5° 1 1 1 1
9 Screw, M5 x 25 SS SHCS 1 1 1 1 1 1 1 1
10 Washer 1 1 1 1 1 1 1 1
11 Base/lever kit, 22.5° 155L3154 1 1
11 Base/lever kit, 37.5° 1 1
Seal kit (includes item 4 and 5) 157B3999 1 1 1 1 1 1 1 1 1 1
Service parts
PVM, mechanical activation
36
Service and Parts Manual PVG 100 Proportional Valves
520L0888 • Rev BB • Feb 2015
Service parts
E101 324E
24
5 mm
8 Nm
[70 lbf•in]
PVH
PVMD
PVMR/
PVMF
24
24
35
33
22
32
22
21
22
21
23
25
26
31
30
29
28
27
19 mm PVMR
11 mm PVMF
4 Nm
[35 lbf•in]
36mm
15 Nm
[133 lbf•in]
PVH, PVMD, PVMF, and
PVMR covers
37
520L0888 • Rev BB • Feb 2015
Service and Parts Manual PVG 100 Proportional Valves
E101 325E
Type Description Code No.
PVMD Mechanical activated cover 157B0001
Hydraulic activated cover, G
1
/
4
- thread 157B0008
Hydraulic activated cover,
9
/
16
- 18 UNF thread 157B0007
PVMR Mechanical detent 157B0015
PVMF Mechanical float 157B0005
PVH
Item Description Code No.
21 Profile O-ring 1 1 1
22 O-ring, 5.0 x 2.0 [0.2 x 0.08] 1 1 4 4 1
23 Cover 1
24 Screw, M6 x 15 4 4 4 4 4
25 Cover (PVMF/PVMR) 1
26 O-ring, 19.3 x 2.4 [0.76 x 0.09] (PVMF/PVMR) 1 1
27 Plug (PVMF) 1
27 Plug (PVMR) 1
28 Ball, 5 mm [0.5] (PVMF/PVMR) 3 3
29 Spring (PVMR) 3
29 Spring (PVMF) 3
30 O-ring, 6.0 x 1.5 [0.24 x 0.59] (PVMF) 3
30 O-ring, 14.0 x 2.0 [0.55 x 0.08] (PVMR) 3
31 Plug (PVMF) 3
31 Plug (PVMR) 3
32 O-ring, 21.3 x 2.4 [0.84 x 0.09] 1 1
33 Cover, G
1
/
4
- thread 1
33 Cover,
9
/
16
- 18 UNF thread 1
35 Sealing plug, G
1
/
4
- thread 2
35 Sealing plug,
9
/
16
- 18 UNF thread 2
Seal kit (includes item 21, 22, 26, 30, and 32) 157B3999 1 1 1 1 1
Service parts
PVH, PVM, PVMD, PVMF,
and PVMR covers
38
Service and Parts Manual PVG 100 Proportional Valves
520L0888 • Rev BB • Feb 2015
E101 326E
PVEH/PVES
3
5
6
9
10
11
12
13
9
9
8
7
5
9
10
11
12
13
9
9
8
7
PVEO/
PVEO-R
4
8 Nm
[70 lbf•in ]
5 mm
8 Nm
[70 lbf•in ]
5 mm
Service parts
Electrical activation,
Hirschmann conn.
39
520L0888 • Rev BB • Feb 2015
Service and Parts Manual PVG 100 Proportional Valves
Service parts
E101 327E
On/O, 12 volt, Hirschmann connector 157B4216
On/O, 24 volt, Hirschmann connector 157B4228
On/O with ramp, 12 volt, Hirschmann connector 157B4217
On/O with ramp, 24 volt, Hirschmann connector 157B4229
Item Description Code No.
3 Electric plug, DIN 43650, gray, PG 11 984L3286 1 1 1 1 1
4 Electric plug, Din 43650, black, PG 9 984L3156 1 1 1 1
5 Screw, M6 x 33 4 4 4 4 4 4 4 4 4
6 Plug 1 1 1 1 1
7* O-ring, 30.0 x 2.5 [1.18 x 0.10] 1 1 1 1 1 1 1 1 1
8* O-ring, 8.0 x 2.0 [ .35 x 0.08] 1 1 1 1 1 1 1 1 1
9* O-ring. 10.0 x 2.0 [0.39 x 0.08] 3 3 3 3 3 3 3 3 3
10* Filter 1 1 1 1 1 1 1 1 1
11* O-ring, 4.0 x 1.0 [0.16 x 0.04] 3 3 3 3 3 3 3 3 3
12 Check valve 2 2 2 2 2 2 2 2 2
13 Orifice, 1.0 mm [0.04] 1 1 1 1 1
Orifice, 0.8 mm [0.03] 1 1 1 1
Seal kit (includes item 7, 8, 9, 10, and 11) 157B4997 1 1 1 1 1 1 1 1 1
On/O actuation Code No.
PVEO
PVEO-R
Standard, active fault monitoring, 11-32 volt, Hirschmann conn. 157B4032
Standard, passive fault monitoring, 11-32 volt, Hirschmann conn. 157B4033
Float, active fault monitoring, 11-32 volt, Hirschmann conn. 157B4332
0% hysteresis active fault monitoring, 11-32 volt, Hirschmann conn. 157B4832
0% hysteresis passive fault monitoring, 11-32 volt, Hirschmann conn. 157B4832
Proportional actuation Code No.
PVEH
PVES
Electrical activation,
Hirschmann conn.
40
Service and Parts Manual PVG 100 Proportional Valves
520L0888 • Rev BB • Feb 2015
E101 332E
PVEA/PVEH/PVES
5
6
9
10
11
12
13
9
9
8
7
5
6
9
10
11
12
13
9
9
8
7
2
PVEA-DI/
PVEH-DI
PVED
3
2
PVEO/
PVO-R
5
9
10
11
12
13
9
9
8
7
2
8 Nm
[70 lbf•in ]
5 mm
8 Nm
[70 lbf•in ]
5 mm
8 Nm
[70 lbf•in ]
5 mm
Service parts
Electrical activation,
AMP connector
41
520L0888 • Rev BB • Feb 2015
Service and Parts Manual PVG 100 Proportional Valves
Service parts
E101 333E
On/O, 12 volt, AMP connector 157B4901
On/O, 24 volt, AMP connector 157B4902
On/O with ramp, 12 volt, AMP connector 157B4903
On/O with ramp, 24 volt, AMP connector 157B4904
On/O actuation Code No.
PVEO
PVEO-R
Standard, active fault monitoring, 11-32 volt, AMP conn. 157B4734
Standard, passive fault monitoring, 11-32 volt, AMP conn. 157B4735
Standard, active fault monitoring, 11-32 volt, AMP conn. 157B4736
Standard, passive fault monitoring, 11-32 volt, AMP conn. 157B4737
Standard, active fault monitoring, 11-32 volt, AMP conn. 157B4034
Standard, passive fault monitoring, 11-32 volt, AMP conn. 157B4035
Standard, active fault monitoring, 11-32 volt, AMP conn. 157B4036
Standard, passive fault monitoring, 11-32 volt, AMP conn. 157B4037
0% hysteresis active fault monitoring, 11-32 volt, AMP conn. 157B4834
0% hysteresis passive fault monitoring, 11-32 volt, AMP conn. 157B4835
PVED 0% hyst., passive or acrive fault monitoring, 11-32 volt, AMP 157B4943
Proportional actuation Code No.
PVEA
PVEA-DI
PVEH
PVEH-DI
PVES
Item Description Code No.
2 AMP female connector, gray 157B4992 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
3 AMP female connector, black 157B4993 1 1 1 1 1 1
5 Screw, M6 x 33 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
6 Plug 1 1 1 1 1 1 1 1 1 1 1
7 O-ring, 30.0 x 2.5 [1.18 x 0.10] 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
8 O-ring, 8.0 x 2.0 [ .35 x 0.08] 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
9 O-ring. 10.0 x 2.0 [0.39 x 0.08] 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
10 Filter 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
11 O-ring, 4.0 x 1.0 [0.16 x 0.04] 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
12 Check valve 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
13 Orifice, 1.0 mm [0.04] 1 1 1 1 1 1 1 1 1 1 1
Orifice, 0.8 mm [0.03] 1 1 1 1
Seal kit (includes item 7, 8, 9, 10, and 11) 157B4997 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Electrical activation, AMP
connector
42
Service and Parts Manual PVG 100 Proportional Valves
520L0888 • Rev BB • Feb 2015
Seal kits
P106 300E
Module Code No. Page No.
PVM / PVH / PVMD / PVMR / PVMF 157B3999 35, 37
PVEO/PVEA/PVEH/PVES/PVEH-DI/PVED 157B4997 39, 41
PVPV/PVPF/PVB/PVT/PVTI (for each sealing face) 11003451 29, 31
PVPP 35400321 19
PVPE 155G8527 19
Seal kits for PVG 100
43
520L0888 • Rev BB • Feb 2015
Service and Parts Manual PVG 100 Proportional Valves
Notes
Danfoss Power Solutions is a global manufacturer and supplier of high-quality hydraulic and
electronic components. We specialize in providing state-of-the-art technology and solutions that
excel in the harsh operating conditions of the mobile o-highway market. Building on our extensive
applications expertise, we work closely with our customers to ensure exceptional performance for a
broad range of o-highway vehicles.
We help OEMs around the world speed up system development, reduce costs and bring vehicles to
market faster.
Danfoss – Your Strongest Partner in Mobile Hydraulics.
Go to www.powersolutions.danfoss.com for further product information.
Wherever o-highway vehicles are at work, so is Danfoss.
We oer expert worldwide support for our customers, ensuring the best possible solutions for
outstanding performance. And with an extensive network of Global Service Partners, we also provide
comprehensive global service for all of our components.
Please contact the Danfoss Power Solution representative nearest you.
Products we oer:
y Bent Axis Motors
y Closed Circuit Axial Piston
Pumps and Motors
y Displays
y Electrohydraulic Power
Steering
y Electrohydraulics
y Hydraulic Power Steering
y Integrated Systems
y Joysticks and Control
Handles
y Microcontrollers and
Software
y Open Circuit Axial Piston
Pumps
y Orbital Motors
y PLUS+1® GUIDE
y Proportional Valves
y Sensors
y Steering
y Transit Mixer Drives
Comatrol
www.comatrol.com
Schwarzmüller-Inverter
www.schwarzmueller-
inverter.com
Turolla
www.turollaocg.com
Valmova
www.valmova.com
Hydro-Gear
www.hydro-gear.com
Daikin-Sauer-Danfoss
www.daikin-sauer-danfoss.com
Local address:
Danf
oss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products
already on order pr
ovided that such alterations can be made without subsequential changes being necessary in specifications already agreed.
All trademarks in this material are proper
ty of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.
Danfoss
Power Solutions
Building #22, No. 1000 Jin Hai Rd
Jin Qiao, Pudong New District
Shanghai, China 201206
Phone: +86 21 3418 5200
Danfoss
Power Solutions GmbH & Co. OHG
Krokamp 35
D-24539 Neumünster, Germany
Phone: +49 4321 871 0
Danfoss
Power Solutions ApS
Nordborgvej 81
DK-6430 Nordborg, Denmark
Phone: +45 7488 4444
Danfoss
Power Solutions US Compan
y
2800 East 13th Street
Ames, IA 50010, USA
Phone:
+1 515 239 6000
520L0888 • Rev BB • Feb 2015