Directional valve size NG 16
WL 4.16
Installation dimensions ISO 4401 / DIN 24340 A16
electro-hydraulically pilot operated
Directional valve size WL 4.16 Installation dimensions ISO 4401 / DIN 24340 A16
A pilot valve operates the main control valve electrohy-
draulically. For operating the pilot valve, pressure-tight
direct and alternating current magnets can be fitted
switching in oil.
The control piston for the main control valve is operated
by the flanged pilot valve directly subject to actuating
pressure and switched to indexing position a or b.
The buncher space or spring chamber is formed by two
flanged covers that can also be fitted with a stroke limiter.
The control oil in- and outlet can be individually switched
to internal or external.
Description
The main control valve is available in the following control
piston feedback models:
Pilot valve Main control valve
1. Spring-centred central position Spring-centred central position
2. Spring-centred final position Without spring return
3. Without spring feedback Without spring return
4. With locking final position Without spring return
Actuating pressure is required with model 4 for fixing the
final position of the main control valve.
Statistics
Hydraulic statistics
Operating pressure
Connector P, A, B, T p
max.
= 315 bar page 8
Connector X p
max.
= 315 bar
Connector Y p
max.
= 100 bar
Temperature
of pressurizing
medium
ϑ
m min.
=--20°C
ϑ
m max.
=+80°C
Viscosity ν
min.
= 13 mm
2
s (cSt)
ν
max.
= 380 mm
2
s (cSt)
Functions Pages 4 and 5
p-Q-characteristic
curve Pages 7 and 8
Hydraulic fluids Hydraulic oils according to
DIN 51524/25 Highly flammable
liquids on request
Operating mode
Hydraulically
Electrohydraulically Statistics on pages 6 and 8
WL 4.06 pilot valve
Accessories
Stroke limiter Page
6
Counterbalance valve Page
7
Check valve Page
7
Connection panels Page 10
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3
General statistics
Description
4
3
,
4
2
,
3
3
,
3
2
and
2
2
directional valves
Design Slide damper
Method of fixing Flange
Line connector Connection panel R
3
4
", R1"
Dimensions Page 9
Weight Page 9
Fitting position Optional, preferably
horizontal
Direction of flow See symbols
Environmental temperature
ϑ
U max
= + 50 °C
Function Symbol Pilot
valve
66
60
66
60
61
66
60
33
331
Directional valve size WL 4.16 Installation dimensions ISO 4401 / DIN 24340 A16
Main control valve the blanks marked with spaces are to be completed with the following codes:
1. Function 2. Pilot valve 3. Stroke limiter (spring-centred) 4. Control oil
Inlet Outlet
XY
D with
P without
H0 without
H2
only on side A
works in indexing position b
H3
only on side B
works in indexing position a
H4 both sides
F internal external
V internal external with counterbalance valve
B internal internal
W internal internal with counterbalance valve
G external external
C external internal
See explanation on page 7
WL 4 . 16 XD2 ...
+
Pilot valve NG 06
5. Spring return
3 with
6 without
WL 4 . 16 XP2 . M .
Spring return
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4
ENZ
(..R)*
HEZ
(..R)*
SEZ
(..R)*
Function Symbol Pilot
valve
30**
66
60
33
331
30**
66
60
33
FZ
(..R)*
FDZ
(..R)*
SEZ
(..R)*
ab
ab
a
ab
ab
AB
AB
PT
PT
without check valve
e.g. ENZ
used indexing position
unused indexing position
vertical cover (positive)
vertical cover (negative)
with check valve
e.g. ENR
*
*
Key to symbols:
Page 6
Spring return
vertical cover
throttled (positive)
Directional valve size WL 4.16 Installation dimensions ISO 4401 / DIN 24340 A16
Main control valve the blanks marked with spaces are to be completed with the following codes:
1. Function 2. Pilot valve 3. Stroke limiter (spring-centred)
D with
P without
H0 without
H2
only on side A
works in indexing position b
H3
only on side B
works in indexing position a
H4 both sides
5. Spring return
Ordering example
WL 4 ENZ 16 XD2 HOV6 + WL 4 SF06 P1 EG6 Z 23050 + MWL4 16 R2 AO
main control valve pilot valve single connection panel
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5
**
With spring return 0: WL4 AP 06 P1 pilot valve..
With spring return 1: WL4 BP 06 P1 pilot valve..
4. Control oil
Inlet Outlet
XY
F internal external
V internal external with counterbalance valve
B internal internal
W internal internal with counterbalance valve
G external external
C external internal
See explanation on page 7
Function Symbol Pilot
valve
331
30**
66
60
61
66
60
66
60
FDZ
(..R)*
AFZ
(..R)*
SFZ
(..R)*
SFDZ
(..R)*
Function Symbol Pilot
valve
66
61
66
61
30**
31**
61
FVZ
(..R)*
ANZ
(..R)*
EVZ
(..R)*
WL 4 . 16 XD2 ...
+
Pilot valve NG 06
3 without
6 with
WL 4 . 16 XP2 . M .
Spring returnSpring return
Page 6
H0
H2
H3
H4
Without stroke limiter
One-sided stroke limiter on side A
Works in indexing position b
One-sided stroke limiter on side B
Works in indexing position a
Two-sided stroke limiter
The stroke limiter is described as an adjustable stop
in the valve’s vertical cover for adjusting the control
piston stroke. Stroke reduction means area reduction,
i.e., throttle effect or flow regulation.
An indexing position may also become completely
blocked.
Other stroke limiters on request.
Stroke limiter
Code
Directional valve size WL 4.16 Installation dimensions ISO 4401 / DIN 24340 A16
Ordering code
Pilot valve the points marked with spaces are to be completed with the following codes:
1. Magnet 3. Connector plug
according to
DIN 43650
2. Spring return
for pilot valve:
pages 4 and 5
4. Rated voltage
WL 4 . 06 P1 ....
EG
E
Alternating current-M
Direct current-M
Explosion protection
on request
without response time adjustment
Plug-in nozzles are available for adjusting response times
for channel P on the pilot valve.
(on request)
Z
Y
with
without
01200
02400
23050
12 V Direct current
24 V Direct current
230 V Alternating current 50 ... 60 Hz
**
**
**
** preferably
other voltages on request
NG 06
Basic functions
Function Symbol
SF
AP
BP
6
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Electrical statistics
For direct and alternating current magnets
Permissible tolerance of rated voltage DC: --10 ... +6 %
AC: ±10 %
Max. operating cycles 15000 switches/h
Turn on time at U
n
and viscosity 20 mm
2
⁄s
-1
DC: 30 ... 50 ms
AC: 30 ... 40 ms
Turn off time with viscosity 20 mm
2
⁄s
-1
DC: 10 ... 50 ms
AC: 30 ... 70 ms
Max. permissible load factor 100 %
Durability of directional valves –
Number of switching cycles 10
7
Protection class in accordance DIN 40 050 IP 65
Other functions on request
Directional valve size WL 4.16 Installation dimensions ISO 4401 / DIN 24340 A16
Control oil in- and outlet
Counterbalance valve in connector P
Counterbalance valves are used for valves with
pressure-free circulation and internal withdrawal
of control oil. The counterbalance valve also
functions as a check valve in connector P.
Ordering code: 3301121/4
Check valve in connector P
A check valve can be built into connector P in
order to prevent volume displacement from the
client to connector P when activating statically
loaded clients.
Ordering code: 3301122/4
A check- or counterbalance
valve can also be installed.
Conversion is not possible.
The flow resistance is to be
added to the flow value
P-A; P-B; P-T
( p-Q-characteristic curve
page 8).
The flow resistance is to be
added to the flow value
P-A; P-B; P-T
( p-Q-characteristic curve
page 8).
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Code
Control oil Simplified symbol Detailed symbol Diagram
F X internal
(V) Y external
B X internal
(W) Y internal
G X external
Y external
C X external
Y internal
M
Remote
controlled
Note
Not possible with functions
F ENZ, SEZ, HEZ, EVZ;
Function ANZ at Q 60 l/min
V Possible
Not possible with functions
B ENZ, SEZ, HEZ, EVZ;
Function ANZ at Q 60 l/min
W Possible
Possible
Possible
Possible
with set screw
M6 x 8 DIN 913 closed (SW 4)
Throttle screw according to drawing
4302803/4 screwed in (SW 4)
Note:
For control oil adjustment X and Y,
first remove the screw plug
M10 x 1 keg DIN 906 (SW 5)
Flow rate Q in l/min
Flow rate Q in l/min
Flow resistance p in bar
Flow resistance p in bar
Note: With internal control oil in- and outlet,
the connectors X and Y
in the connection panel must be closed.
Remote controlled
Directional valve size WL 4.16 Installation dimensions ISO 4401 / DIN 24340 A16
Operating pressure / flow rate
The breaking capacities stated refer to simultaneous valve flow, e.g., P-B and A-T.
Q
(Q
max.
)
[l/min] at
The flow rate Q = 250 l/min is a recommended rate.
This can be up to Q = 300 l/min taking account
of higher flow resistance.
In the case of pressure flow rate values above the
values stated and the flow resistance of subordinate
importance (see p-Q-characteristic curve),
the pressure-centred recirculation is to be used
(on request).
p-Q-characteristic curve
Viscosity ν = 33 mm/s (cSt)
Characteristic curve p = f (Q)
For all functions except SEZ, FZ, ENZ, EVZ For functions SEZ, FZ For functions ENZ, EVZ
Control characteristics
Pilot pressure: main control valve
with spring return p
st
= 8,5 ... 315 bar
with spring return for functions
ENZ, EVZ p
st
= 10,0 ... 315 bar
without spring return p
st
= 5,0 bar
with servo cartridge for functions
ENZ, SEZ, HEZ, EVZ, SEVZ p
st
= p-Q-Characteristic curve
(see above)
+ flow resistance P-T
Pilot volume: main control valve
with spring load indexing positions o in a; o in b v
st
= 4,2 cm
3
indexing position o in a; o in b for functions ENZ, EVZ v
st
= 4,9 cm
3
without spring return indexing position a in b v
st
= 8,4 cm
3
indexing position a in b for functions ENZ, EVZ v
st
= 9,8 cm
3
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Function p = 150 bar p = 210 bar p = 315 bar
FZ, FDZ, SFZ, SFDZ
AFZ, FVZ
250
(300)
250
(300)
250
(300)
ENZ, SEZ, ANZ, HEZ,
EVZ
200
(230)
180 140
Flow resistance p in bar
Flow resistance p in bar
Flow resistance p in bar
Flow rate Q in l/min Flow rate Q in l/min Flow rate Q in l/min
Turn on times
(Pilot valve and main control valve)
(Alternating current) with pilot valve NG 06
Main control valve p
st
[bar] 50 100 200
With spring return
Indexing position o in a; o in b t
an
[ms] 130 120 100
Without spring return
Indexing position a in b t
an
[ms] 250 220 180
Turn on times are increased by
30 ms in case of direct current.
Turn off times
With spring return t
ab
[ms] 100
Directional valve size WL 4.16
Dimensions (in mm)
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1 Actuating magnet a
2 Actuating magnet b
3 Emergency manual
override
4 Name plate
5 Rectangular ring 9,25 x 1,68 x 1,68 mm
included in delivery
Fitted with 2 magnets
Weight 2,2 kg
Fitted with 1 magnet
Weight 1,6 kg
Valve fixing screws and spring rings
are included in the delivery.
4 x M 10 x 60 DIN 912 --10.9
4 x spring rings 10 DIN 7980
2 x M 6 x 55 DIN 912 --10.9
2 x spring rings 6 DIN 7980
Weight
H 0 without stroke limiter 7,8 kg
H 3 with stroke limiter on side B 8,3 kg
H 2 with stroke limiter on side A 8,3 kg
H 4 with stroke limiters on both sides 8,8 kg
Main control valve WL 4.16 Installation dimensions ISO 4401 / DIN 24340 A16
Pilot valve WL 4..06 P1..installation dimensions ISO 4401 / DIN 24340 A6
Deflector plate for valve WL 4.16 XP2.M.
included in delivery
Weight 0,4 kg
6 4 Valve fixing hole
7 DIN 43650 connector plug
8 Measurement A for removing
the plug
Directional valve size WL 4.16 Installation dimensions ISO 4401 / DIN 24340 A16
Type code
Rating
MWL 4
.
R2
..
Connectors Gfl 16
Connectors G1 18
Inlet
X
Inlet
Y
Code
internal external A
external external B
internal internal C
external internal D
Closure
0 All 4 Connectors open
1 Connector A closed
2 Connector B closed
3 Connector P closed
4 Connectors A+B closed
5 Connectors B+P closed
6 Connectors A+P closed
7 Connectors A+T closed
8 Connectors B+T closed
9 Connector T closed
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Ordering code:
MWL 4 16 R2 . .
Ordering code:
MWL 4 18 R2 . .
Installation
dimensions A16
DIN 24340
Connectors:
P, T, A, B: G 3/4
X, Y: G 1/4
Installation
dimensions A16
DIN 24340
Connectors:
P, T, B, A: G 1
X, Y: G 1/4
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WL4.16/ e/08.05
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