8
COOLING FLOW
Operation within the continuous ratings
does not require any additional cooling.
For operating conditions above
“continuous”, up to the “intermittent”
ratings, additional cooling oil may be
required. This can be introduced
through the spare crankcase drain
holes, or in special cases through the
valve spool end cap. Consult Kawasaki
about such applications.
MOTOR CASING PRESSURE
With the standard shaft seal fitted,
the motor casing pressure should
not exceed 3,5 bar (50 psi). On
installations with long drain lines
a relief valve is recommended to
prevent over-pressurizing the seal.
Notes:
1. The casing pressure at all times must not
exceed either the motor inlet or outlet pressure.
2. High pressure shaft seals are available to
special order for casing pressures of:
Continuous: 10 bar (150 psi)
Intermittent: 15 bar (225 psi)
3. Check installation dimensions (page 7) for
maximum crankcase drain fitting depth.
6. HYDRAULIC FLUIDS
Dependent on motor (see Model Code
position ) suitable fluids include:
- Antiwear hydraulic oils.
- Phosphate esters (HFD fluids)
- Water glycols (HFC fluids)■
- 60/40% water-in-oil emulsions
(HFB fluids)■
- 5/95% oil-in-water emulsions
(HFA fluids)■
■
Reduced pressure and speed limits, see page 3.
Viscosity limits when using any fluid
except oil-in-water (5/95) emulsions are:
Max. off load .......... 2000 cSt (9270 SUS)
Max. on load
................ 150 cSt (695 SUS)
Optimum
............................ 50 cSt (232 SUS)
Minimum ........................... 25 cSt (119 SUS)
PETROLEUM OIL RECOMMENDATIONS
The fluid should be a good hydraulic
grade, non-detergent petroleum oil. It
should contain anti-oxidant, anti-foam
and demulsifying additives. It must
contain antiwear or EP additives.
Automatic transmission fluids and motor
oils are not recommended.
7. TEMPERATURE LIMITS
Ambient min. ...........................-30°C (-22°F)
Ambient max. ........................+70°C (158°F)
Max. operating temperature range
Petroleum Water-
oil containing
Min. -20°C (-4°F) +10°C (50°F)
Max.* +80°C (175°F) +54°C (130°F)
1
* To obtain optimum service life from both fluid
and hydraulic system components, 65°C
(150°F) normally is the maximum temperature
except for water-containing fluids.
8. FILTRATION
Full flow filtration (open circuit), or full
boost flow filtration (closed circuit) to
ensure system cleanliness to ISO
4406/1986 code 18/14 or cleaner.
9. NOISE LEVELS
The airborne noise level is less than
66.7 dB(A) DIN (70 dB(A) NFPA)
throughout the “continuous” operating
envelope.
Where noise is a critical factor,
installation resonances can be reduced
by isolating the motor by elastomeric
means from the structure and the
return line installation. Potential return
line resonances originating from liquid
borne noise can be further attenuated
by providing a return line back pressure
of 2 to 5 bar (30 to 70 psi).
10. POLAR MOMENT OF
INERTIA
Typical data
Displacement kg m
2
lb in
2
code
90 0,052 180
45 0,044 150
11. MASS
Approx. all models: 172 kg (380 lb)
12. INSTALLATION DATA
GENERAL
●
Spigot
The motor should be located by the
mounting spigot on a flat, robust
surface using correctly sized bolts. The
diametral clearance between the motor
spigot and the mounting must not
exceed 0,15 mm (0.006"). If the
application incurs shock loading,
frequent reversing or high speed
running, then high tensile bolts should
be used, including one fitted bolt.
●
Bolt torque
The recommended torque wrench
setting for the M20 bolts is:
407±14 Nm (300±10 lbf ft)
●
Shaft coupling
Where the motor is solidly coupled to a
shaft having independent bearings the
shafts must be aligned to within 0,13
mm (0.005") TIR.
CRANKCASE DRAIN
The crankcase drain must be taken
from a position above the horizontal
centre line of the motor.
Axis vertical, shaft up
Additional drain
port G
1
/4" (BSPF)
0,35 bar (5 psi)
Standard drain port
3
/4" - 16 UNF
An additional G
1
/4" (BSPF) drain
port in the front mounting flange is
provided when the “V” (shaft
vertically upwards) designator is
given after the shaft type letter in
position of the model code. This
additional drain should be
connected into the main motor
casing drain line downstream of a
0,35 bar (5 psi) check valve to
ensure lubrication of the upper
bearing. See above diagram.
3
Axis vertical, shaft down
Use any drain position. The drain
line should be run above the level
of the uppermost bearing; if there is
risk of syphoning then a syphon
breaker should be fitted.
Motor axis horizontal