»

Air driven high pressure pumps

up to 7,000 bar (101,000 psi).

Maximum Pressure.

High Pressure Technology • Testing Equipment

Hydraulics • Pneumatics

Content Maximator technology

Content: Page:

MAXIMATOR worldwide, the Maximator-Concept

2 – 3

General Information, Pump selection 4 – 5

Fields of application of hydraulic pumps, Pump range overview 6 – 7

Pumps for oil or oil-water emulsion up to 1,000 bar (14,500 psi)

– MO Series

8 – 9

– S Series 10 – 11

Pumps for water, oil or oil-water emulsion up to 7,000 bar (101,000 psi)

– M Series 12 – 15

– S...SS Series 16

– G Series 17 – 19

Pumps for the chemical and offshore industries and special ﬂuids up to 3,000 bar (43,500 psi)

– MSF Series 20

– GSF Series 21

– GPD Series 22 – 23

– GX Serie 24

– DPD Series 25

Pump selection, pump capacity tables 26 – 31

Media compatibily guide 32 – 33

Accessories 34 – 35

Additional products, Hydraulics and pneumatics 36 – 37

Additional products, High-pressure technology and testing equipment 38 – 39

As an internationally leading company

specialising in high-pressure technology,

MAXIMATOR develops high-performance air

driven liquid pumps for a variety of uses and

applications. For decades we have supported

well-known companies in the automotive

and supply industry, as well as the chemical,

plastics, oil and gas industries.

In addition to air driven liquid pumps, we

also produce air ampliﬁers, gas boosters and

high-pressure technology such as valves,

ﬁttings, pressure switches and other compo-

nents. We also offer extensive services in the

ﬁeld of high-pressure testing and production

technology. Our devices satisfy the require-

ments of the pressure equipment, machinery

and ATEX directives and, on request, NACE

speciﬁcations.

At your side, everywhere

We follow strict quality guidelines certiﬁed according to ISO 9001. In order to ensure the

continuous further development of our products, we maintain a close cooperation with our

customers as well as with material and component suppliers.

With four technical ofﬁces in Germany and qualiﬁed partner companies worldwide, we can

offer optimal customer service. A total of over 350 qualiﬁed, highly motivated employees work

at our production centre in Nordhausen.

2 | 3

Content Maximator technology

The advantages of Maximator pumps:

• Pressure regulation via manual pressure

regulator or pneumatically actuated valve

• Operation with compressed air allows use

in explosion-proof areas

• Pump automatically stops operating upon

reaching pre-selected ﬁnal pressure

• Suitable for most liquids and liquiﬁed gases

• No power consumption during long

pressure holding periods

• No heat generation during pressure holding

period

• Easy installation and trouble-free handling

of pumps

• Low maintenance thanks to reliable,

easy-to-install devices

High-pressure pumps – the Maximator concept

Easy handling

The Maximator pumps in detail

1. Initial operation

The pump is prepared for operation

manually:

• Connect supply lines (compressed air,

suction and pressure lines)

• Set air drive pressure

• Open compressed air supply slowly so that

the high-pressure pump starts up

2. Build up pressure

The pump technology executes all the steps

for pressure build-up automatically:

• Automatic cycling of 4/2-way valve (spool

cycling valve) by means of air pulses from

the pilot valve (2/2-way valve)

• Suction of medium

• Optimum cycling conditions thanks to large

cross-sections

High Pressure

Piston

Outlet Check

Valve

Spool Cycling

Valve

3. Achieve and hold pressure

The pump controls the processes of reaching

and holding pressure.

• Pump automatically stops operating when

the operating pressure is reached due to

equilibrium of forces

• Pressure is held

• Pressure holding phase with no energy

consumption or heat generation

• Pump restarted automatically if operating

pressure drops

Air Piston

Inlet Check

Valve

Maximator high-pressure pumps can be used for many technical applications in engineering and industry – even in explosion-proof areas. They

generate pressure using oil, water or special ﬂuids in a reliable, cost-effective way. The pumps are based on the design principle of an oscillating

pressure intensiﬁer, so that pumping continues when the pressure drops. The pumps are driven with compressed air at 1 to 10 bar.

General information

The series and its functions

Maximator pumps offer the right solution for every application. They are suitable for different or stepped ﬂow rates as well as for different

maximum allowable operating pressures. The models are available in six different sizes: M, S, G, GX, GPD and DPD. The pressure ratio of the

pump (surface ratio between the air drive piston and the high-pressure piston) can be seen from the type designation of the pump in question.

The G35, for example, has a pressure ratio (i) of 1:40 and achieves a maximum operating pressure (pB) of 240 bar at an air drive pressure (pL)

of 6 bar. The following model variants are available depending on the series:

One air drive section Two air drive sections Three air drive sections Single-acting Double-acting

Maximator pumps with two or three air drive sections reach the same ﬁnal pressure as a Maximator pump with one air drive section with

1

/

2

or

1

/

3

of the air drive. Double-acting pumps increase the pump capacity by around 50% in comparison to single-acting pumps and reduce

the pulsation equally.

1. Data for pump design

The following parameters are required for designing and

selecting pumps:

• Required operating pressure

• Desired pump capacity at operating pressure

• Available air drive pressure

• Medium

• Temperature of the medium

• Ambient Temperature

Depending on the application, you may require additional data. Feel

free to contact us – we are happy to assist in the designing process.

2. Required operating pressure and pump capacity

Speciﬁcations of pump operating pressures are essentially based on

an air drive pressure of P

L

= 10 bar (145 psi). The operating pressure

(P

B

) can be determined by multiplying the pressure ratio of the pump

(i) by the available air drive pressure (P

L

) P

B

= i × P

L

.

Speciﬁcations of pump capacity at the respective outlet pressure can

be found in the pump capacity tables following the information about

our pump series featured in this catalogue (page 26-33).

Selecting the right pump

3. Medium

The pump model should be selected to match the medium to be

pumped, as it is the properties of this medium which determine the

requirements for the sealing materials and the wetted parts.

Maximator pumps are suitable for a large variety of media. Standard

designs are available for oil and water and for many special media.

If your medium is not included in the overview (page 32/33), we will

check suitable combinations for you.

4. Dimensions and weight

Some applications require special pump dimensions and weights.

Please refer to the tables and option lists for our pump series for

more information about this as well as on the availability of the

„side inlet“ option.

Medium

Oil Oil / Water Special Media

MO-Series M-Series MSF-Series

S-Series S...SS-Series GSF-Series

G-Series GX-Series

GPD-Series

DPD-Series

4 | 5

General information

General information for pump operation

Pump installation

Maximator pumps can always be operated in any position, although

the horizontal position is effective in preserving the seals. For fault-

free operation, the devices should be lined with ﬁttings and tubings

which are suitable for the desired pressure range. The connection

sizes should never be reduced.

The connections of Maximator pumps are available as BSPP-threads

and can be designed optionally as NPT threads. Both threads are sui-

table for pressures up to 1,050 bar (15,000 psi). For higher pressure

applications, from 1,050 bar upwards, we recommend the use of

Maximator high-pressure ﬁttings.

We offer high-pressure connections in sizes

1

/

4

“,

3

/

8

“,

9

/

16

“,

3

/

4

“ and 1“

for pressures up to 7,000 bar. Depending on the pressure range, one

distinguishes here between „medium pressure” (1,550 bar [22,500

psi]), „high pressure“ (4,500 bar [65,000 psi]) and „ultra-high pres-

sure“ (7,000 bar [101,000 psi]).

Please consult the Maximator Valves, Fittings and Tubing catalog,

chapter „Tools and Installation“ for more detailed information about

the Maximator high-pressure connections.

Before starting operation

The connection for the compressed air drive is located on the spool

cycling valve housing. Series S…D, G and GSF models have a second

connection (marked by „X“) for direct pilot valve air for switching the

pump on and off via solenoid valves with small nominal size.

Pilot-valve air must be connected upstream of a pressure controller

for pumps using direct pilot air. If the direct pilot-valve air is not

connected, the pump will not function.

Before starting operation, a compressed air ﬁlter with a water se-

parator should be mounted in the air drive line in front of the pump.

We offer the technical accessories to match each series under „air

control unit C1, C2 or C3“.

As a rule, Maximator pumps do not require a compressed air oiler, as

they are treated with special grease during assembly. An upstream

connection of an oiler is recommendable if the pump is to be opera-

ted with very dry air and the duty cycle exceeds 50%.

After operating the pump with oiled compressed air, it is advisable to

retain this variant for subsequent applications. Should you change to

unoiled compressed air, the pump should be retreated with special

grease.

Drive air

In order to ensure optimal durability for the seal and guide elements,

the drive air should meet the speciﬁcations of quality grades from 3

to 4 (solids/ water / oil):

Air quality in accordance with ISO 8573-1

Speciﬁcation Value

max. compressed air purity of oil (class 4): 5 mg/m³

max. number of particles at 0,1 - 0,5 µm size (class 3): 90.000 pce.

max. number of particles at 1,0 - 5,0 µm size (class 3): 1.000 pce.

max. solids, particle concentration: 5 mg/m³

max. pressure dew point at moisture (Klasse 4): +3 °C

Recommended hydraulic oils

Proper operation and efﬁciency of the pumps is mainly depending

on the quality of the used hydaulic liquid. We recommend hydraulic

oils with a viscosity between 46 – 68 cst (DIN 51524 T2; DIN 51519).

To prevent damage to both the inlet and outlet check valves and the

high pressure seal, a ﬁlter with a mesh width below 100 µm must be

ﬁtted to the suction pipe.

Temperatures

The standard operating temperatures of Maximator pumps range

between -20°C and +80°C. Pumps with sealing version -VE for water

operation can be used at temperatures up to +60°C, with short-term

operation possible up to +80°C.

Emission protection

Air-driven pumps can cause such emissions as noise or air conta-

mination from the ﬂuid. Persons located in the vicinity of running

pumps should always wear protective glasses and, if necessary, ear

protection.

Type designation

The type designations of Maximator pumps specify, as far as possib-

le, the pressure ratio of the pump and contain information about the

sealing version as well as additional options. Instructions regarding

the order code can be found in the information on our individual

pump series.

» MO and S Series

Type S

• Hydrostatic tests: Valves, tanks, pressure vessels, pressure

switches, hoses, pipes and tubing, pressure gauges, cylinders,

transducers, well casings, BOPs, gas cylinders and components

from aerospace technology

• Burst and Cycle fatigue testing for parts mentioned above

• Calibration: Pressure gauges and transducers

• Water jet cutting and cleaning

• Leak testing

• Emergency shutdown systems for oil and gas wells

• Pressurization of accumulators for testing numerous components

• Operation and Control of well service and well head equipment

» M, S…SS and G Series

Pumps for water and oil up to

7,000 bar (101,000 psi)

• Lifting and clamping: Hydraulic systems for lifting and shifting

loads, lifting tables, aircraft jacking

• Hydraulic applications: Clamping devices, punching and pin

presses, chucks, actuation of cylinders

• Presses: cold isostatic presses, ﬁlter presses, hydraulic presses,

pressure generation for presses and press overload protection

• Tooling and Tightening: actuating cropping, crimping, cable

shears and pipe bending tools, roller tensioning and

torque wrenches

• Testing: tensile test machines and pressure testing

• Lubrication systems

Type G

Their compact, light construction as well as their numerous pressure

ratios make the MO and S series predestined for a large number of

applications in oil hydraulics. The pumps are available in both single-

acting and double-acting design.

Thanks to their stainless-steel wetted parts, M, S…SS and G pumps

are optimally suited for use in water hydraulics. They are available as

single-acting and double-acting pumps as well as in one-, two- (M

and G) or three-stage (M only) design.

Type M

Fields of application of hydraulic pumps

Pumps for oil up to 1,000 bar (14,500 psi)

Type MO

Type S...SS

6 | 7

Fields of application of hydraulic pumps

• Injection of inhibitors such as methanol and glycol in wells

• Injection of coolants

• Aviation and Automotive Testing:

brake ﬂuid, skydrol, transmission ﬂuid and power steering ﬂuid

• Pipeline testing

• Charging hydraulic accumulators

• Actuation of subsea valves

» MSF, GSF, GX and GPD Series

Pumps for the chemical and offshore industries

up to 3,000 bar (43,500 psi)

Type GSF

Type GX

Type DPD

• Water jet cutting (for intermittent operation)

• Pressure generation for Mandrel Extraction Machines

» DPD Series

Pumps for special applications

DPD pumps are large, double-acting pumps with high pump

capacities working at high operating pressures of up to

2,100 bar (30,450 psi).

Type MSF

With their conﬁguration of distance piece, leakage borehole and PTFE

seal, the MSF and GSF pump models meet the speciﬁc requirements

of the chemical industry.

The GX and GPD pumps are distinguished by high pump capacities

and have proved very effective for the rough operational conditions

of the offshore industry. With their robust construction, their stain-

less steel wetted parts, and their high corrosion resistance, they can

withstand extreme stress.

Type GPD

Maximator pumps of the MO series are available in single- or double-acting design with one air drive piston. They are suitable for use in

zone 1, category 2G/2D IIC TX explosion-proof areas (temperature class depending on medium temperature).

MO-Pumps

» Single-acting

» With one air drive piston

» Operating pressures of up to

1,000 bar (14,500 psi)

The light and robust MO pumps are available

with a very large variety of pressure ratios.

They are ideal for use as portable pump

units.

• Material: Pump heads made of cast iron,

pistons made of tool steel and seal

made of polyurethane

• Standard design with bottom inlet

• For air drive pressures of 1 to 10 bar

(14.5 bis 145 psi)

Oil operation – MO series up to 1,000 bar (14,500 psi)

Options for MO and MO-D

pumps

• Side inlet for single-acting, single air

drive section pumps

Order code: MO37 – S

• Direct pilot valve air modiﬁcation for

single-acting, one-stage pumps (for

switching on/off via an external

solenoid valve) -

Order code: MO22(D) to

MO189(D): MO37(D) – DIR

Type Pressure Displ. Volume ** Outlet pressure *** Flow Connections Dimensions Weight

ratio* capacity Air Drive Inlet Outlet in mm

cm

3

cu.inch bar psi l/min **** L A B A B C kg

MO4 1:4 30.5 1.86 40 580 14.81 3/8

BSPP 3/4 BSPP 1/2 BSPP 190 102 80 2.5

MO8 1:9 14.7 0.90 90 1305 7.07 3/8

BSPP 3/4 BSPP 1/2 BSPP 190 102 80 2.5

MO12 1:14 9.4 0.57 140 2030 4.55 3/8

BSPP 3/4 BSPP 1/2 BSPP 190 102 80 2.5

MO22 1:29 4.6 0.28 290 4205 2.22 3/8

BSPP 3/8 BSPP 1/4 BSPP 228 102 80 3.0

MO37 1:47 2.8 0.17 470 6815 1.36 3/8

BSPP 3/8 BSPP 1/4 BSPP 228 102 80 3.0

MO72 1:88 1.5 0.09 880 12760 0.72 3/8

BSPP 3/8 BSPP 1/4 BSPP 228 102 80 3.0

MO111 1:133 1.0 0.06 1000 14500 0.48 3/8

BSPP 3/8 BSPP 1/4 BSPP 228 102 80 3.0

MO189 1:225 0.6 0.04 1000 14500 0.28 3/8

BSPP 3/8 BSPP 1/4 BSPP 228 102 80 3.0

* Ratio – driving surface air drive piston / driven surface high pressure piston (calculated)

** Displacement volume per double stroke (calculated).

*** Static outlet pressure (calculated and maximum allowed)

**** Approximate ﬂow at an air drive of 6 bar / 87 psi and an outlet pressure of 0 bar/psi.

8 | 9

Oil operation – MO series up to 1,000 bar (14,500 psi)

MO...D-Pumps

» Double-acting

» With one air drive piston

» Operating pressures of up to 1,000 bar

(14,500 psi)

The MO...D pumps run with lower pulsation

than the single-acting MO pumps and achie-

ve an approx. 50% higher pump capacity.

• Standard pumps with side inlet only

• Special connections, e.g. with NPT

thread

Order code: MO37(D) – NPT

• Air control unit for MO(D) pumps,

consisting of a ﬁlter/pressure regulator

combination, control pressure gauge

and shut-off valve

Order code: MO37(D) with C1

Other options available on request.

Type Pressure Displ. Volume ** Outlet pressure *** Flow Connections Dimensions Weight

ratio* capacity Air Drive Inlet Outlet in mm

cm

3

cu.inch bar psi l/min **** L A B A B C kg

MO22D 1:28 9.2 0.56 280 4060 3.91 3/8 BSPP 3/8 BSPP 1/4 BSPP 186 108 118 4.5

MO37D 1:46 5.6 0.34 460 6670 2.35 3/8

BSPP 3/8 BSPP 1/4 BSPP 186 108 118 4.5

MO72D 1:86 3.0 0.18 860 12470 1.24 3/8

BSPP 3/8 BSPP 1/4 BSPP 186 108 118 4.5

MO111D 1:130 2.0 0.12 1000 14500 0.82 3/8

BSPP 3/8 BSPP 1/4 BSPP 186 108 118 4.5

MO189D 1:220 1.2 0.07 1000 14500 0.49 3/8

BSPP 3/8 BSPP 1/4 BSPP 186 108 118 4.5

Maximator pumps of the S series are available in single- or double-acting design with one air drive piston. They are suitable for use in

zone 1, category 2G/2D IIB TX explosion-proof areas (temperature class depending on medium temperature).

Oil operation – S series up to 1,000 bar (14,500 psi)

S-Pumps

» Single-acting

» With one air drive piston

» Operating pressures of up to

1,000 bar (14,500 psi)

The light and compact S pumps can be used

with units for steady operation and in mobile

applications. They already start at an air

drive pressure of 1 bar (14.5 psi) and can be

used for precision work.

• Material: Pump heads made of cast iron,

pistons made of tool steel and seal

made of polyurethane

• Only available with side inlet

• Maximum air drive pressure:

10 bar (145 psi)

Options for S pumps

• Special connections, e.g. with NPT

thread

Order code: S35(D) - NPT

Type Pressure Displ. Volume ** Outlet pressure *** Flow Connections Dimensions Weight

ratio* capacity Air Drive Inlet Outlet in mm

cm

3

cu.inch bar psi l/min **** L A B A B C kg

S15 1:17 28.3 1.73 170 2465 9.38 1/2 BSPP 3/4 BSPP 3/4 BSPP 221 135 175.5 9.1

S25 1:25 19.6 1.20 250 3625 6.72 1/2

BSPP 3/4 BSPP 3/4 BSPP 221 135 175.5 9.1

S35 1:39 12.6 0.77 390 5655 4.31 1/2

BSPP 3/4 BSPP 3/4 BSPP 221 135 175.5 9.1

S60 1:61 8.0 0.49 610 8845 2.75 1/2

BSPP 1/2 BSPP 3/8 BSPP 221 135 175.5 9.1

S100 1:108 4.5 0.27 1000 14500 1.55 1/2

BSPP 1/2 BSPP 3/8 BSPP 221 135 175.5 9.1

S150 1:156 3.1 0.19 1000 14500 1.08 1/2

BSPP 1/2 BSPP 3/8 BSPP 221 135 175.5 9.1

* Ratio – driving surface air drive piston / driven surface high pressure piston (calculated)

** Displacement volume per double stroke (calculated).

*** Static outlet pressure (calculated and maximum allowed)

**** Approximate ﬂow at an air drive of 6 bar / 87 psi and an outlet pressure of 0 bar/psi.

10 | 11

Oil operation – S series up to 1,000 bar (14,500 psi)

S...D-Pumps

» Double-acting

» With one air drive piston

» Operating pressures of up to 1,000 bar

(14,500 psi)

The S...D pumps run with lower pulsation

than the single-acting S pumps and achieve

an approx. 50% higher pump capacity.

• Connection for direct pilot valve air for

switching the pump on and off via solenoid

valves with small nominal size

• Air control unit for S pumps, consisting

of a ﬁlter/pressure regulator combina

tion, control pressure gauge and shut-

off valve

Order code: S35(D) with C1.5

Other options available on request.

Type Pressure Displ. Volume ** Outlet pressure *** Flow Connections Dimensions Weight

ratio* capacity Air Drive Inlet Outlet in mm

cm

3

cu.inch bar psi l/min **** L A B A B C kg

S15D 1:16 57.0 3.48 160 2320 17.56 1/2

BSPP 3/4 BSPP 3/4 BSPP 260 135 175.5 14.5

S25D 1:24 39.0 2.39 240 3480 12.00 1/2

BSPP 3/4 BSPP 3/4 BSPP 260 135 175.5 14.5

S35D 1:38 25.2 1.54 380 5510 7.58 1/2

BSPP 3/4 BSPP 3/4 BSPP 260 135 175.5 14.5

S60D 1:60 16.0 0.98 600 8700 4.80 1/2

BSPP 1/2 BSPP 3/8 BSPP 260 135 175.5 14.5

S100D 1:107 9.0 0.55 1000 14500 2.68 1/2

BSPP 1/2 BSPP 3/8 BSPP 260 135 175.5 14.5

S150D 1:155 6.2 0.38 1000 14500 1.85 1/2

BSPP 1/2 BSPP 3/8 BSPP 260 135 175.5 14.5

Options for M pumps

• Seal version for optimised water

operation: (not available for M ...-2

/M...-3 and M...-01HL versions) up to

2,000 bar (29,000 psi)

Order code: M37 - (L)VE / M37D - VE

• Seal version for oil operation (standard)

Order code: M37 - (L)

• Seal versions for special media - Order

code: See media compatibility guide

• Side inlet for single-acting M pumps -

Order code: M37(L) - S/M37(L)VE - S

• Direct pilot valve air modiﬁcation for

single-acting, single air drive section

types pumps M4 to M189: (for

switching pump on/off via an external

solenoid valve with small nominal size)

Order code: M37 – DIR

Maximator pumps of the M series are available in single- or double-acting design with one, two or three air drive pistons. They are suitable

for use in zone 1, category 2G/2D IIC TX explosion-proof areas (temperature class depending on medium temperature).

Water or oil operation – M series up to 4,000 bar (58,000 psi)

M-Pumps

» Single-acting

» With one air drive piston

» For operating pressures up to

2,200 bar (31,900 psi)

M pumps in single-acting design are

distinguished by their light, compact

construction.

• Material: M4, M8 and M12: Pump heads

made of aluminium, pistons made of

stainless steel; M22 to M189: stainless

steel pump heads and pistons

• With with UHMWPE seal and FKM O-ring

• Standard models with bottom inlet, side

inlet optionally available

Type Pressure Displ. Volume ** Outlet pressure *** Flow Connections Dimensions Weight

ratio* capacity Air Drive Inlet Outlet in mm

cm

3

cu.inch bar psi l/min **** L A B A B C kg

M4 1:4 30.5 1.86 40 580 14.81 3/8

BSPP 1 BSPP 1/2 BSPP 216 120 112 3.0

M8 1:9 14.7 0.90 90 1305 7.07 3/8

BSPP 3/4 BSPP 1/2 BSPP 209 120 112 3.0

M12 1:14 9.4 0.57 140 2030 4.55 3/8

BSPP 3/4 BSPP 1/2 BSPP 209 120 112 3.0

M22 1:28 4.6 0.28 280 4060 2.22 3/8

BSPP 3/8 BSPP 3/8 BSPP 195 104 112 2.8

M37 1:46 2.8 0.17 460 6670 1.36 3/8

BSPP 3/8 BSPP 3/8 BSPP 195 104 112 2.8

M72 1:86 1.5 0.09 860 12470 0.72 3/8

BSPP 3/8 BSPP 3/8 BSPP 195 104 112 2.8

M111 1:130 1.0 0.06 1300 18850 0.48 3/8

BSPP 3/8 BSPP 3/8 BSPP 195 104 112 2.8

M189 1:220 0.6 0.04 2200 31900 0.28 3/8

BSPP 3/8 BSPP 3/8 BSPP 195 104 112 2.8

* Ratio – driving surface air drive piston / driven surface high pressure piston (calculated)

** Displacement volume per double stroke (calculated).

*** Static outlet pressure (calculated and maximum allowed)

**** Approximate ﬂow at an air drive of 6 bar / 87 psi and an outlet pressure of 0 bar/psi.

High pressure pumps with outlet connections type BSPP or NPT

are suitable for outlet pressures of up to 1,050 bar (15,000 psi).

For higher outlet pressures, the pumps must be ordered with high

pressure connections according to the required pressure range.

!

12 | 13

Water or oil operation – M series up to 4,000 bar (58,000 psi)

M...D-Pumps

» Double-acting

» With one air drive piston

» Operating pressures of up to

2,200 bar (31,900 psi)

M...D pumps provide approx. 50% more

pump capacity than M pumps with lower

pulsation.

• Spring return and hand lever

attachment modiﬁcation only available

for M22 to M189 single acting, single

air drive head types)

Order code: M37 - 01HL

• Special connections,

e.g. with NPT thread

Order code: M37 - NPT

• Air control unit for M(D) pumps,

consisting of a ﬁlter/pressure regulator

combination, control pressure gauge

and shut-off valve

Order code: M37(D) with C1

• Air control unit as above with additi-

onal safety valve in the drive air line for

limiting the operating pressure on the

high-pressure side Order code:

M37(D) with C1/SVAir (Please

indicate the operating pressure to

be set.)

Other options available on request.

Type Pressure Displ. Volume ** Outlet pressure *** Flow Connections Dimensions Weight

ratio* capacity Air Drive Inlet Outlet in mm

cm

3

cu.inch bar psi l/min **** L A B A B C kg

M4D 1:3 61 3.7 30 440 25 3/8 BSPP 1 BSPP 1/2 BSPP 314 119 112 4,7

M8D 1:8 29.4 1.8 80 1160 12 3/8

BSPP 3/4 BSPP 1/2 BSPP 300 119 112 3,7

M12D 1:13 18.3 1.15 130 1890 7.8 3/8

BSPP 3/4 BSPP 1/2 BSPP 300 119 112 3,7

M22D 1:28 9.2 0.56 280 4060 3.91 3/8

BSPP 3/8 BSPP 3/8 BSPP 184 124 112 3.7

M37D 1:46 5.6 0.34 460 6670 2.35 3/8

BSPP 3/8 BSPP 3/8 BSPP 184 124 112 3.7

M72D 1:86 3.0 0.18 860 12470 1.24 3/8

BSPP 3/8 BSPP 3/8 BSPP 184 124 112 3.7

M111D 1:130 2.0 0.12 1300 18850 0.82 3/8

BSPP 3/8 BSPP 3/8 BSPP 184 124 112 3.7

M189D 1:220 1.2 0.07 2200 31900 0.49 3/8

BSPP 3/8 BSPP 3/8 BSPP 184 124 112 3.7

!

Maximator pumps of the M series are available in single- or double-acting design with one, two or three air drive pistons. They are suitable

for use in zone 1, category 2G/2D IIC TX explosion-proof areas (temperature class depending on medium temperature).

Water or oil operation – M series up to 4,000 bar (58,000 psi)

M...-2-Pumps

» Single-acting

» With two air drive pistons

» Operating pressures of up to 4,000 bar

(58,000 psi)

M...-2 pumps in single-acting design with

two air drive pistons achieve twice the

operating pressure of single-acting, single air

drive section M pumps with the same drive

pressure.

• Standard models with polyurethane seal

• Standard models with bottom inlet, side

inlet optionally available

Options for M-Pumps

• Seal version for oil operation (standard)

Order code: M189-(2)(3)(L)

• Seal versions for special media

Order code: See media compatibility

guide

• Side inlet for single-acting M pumps

Order code: M189-(2)(3)(L) - S

• Special connections,

e.g. with BSPP or NPT thread

• Air control unit for M pumps,

consisting of a ﬁlter/pressure regulator

Type Pressure Displ. Volume ** Outlet pressure *** Flow Connections Dimensions Weight

ratio* capacity Air Drive Inlet Outlet in mm

cm

3

cu.inch bar psi l/min **** L A B A B C kg

M111-2 1:261 1.0 0.06 2500 36250 0.35 3/8

BSPP 1/4 BSPP 9/16-18 UNF 255 100 112 3.9

M189-2 1:440 0.6 0.04 4000 58000 0.21 3/8

BSPP 1/4 BSPP 9/16-18 UNF 255 100 112 3.9

* Ratio – driving surface air drive piston / driven surface high pressure piston (calculated)

** Displacement volume per double stroke (calculated).

*** Static outlet pressure (calculated and maximum allowed)

**** Approximate ﬂow at an air drive of 6 bar / 87 psi and an outlet pressure of 0 bar/psi.

14 | 15

Water or oil operation – M series up to 4,000 bar (58,000 psi)

M...-3-Pumps

» Single-acting

» With three air drive pistons

» Operating pressures of up to 4,000 bar

(58,000 psi)

M...-3 pumps in single-acting design with

three air drive pistons achieve three times

the operating pressure of single-acting, sin-

gle air drive section M pumps with the same

drive pressure.

• Standard models with polyurethane seal

• Standard models with bottom inlet, side

inlet optionally available

combination, control pressure gauge

and shut-off valve - Order code:

M189-(2)(3) with C1

• Air control unit as above with additi-

onal safety valve in the drive air line for

limiting the operating pressure on the

high-pressure side - Order code:

M189-(2)(3) with C1/SVAir (Please

indicate the operating pressure to

be set.)

Other options available on request.

Type Pressure Displ. Volume ** Outlet pressure *** Flow Connections Dimensions Weight

ratio* capacity Air Drive Inlet Outlet in mm

cm

3

cu.inch bar psi l/min **** L A B A B C kg

M111-3 1:391 1.0 0.06 2500 36250 0.24 3/8

BSPP 1/4 BSPP 9/16-18 UNF 316 100 112 4.6

M189-3 1:660 0.6 0.04 4000 58000 0.14 3/8

BSPP 1/4 BSPP 9/16-18 UNF 316 100 112 4.6

Maximator pumps of the S...-SS series are available in single-acting design with one air drive piston. They are suitable for use in zone 1,

category 2G/2D IIB TX explosion-proof areas (temperature class depending on medium temperature).

Water or oil operation – S…SS and G series up to 7,000 bar (101,000 psi)

S...-SS-Pumps

» Single-acting

» With one air drive piston

» Operating pressures of up to 3,700 bar

(53,660 psi)

The light, compact S...-SS pumps are ideally

suited both for units for steady operation and

for mobile applications. They already start at

an air drive pressure of only 1 bar (14.5 psi)

and are ideal for applications which require

fast reaction times.

• Components in contact with medium made

of stainless steel

• Stainless steel pump heads and pistons

and UHMWPE seal

• Only available with side inlet

• Maximum air drive pressure:

10 bar (145 psi)

Options for S…-SS-Pumps

• Special connections,

e.g. with NPT thread

Order code: S160SS - NPT

• Air control unit for M pumps,

consisting of a ﬁlter/pressure regulator

combination, control pressure gauge

and shut-off valve - Order code:

S160SS with C1.5

Other options available on request.

Type Pressure Displ. Volume ** Outlet pressure *** Flow Connections Dimensions Weight

ratio* capacity Air Drive Inlet Outlet in mm

cm

3

cu.inch bar psi l/min **** L A B A B C kg

S40-SS 1:39 12.0 0.76 390 5650 4.0 1/2

BSPP 3/8 BSPP 3/8 BSPP 272 135 179 7

S80-SS 1:80 6.0 0.37 800 11600 2.0 1/2

BSPP 3/8 BSPP 3/8 BSPP 272 135 179 7

S160-SS 1:160 3.0 0.18 1630 23635 1.1 1/2

BSPP 1/4 BSPP 9/16-18 UNF 272 135 179 7

(4H)

S200-SS 1:200 2.4 0.15 1930 28000 0.9 1/2 BSPP 1/4 BSPP 9/16-18 UNF 258 135 179 7

(4H)

S250-SS 1:244 2.0 0.12 2400 34800 0.6 1/2 BSPP 1/4 BSPP 9/16-18 UNF 258 135 179 7

(4H)

S350-SS 1:370 1.0 0.08 3700 53660 0.45 1/2 BSPP 1/4 BSPP 9/16-18 UNF 258 135 179 7

(4H)

* Ratio – driving surface air drive piston / driven surface high pressure piston (calculated)

** Displacement volume per double stroke (calculated).

*** Static outlet pressure (calculated and maximum allowed)

**** Approximate ﬂow at an air drive of 6 bar / 87 psi and an outlet pressure of 0 bar/psi.

High pressure pumps with outlet connections type BSPP or NPT

are suitable for outlet pressures of up to 1,050 bar (15,000 psi).

For higher outlet pressures, the pumps must be ordered with high

pressure connections according to the required pressure range.

!

16 | 17

Water or oil operation – S…SS and G series up to 7,000 bar (101,000 psi)

G-Pumps

Maximator pumps of the G series are available in single- or double-acting design with one or two air drive pistons. They are suitable for use in

zone 1, category 2G/2D IIC TX explosion-proof areas (temperature class depending on medium temperature).

Options for G-Pumps

Note: Please refer to the information on

models G...D and G...-2 on the following

pages for the different options for G

pumps.

» Single-acting

» With one air drive piston

» Operating pressures of up to 4,500 bar

(65,250 psi)

• Material: Stainless-steel pump heads and

pistons

• Polyurethane seal; recommended for

water operation: UHMWPE seal

• Standard models with bottom inlet, side

inlet available on request

• G500(S) is only available with side inlet

• Maximum air drive pressure 10 bar (145 psi)

• Connection for direct pilot valve air for

switching the pump on and off via solenoid

valves with small nominal size

Type Pressure Displ. Volume ** Outlet pressure *** Flow Connections Dimensions Weight

ratio* capacity Air Drive Inlet Outlet in mm

cm

3

cu.inch bar psi l/min **** L A B A B C kg

G10 1:11 90.0 5.49 110 1595 18.53 3/4 BSPP 1 BSPP 3/4 BSPP 311 190.5 272 16.0

G15 1:16 62.0 3.78 160 2320 12.86 3/4

BSPP 1 BSPP 3/4 BSPP 311 190.5 272 16.0

G25 1:28 35.3 2.15 280 4260 7.24 3/4

BSPP 3/4 BSPP 3/4 BSPP 296 181 272 14.5

G35 1:40 24.5 1.49 400 6800 5.02 3/4

BSPP 3/4 BSPP 3/4 BSPP 296 181 272 14.5

G60 1:63 15.4 0.94 630 9135 3.21 3/4

BSPP 3/4 BSPP 1/2 BSPP 321 184.5 272 13.5

G100 1:113 8.8 0.54 1050 15225 1.81 3/4

BSPP 3/4 BSPP 1/2 BSPP 321 184.5 272 13.5

G150 1:151 6.6 0.40 1450 21025 1.36 3/4

BSPP 3/4 BSPP 1/2 BSPP 321 184.5 272 13.5

G250 1:265 3.8 0.23 2650 38425 0.77 3/4

BSPP 1/2 BSPP 9/16-18 UNF 300 193.5 272 13.5

G300 1:314 3.2 0.20 3140 45530 0.65 3/4

BSPP 1/2 BSPP 9/16-18 UNF 300 193.5 272 13.5

G400 1:398 2.5 0.15 3980 58000 0.51 3/4

BSPP 1/2 BSPP 9/16-18 UNF 300 193.5 272 13.5

G500S 1:519 1.9 0.12 4500 65250 0.39 3/4

BSPP 1/4 BSPP 9/16-18 UNF 362 181 272 13.5

!

Maximator pumps of the G series are available in single- or double-acting design with one or two air drive pistons. They are suitable for use in

zone 1, category 2G/2D IIC TX explosion-proof areas (temperature class depending on medium temperature).

Water or oil operation – G series up to 7,000 bar (101,000 psi)

G...D-Pumps

» Double-acting

» With one air drive piston

» Operating pressures of up to 4,500 bar

(65,250 psi)

G...D pumps in double-acting design with

one air drive piston provide approx. 50%

more pump capacity than single-acting G

pumps with lower pulsation.

• Standard models with UHMWPE seal with

FKM O-ring

• Standard models with bottom inlet, side

inlet available on request

• G60D(S) - G150D(S) with side inlet only

• Maximum air drive pressure 10 bar (145 psi)

• Connection for direct pilot valve air for

switching the pump on and off via solenoid

valves with small nominal size

Options for G pumps

• Seal version for optimised water opera-

tion up to 4,000 bar (58,000 psi):

Order code: G35 - (L)VE / G35D - VE

(not available for G500S and G500-2S)

• Seal version for oil operation

Order code: G35 - (L)

• Seal versions for special media

Order code: See media compatibility

guide

• Side inlet (G500(S), G500-2(S) and

G60D(S) to G150(D)S available with side

inlet only) - Order code:

G35(L) - S / G35(L)VE - S

Other options available on request.

* Ratio – driving surface air drive piston / driven surface high pressure piston (calculated)

** Displacement volume per double stroke (calculated).

*** Static outlet pressure (calculated and maximum allowed)

**** Approximate ﬂow at an air drive of 6 bar / 87 psi and an outlet pressure of 0 bar/psi.

Type Pressure Displ. Volume ** Outlet pressure *** Flow Connections Dimensions Weight

ratio* capacity Air Drive Inlet Outlet in mm

cm

3

cu.inch bar psi l/min **** L A B A B C kg

G10D 1:10 180.0 10.98 100 1450 28.85 3/4

BSPP 1 BSPP 3/4 BSPP 442 190.5 272 22.0

G15D 1:15 124.0 7.56 150 2175 19.84 3/4

BSPP 1 BSPP 3/4 BSPP 442 190.5 272 22.0

G25D 1:27 70.6 4.31 270 3915 11.34 3/4

BSPP 3/4 BSPP 3/4 BSPP 412 181 272 19.0

G35D 1:40 49.0 2.99 400 6800 7.74 3/4

BSPP 3/4 BSPP 3/4 BSPP 412 181 272 19.0

G60DS 1:63 31.4 1.92 630 9135 5.04 3/4

BSPP 3/4 BSPP 1/2 BSPP 344 184.5 272 17.0

G100DS 1:113 17.6 1.07 1050 15225 2.78 3/4

BSPP 3/4 BSPP 1/2 BSPP 344 184.5 272 17.0

G150DS 1:151 13.2 0.81 1450 21025 2.10 3/4

BSPP 3/4 BSPP 1/2 BSPP 344 184.5 272 17.0

High pressure pumps with outlet connections type BSPP or NPT

are suitable for outlet pressures of up to 1,050 bar (15,000 psi).

For higher outlet pressures, the pumps must be ordered with high

pressure connections according to the required pressure range.

!

18 | 19

Water or oil operation – G series up to 7,000 bar (101,000 psi)

G...-2-Pumps

» Single-acting

» With two air drive pistons

» Operating pressures up to 7,000 bar

(101,000 psi)

G...-2 pumps in single-acting design with

two air drive pistons provide twice the opera-

ting pressure of single-acting G pumps with

the same air drive pressure.

• Standard models with UHMWPE seal with

FKM O-ring

• Standard models with bottom inlet, side

inlet available on request

• G500-2(S) available with side inlet only

• Maximum air drive pressure 10 bar (145 psi)

• Special connections,

e.g. with NPT thread

Order code: G35(L) - NPT

• Air control unit for G pumps, consisting

of a ﬁlter/pressure regulator combina-

tion, control pressure gauge and shut-

off valve - Order code: G35(L) with C2

• Air control unit as above with additi-

onal safety valve in the air drive line for

limiting the operating pressure on the

high-pressure side - Order code:

G35(L) with C2/SVAir (Please indica-

te the operating pressure to be set.)

Also applies to the G models shown on

the preceding page

Type Pressure Displ. Volume ** Outlet pressure *** Flow Connections Dimensions Weight

ratio* capacity Air Drive Inlet Outlet in mm

cm

3

cu.inch bar psi l/min **** L A B A B C kg

G10-2 1:22 90.0 5.49 220 3190 15.89 3/4

BSPP 1 BSPP 3/4 BSPP 411 211 272 20.5

G15-2 1:32 62.0 3.78 320 4640 11.02 3/4

BSPP 1 BSPP 3/4 BSPP 411 211 272 20.5

G25-2 1:56 35.3 2.15 560 8120 6.19 3/4

BSPP 3/4 BSPP 3/4 BSPP 396 211 272 19.0

G35-2 1:80 24.5 1.49 800 11600 4.30 3/4

BSPP 3/4 BSPP 3/4 BSPP 396 211 272 19.0

G60-2 1:126 15.4 0.94 1260 18270 2.76 3/4

BSPP 3/4 BSPP 1/2 BSPP 421 211 272 18.0

G100-2 1:226 8.8 0.54 2100 30450 1.55 3/4

BSPP 1/2 BSPP 9/16-18 UNF 400 211 272 18.0

G150-2 1:300 6.6 0.40 2900 42050 1.16 3/4

BSPP 1/2 BSPP 9/16-18 UNF 400 211 272 18.0

G250-2 1:530 3.8 0.23 4500 65250 0.66 3/4

BSPP 1/4 BSPP 9/16-18 UNF 483 211 272 22.0

G300-2 1:628 3.2 0.20 4500 65250 0.56 3/4

BSPP 1/4 BSPP 9/16-18 UNF 483 211 272 22.0

G400-2 1:796 2.5 0.15 5500 79750 0.44 3/4

BSPP 1/4 BSPP 9/16-18 UNF 483 211 272 22.0

G500-2 1:1038 1.4 0.09 7000 101500 0.34 3/4

BSPP 1/4 BSPP 5/8-18 UNF 462 211 272 22.0

!

All high-pressure pumps from the MSF

series are suitable for use in zone 1, category

2G/2D IIC TX explosion-proof areas (tempera-

ture class depending on medium temperature).

Chemical and offshore industries – MSF and GSF series up to 1,450 bar (21,000 psi)

MSF-Pumps

» Single-acting

» With one air drive piston

Thanks to their robust construction, MSF

pumps are especially suited for applications

in the chemical industry.

• Distance piece and leakage borehole

• Operating pressures of up to 1,000 bar

(14,500 psi)

• MSF pump heads and pistons made of

stainless steel

• PTFE seal material

• Standard design with bottom inlet

• Maximum air drive pressure:

10 bar (145 psi).

Options for MSF pumps

• Seal versions for special media

Order code: See media compatibility

guide

• Side inlet:

Order code: MSF37-S

• Special connections,

e.g. with NPT thread

Order code: MSF37 - NPT

• Air control unit for MSF pumps,

consisting of a ﬁlter/pressure regulator

combination, control pressure gauge

and shut-off valve

Order code: MSF37 with C1

• Air control unit as above with additi-

onal safety valve in the air drive line for

limiting the operating pressure on the

high-pressure side - Order code:

MSF37 with C1/SVAir (Please indica-

te the operating pressure to be set.)

* Ratio – driving surface air drive piston / driven surface high pressure piston (calculated)

** Displacement volume per double stroke (calculated).

*** Static outlet pressure (calculated and maximum allowed)

**** Approximate ﬂow at an air drive of 6 bar / 87 psi and an outlet pressure of 0 bar/psi.

Type Pressure Displ. Volume ** Outlet pressure *** Flow Connections Dimensions Weight

ratio* capacity Air Drive Inlet Outlet in mm

cm

3

cu.inch bar psi l/min **** L A B A B C kg

MSF4 1:4 30.5 1,86 40 580 14.81 3/8

BSPP 1 BSPP 1/2 BSPP 248 112 120 6.7

MSF8 1:9 14.7 0,90 90 1305 7.07 3/8

BSPP 3/4 BSPP 1/2 BSPP 241 112 120 6.7

MSF12 1:14 9.4 0,57 140 2030 4.55 3/8

BSPP 3/4 BSPP 1/2 BSPP 241 112 120 6.7

MSF22 1:28 4.6 0,28 280 4060 2.22 3/8

BSPP 3/8 BSPP 3/8 BSPP 247 112 108 3.5

MSF37 1:46 2.8 0,17 460 6670 1.36 3/8

BSPP 3/8 BSPP 3/8 BSPP 247 112 108 3.5

MSF72 1:86 1.5 0,09 860 12470 0.48 3/8

BSPP 3/8 BSPP 3/8 BSPP 247 112 108 3.5

MSF111 1:130 1.0 0,06 1000 14500 0.28 3/8

BSPP 3/8 BSPP 3/8 BSPP 247 112 108 3.5

High pressure pumps with outlet connections type BSPP or NPT

are suitable for outlet pressures of up to 1,050 bar (15,000 psi).

For higher outlet pressures, the pumps must be ordered with high

pressure connections according to the required pressure range.

!

20 | 21

Chemical and offshore industries – MSF and GSF series up to 1,450 bar (21,000 psi)

GSF-Pumps

» Single-acting

» With one air drive piston

» Operating pressures of up to 1,450 bar

(21,000 psi)

Due to their robust construction, GSF ideally

satisfy the requirements for applications in

the chemical industry.

• Material: GSF pump heads and pistons

made of stainless steel

• Standard design with bottom inlet

• Maximum air drive pressure:

10 bar (145 psi)

• Distance piece and leakage borehole

• PTFE seal material

Options for GSF pumps

• Seal versions for special media

Order code: See media compatibility

guide

• Side inlet:

Order code: GSF35-S

• Special connections,

e.g. with NPT thread

Order code: G35(L) - NPT

• Air control unit for GSF pumps,

consisting of a ﬁlter/pressure regulator

combination, control pressure gauge

and shut-off valve

Order code: GSF35 with C2

• Air control unit as above with additi-

onal safety valve in the air drive line for

limiting the operating pressure on the

high-pressure side - Order code:

GSF35 with C2/SVAir (Please indica-

te the operating pressure to be set.)

All high-pressure pumps from the GSF

series are suitable for use in zone 1, category

2G/2D IIB TX explosion-proof areas (tempera-

ture class depending on medium temperature).

Type Pressure Displ. Volume ** Outlet pressure *** Flow Connections Dimensions Weight

ratio* capacity Air Drive Inlet Outlet in mm

cm

3

cu.inch bar psi l/min **** L A B A B C kg

GSF10 1:11 90.0 5.49 110 1595 18.53 3/4

BSPP 1 BSPP 3/4 BSPP 411 190,5 272 20.0

GSF15 1:16 62.0 3.78 160 2320 12.86 3/4

BSPP 1 BSPP 3/4 BSPP 411 190,5 272 20.0

GSF25 1:28 35.3 2.15 280 4260 7.24 3/4

BSPP 3/4 BSPP 3/4 BSPP 400 181 272 19.0

GSF35 1:40 24.5 1.49 400 5800 5.02 3/4

BSPP 3/4 BSPP 3/4 BSPP 400 181 272 19.0

GSF60 1:63 15.7 0.96 630 9135 3.21 3/4

BSPP 3/4 BSPP 1/2 BSPP 412 181 272 18.0

GSF100 1:113 8.8 0.54 1050 15225 1.81 3/4

BSPP 3/4 BSPP 1/2 BSPP 412 181 272 18.0

GSF150 1:151 6.6 0.40 1450 21025 1.36 3/4

BSPP 3/4 BSPP 1/2 BSPP 412 181 272 18.0

!

C

A

B

Maximator pumps of the GPD series are available in double-acting design with one or two air drive pistons. They are suitable for use in zone 1,

category 2G/2D IIC TX explosion-proof areas (temperature class depending on medium temperature).

Chemical and offshore industries – GPD series up to 3,000 bar (43,500 psi)

GPD-Pumps

» Double-acting

» With one air drive piston

» Operating pressures of up to 2,770 bar

(40,200 psi)

GPD pumps are distinguished by their high

pump capacity with oil, water or different

chemicals. They are optimally suited for tes-

ting pipelines, charging hydraulic accumula-

tors or actuating subsea valves. Due to their

high-quality materials, they are corrosion-

resistant and can be used in a large number

of applications in the oil and gas industry,

the petrochemical industry and in general

mechanical engineering.

• Pump capacity: up to 48 l/min

• Standard models with UHMWPE seal and

FKM O-rings

• Only available with side inlet

• Maximum air drive pressure

10 bar (145 psi)

Thanks to their smart design, the GPD pumps

allow fast, easy maintenance. Their safe

operation is ensured through the separation

of the drive section from the high-pressure

section by the distance piece, preventing

potential contamination of the environment.

Type Pressure Displ. Volume ** Outlet pressure *** Flow Connections Dimensions Weight

ratio* capacity Air Drive Inlet Outlet in mm

cm

3

cu.inch bar psi l/min **** L A B A B C kg

GPD30 1:30 508 31.0 300 4350 48.0 3/4

BSPP 3/4 BSPP 3/4 BSPP 343 300 777 58

GPD60 1:60 257 15.7 600 8700 22.0 3/4

BSPP 3/4 BSPP 3/4 BSPP 343 300 777 58

GPD120 1:129 121 7.4 1200 17400 11.2 3/4

BSPP 3/4 BSPP 13/16-16 UNF 343 300 777 58

(9M)

GDP180 1:192 69 4.2 1920 27840 7.5 3/4 BSPP 1/4 BSPP 3/4-16 UNF 343 300 777 58

(6H)

GPD260 1:277 48 2.9 2770 40165 4.8 3/4 BSPP 1/4 BSPP 3/4-16 UNF 343 300 777 58

(6H)

* Ratio – driving surface air drive piston / driven surface high pressure piston (calculated)

** Displacement volume per double stroke (calculated).

*** Static outlet pressure (calculated and maximum allowed)

**** Approximate ﬂow at an air drive of 6 bar / 87 psi and an outlet pressure of 0 bar/psi.

High pressure pumps with outlet connections type BSPP or NPT

are suitable for outlet pressures of up to 1,050 bar (15,000 psi).

For higher outlet pressures, the pumps must be ordered with high

pressure connections according to the required pressure range.

!

22 | 23



C

A

B

Chemical and offshore industries – GPD series up to 3,000 bar (43,500 psi)

GPD-2-Pumps

» Double-acting

» With two air drive pistons

» Operating pressures of up to 3,000 bar

(43,500 psi)

Type Pressure Displ. Volume ** Outlet pressure *** Flow Connections Dimensions Weight

ratio* capacity Air Drive Inlet Outlet in mm

cm

3

cu.inch bar psi l/min **** L A B A B C kg

GPD30-2 1:60 508 31.0 600 8700 25.5 3/4

BSPP 3/4 BSPP 3/4 BSPP 343 300 1016 78

GPD60-2 1:120 257 15.7 1200 17400 13.0 3/4

BSPP 3/4 BSPP 3/4 BSPP 343 300 1016 78

GPD120-2 1:258 121 7.4 2580 37400 7.0 3/4

BSPP 3/4 BSPP 13/16-16 UNF 343 300 1016 78

(9M)

GDP180-2 1:384 69 4.2 3000 43500 4.4 3/4 BSPP 1/4 BSPP 3/4-16 UNF 343 300 1016 78

(6H)

GPD260-2 1:554 48 2.9 3000 43500 2.85 3/4 BSPP 1/4 BSPP 3/4-16 UNF 343 300 1016 78

(6H)

Options for GPD pumps

• Air control unit for GPD pumps,

consisting of a ﬁlter/pressure regulator

combination, control pressure gauge

and shut-off valve

Order code: GPD30 with C3

• Air control unit as above with additi-

onal safety valve in the air drive line for

limiting the operating pressure on the

high-pressure side - Order code:

GPD30 with C3/SVAir (Please indica-

te the operating pressure to be set.)

!

Options for GX pumps

• UHMWPE seals and optionally available

with (depending on medium used):

– FKM O-Ring Order code: GX35 - FKM

– NBR O-Ring Order code: GX35 - NBR

– EPDM O-Ring Order code: GX35 - EPDM

See media compatibility guide

• Air control unit for GX pumps, con-

sisting of a ﬁlter/pressure regulator

combination, control pressure gauge

and shut-off valve

Order code: GX35 with C3

• Air control unit as above with additi-

onal safety valve in the air drive line for

limiting the operating pressure on the

high-pressure side - Order code:

GX with C3/SVAir (Please indica-

te the operating pressure to be set.)

All high-pressure pumps from the GX series are suitable for use in zone 1, category 2G/2D IIC TX explosion-proof areas (temperature class

depending on medium temperature).

Chemical and offshore industries – GX series

up to 1,000 bar (14,500 psi)

GX-Pumps

» Operating pressures of up to 1,000 bar

(14,500 psi)

The GX pumps are distinguished by their

high pump capacity. Their robust construc-

tion, stainless-steel wetted parts and high

resistance to corrosion air drive section

make them ideal for the rough operating

conditions in the offshore industry.

• Material: Stainless-steel pump heads and

pistons

• Standard models with UHMWPE seals and

FKM O-ring

Other options available on request.

Type Pressure Displ. Volume ** Outlet pressure *** Flow Connections Dimensions Weight

ratio* capacity Air Drive Inlet Outlet in mm

cm

3

cu.inch bar psi l/min **** L A B A B C kg

GX35 1:36 110 6.71 360 5220 24.50 3/4

BSPP 1 FNPT 3/8 FNPT 237 244 632 24.0

GX60 1:66 65 3.97 600 8700 23.00 3/4

BSPP 1 FNPT 3/8 FNPT 237 244 632 24.0

GX100 1:117 36 2.20 1000 14500 9.00 3/4

BSPP 1 FNPT 3/8 FNPT 237 244 632 24.0

GX170 1:177 36 2.20 1000 14500 5.50 3/4

BSPP 1 FNPT 3/8 FNPT 274 249 622 30.0

* Ratio – driving surface air drive piston / driven surface high pressure piston (calculated)

** Displacement volume per double stroke (calculated).

*** Static outlet pressure (calculated and maximum allowed)

**** Approximate ﬂow at an air drive of 6 bar / 87 psi and an outlet pressure of 0 bar/psi.

24 | 25

Options for DPD pumps

• Air control unit for DPD pumps, con-

sisting of a ﬁlter/pressure regulator

combination, control pressure gauge

and shut-off valve

Order code: DPD150 with C3

• Air control unit as above with additi-

onal safety valve in the air drive line for

limiting the operating pressure on the

high-pressure side - Order code:

DPD with C2/SVAir (Please indica-

te the operating pressure to be set.)

DPD-Pumps

» Operating pressures of up to 2,100 bar

(30,500 psi)

DPD pumps are large pumps with high

pump capacities working at high operating

pressures of up to 2,100 bar (30,450 psi).

The pumps are double-acting and available

in two different pressure ratios.

Special pumps

DPD series up to 2,100 bar (30,500 psi)

Type Pressure Displ. Volume ** Outlet pressure *** Flow Connections Dimensions Weight

ratio* capacity Air Drive Inlet Outlet in mm

cm

3

cu.inch bar psi l/min **** L A B A B C kg

DPD150 1:185 72 4.4 1500 21750 8.00 3/4

BSPP 3/8 BSPP 1 1/18-12 UNF 460 346 762 54.0

DPD200 1:268 72 4.4 2100 30450 2.11 3/4

BSPP 3/8 BSPP 1 1/18-12 UNF 460 346 762 54.0

7,25

14,5

72,5

145,0

1000

145,0 K

116,0 K

87,0 K

58,0 K

29,0 K

14,5 K

11,6 K

8,7 K

5,8 K

2,9 K

1,5 K

1,2 K

0,9 K

0,6 K

0,3 K

0,1 K

1,45

3,63

36,3

362,6

725,2

0,1

0,25

0,5

1

2,5

5

10

25

50

10000

8000

6000

4000

2000

800

600

400

200

100

80

60

40

20

10

M...

S...

M...D

G...-

2

S...

SS

M...-

3

M...-

2

G...

G...D

GX...

GPD...

GPD...-

2

S...-

D

Besides weight and dimensions, selecting the right pump for your application is based essentially on the required operating pressure as well

as the pump capacity. Essentially, three different applications must be distinguished in order to calculate the pump capacity:

The performance data indicated here were determined with optimal ﬂow cross-sections and the required volume ﬂow for driving air.

Pump selection

Pump design Pump capacities

1. Continuous ﬂow rate at deﬁned

pressure

With such applications, e.g. continuous

cooling or ﬂushing of systems, the pump

capacity is generally calculated from

the application.

2. Actuation of hydraulic cylinders

The decisive criteria here are: the ﬁll volume

of the cylinder, the cylinder actuation time

and the number of actuations per minute.

The following formula can be used to calcu-

late the required pump capacity Q:

Q =

A

Z

× h

z

× n

in [l/min]

min

A

Z

= piston area cylinder in [dm²]

h

z

= piston travel cylinder in [dm]

n = number of actuations per minute

3. Pressure test of test items with deﬁned

volumes

When executing a pressure test on compo-

nents pressurised internally, the most impor-

tant variables are the pressure build-up time,

the volume of the test item, the modulus of

compressibility of the test medium and the

pressure.

The following applies for unﬁlled test items:

Q =

V + (

χ

× ΔP × V )

in [l/min]

T

D

The following applies for preﬁlled test items:

Q =

(

χ

× ΔP × V )

in [l/min]

T

D

V = test volume in [l]

χ

= modulus of compressibility of test

medium in [1/GPa]

(e.g. water 0,5*1/GPa)

ΔP = test pressure in GPa

(1000 bar = 0,1 GPa)

T

D

= time for pressure build-up in [min]

Selecting the must suitable pump is a two-

step process:

Step 1: Selection of pump series

First you make a selection of the pump series

in the diagram (right) based on the operating

pressure and the pump capacity required

for your application. The characteristics

shown (diagonals) are based on an air drive

pressure of 6 bar.

Example: The operating pressure of your

example application is 600 bar and the pump

capacity 1.0 l/min. The process parameter

combination is marked in the diagram as

a grey point. Only those pump series are

suitable for your application whose characte-

ristics are located in the window at the upper

right of the point (rectangle in the diagram).

In order to avoid over-dimensioning, select

the pump series nearest to the point: in this

case, the G...D pumps.

Step 2: Pump selection

The pump selection is now made based on

the pump capacity tables on pages 27-33.

In this example, the G150D would meet the

desired performance parameters.

Pressure (psi)

Flow (l/min)

Flow (cu in/min)

Pressure (bar)

26 | 27

Pump type Air Drive Outlet pressure in bar

pressure in bar 0/Atm 50 100 500 1000 1500 2000 3000 4000

M[(O)(SF)]4 4 14.51

6 14.81

8 14.93

M[(O)(SF)]8 4 6.93

6 7.07 0.89

8 7.13 3.39

M[(O)(SF)]12 4 4.46 0.71

6 4.55 2.64

8 4.59 3.43 0.84

M[(O)(SF)]22 4 2.17 1.58 0.44

6 2.22 1.92 1.33

8 2.24 2.05 1.70

M[(O)(SF)]37 4 1.34 1.15 0.84

6 1.36 1.27 1.11

8 1.38 1.32 1.22

M[(O)(SF)]72 4 0.71 0.67 0.60

6 0.72 0.7 0.67 0.06

8 0.73 0.72 0.70 0.33

M[(O)(SF)]111 4 0.47 0.45 0.43 0.05

6 0.48 0.47 0.46 0.26

8 0.48 0.48 0.47 0.35 0.05

M[(O)(SF)]189 4 0.28 0.27 0.26 0.17

6 0.28 0.28 0.28 0.23 0.11

8 0.28 0.28 0.28 0.25 0.18 0.08

M111-2 4 0.35 0.34 0.33 0.24 0.03

6 0.35 0.35 0.35 0.30 0.19 0.04

8 0.36 0.35 0.35 0.32 0.26 0.16 0.04

M189-2 4 0.20 0.20 0.20 0.18 0.12 0.05

6 0.21 0.21 0.21 0.19 0.17 0.13 0.08

8 0.21 0.21 0.21 0.20 0.19 0.16 0.14 0.06

M111-3 4 0.23 0.23 0.23 0.19 0.12 0.02

6 0.24 0.23 0.23 0.22 0.18 0.13 0.06

8 0.24 0.24 0.24 0.23 0.20 0.17 0.13 0.03

M189-3 4 0.14 0.14 0.13 0.12 0.11 0.08 0.05

6 0.14 0.14 0.14 0.13 0.12 0.11 0.10 0.06 0

8 0.14 0.14 0.14 0.14 0.13 0.12 0.11 0.09 0.06

M4D 4 24,6

6 25,1

8 25,3

M8D 4 11,7

6 12 0,1

8 12,1 4,3

M12D 4 7,6 1,3

6 7,7 4,5

8 7,8 5,9 1,4

M(O)22D 4 3.83 2.75 0.66

6 3.91 3.36 2.29

8 3.94 3.61 2.96

M(O)37D 4 2.31 1.99 1.45

6 2.35 2.20 1.92

8 2.37 2.28 2.11

M(O)72D 4 1.22 1.15 1.04

6 1.24 1.21 1.15 0.11

8 1.26 1.23 1.20 0.57

M(O)111D 4 0.81 0.78 0.74 0.08

6 0.82 0.81 0.79 0.45

8 0.83 0.82 0.81 0.60 0.09

M(O)189D 4 0.48 0.47 0.45 0.29

6 0.49 0.48 0.48 0.39 0.20 0.06

8 0.49 0.49 0.48 0.43 0.32 0.14

Capacity in l/min

Pump design Pump capacities

Pump capacities of M-, MO- and MSF-Series

Pump capacities

Pump type Air Drive Outlet pressure in bar

pressure in bar 0/Atm 50 100 200 300 400 500 600 700 800

S15 4 9.11 3.82

6 9.38 6.60 0.91

8 9.50 7.78 4.28

S25 4 6.59 4.39 0

6 6.72 5.60 3.36

8 6.78 6.10 4.74 0

S35 4 4.22 3.48 2.16

6 4.31 3.93 3.26 1.03

8 4.34 4.12 3.71 2.36 0.30

S60 4 2.70 2.44 2.03 0.75

6 2.75 2.62 2.41 1.76 0.80

8 2.78 2.70 2.57 2.18 1.60 0.83

S100 4 1.52 1.45 1.35 1.07 0.68 0.19

6 1.55 1.51 1.46 1.32 1.12 0.87 0.57 0.20

8 1.56 1.54 1.51 1.42 1.30 1.15 0.97 0.75 0.50 0.21

S150 4 1.05 1.02 0.98 0.80 0.64 0.44 0.20

6 1.08 1.06 1.04 0.98 0.91 0.81 0.70 0.57 0.42 0.26

8 1.08 1.07 1.06 1.03 0.98 0.93 0.86 0.78 0.69 0.59

S15D 4 17.21 6.17

6 17.56 11.93

8 17.71 14.30 6.78

S25D 4 11.76 7.59

6 12.00 9.87 5.58

8 12.10 10.81 8.21

S35D 4 7.43 6.08 3.66

6 7.58 6.89 5.65 1.54

8 7.64 7.22 6.48 3.99 0.18

S60D 4 4.70 4.24 3.51 1.22

6 4.80 4.56 4.20 3.02 1.30

8 4.84 4.70 4.47 3.28 2.07 0.53

S100D 4 2.62 2.50 2.33 1.84 1.16 0.30

6 2.68 2.62 2.53 2.28 1.93 1.49 0.95 0.32

8 2.70 2.66 2.61 2.46 2.25 1.98 1.66 1.27 0.83 0.33

S150D 4 1.82 1.76 1.69 1.50 1.24 0.92 0.54 0.10

6 1.85 1.83 1.79 1.69 1.56 1.40 1.20 0.98 0.72 0.43

8 1.87 1.85 1.83 1.77 1.69 1.59 1.48 1.34 1.18 0.91

Pump capacities of S- and S...SS-Series

Pump type Air Drive Outlet pressure in bar

pressure in bar 0/Atm 50 100 250 500 1000 1500 2000 2500 2800

S40-SS 4 3.88 3.21 2.05

6 3.95 3.62 3.03

8 3.99 3.79 3.43 1.41

S80-SS 4 1.94 1.81 1.61 0.64

6 1.97 1.91 1.81 1.32

8 1.99 1.96 1.89 1.59 0.71

S160-SS 4 0.97 0.94 0.90 0.74 0.32

6 0.99 0.97 0.95 0.87 0.66

8 1.00 0.99 0.98 0.93 0.80 0.35

S200-SS 4 0.78 0.76 0.73 0.64 0.41

6 0.79 0.78 0.77 0.73 0.61 0.21

8 0.80 0.79 0.78 0.76 0.68 0.45 0.09

S250-SS 4 0.62 0.61 0.60 0.54 0.41 0

6 0.63 0.63 0.62 0.59 0.53 0.31 0

8 0.64 0.64 0.63 0.61 0.57 0.44 0.25 0

S350-SS 4 0.44 0.44 0.43 0.40 0.35 0.18

6 0.45 0.45 0.45 0.43 0.40 0.32 0.19 0.03

8 0.46 0.46 0.45 0.44 0.42 0.37 0.30 0.20 0.08 0

Capacity in l/min

28 | 29

Pump capacities

Pump type Air Drive Outlet pressure in bar

pressure in bar 0/Atm 50 100 500 1000 1500 2000 3000 4000

G(SF)10 4 18.16

6 18.53 7.22

8 18.68 11.84

G(SF)15 4 12.60 4.19

6 12.86 8.57

8 12.96 10.37 4.61

G(SF)25 4 7.10 5.14 1.35

6 7.24 6.24 4.31

8 7.30 6.70 5.53

G(SF)35 4 4.92 4.11 2.70

6 5.02 4.61 3.89

8 5.06 4.82 4.38

G(SF)60 4 3.15 2.86 2.41

6 3.21 3.07 2.84

8 3.24 3.15 3.01 0.14

G(SF)100 4 1.77 1.69 1.58

6 1.81 1.77 1.71 0.75

8 1.82 1.80 1.76 1.18

G(SF)150 4 1.33 1.29 1.00

6 1.36 1.34 1.19 0.38

8 1.37 1.36 1.34 1.07 0.40

G250 4 0.76 0.74 0.73 0.53 0.08

6 0.77 0.76 0.76 0.66 0.42 0.08

8 0.78 0.77 0.77 0.70 0.57 0.36 0.08

G300 4 0.64 0.63 0.62 0.49 0.02

6 0.65 0.65 0.64 0.57 0.43 0.22

8 0.66 0.65 0.65 0.61 0.52 0.39 0.22

G400 4 0.50 0.50 0.49 0.42 0.27 0.05

6 0.51 0.51 0.50 0.47 0.39 0.28 0.14

8 0.52 0.52 0.51 0.49 0.44 0.38 0.29 0.06

G500 4 0.39 0.38 0.38 0.34 0.27 0.16 0.03

6 0.39 0.39 0.39 0.37 0.33 0.28 0.21 0.03

8 0.40 0.40 0.39 0.38 0.36 0.33 0.29 0.18 0.03

Pump type Air Drive Outlet pressure in bar

pressure in bar 0/Atm 25 50 100 250 500 750 1000

G10D 4 28.28 16.84

6 28.85 23.02 10.97

8 29.09 25.56 18.27

G15D 4 19.44 14.93 6.47

6 19.84 17.54 13.22

8 20.00 18.61 16.00 7.11

G25D 4 10.11 9.91 7.98 1.90

6 11.34 10.73 9.74 6.64

8 11.43 11.06 10.46 8.59

G35D 4 7.59 7.08 6.35 4.16

6 7.74 7.48 7.11 6.00

8 7.80 7.65 7.42 6.75 2.99

G60D 4 4.94 4.74 4.48 3.77 0.07

6 5.04 4.94 4.81 4.44 2.55

8 5.08 5.02 4.94 4.72 3.58 0.07

G100D 4 2.73 2.67 2.61 2.44 1.68

6 2.78 2.76 2.72 2.64 2.25 1.16

8 2.81 2.79 2.77 2.72 2.48 1.82

G150D 4 2.06 2.03 1.99 1.91 1.54 0.55

6 2.10 2.09 2.07 2.02 1.84 1.33 0.59

8 2.12 2.11 2.10 2.07 1.96 1.65 1.20 0.61

Capacity in l/min

Pump capacities of G-, GSF- and G...D-Series

Pump capacities

Pump capacities of G...-2-Series

Pump type Air Drive Outlet pressure in bar

pressure in bar 0/Atm 50 100 500 1000 1500 2000 3000 4000

G10-2 4 15.57 9.36

6 15.89 12.72 6.19

8 16.02 14.10 10.15

G15-2 4 10.08 8.30 3.59

6 11.02 9.74 7.34

8 11.11 10.34 8.89

G25-2 4 6.06 5.43 4.40

6 6.19 5.86 5.34

8 6.24 6.04 5.72

G35-2 4 4.21 3.94 3.53

6 4.30 4.16 3.95

8 4.34 4.25 4.12 1.66

G60-2 4 2.70 2.59 2.46 0.10

6 2.76 2.70 2.63 1.43

8 2.78 2.75 2.70 1.98 0.12

G100-2 4 1.52 1.49 1.45 0.94

6 1.55 1.53 1.51 1.25 0.64

8 1.56 1.55 1.54 1.27 1.01 0.46

G150-2 4 1.14 1.12 1.10 0.85 0.31

6 1.16 1.16 1.15 1.02 0.74 0.33

8 1.17 1.17 1.16 1.09 0.92 0.67 0.34

G250-2 4 0.65 0.64 0.64 0.57 0.45 0.28 0.07

6 0.66 0.66 0.66 0.62 0.56 0.47 0.36 0.07

8 0.67 0.67 0.66 0.64 0.61 0.55 0.49 0.31 0.07

G300-2 4 0.55 0.54 0.54 0.50 0.42 0.31 0.17

6 0.56 0.56 0.55 0.53 0.49 0.44 0.37 0.19

8 0.56 0.56 0.56 0.55 0.52 0.49 0.45 0.34 0.19

G400-2 4 0.43 0.43 0.42 0.38 0.33 0.27 0.19

6 0.44 0.44 0.44 0.42 0.39 0.36 0.32 0.21 0.08

8 0.44 0.44 0.44 0.44 0.42 0.40 0.38 0.32 0.25

G500-2 4 0.33 0.33 0.33 0.31 0.29 0.26 0.23 0.16 0.05

6 0.34 0.34 0.34 0.33 0.32 0.30 0.28 0.24 0.18

8 0.34 0.34 0.34 0.34 0.33 0.32 0.31 0.28 0.25

Capacity in l/min

Pump type Air Drive Outlet pressure in bar

pressure in bar 0/Atm 50 100 200 300 400 500 600 700 800

GX35 4 29.40 14.90 6.00

6 34.20 20.90 12.60 1.40

8 37.50 25.00 17.30 6.70

GX60 4 16.00 11.10 7.60 2.50

6 18.60 14.10 10.90 6.20 2.70

8 20.40 16.20 13.20 8.80 5.50 2.80 0.50

GX100 4 9.00 7.30 6.00 3.80 2.20 0.80

6 10.50 8.90 7.70 5.70 4.20 2.90 1.80 0.90 0

8 11.50 10.00 8.90 7.00 5.60 4.40 3.40 2.50 1.60 0.90

GX170 4 5.50 5.40 5.20 4.75 4.10 3.30 2.40 1.30 0

6 5.60 5.60 5.50 5.25 4.95 4.54 4.06 3.50 2.89 2.19

8 5.70 5.68 5.62 5.47 5.27 5.03 4.75 4.42 4.04 3.62

Capacity in l/min

Pump capacities of GX-Series

30 | 31

Pump capacities

Pump type Air Drive Outlet pressure in bar

pressure in bar 0/Atm 50 100 250 500 1000 1500 2000 2500 3000

GPD30 4 42.00 22.00 5.00

6 46.00 30.00 17.00

8 48.00 35.00 24.00

GPD60 4 18.00 13.50 9.50

6 20.00 16.50 13.00 5.00

8 21.00 18.00 15.50 8.50

GPD120 4 9.60 8.38 7.20 4.10

6 10.60 9.62 8.70 6.24 2.70

8 11.20 10.38 9.60 7.54 4.60

GPD180 4 6.40 5.86 5.32 3.84 1.69

6 7.09 6.63 6.21 5.04 3.34 0.42

8 7.48 7.10 6.74 5.76 4.34 1.89

GPD260 4 4.18 3.93 3.70 3.04 2.06 0.34

6 4.60 4.41 4.22 3.70 2.92 1.57 0.36

8 4.86 4.70 4.54 4.10 3.45 2.31 1.30 0.38

GPD30-2 4 22.30 16.80 12.00

6 24.60 20.20 16.40 6.70

8 25.90 22.30 19.10 10.9

GPD60-2 4 11.30 9.82 8.48 4.88

6 12.40 11.27 10.20 7.37 3.32

8 13.10 12.15 11.25 8.88 5.49

GPD120-2 4 5.34 5.00 4.68 3.79 2.45 0.13

6 5.88 5.61 5.36 4.65 3.60 1.76 0.14

8 6.21 5.98 5.77 5.18 4.29 2.75 1.40 0.15

GPD180-2 4 3.83 3.65 3.48 3.01 2.28 1.01

6 4.21 4.07 3.94 3.56 2.99 1.98 1.08 0.25

8 4.45 4.33 4.22 3.90 3.42 2.58 1.82 1.12 0.47

GPD260-2 4 2.48 2.41 2.34 2.13 1.81 1.22 0.69 0.20

6 2.74 2.68 2.62 2.45 2.20 1.74 1.32 0.93 0.56 0.21

8 2.89 2.84 2.79 2.65 2.44 2.05 1.70 1.37 1.07 0.77

Capacity in l/min

Pump capacities of GPD-Series

Pump type Air Drive Outlet pressure in bar

pressure in bar 0/Atm 50 100 500 1000 1250 1500 1750 2000

DPD150 4 8.10 7.93 7.67 3.82

6 8.30 8.19 8.06 6.10 1.37

8 8.37 8.30 8.22 7.04 4.18 2.61

DPD200 4 2.06 2.03 1.99 1.44 0.22

6 2.11 2.09 2.07 1.79 1.17 0.75 0.22

8 2.12 2.11 2.10 1.93 1.55 1.30 1.00 0.65 0.25

Capacity in l/min

Pump capacities of DPD-Series

Media compatibily guide

Seal version Seal material Remarks Temperature

without indication or „L” Polyurethane (PU) Nitrile (NBR) Standard -20°C - +80°C

VE Polyethylene (UHMWPE) Flourcarbon (V) Standard -20°C - +60°C

VE / NBR Polyethylene (UHMWPE) Nitrile (NBR) Special -20°C - +60°C

VE / EPR Polyethylene (UHMWPE) Ethylene Propylen Special -20°C - +60°C

VE / CRL Polyethylene (UHMWPE) Chloropren (CRL) Special -20°C - +60°C

VE / KAL Polyethylene (UHMWPE) Kalrez (KAL) Special -20°C - +60°C

SF Filled Teﬂon (PTFE) Flourcarbon (V) Standard -20°C - +60°C

Medium Seal version

Standard Standard Special Special Special Special Pump Series

L VE VE / NBR VE / EPR VE / CRL VE / KAL MSF and GSF

A Acetone • • •

Ammonia • • •

Ammonium Chloride • • • • • • •

Ammonium Hydroxide • • • • •

Ammonium Nitrate • • • • •

Ammonium Sulfate • • • • •

ASTM Oil No. 1 • • • • •

ASTM Oil No. 2 • • • •

ASTM Oil No. 3 • • • •

ASTM Oil No. 4 • • •

B Barium Chloride • • • • • • •

Barium Hydroxide • • • • •

Barium Sulﬁde • • • • • •

Benzol • • •

Bleaching Lye • • •

Borax • • • •

Boric Acid • • • • • • •

Brake Fluid • • •

Bromobenzene • •

Bromine Water • •

Bunker Fuel • • •

Butadiene • • •

Butanol • • • • •

Butyl Acetate • •

C Calcium Carbonate • • • • •

Calcium Chloride • • • • • • •

Cacium Hydroxide • • • • •

Calcium Hypochloride • • •

Calcium Phosphate • • • • •

Calcium Silicate • • • •

Calcium Sulﬁde • • • • •

Carbon Dioxide • • •

Celluguard • • • • •

Cetane • • •

Chloracetone • •

Chromic alum • • • • •

Citric Acid • • • • • •

Cotton Oil • • •

Copper Chloride • • • • •

D Diacetone Alcohol • •

Diethylene Glycol • • • • •

Drilling Oil • • • • •

E Etheric Oils •

Ethyl Acetate • •

Ethyl Alcohol • • • • •

Ethyl Chloride •

Ethyl Glycol • • • • • •

F Fatty Acids • • •

Ferric Chloride • • • • • •

Fluorosilicic acid • • •

Freon • •

Fuel • • • • •

Fuel Oil • • • •

G Gelatin • • • •

32 | 33

Media compatibily guide

Medium Seal version

Standard Standard Special Special Special Special Pump Series

L VE VE / NBR VE / EPR VE / CRL VE / KAL MSF and GSF

G Glucose • • • •

Glycerine • • • • • • •

Glycol • • • • • • •

H Halon • • •

Hexyl Alcohol • • •

Hydraulic Oils (Petroleum) • • • • •

Hydrazine • •

Hydrogen Peroxide • • •

Hydrolube • • • •

Hydrocyanic acid • • •

I Iso-Butyl Alcohol • • • • •

Isopropanol • • • •

Isopropyl Alcohol • • •

K Kerosene • • • • •

L Lead Nitrate • • • •

Lead Sulphate • • • •

Light Crude Oil • • • •

Lindol (hydraulic ﬂuids) • •

Linseed Oil • • •

Liquid Gas (Propane/Butane) • • • •

M Methane • • • •

Methyl Alcohol • • • •

Methyl Carbonate • •

Methyl Chloride • •

Mineral Oils • • • • •

Mobil Oil SAE 20 • • • • •

N Natural Oil • • •

P Parafﬁn Oil • • • •

Pentane • • • •

Phenol • •

Petrol • • • •

Petrol ”Super” • • • •

Phosphate Esters • • •

Potassium Acetate • •

Potassium Cloride • • • • • •

Potassium Nitrate • • • • • •

Potassium Sulfate • • • • • •

Propane • • • •

Propyl Alcohol • • • • •

S Salt Water • • • • •

Silicone Oils • • • • • • •

Skydrol • • •

Soap Water • • • •

Sodium Acetate • •

Sodium Bisulfate • • • • • •

Sodium Carbonate • • • • • •

Sodium Cloride • • • • • • •

Sodium Peroxide • • • •

Sodium Sulﬁde • • • • • • •

Sugar Liquids • • • • •

T Tartaric Acid • • •

Tetrachlorethylene • • •

Tetralin • • •

Toluol • •

Trichlorethylene • • •

Turbine Oil • • • • •

Turpentine • • • •

Turpentine Oil • •

V Vegetable Oils • • • •

Vinegar • • • •

W Water • • •

Z Zinc Acetate • •

Zinc Chloride • • • • •

6

4 + 7

5

2

1

8

9

3

Accessories

We also have an extensive range of accesso-

ries for the installation of your MAXIMATOR

pump. This way, you can either select a

pump unit which is ready for connection or

individual components for manufacturing

hydraulic systems at your site.

Please contact MAXIMATOR or ask for our

„MAXIMATOR Hydraulic Units“ catalogue.

Accessories for air-driven hydraulic

pumps

Because the devices are air-driven, all control

processes are unsurpassed in their simplicity.

This makes the entire device especially stur-

dy, reliable and insensitive to even the most

extreme operating conditions.

Easy operation for heavy-duty

conditions

34 | 35

Accessories

MAXIMATOR Hydraulic Units

G400-2 = MAXIMATOR air driven liquid

pump Type G400-2

C2 = Air control unit „C2“,

comprising:

• combined ﬁlter pressure regulator

• control pressure gauge

0–10 bar (ø 40 mm)

• shut-off valve

SV = Safety valve

30 = Tank size 30 liter

F = mobile (with wheels)

EV = Manually operated relief valve

0 – 7000 (160) = Pressure gauge 0 to

7000 bar, diameter 160 mm

W = for water service

AV2 = Manifold block with two pressure

outlets and shut-off valves

VA = Tank of stainless steel

Components in modular design:

1 Pump model all M-, S-, G-, GX-, GPD- and DPD-Series pumps

2 Air control unit comprising combined ﬁlter pressure regulator, control pressure gauge and shut-off valve:

C1 for M-Series

C1.5 for S-Series

C2 for G-Series

C3 for GX-, GPD- and DPD-Series

3 Air safety valve SV mounted in the air line

4 Tank sizes 6,5 liter, 13 liter, 30 liter, 70 liter, standard of aluminium, stainless steel on request

5 Mobility of the packaged pump system F mobile (with wheels),

T portable (with handles),

K jack ring

6 Pressure gauge Pressure range / Diameter of the housing (cl. 1.6/1.0/0.6, glycerine damped)

7 Operating medium O Oil (tank of aluminium, components galvanized)

W Water (tank of aluminium, components of stainless steel)

VA Stainless steel (tank und components of stainless steel)

8 Relief valve EV with return line to the tank

9 Manifold block with pressure outlet(s) A1 1 pressure outlet to

A6 6 pressure outlets as maximum (depending on tank size)

V Option: Shut-off valve for each pressure outlet (AV1-AV6)

10 Other options: SCHW Float valve for automatic ﬁlling of the tank, i. e. from the water line

SCHL High pressure hose

ZR Additional return connection

11 Specials on request

Coding example:

G400-2/C2/SV/30/F/EV/0-7000(160)/W/AV2/VA, comprising:

Additional products

»

Hydraulics and pneumatics

Running reliable processes

Besides high-pressure pumps, Maximator also offers an extensive

range of air-driven gas boosters for operating pressures of up to

2,400 bar. A complete series of valves, ﬁttings and tubings for up

to 10,500 bar as well as a series of accessories including pressure

regulators, pressure switches, ﬁlters, coolers, pressure transducers

and pressure gauges complete our selection.

In addition, we offer a wide spectrum of hydraulic units and booster

stations for a very wide range of applications in the ﬁelds of general

mechanical engineering, automotive engineering, the chemical in-

dustry, energy, as well as oil and gas. We also support our customers

worldwide with tailor-made solutions.

36 | 37

Additional products

»

Hydraulics and pneumatics

Hydraulic systems and gas booster stations

• Compact hydraulic units for clamping and

testing applications

• Injection units and sampling systems

• Flushing stations for extreme environmen-

tal conditions

• Hydraulic systems for on- and offshore

applications (Wellhead control panels,

testing and supply systems for subsea

control modules)

• Booster stations for increasing sealing

pressure with gas-sealed mechanical seals

• Gas booster stations for testing and

ﬁlling tasks

• Hydraulic units and booster stations in

stainless-steel design

• Feed systems for mechanical seals

Valves, fittings and pipes

• Engineering and manufacturing exclusively

in Germany

• Extensive product range (high-pressure

valves, ﬁttings, tubings, check valves,

ﬁlters, adaptors and more)

• Short delivery times thanks to highly

ﬂexible manufacturing

• Certiﬁcates available for all products

(manufacturer‘s declaration, ATEX and

more)

Gas boosters

• Oil-free compression of industrial gases

and compressed air up to 2,400 bar

• Air-driven piston boosters which operating

according to the principle of a pressure

intensiﬁer

• Air-driven operation makes them particu-

larly suitable for use in explosion-protected

areas

• No power consumption during long

pressure holding periods

Additional products

»

High-pressure technology and testing equipment

MAXIMATOR GmbH successfully develops complex systems in high-

pressure and testing technology, hydraulics and pneumatics and has

been the market leader in these segments for decades. As a specia-

list in high pressure technology up to 20,000 bar, we pursue the aim

of optimally supporting each and every customer with our products to

develop business potential.

With our top services, we are a partner to well-known companies in

the automotive and supply industry, as well as the chemical, plastics,

oil and gas industries. We give professional advice, plan projects and

supply testing and manufacturing systems. We also develop special

solutions precisely customised to the requirements of manufacturers.

Pushing the realms of possibility

38 | 39

Additional products

»

High-pressure technology and testing equipment

Testing and production systems

• Autofrettage machines (20,000 bar)

• Leakage and burst pressure testing

technology

• Assembly and functional test systems

• Expansion units

• Pressure pulse test machines (6,000 bar)

• High-pressure forming machines

• Testing technology for plastic components

• Testing technology for high-pressure-car-

rying components in hydrogen mobility

Gas and water systems for assisted injection moulding

• High-pressure nitrogen supply systems

• Gas regulation and booster stations

• Nitrogen ﬂushing modules

• Water assisted systems

• Gas and water injectors

• Gas dosing stations

• Gas injection control process monitoring

• Hydraulic units for controlling hydraulic

actuators, valve pins and retractable gas

and water nozzles

» Visit our Website:

www.maximator.de

3999.0467 | 07/2017

At your side, everywhere

With our international partner companies, experienced experts in

high-pressure technology are always ready to assist you. We have

compiled detailed contact information for our international partners

which you can ﬁnd on our website at:

www.maximator.de/worldwide+distribution.

MAXIMATOR GmbH

Lange Strasse 6, 99734 Nordhausen Germany,

Telephone +49 (0) 3631 9533 – 0,

Telefax +49 (0) 3631 9533 – 5010

info@maximator.de