SLIP-IN CARTRIDGE INSERT VALVES & OPERATORS
OILGEAR TOWLER, S.A.
Entidad Zikuñaga, 62
20.120 HERNANI (Gipuzkoa)
phone: (+34) 943 552 700
E-mail: oilgear@oilgeartowler.es
INTRODUCTION & FEATURES IN BRIEF
General Features
1. 350 bar service.
2. Sizes from DIN 016 to DIN 100.
3. Slip-in cartridge insert valves can
provide the following functions:
a) Check valve.
b) Flow control.
c) Pressure regulating.
d) Directional control.
e) Decompression control.
f) Special combinations.
4. A single cartridge can provide more
than one function with proper
operator circuiting.
5. Cartridges of the same size but
different ratios are interchangeable.
6. Cartridges are small, compact and
handle high flow rates.
7. Individual cartridges can be sized to
satisfy circuit flow rates.
8. Different size cartridges (with
spacers) can be designed into a
common manifold eliminating
necessity for angular drilling.
9. Cartridges can be installed in a
manifold at right angles to each other
or even reversed from standard
position to simplify manifold
machining.
Insert Construction Features
1. Low pressure drop due to streamline flow through
valve.
2. Fast response because of small control volume
necessary.
3. Poppet type seat minimizes leakage.
4. Available with or without throttling nose.
5. Different plunger area ratios are available to provide
various functions.
6. Side loads on bushing are eliminated through use of
spacer.
7. Various length spacers available simplify manifold
layout and machining.
8. Various springs are available to provide different
cracking pressures.
9. Back-up rings are used with O-ring seals to insure long
seal life.
Operator Features
1. Operators for insert valves of
the same size are
interchangeable.
2. Test stations and orifices are
in operator heads.
3. Operator heads for various
control valves are offered.
Figure 2. Cross Section of Typical Slip-in Cartridge Insert Valve
OPERATOR HEAD
SPACER
SPRING
BUSHING
MANIFOLD
Bulletin 80.006
-
OTH
-
I
Rev.:0 July, 2007
OPERATION OF SLIP-IN CARTRIDGE INSERT VALVES
P
ILOT CONTROL
PRESSURE PLUS SPRING
FORCE ACTS ON FULL
AREA A
W
.
SYSTEM PRESSURE AT
PORT B
ACTS ON AREA A
B
.
SYSTEM PRESSURE AT
PORT A
ACTS ON AREA A
A
.
Figure 4. port A area(A
A
) is unity (1.0),
effective Pot B area (A
B
) is zero.
Therefore, top plunger area A
W
is 1 +
0 = 1. Ratio of this valve plunger is
expressed as 1:1.
Figure 5. port A area(A
A
) is unity (1.
0),
effective Pot B area (A
B
) is half of port
A area (0.5). Therefore, top plunger
area A
W
is 1.0 + 0.5 = 1.5. Ratio of this
valve plunger is expressed as 1:1.5.
Figure 6. port A area(A
A
) is unity (1.0),
effective Pot B area (A
B
) is same as
port A area (1.0). Therefore, top
plunger area A
W
is 1.0 + 1.0 = 2.0.
Ratio of this valve plunger is
expressed as 1:2.
Figure 3. Valve Operating Areas.
Figure 7. Cushion Nose Plunger
Ratios
—
What are they?
Opening and closing of the valve is a function of force
balances on three areas; A
A,
A
B
and A
W
. Pressures in
areas A
A
and effective area A
B
tend to open the
plunger. Spring force and pressure acting on area A
W
tend to close the plunger.
NOTE: Area A
A
is always considered “unity” (1.0) and
area A
w
is the sum of areas A
A
and A
B
.
Valves with a 1:1 ratio are primarily used to regulate
pressure. Valves with a 1:1.5 ratio are primarily
used
as pilot operated check valves, directional control
valves and (when used with stroke limiter option) flow
control valves. Valves with a 1:2 ratio are sometimes
used as directional valves when it is necessary that
flow characteristics be the same in either direction.
Cushion N
ose Plungers
Valve plungers are also available
with a tapered “cushion nose”. This
nose provides gradual opening and
closing of flow passage to pressure
for descompression control and
smooth operation of hydraulic
system. When used with stroke
limiting op
tion, it provides a very
fine flow adjustment.
Bulletin 80.006
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OTH
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Rev.:0 July, 2007
CARTRIDGE SPECIFICATIONS
Type PE - A (not progressive)
016 / 025 / 032
Type PE - A (not progressive)
040 / 050 / 063
016
025
LIMIT
032
0
1
2
3
4
5
6
7
8
9
10
0 100 200 300 400 500 600 700 800 900 1000 1100 1200
Flow (l/min)
Pressure drop (bar)
040
063
LIMIT
050
0
1
2
3
4
5
6
7
8
9
10
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000
Flow (l/min)
Pressure drop (bar)
Type PE - A (not progressive)
080 / 100
Type SE - A 1.5 / 2.0 (not progressive)
016 / 025 / 032
080
LIMIT
100
0
1
2
3
4
5
6
7
8
9
10
0 1500 3000 4500 6000 7500 9000 10500 12000 13500 15000 16500 18000
Flow (l/min)
Pressure drop (bar)
016
032
025
0
1
2
3
4
5
6
7
8
9
10
0 100 200 300 400 500 600 700 800 900 1000 1100 1200
Flow (l/min)
Pressure drop (bar)
Type SE - A 1.5 / 2.0 (not progressive)
040 / 050 / 063
Type SE - A 1.5 / 2.0 (not progressive)
080 / 100
040
063
050
0
1
2
3
4
5
6
7
8
9
10
0 300 600 900 1200 1500 1800 2100 2400 2700 3000 3300 3600
Flow (l/min)
Pressure drop (bar)
080
100
0
1
2
3
4
5
6
7
8
9
10
0 2000 4000 6000 8000 10000 12000 14000 16000 18000 20000 22000 24000
Flow (l/min)
Pressure drop (bar)
Bulletin
80.006
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OTH
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I
Rev.:0 July, 2007
CARTRIDGE SPECIFICATIONS
Type SE - B ( progressive)
016 / 025 / 032
Type SE - B ( progressive)
040 / 050 / 063
Type SE - B ( progressive)
080 / 100
040
063
050
0
1
2
3
4
5
6
7
8
9
10
0 300 600 900 1200 1500 1800 2100 2400 2700 3000 3300 3600
Flow (l/min)
Pressure drop (bar)
016
032
025
0
1
2
3
4
5
6
7
8
9
10
0 100 200 300 400 500 600 700 800 900 1000 1100 1200
Flow (l/min)
Pressure drop (bar)
080
100
0
1
2
3
4
5
6
7
8
9
10
0 2000 4000 6000 8000 10000 12000 14000 16000 18000 20000 22000 24000
Flow (l/min)
Pressure drop (bar)
Bulletin 80.006
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OTH
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I
Rev.:0 July, 2007
HOW TO ORDER SLIP- IN CARTRIDGE INSERT ASSEMBLIES
Explanation
Example:
S
E
040
-
X
A
1.5
/
3
P
Omit = Standard
E = Piston with
seals
Application
S = Standard 350 bar
service
Z = Special, write out
description
L = Pressure reducer
function
P = Relief valve function
O-ring material
P = Perbunan (std.)
V = Viton (std. in PE
cartridges)
Design
E = Standard cartridge insert
valve per DIN 24342 standards
Spring number
See table
Choke (Only for S application)
Omit = Without choke (std.)
W = With choke
Size
016, 025, 032, 040, 050, 063, 080, 100
Plunger Area Ratios (See page 3)
1.0= 1:1
1.5= 1:1.5
2.0= 1:2
0.94=0.94:1 (Only SE type)
Omit = type L
Note: Cartridges PE only 1:0
Series
X (last version will be delivered)
Plunger type (See page 3)
A = Not progressive
B = Progressive
Omit = Type L
Cracking pressure for all sizes
Spring Number
No Spring
0 1 2
Standard
3
LE
4
PE
5
Direction
at Flow
bar
bar
bar
bar
bar
bar
A 0 0.31 0.62 1.24 4
B 0 0.48 0.96 1.93
C 0 0.62 1.24 2.48
D 0 0.96 1.93 3.86
1:1
A B
1:1.5
C
1:2
D C
1:1 1:1.5
A B
1:2
D
C
C
LE
SE
SEW
Bulletin 80.006
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OTH
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Rev.:
1
April
, 200
8
6
DIMENSION FOR INSERTING CARTRIDGE VALVE
D
3
D
4
D
5
VALVE SIZE B B
1
B
2
D
1
H7
D
2
H7
MIN MAX MIN MAX MAX
D
6
D
7
H13
M
±0.1
M
1
±0.1
M
2
±0.1
M
3
±0.1
M
4
±0.2
M
5
±0.2
016
63.5 63.5 32 25 16 19 16 25 4 M8 4 46 25 25 23 10.5
025
85.8 85.8 45 34 25 27 25 32 6 M12 6 58 33 33 29 16
032
101.6 101.6 60 45 32 37 32 40 8 M16 6 70 41 41 35 17
040
124 124 75 55 40 44 40 50 10 M20 6 85 50 50 42.5 23
050
139.7 139.7 90 68 50 55 50 63 10 M20 8 100 58 58 50 30
063
177.8 177.8 120 90 63 73 63 80 12 M30 8 125 75 75 62.5 38
080
250 145 110 80 88 80 100 16 M24 10 200
100
300 180 135 100 109 100 125 20 M30 10 245
T
4
VALVE SIZE
T
1
T
2
T
3
When
D
4
min
When
D
4
max
T
5
T
6
T
7
T
8
T
9
T
10
T
11
U W R
1
R
2
016
43
±0.25
56
+0.1
11 34 29.5 20 15 2 2 0.5 10 18 0.03 0.05 0.8 2
025
58
+0.1
72
+0.1
12 44 40.5 30 20 2.5 2.5 1 10 24 0.03 0.05 0.8 3
032
70
±0.25
85
+0.1
13 52 48 30 27 2.5 2.5 1.5 10 32 0.03 0.1 0.8 3
040
87
±025
105
+0.1
15 64 59 30 32 3 3 2.5 10 36 0.05 0.1 1 5
050
100
+0.1
122
+0.1
17 72 65.5 35 32 4 3 2.5 10 36 0.05 0.1 1 5
063
130
±0.25
155
+0.1
20 95 86.5 40 47 4 4 3 10 52 0.05 0.2 1 5
080
175
+0.1
205
+0.1
25 130 120 40 40 5 5 4.5 10 45 0.05 0.2 2 8
100
210
+0.1
245
+0.1
29 155 142 50 48 5 5 4.5 10 53 0.05 0.2 2 8
Z2
X
Z1
Y
T
7
T
5
T
1
T
3
T
2
D
4
T4
D
1
D
2
D
3
T
8
15°
15°
M
5
M
1
M
2
M
4
M
2
M
3
M
3
M
1
B
A
T
9
R
2
MAX.
D
5
B
2
B
2
R
1
MAX
D
7
D
6
T
10
T
6
T
11
SECCION A'-A"
W A
E
A
U E
D
5
A"A'
M/2
M
35°
D
5
22.5°
45°
B
Z2
Y X
Z1
A'
A"
Figure 9. Installation Dimensions (cavity bore, port and thread size) for size 016 through size
100. (510980
-
1).
NOTES:
-Pilot valve may exceed B1 & B2 dimensions.
-The location of working port B (D
4
) may be anywhere within the location of T1-
T5 as long as the minimum shoulder length T9 is maintained. The center line of
working port B may be arranged at other angles than 90º with respect to D1
-The depth and angles of the pilot connections are arranged by the function and
location of the valves in the manifold. (D
7
)
-Recommended thread engagement for ferrous materials (T
6
y T
11
).
PORT A:
WORKING PORT
PORT B: WORKING PORT
PORT B1: OPTIONAL WORKING
PORT X: PILOT SUPLY
PORT Y: PILOT DRAIN
PORT Z1: ADDITIONAL PILOT
CONNECTION PREFERRED
PILOT SUPPLY
PORT Z2: ADDITIONAL PILOT
CONNECTION PREFERRED
PILOT DRAIN
INSTALLATION DIMENSIONS
PER DIN 24 342-C & N.F.P.A.
SIZES 80 THRU 200
INSTALLATION DIMENSIONS
PER DIN 24 342-C & N.F.P.A.
SIZES 16 THRU 100
MIN. DEPTH OF FINISH
MIN. DEPTH OF FINISH
Bulletin 80.006
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OTH
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I
Rev.:0 July, 2007
ACCESSORIES – Spacers -
Spacers types:
Spacers for PE cartridges (K6)
Spacers for SE standard cartridges (K7)
Spacers for SE sealed cartridges (K8)
Spacers codes and seal kits:
K7 type.
(SE cartridges)
LENGTH Seal kit code
Size
015 030 045 060 075 100 125
Perbunan
(Std)
Viton
016
3003236510 3003236520 3003236530 7702000552 7703000552
025
3003236610 3003236620 3003236630 7702000553 7703000553
032
3003236710 3003236720 3003236730 3003236740 7702000554 7703000554
040
3003236810 3003236820 3003236830 3003236840 7702000555 7703000555
050
3003236910 3003236920 3003236930 3003236940 7702000556 7703000556
063
3003237020 3003237030 3003237040 3003237050 7702000557 7703000557
080
3003237120 3003237130 3003237140 3003237150 3003237160 3003237170 7702000558 7703000558
100
3003237220 3003237230 3003237240 3003237250 3003237260 3003237270 7702000559 7703000559
K6 type.
(PE cartridges)
LENGTH Seal kit code
Size
015 030 045 060 075 100 125 Perbunan
Viton (Std)
016
3003159810 3003159820 3003159830 7702000552 7703000552
025
3003159910 3003159920 3003159930 7702000553 7703000553
032
3003160020 3003160030 7702000554 7703000554
040
3003160110 3003160120 3003160130 3003160140 7702000555 7703000555
050
3003156920 300315693 3003156940 3003156950 7702000556 7703000556
063
3003160220 3003160230 3003160240 3003160250 7702000557 7703000557
080
3003160320 3003160330 3003160340 3003160350 3003160360 3003160370 7702000558 7703000558
100
3003160420 3003160430 3003160440 3003160450 3003160460 3003160470 7702000559 7703000559
K8 type.
(SE sealed cartridges)
LENGTH Seal kit code
Size
015 030 045 060 075 100 125
Perbunan
(Std)
Viton
016
3003231710 3003231720 3003231730 7702000552 7703000552
025
3003231810 3003231820 3003231830 7702000553 7703000553
032
3003231910 3003231920 3003231930 3003231940 7702000554 7703000554
040
3003232010 3003232020 3003232030 3003232040 7702000555 7703000555
050
3003232110 3003232120 3003232130 3003232140 7702000556 7703000556
063
3003232220 3003232230 3003232240 3003232250 7702000557 7703000557
080
3003232320 3003232330 3003232340 3003232350 3003232360 3003232370 7702000558 7703000558
100
3003232420 3003232430 3003232440 3003232450 3003232460 3003232470 7702000559 7703000559
Spacer
K7
Spacer
K8
Spacer
K6
Bulletin 80.006
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OTH
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I
Rev.:0 July, 2007
8
ACCESSORIES – Seal kit -
ACCESSORIES – Springs -
SE/PE cartridges seal kit
.
Seal kit code
Size
Perbunan
(Std)
Perbunan
(Std)
016
7702000228 7703000228
025
7702000229 7703000229
032
7702000230 7703000230
040
7702000231 7703000231
050
7702000232 7703000232
063
7702000233 7703000233
080
7702000234 7703000234
100
7702000235 7703000235
SE sealed cartridges seal kit.
Seal kit code
Size
Perbunan
(Std)
Perbunan
(Std)
016
7702000562 7703000562
025
7702000563 7703000563
032
7702000564 7703000564
040
7702000565 7703000565
050
7702000566 7703000566
063
7702000567 7703000567
080
7702000568 7703000568
100
7702000569 7703000569
PE sealed cartridges seal kit
.
Seal kit code
Size
Perbunan
(Std)
Perbunan
(Std)
016
7702000570 7703000570
025
7702000571 7703000571
032
7702000572 7703000572
040
7702000573 7703000573
050
7702000574 7703000574
063
7702000575 7703000575
080
7702000576 7703000576
100
7702000577 7703000577
SE cartridges spring
Spring type
Size Ref. Code
1 247729 2862477290
2 247730 2862477300
016
3 247731 2862477310
1 247732 2862477320
2 247733 2862477330
025
3 247734 2862477340
1 247735 2862477350
2 247736 2862477360
032
3 247737 2862477370
1 247738 2862477380
2 247739 2862477390
040
3 247740 2862477400
PE cartridges spring
Spring type
Size Ref. Code
016
4.56.31592 2850315920
025
4.56.31593 2850315930
032
4.56.31594 2850315940
040
4.56.31595 2850315940
050
4.56.30806 2850308060
063
4.56.31596 2850315960
080
4.56.30907 2850309070
100
SE cartridges spring
Spring type
Size Ref. Code
1 247741 2862477410
2 247742 2862477420
050
3 247743 2862477430
1 247744 2862477440
2 247745 2862477450
063
3 247746 2862477460
1 247747 2862477470
2 247748 2862477480
080
3 247749 2862477490
1 247750 2862477500
2 247751 2862477510
100
3 247752 2862477520
Bulletin 80.006
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OTH
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I
Rev.:0 July, 2007
9
STANDARD OPERATORS
A
Plain operator
B
Operator with stroke limiter
C
Operator for use with pilot valve
D
Operator with stroke limiter for use with
pilot valve
E
Operator with dual checks for use with pilot
valve
F
Operator with dual checks and stroke
limiter for use with pilot valve
G
Operator with pressure limiter
(Sizes 016 thru 063)
H
Operator with pressure limiter for use with
pilot valve
(Sizes 016 thru 063)
K
Operator for Sandwich pressure limiter for
use with pilot valve
(Sizes 016 thru 063)
L
Operator with suttle check valve for use
with pilot valve
(Sizes 016 thru 063)
M
Operator with pressure limiter for use with
sealed pilot valve
Bulletin 80.
006
-
OTH
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I
Rev.:0 July, 2007
10
ACCESSORIES – Seal kit -
Operator codes (Perbunan Seal)
Seal Kit Operator codes
016 025 032 040 050 063 080 100
P 7702000274 7702000283 7702000291 7702000300 7702000310 7702000320 - 7702000332
S-A
V 7703000274 7703000283 7703000291 7703000300 7703000310 7703000320 - 7703000332
P 7702000275 7702000284 7702000292 7702000301 7702000311 7702000321 - -
S-B
V 7703000275 7703000284 7703000292 7703000301 7703000311 7703000321 - -
P 7702000276 7702000285 7702000293 7702000302 7702000312 7702000322 7702000328 7702000333
S-C
V 7703000276 7703000285 7703000293 7703000302 7703000312 7703000322 7703000328 7703000333
P 7702000277 7702000286 7702000294 7702000303 7702000313 7702000323 - -
S-D
V 7703000277 7703000286 7703000294 7703000303 7703000313 7703000323 - -
P 7702000278 7702000287 7702000295 7702000304 7702000314 7702000324 7702000329 7702000334
S-E
V 7703000278 7703000287 7703000295 7703000304 7703000314 7703000324 7703000329 7703000334
P 7702000279 7702000288 7702000296 7702000305 7702000315 7702000325 - -
S-F
V 7703000279 7703000288 7703000296 7703000305 7703000315 7703000325 - -
P - - - - - - - -
S-G
V - - - - - - - -
P 7702000530 7702000514 7702000550 7702000544 - - - -
S-H
V 7703000530 - 7703000550 7703000544 - - - -
P - - - - - - - -
S-K
V - - - - - - - -
P - - 7702000526 7702000531 7702000527 - - -
S-L
V 7703000526 7703000531 - - - -
P - - - - - - - -
S-M
V - - - - - - - -
P - - - - - - - -
P-G
V - - - - - - - -
P - - - - - - - -
P-H
V - - - - - - - -
Bulletin 80.006
-
OTH
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I
Rev.:1 February, 2008
11
016 025 032 040 050 063 080 100
S-A 5011011010 5012011010 5013011010 5014011010 5015011010 5016011010 5018011010 5019011010
S-B 5011021010 5012021010 5013021010 5014021010 5015021010 5016021010 5018021010 5019021010
01/02 5011031110 5012031110 5013031110 5014031110 5015031110 5016031110 5018031110 5019031110
S-C
03/04 5011031310 5012031310 5013031310 5014031310 5015031310 5016031310 5018031310 5019031310
01/02 5011041110 5012041110 5013041110 5014041110 5015041110 5016041110 5018041110 5019041110
S-D
03/04 5011041310 5012041310 5013011310 5014041310 5015041310 5016041310 5018041310 5019041310
01/02 5011051110 5012051110 5013051110 5014051110 5015051110 5016051110 5018051110 5019051110
S-E
03/04 5011051310 5012051310 5013051013 5014051310 5015051310 5016051310 5018051310 5019051310
01/02 5011061110 5012061110 5013061110 5014061110 5015061110 5016061110 5018061110 5019061110
S-F
03/04 5011061310 5012061310 5013061310 5014061310 5015061310 5016061310 5018061310 5019061310
01/02 5011071110 5012071110 5013071110 5014071110 5015071110 5016071110 - -
S-G
03/04 5011071310 5012071310 5013071310 5014071310 5015071310 5016071310 - -
01/02 5011081110 5012081110 5013081110 5014081110 5015081110 5016081110 - -
S-H
03/04 5011081310 5012081310 5013081310 5014081310 5015081310 5016081310 - -
S-K 5011091010 5012091010 5013091010 5014091010 5015091010 5016091010 - -
S-L 5011101010 5012101010 5013101010 5014101010 5015101010 - - -
07 - - 5013111111 - - - - -
20 - - 5013111112 - - - - -
35 - - 5013111113 - - - - -
S-M
50 - - 5013111114 - - - - -
07 5021071011 5022071011 5023071011 5024071011 5025071011 5026071011 5028071011 5029071011
20 5021071012 5022071012 5023071012 5024071012 5025071012 5026071012 5028071012 5029071012
35 5021071013 5022071013 5023071013 5024071013 5025071013 5026071013 5028071013 5029071013
P-G
50 5021071014 5022071014 5023071014 5024071014 5025071014 5026071014 5028071014 5029071014
07 5021081011 5022081011 5023081011 5024081011 5025081011 5026081011 5028081011 5029081011
20 5021081012 5022081012 5023081012 5024081012 5025081012 5026081012 5028081012 5029081012
35 5021081013 5022081013 5023081013 5024081013 5025081013 5026081013 5028081013 5029081013
P-H
50 5021081014 5022081014 5023081014 5024081014 5025081014 5026081014 5028081014 5029081014
HOW TO ORDER OPERATORS
Explanation
Example: S 050
- C X / 01 P /
Operator Head
S = Standard
P = Relief valve function
Pressure
Omit = Without
pressure limiter
07 = 5 - 100 bar
20 = 5 – 200 bar
35 = 5 - 350 bar
50 = 5 – 630 bar
Size
16, 25, 32, 40, 50, 63, 80, 100
Seals
P = Buna – N (std.)
V = Viton
Operator
A, B, C, D, E, F, G, H, K, L, M
(See page ?)
Series
X (Last version will be delivered)
Pilot Valve Mounting
00 = No pilot valve
01 =
Mounting surface (CETOP 03) available
for sizes 016 thru 050. Arranged for N.O.
pilot valve function
02 = Mounting surface (CETOP 05) available
for sizes 063 thr
u 100. Arranged for N.O.
pilot valve function
03 = Mounting surface (CETOP 03) available
for sizes 016 thru 050. Arranged for N.C.
pilot valve function
04 = Mounting surface (CETOP 05) available
for sizes 063 thru 100. Arranged for N.C.
pilot valve function
CETOP 03
CETOP 05
A
P
T
B
10.510.5
16.25
8.7 8.7
21.5
15.5
31
32.5
40.5
M5x10
Ø
7
B
P
A
T T
23
46
27
54
23.8 23.8
20.6
10.3
16.7 9.5
1.6
M6x10
Ø
10
Bulletin 80.006
-
OTH
-
I
Rev.:0 July, 2007
12
W
M
B
M / 2
22.5°
45°
35°
H
1
H
2
H
3
D
5
D
10
D
11
D
6
PLAIN OPERATOR-TYPE “A”
Installation Dimensions for Type “A” Plain Operator for use with size 80 & 100 Cartridge Insert Valves.
PORT W “P1” NPT
PORT M ¼”G TEST
STATION
8 MOUNTING
SCREWS
B
1
B
1
/2
M
5
M
1M
1
/2
B
2
B
2
/2
D
10
D
5
M
3
M
1
M
1
/2
H
1
D
11
H
3
D
6
H
2
External pilot:
Can be used to connect area Aw to
one of the working ports (A or B).
VALVE SIZE
B
1
B
2
D
5
D
6
D
10
D
11
H
1
H
2
H
3
M
1
M
3
M
5
M P
1
016
MM 63.5 63.5 3,17 M8 9.5 3.17 30.0 13 6 46.0 25.0 10.5 1/16
025
MM 86 86 6.35 M12 13.3 4,75 30.0 17 5 58.0 33.0 16.0 1/16
032
MM 102 102 6.35 M16 16 4,75 35 20 5 70.0 41.0 17.0 1/16
040
MM 124.0
124.0
9.52 M20 19.1 4,75 50.0 30 5 85 50 23 1/16
050
MM 140 140 9.5 M20 19.1 6 50.0 25 5 100.0
58.0 30.0 1/8
063
MM 178 178 12.0 M30 21 6,35 60 37 5 125.0
75.0 38.0 1/8
080
MM 250,0
14,7 M24 30 7,9 80,0 25,5 8,6
200,0
3/8”
100
MM 300,0
17,9 M30 30 7,9 98,6 43,5 8,6
245,0
1/2”
Installation Dimensions for Type “A” Plain Operator Cartridge Insert
4 MOUNTING SCREWS
PORT M ¼”G TEST
STATION FOR
SIZES 040, 050,
AND 063 ONLY
PORT M ¼”G TES
T
STATION FOR
SIZES 016, 025
AND 032 ONLY
NOTE:
INSTALLING ORIFICE IN
PORT “W” WILL CONTROL
CARTRIDGE PLUNGER
SHIFTING RATE.
GRAPHIC SYM
BOL
OPERATOR HEAD
SHOWN
Bulletin 80.006
-
OTH
-
I
Rev.:0 July, 2007
13
H
4
MAXIMUM
H
1
H
3
D
11
D
6
H
2
B
1
M
5
M1
2
M
1
BB
1
M1
2
M
1
B2
2
B
2
D
10
D
5
M
6
M
3
OPERATOR W/STROKE LIMITER-TYPE “B”
ØB
ØM
M
2
M
6
45°
22.5°
35°
D
5
H
4
MAX. H
1
HH H
3
D
11
D
6
H
2
And adjustment screw limits the travel of a
floating pin which in turn limits the amount the
plunger can open.
Thus, it results in (adjustable) throttling of flow
through the insert valve. For fine adjustment, it
is suggested a cartridge plunger with a
cushion nose be used.
It is suggested the adjustment screw be cut off
at a length corresponding to minimum derived
flow to prevent accidentally locking the valve
in the closed position.
VALVE
SIZE
B B
1
B
2
D
5
D
6
D
10
D
11
H
1
H
2
H
3
H
4
M M
1
M
3
M
5
M
6
P
1
HH BB
1
016 MM 69.9 63.5
3.96 M8 9.6 3.0 50.8 17.2 7.1 57.2 46 25 10.5 5 1/16” 36.6 38.1
025 MM 86 86 6.35 M12 13.3 4.8 51 16 8.6 74.7 58 33 16 9 1/16” 47.2 43
032 MM 102 102 6.35 M16 16.0 4.8 50 25 8.6 74.7 70 41 17 12 1/16” 57.2 51
040 MM 124 124 9.52 M20 19.1 4.8 54 26 8.6 114.3 85 50 23 15 1/16” 69 62
050 MM 140 140 9.5 M20 19.1 6.4 54 31 8.6 114.3 100
58 30 20 1/8” 78.2 70
063 MM 178 178 12.0 M30 21 6.4 75 38 8.6 114.3 125
75 38 29 1/8” 100 89
080 MM 250 14,7 M24 30 7,9 111,25 34,25 8,6 176,3 200 41,15 3/8” 139,7
100 MM 300 17,85 M30 30 7,9 136,5 47,5 8,6 226,1 245 50,8 1/2” 189,5
Installation Dimensions for Type “B” Operator w/Stroke Limiter for use with size 016 through 063 Cartridge
Insert Valve
NOTE:
INSTALLING ORIFICE IN
PORT “W” WILL
CONTROL CARTRIDGE
PLUNGER SHIFTING
GRAPHIC SYMBOL
OPERATOR HEAD SHOWN
WITH INSERT VALVE.
PORT W “P1” NPT
4 MOUNTING
SCREWS
PORT M
¼”G TEST STATION
STROKE LIMITER
ADJUSTING SCREW
HH MINIMUM DISTANCE REQUIRED T
O REMOVE
OPERATOR HEAD FROM MANIFOLD
Installation
Dimensions
for
Type “B” Operator w/Stroke Limiter for use with size
080 &
100 Cartridge Insert Valve.
STROKE LIMITER
ADJUSTING SCREW
PORT M ¼”G TEST STATION
PORT W “P1” NPT
8 MOUNTING
SCREWS
MINIMUM DISTANCE
REQUIRED TO REMOVE
OPERATOR HEAD FROM
MANIFOLD
Bulletin 80.006
-
OTH
-
I
Rev.:0 July, 2007
14
H
1
H
2
M
7
H
3
D
11
D
6
D
5
D
10
35°
22.5°
45°
M
2
M
B dia
30°
B A
T P
X
M
Y
Y1
B A
T P
X
M
Y
Y1
OPERATOR FOR PILOT VALVE-TYPE ”C”
Y X
S
W
M
5
M1
2
M
1
M
3
M
3
BB
2
2
D
5
D
10
M1
2
M
1
B1
2
B
1
H
1
H
2
H
3
D
6
D
11
H
6
PORT P
HEAD &
PORT P
M
7
M
8
M
7
Installation Dimensions for Type “C” Operator for Pilot valve used with size 016 through 063. Cartridge Insert V
alve
These operator heads will
accommodate a plunger or ball
check type three-way valve. The
drawings show commonly used
electrically operated valves. Thus,
with this operator, the cartridge valve
functions as a pilot operated check
valve or appropriate area ratios.
NOTE:
INSTALLING ORIFICES IN PORTS “A,
B, P AND T” WILL CONTROL
CARTRIDGE PLUNGER SHIFTING
RATE
NOTE: PORT
“X” MAY BE
CONNECTED TO EITHER
PORTS “A” OR “B” OR TO
SOME REMOTE POINT IN
THE SYSTEM
VALVE
SIZE
B B
1
B
2
D
5
D
6
D
10
D
11
H
1
H
2
H
3
H
6
M M
1
M
3
M
5
M
7
M
8
P
3
BB
2
016
MM
63,5 88,9 3,17 M8 9,6 3,2 101,5
14 7,1 60,25
46 25 10,5 19,65
27 1/8”G
53,8
025
MM
86 86 4,77 M12 13,3 4,8 54 18 8,6 58 33 16 31,75
1/8”G
43
032
MM
102 102 6,35 M16 16,0 4,8 54 21 8,6 70 41 17 35 ¼”G 51
040
MM
124 124 8 M20 19,1 4,8 73 29 8,6 85 50 23 42,5 62
050
MM
140 140 8 M20 19,1 6,4 73 30 8,6 100 58 51 70
063
MM
178 178 11 M30 21,0 6,4 111 41 8,6 125 75 62,5 89
080
MM
250 14,7 M24 30 7,92 98,5 32 200
100 1/8”G
100
MM
300
14,7 M30 30 7,92 86 46 245
122,5
1/8”G
NOTE:
FOR DIMENSIONS OF
OPTIONAL PILOT
VALVES SEE MANUFACTURER´S CATALOG
PORT Y1 (OPTIONAL)
EXTERNAL DRAIN “P3” PLUG
SIZE FOR SIZES 025, 032, 040,
050 AND 063
PORT M
¼”G TEST STATION FOR
SIZES 025, 032, 040, 050
AND 063
PILOT VALVE LOCATION
FOR SIZES 025, 032, 040,
050 AND 063
PILOT VALVE
LOCATION FOR
SIZE 016
PORT M
¼”G TEST STATION
FOR SIZE 016
4 MOUNTING
SCREWS
8 MOUNTING
SCREWS
PORT Y
2
T
O BE PLUGGED
WHEN PORT Y
1
IS USED
“P
2
” PLUG SIZE
PORT Y
1
(OPTIONAL)
EXTERNAL DRAIN
“P
3
” PLUG SIZE
PORT M
¼”G TEST STATION
NOTE:
FOR DIMENSIONS OF
OPTIONAL PILOT
VALVES SEE
MANUFACTURER’S
CATALOG
Installation Dimensions for Type “C” Operator for Pilot valve used with size
080 &
100 Cartridge Insert Valve
PORT Y1 (OPTIONAL)
EXTERNAL DRAIN “P3” PLUG
SIZE FOR SIZE 016
GRAPHIC SYMBOL FOR SIZES
016 THRU 100. OPERATOR
HEAD SHOWN WITH INSERT
VALVE AND OPTIONAL PILOT
VALVE
N.O. PILOT VALVE FUNCTION
N.C. PILOT VALVE FUNCTION
Bulletin 80.006
-
OTH
-
I
Rev.:0 July, 2007
15
B A
T P
X
M
Y
Y1
B A
T P
X
M
Y
Y1
ØB
ØM
M
2
M
6
45°
H
4
MAX. H
1
HH
H
3
D
11
D
6
H
2
35°
X
Y
W
Y1
H
D
10
D
5
M
8
M
7
22.5°
3
OPERATOR W/STROKE LIMITER FOR PILOT VALVES-TYPE ”D”
X
S
W
Y1
M
H
7
H
1
H
3
H
4
MAXIMUM
H
2
H
6
D
6
D
11
M
5
M
8
M
1
/2
M
1
M
3
M
3
BB
2
B
2
D
5
D
10
M
1
/2
M1
B
1
/2
B
1
M
7
PORT P
These heads include an
adjustment screw
which limits the amount the plunger can
open as well as accommodate a plunger
or ball check type three-
way valve. Thus,
the cartridge valve functions as a pilot
operated check valve with a flow throttling
adjustment.
It is suggested the ad
justment screw be
cut off at a length corresponding to
minimum desired flow to prevent
accidentally locking the valve in the
closed position.
NOTE:
INSTALLING ORIFICES IN
PORTS “A, B, P AND T” WILL
CONTROL CARTRIDGE
PLUNGER SHIFTING RATE
NOTE: PORT “X” MAY BE
CONNECTED TO EITHER
PORTS “A” OR “B” OR TO
SOME REMOTE POINT IN THE
SYSTEM
Installation Dimensions for Type “D” Operator w/Stroke Limiter for Pilot Valves, used with Size 016 through 063 Cartridge Insert Valve
4 MOUNTING
SCREWS
PORT M ¼”NPT TEST
STATION
STROKE LIMITER
ADJUSTING
SCREW
HH MINIMUM DISTANCE REQUIRED
TO REMOVE OPERATOR HEAD FROM
MANIFOLD
PORT “Y2” TO BE PLUGGED
WHEN PORT Y1 IS USED “P2”
PLUG SIZE.
PORT “Y1” (OPTIONAL)
EXTERNAL DRAIN “P3” PLUG SIZE
FOR SIZES 016 AND 025
PORT “Y1” (OPT
IONAL)
EXTERNAL DRAIN “P3” PLUG SIZE
FOR SIZES 0.32, 040, 050 AND 063
PORT “Y1” (OPTIONAL)
EXTERNAL DRAIN “P3” PLUG
SIZE FOR SIZES 032, 040,
050 AND 063
VALVE
SIZE
B
B
1
B
2
D
5
D
6
D
10
D
11
H H
1
H
2
H
3
H
4
H
6
M M
1
M
3
M
5
M
7
M
8
P
2
P
3
HH BB
2
016 MM 63,5 89 3,17 M8 9,6 3,2 101,5 14 7,1 60,25
46 25 10,5 9,7 27 1/16” 1/8”G 36,6 53,8
025 MM 86 86 4,77 M12 13,3 4,8 114,3 18 8,6 60,25
58 33 16 25,5 12 1/8”G 47,2 43
032 MM 102 102 6,35 M16 16 4,8 111,3 19 8,6 60,25
70 41 17 15,75 ¼”G 57,2 51
040 MM 124 124 8 M20 19,1 4,8 111,3 26 8,6 60,25
85 50 23 20,5 ¼”G 69,0 62
050 MM 140 140 8 M20 19,1 6,4 111,3 30 8,6 60,25
100 58 30 25,5 ¼”G 78,2 70
063 MM 178 178 11 M30 21 6,4 159 42 8,6 84,25
125 75 38 30,25 ¼” 3/8”G 100 89
080 MM 250 14,7 M24 30,2 7,9 39.9 142 40 8,6 176,3 200 19,1 58,7 139,7
100 MM 300 14,7 M30 30,2 7,9
H
1
-
84.15
136,7 48 8,6 226,1
245 19,1 76,2
189,5
NOTE:
FOR DIMENSIONS OF
OPTIONAL PILOT VALVES SEE
MANUFACTURERS CATALOG.
Installation Dimensions for Type “D” Operator w/Stroke Limiter for Pilot Valves, use
d with Size 080 Cartridge Insert Valve
NOTE:
FOR DIMENSIONS OF OP
TIONALS
PILOT VALVES SEE
MANUFACTURERS CATALOG.
8 MOUNTING
SCREW
MINIMUN DISTANCE REQ
UIRED TO REMOVE
OPERATOR HEAD FROM MANIFOLD.
PORT “Y
1
” (OPTIONAL)
EXTERNAL DRAIN “P3”
PLUG SIZE.
PORT “M” ¼” GAS TEST
SCREW
GRAPHIC SY
M
BOL
FOR SIZES 016 TRHU
100. OPERATOR HEAD
SHOWN WITH INSERT
VALVE AND OPTIONAL
PILOT VALVE
N.O. PILOT VALVE FUNCTION
N.C. PILOT VALVE FUNCTION
Bulletin 80.006
-
OTH
-
I
Rev.:0 July, 2007
16
Y X
SZ1
M
5
M1
2
M
1
M
3
M
3
BB
2
B
2
M1
2
M
1
B1
2
B
1
H
1
H
2
H
3
D
6
D
11
H
6
PORT P
HEAD &
PORT P
M
7
M
8
D
5
D
10
M
7
B A
T
P
X
M
Y
Y1
Z1
B A
T
P
X
M
Y
Y1
Z1
H
1
H
2
M
7
H
3
D
11
D
6
D
5
D
10
35°
22.5°
45°
M
2
M
B dia
30°
OPERATOR W/DUAL CHECK FOR PILOT VALVES-TYPE ”E”
This operator head will
accommodate a plunger or ball
check type three-way pilot valve
which can connect through two
integral check valves to ports X and
Z. With this operator, the cartridge
insert valve functions as a two-way
valve.
NOTE:
INSTALLING ORIFICES IN
PORTS “A, B, P AND T” WILL
CONTROL CARTRIDGE
PLUNGER SHIFTING RATE
NOTE: PORT “X” AND
“Z1” MAY BE
CONNECTED TO
EITHER PORTS “A” OR
“B” OR TO SOME
REMOTE POINT IN
THE SYSTEM
Installation Dimensions for Type “E” Dual Check Operator for Pilot Valve used with size 016 through 063. Cartridge Insert Valves
4 MOUNTING
SCREWS
PORT M ¼”NPT TEST
STATION FOR SIZE 016
PORT “Y1” (OPTIONAL)
EXTERNAL DRAIN “P3” PLUG SIZE
FOR SIZES 025 040 AND 050
PILOT VALVE LOCALITATION
FOR SIZE 016
NOTE:
FOR DIMENSIONS OF OPTIONAL PILOT
VALVES SEE MANUFACTURERS CATALOG.
NOTE:
FOR DIMENSIONS OF OPTIONAL
PILOT VALVES SEE
MANUFACTURER´S CATALOG
PORT M
¼”G TEST
STATION FOR SIZES 025,
032, 040, 050 AND 063
PILOT VALVE
LOCATION FOR
SIZES 025, 032, 040,
050 AND 063
PORT M
¼”G TEST STATION
VALVE
SIZE
B
B
1
B
2
D
5
D
6
D
10
D
11
H
1
H
2
H
3
H
6
M M
1
M
2
M
3
M
5
M
7
M
8
P
3
BB
2
016
MM
63,5 101,6 3,2 M8 9,5 3,2 101,6
15 7,1 60,5 46 25 25 10,5 9,7 26,9 1/8”G 53,8
025
MM
85,8 85,8 4,8 M12 12,7 4,8 53,8 20 8,6 58 33 33 16 31,8 1/8”G 42,9
032
MM
101,6 101,6 6,35 M16 16 4,8 54 21 8,6 70 41 41 17 35,1 ¼”G 50,8
040
MM
124 124 8 M20 19,1 4,8 73 29 8,6 85 50 50 23 44,5 62
050
MM
139,7 139,7 8 M20 19,1 6,4 73 30 8,6 100 58 58 30 50,8 69,9
063
MM
177,8 177,8 11 M30 21 6,4 111 45 8,6 125 75 75 38 63,5 88,9
080
MM
250 14,7 M24 30,2 7,9 98,6 40 8,6 200
100
100
MM
300
14,7 M30 30,2 7,9 98,6 45 8,6 245
122,5
8 MOUNTING
SCREWS
PORT Y
2
TO BE PLUGGED
WHEN PORT Y
1
IS USED
“P
2
” PLUG SIZE
PORT Y
1
(OPTIONAL)
EXTERNAL DRAIN “P
3
”
PLUG SIZE
PORT M
¼”G TEST STATION
NOTE:
FOR DIMENSIONS OF OPTIONAL
PILOT VALVES SEE
MANUFACTURER’S CATALOG
Installation Dimensions for Type “E”Dual Che
ck Operator for Pilot valve used with size 080
& 100
Cartridge Insert Valve
GRAPHIC SYM
BOL FOR SIZES 016
TRHU 100. OPERATOR HEAD
SHOWN WITH INSERT VALVE AND
OPTIONAL PILOT VALVE
N.C. PILOT VALVE FUNCTION
N.O. PILOT VALVE FUNCTION
PORT “Y1” (OPTIONAL)
EXTERNAL DRAIN “P3”
PLUG SIZE FOR SIZES
016, 032 AND 063
Bulletin 80.006
-
OTH
-
I
Rev.:0 July, 2007
17
H
7
H
1
H
3
H
4
MAXIMUM
H
2
H
6
D
6
D
11
M
5
M
8
M
1
/2
M
1
M
3
M
3
BB
2
B
2
D
5
D
10
M
1
/2
M1
B
1
/2
B
1
M
7
PORT P
B A
T P
X
M
Y
Y1
Z1
ØB
ØM
M
2
M
6
45°
H
4
MAX. H
1
HH
H
3
D
11
D
6
H
2
35°
X
Y
W
Y1
H
D
10
D
5
M
8
M
7
22.5°
3
Z1
OPERATOR W/DUAL CHECK & STROKE LIMITER FOR PILOT VALVES-TYPE ”F”
These heads include an adjustment screw
(which
limits the amount the plunger can
open), and will accommodate a plunger or
ball check type three-way pilot valve which
can connect through the two integral check
valves to ports X and Z. With this operator,
the
cartridge insert valve functions as a
n
area ratio two way valve with throttling
adjustment.
It is suggested the adjustment screw be cut
off at length corresponding to minimum
desired flow to prevent accidentally locking
the valve in the closed position.
NOTE:
INSTALLING ORIFICES IN
PORTS “A, B, P AND T” WILL
CONTROL CARTRIDGE
PLUNGER SHIFTING RATE
NOTE: PORT “X” AND “Z1”
MAY BE CONNECTED TO
EITHER PORTS “A” OR “B”
OR TO SOME REMOTE POINT
IN THE SYSTEM
Installation Dimensio
ns for Type “F” Dual Check Operator with Stroke Limiter for Pilot Valve used with 016 trough 063 Cartridge Insert Valve
4 MOUNTING
SCREWS
PORT “Y1” (OPTIONAL)
EXTERNAL DRAIN “P3”
PLUG SIZE FOR SIZES 032,
040, 050 AND 063.
HH M
INIMUM DISTANCE REQUIRED TO
REMOVE OPERATOR HEAD FROM MANIFOLD
NOTE:
FOR DIMENSIONS OF OPTIONAL PILOT
VALVES SEE MANUFACTURERS CATALOG.
PORT Y
2
TO BE
PLUGGED WHEN
PORT Y
1
IS USED “P
2
”
PLUG SIZE
PORT M
¼”G TEST STATION
STROKE LIMITER
ADJUSTING
SCREW
VALVE
SIZE
B
B
1
B
2
D
5
D
6
D
10
D
11
H
H
1
H
2
H
3
H
4
H
6
H
7
M M
1
M
2
M
3
M
5
M
7
M
8
P
3
HH BB
2
016
MM 63,5 101,6
3,2 M8 9,5 3,2 101,6 15 7,1
57,2 60,5 46 25
25
10,5 9,7 26,9 1/8”G
36,6 53,8
025
MM 85,8 85,8 4,8 M12
12,7 4,8 114,3 20 8,6
74,7 60,5 58 33
33
16 31,8 14,2 1/8”G
47,2 42,9
032
MM 101,6 101,6
6,4 M16
16 4,8 111,3 21 8,6
74,7 60,5 31,8 70 41
41
17 35,1 ¼”G 57,2 50,8
040
MM 124 124 7,9 M20
19,1 4,8 111,3 29 8,6
114,3
60,5 47,8 85 50
50
23 44,5 69 62,0
050
MM 139,7 139,7
7,9 M20
19,1 6,4 111,3 30 8,6
114,3
60,5 47,8 100
58
58
30 50,8 78,2 69,9
063 MM 177,8 177,8
11,1 M30
20,6 6,4 158,8 45 8,6
176,3
84,1 60,5 125
75
75
38 63,5 100 88,9
080 MM 250
14,7 M24
30,2 7,9 39.9 136,7 40 8,6
176,3
200
19,1 58,7 139,7
100
MM
300
14,7 M30
30,2 7,9
H
1
–
84.15
136,7 45 8,6
226,1
245
19,1 76,2 189,5
STROKE LIMITER
ADJUSTING SCREW
POR
T Y
2
TO BE PLUGGED
WHEN PORT Y
1
IS USED
“P
2
” PLUG SIZE
PORT Y
1
(OPTIONAL)
EXTERNAL
DRAIN “P
3
”
PLUG
SIZE
MINIMUM DISTANCE REQUIRED TO REMOVE
OPERARATOR HEAD FROM MANIFOLD
NOTE:
FOR DIMENSIONS OF
OPTIONAL PILOT
VALVES SEE
MANUFACTURER’S
CATALOG
Installation Dimensions for Type “F”Dual Check Operator with Stroke Limiter for Pilot Valve used with Size 080 & 100 Cartridge Insert
Valves
PORT “Y1” (OPTIONAL)
EXTERNAL DRAIN “P3” PLUG SIZE
FOR SIZES016 AND 025
8 MOUNTING
SCREWS
GRAPHIC SYMBOL FOR SIZES
016 TRHU 100. OPERATOR HEAD
SHOWN WITH INSERT VALVE
AND OPTIONAL PILOT VALVE
N.O. PILOT VALVE FUNCTION
B A
T P
X
M
Y
Y1
Z1
N.C. PILOT VALVE FUNCTION
Bulletin 80.006
-
OTH
-
I
Rev.:0 July, 2007
18
OPERATOR W/PRESSURE LIMITER-TYPE “S _ G”
VALVE
SIZE
B
1
B
2
D
5
D
6
D
10
D
11
H
1
H
2
H
3
H
4
M
1
M
3
M
5
P
1
016
MM
64 64 4 M8 9.6 3 50 14 6 59 46 25 10.5 1/16”
025
MM
86 86 4 M12 13.3 5 50 18 5 59 58 33 16 1/16”
032
MM
102 102 6 M16 16 5 50 22 5 59 70 41 17 1/16”
040
MM
124 124 8 M20 19.1 5 85 27 5 73 85 50 23 1/8”
050
MM
140 140 8 M20 19.1 6 90 25 5 73 100 58 30 1/8”
063
MM
178 178 8 M30 21 6 90 73 125 75 38 1/8”
B
2
B2
2
B
1
B1
2
M
1
M1
2
M1
2
M
1
Y
X
H
1
H
4
max
H
2
H
3
D
6
D
11
W
D
5
D
10
M
5
M
3
M
3
Installation Dimensions for Type “G” Operator w/Pressu
re Limiter for use with size 016 through 063 Cartridge Insert Valve
PORT W “P1” NPT
4 MOUNTING
SCREWS
GRAPHIC SYMBOL
OPERATOR HEAD SHOWN
WITH INSERT VALVE.
Bulletin 80.006
-
OTH
-
I
Rev.:1 May, 2008
19
VALVE
SIZE
B
1
B
2
BB
1
D
5
D
6
D
10
D
11
H
1
H
2
H
3
M
1
M
3
M
5
P
1
016
MM
81 64 43 3 M8 9.6 3.17 50 14 7 46 25 10.5 1/16”
025
MM
86 86 43 5 M12 13.3 4.75 55 19 58 33 16 1/16”
032
MM
102 102 51 5 M16 16 4.75 55 23 5 70 41 17 1/16”
040
MM
124 124 62 8 M20 19.1 4.75 65 27 5 85 50 23 1/16”
050
MM
140 140 70 8 M20 19.1 6.5 65 100 58 30 1/16”
063
MM
178 178 89 10 M30 21 6.5 70 125 75 38 1/16”
B
1
M
1
M1
2
B
2
B2
2
M
1
M1
2
BB
1
W
M
5
D
10
D
5
M
3
M
3
H
1
H
3
H
2
D
6
D
11
57
79
Y
X
OPERATOR W/PRESSURE LIMITER FOR PILOT VALVE
-TYPE “S _ H”
Installation Dimensions for Type “H” Operator w/Pressure Li
miter for use w/pilot valve with size 016 through 063 Cartridge Insert Valve
GRAPHIC SYMBOL
OPERATOR HEAD
SHOWN WITH INSERT
VALVE.
Bulletin 80.006
-
OTH
-
I
Rev.:0 July, 2007
20
SANWICH PRESSURE LIMITER
-TYPE “K”
Installation Dimensions for Type “K” Operator for sandwich pressure limiter with size 016 through 063 Cartridge
Insert Valve
VALVE
SIZE
B
1
B
2
BB
1
D
5
D
6
D
10
D
11
H
1
H
2
H
3
M
1
M
3
M
5
016
MM
85 63,5 35,1 4 M8 9.6 3 55 12 4 46 25 10.5
025
MM
86 86 43 5 M12 13.3 4.75 50 17 58 33 16
032
MM
102 102 51 5 M16 16 4.75 50 24 5 70 41 17
040
MM
124 124 62 8 M20 19.1 4.75 50 29 5 85 50 23
050
MM
140 140 70 8 M20 19.1 6.5 50 29 100 58 30
063
MM
178 178 89 8 M30 21 6 60 44 125 75 38
M1
2
M
1
B2
2
B
2
M
5
BB
1
M1
2
M
1
B
1
D
5
D
10
H
1
H
3
D
11
D
6
H
2
GRAPHIC SYMBOL
OPERATOR HEAD
SHOWN WITH INSERT
VALVE.
Bulletin 80.006
-
OTH
-
I
Rev.:0 July, 2007
21
B
1
M
1
M1
2
B
2
M
1
M1
2
M
5
M
6
BB
1
D
5
D
11
M
3
M
3
H
2
D
11
H
3
H
1
D
6
OPERATOR W/SHUTTLE CHECK VALVE -TYPE “L”
VALVE
SIZE
B
1
B
2
BB
1
D
5
D
6
D
10
D
11
H
1
H
2
H
3
M
1
M
3
M
5
M
6
016
MM
89 63,5 35,2 3.17 M8 9.6 3 100 12 6 46 25 10.5
025
MM
130 87 43,5 6.35 M12 13.3 5 85 20 5 58 33 16 8.7
032
MM
120 102 51 5 M16 16 6 85 23 5 70 41 50.8 10.8
040
MM
125 125 62.5 6.15 M20 19.1 5 85 29 4 85 50 23 17.5
050
MM
140 140 70 6 M20 19.1 6 85 27 4 100 58 30 20
PILOT VALVE
LOCATION FOR
SIZES 025, 032, 040, 050 AND 063.
GRAPHIC SYMBOL
OPERATOR HEAD SHOWN
WITH INSERT VALVE.
P
ILOT VALVE LOCATION FOR
SIZES 016.
Installation Dimensions for Type “L” Operator with shuttle check valve with size 016 trough 050 Cartridge Insert Valve.
Bulletin 80.006
-
OTH
-
I
Rev.:0 July, 2007
22
Y
Z1
Z2
X
H
3
H
2
D
6
D
11
H
1
B
1
BB
1
M
5
M
3
M
3
M
1
M1
2
M1
2
M
1
D
10
D
5
W
OPERATOR W/PRESS
URE LIMITER SEALED PILOT VALVE -TYPE “M”
VALVE
SIZE
B
1
B
2
BB
1
D
5
D
6
D
10
D
11
H
1
H
2
H
3
M
1
M
3
M
5
032
MM
102 102 51 5 M16 16 5 70 23 5 70 41 17
GRAPHIC SYMBOL
OPERATOR HEAD SHOWN
WITH INSERT VALVE.
P
ILOT VALVE LOCATION FOR
SIZES 032.
Installation Dimensions for Type “M” Operator with shuttle check valve with size 032 Cartridge Insert Valve.
Bulletin 80.006
-
OTH
-
I
Rev.:0 July, 2007
23