2014
Hydraulic power packs
AC & DC Micro series
www.hydronit.com
Why choose Hydronit?
sales@hydronit.com · +39 02 320 625 145
±
Complete focus on hydraulic components & modular power pack design,
continuous research, development and innovation
±
Organization fully based on processes and Total Quality Management
principles, certified ISO 9001:2008 and ISO 50001:2011
±
Lean and energy efficient product design and manufacturing
±
Mass production and cost optimization: hundreds of thousands of Hydronit
modular power packs are now reliably running worldwide
±
Flexible marketing policy: supply of loose hydraulic components and power
packs either in kit or fully assembled and tested in accordance with Machine
Directive 2006/42/CE
±
Distributors, associate companies and partners in over 50 countries worldwide
Hydronit - The sustainable factory
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±
Production is carried out in a building of
3
13000 m requiring almost no use of
fossil fuels to operate
± The hyper insulation of the structure
through the use of materials, mainly
natural, such as wood and cork, ensures
3
a consumption of only 7,4 kWh/m /year
for winter heating and for summer cooling
3
only 3,2 kWh/m /year
± A heat pump provides high efficiency
thermal regulation
± A system of 60 solar panels on the roof of the
offices provides 13,8 kW of electrical power that
contributes about 60% of the electricity
consumed by the plant for its own operation
± Solar thermal panels provide hot water
± The automatic warehouses and the semi-
automatic assembly line increase efficiency,
reduce process paperwork and human errors,
thus ensuring compliance with stringent quality
standards and repeatable test results
Hydronit Srl, in the pursuit of excellence, have dedicated a large part of their profits to research and
continuous development of the product, in order to increase the performance, efficiency, durability and
reliability over time, and for the continuous process improvement, constantly monitoring parameters for
over thirty indicators of the efficiency and effectiveness of the organization as a whole.
Exposure to salt spray > 300 hours
Nanotech treated manifold Standard manifold
Nanotechnology surface treatment
Product Configurator
Hydronit Srl, in partnership with research institutions
and external bodies, co-financed by Lombardia
Region, has initiated some years ago a project for
the development of advanced applications of
plasma surface treatment of metallic materials.
In short it is the application of nanotechnology to
hydraulic equipment to improve the performance of
our units. We have obtained excellent results in the
following fields:
±
improvement of the pressure tightness of the
aluminum die-casting
±
improvement of the characteristics of surface
hardness of the treated components
±
a remarkable increase in the corrosion
resistance of the surface.
More information is available by contacting our
sales department.
Hydronit Srl has developed over the years a smart
Product Configurator which allows the user, from
a PC or mobile device web browser:
±
to simply and quickly create the speaking code
of the power pack starting from the customer's
specific requirements
±
to limit the possible errors in the product
configuration
±
to obtain quickly the unit description and parts
list, the hydraulic diagram, instant 3D
preview, weight, overall dimensions, BOM,
price and terms of sale.
This facilitates a reduced time-to-market and
provides full information on the power unit to be
realized.
The access to the web configurator is offered free of
charge to official Hydronit partners.
Continuous innovation
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Three main families: Power Pack Micro, Power Pack Compact, Electropumps Bull sharing
most core components leading to mass production and stock optimization.
Design, research & development according to flexibility, modularity and efficiency principles.
°
0,15~ 4 kW, 12V and 24V DC motors (same as those
used in Compact and Micro power packs)
°
Forced ventilation for heavy duty cycles
°
0,19 ~ 7,9 cc/rev gear pumps (same as those used in
Compact and Micro power packs). Lateral ports pumps
are also available.
°
Options: relief valve, starter switch, thermal protection,
foot mounting support
AC & DC MICRO hydraulic power packs
DC electropumps
AC & DC COMPACT hydraulic power packs
°
Extremely compact and lightweight
°
Flow: 0,2 ~ 6 l/min
°
Pressure up to 250 bar
°
DC motors up to 2,2 kW
°
AC motors up to 1,8 kW
°
High modularity: single & double acting & reversible
circuits
°
Main valves on a single side in most configurations for
enhanced positioning in small machines
°
Over 10 years of serial production
°
Hundreds of thousands of power packs run worldwide
°
Flow: 0,2 ~ 25 l/min
°
Low pressure drop
°
Pressure up to 300 bar (or more in special application)
°
DC motors up to 4 kW
°
AC motors up to 7,5 kW
°
High modularity: single & double acting & reversible
circuits
°
Ideal choice for hydraulic distributors & assemblers
Hydronit hydraulic range
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POWER PACKS MICRO series ordering code
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MB
Electric motor or
mounting kit
Power pack
Micro series
Cavity 1Cavity 0
Gear pump
Central
manifold
Cavity 2 Cavity 3
PPM
0,3 24DC_S
KM1,3
JM
DM_280
R5
A24DC
Cavity 4
X
Cav. 5 Cav. 7 Cav. 8
X X X
Cavity 5 - 7 - 8 valves
1(04)
1 l/min pres. comp. flow cont. ø 12,7
1,5(04)
1,5l/min pres.comp.flow cont. ø 12,7
2(04)
2 l/min pres. comp. flow cont. ø 12,7
3(04)
3 l/min pres. comp. flow cont. ø 12,7
5(04)
5 l/min pres. comp. flow cont. ø 12,7
7(04)
7 l/min pres. comp. flow cont. ø 12,7
10(04)
10l/min pres.comp.flow cont. ø 12,7
13(04)
13l/min pres.comp.flow cont. ø 12,7
17(04)
17l/min pres.comp.flow cont. ø 12,7
22(04)
22l/min pres.comp.flow cont. ø 12,7
1(01)
1 l/min 1/4 BSPP p. comp. flow ctrl
1,5(01)
1,5l/min 1/4 BSPP p. comp. flow ctrl
2(01)
2 l/min 1/4 BSPP p. comp. flow ctrl
3(01)
3 l/min 1/4 BSPP p. comp. flow ctrl
5(01)
5 l/min 1/4 BSPP p. comp. flow ctrl
7(01)
7 l/min 1/4 BSPP p. comp. flow ctrl
10(01)
10l/min 1/4 BSPP p. comp. flow ctrl
13(01)
13l/min 1/4 BSPP p. comp. flow ctrl
17(01)
17l/min 1/4 BSPP p. comp. flow ctrl
22(01)
22l/min 1/4 BSPP p. comp. flow ctrl
P01
1/4 BSPP plug
RETURN-KIT
suction/return line pipe
PP01370
suction/return line pipe
RF01
return line immersed filter
PIL5818
pilot for piloted check valve
PIL5818DIF
pilot for differential cylinders
Note: this page contains only the
most common codes and options.
For the full available range
please check all catalogue sections.
Standard mounting positioning
rules:
· Tank filler cap on P and T ports
side
· AC motor electric box on relief
valve side
· DC motors terminals and starter
switch on cavity 2 side
· For horizontal mounting units,
suction filter on mounting foot
holes side
Unless specified otherwise, all
power units are supplied
assembled according to above
rules.
Cavity 2 Valves (M4 Central Manifold)
4VA11C
4/2 way directional valve
4VA2
4/3 way directional valve , centre P to T
4VB2
4/3 way directional valve, closed centre
4VC2
4/3 way directional valve, H centre
4VE2
4/3 way directional valve, centre A-B to T
Cavity 2 and 3 Valves (MR Central Manifold)
MG
closed plug
JP
check valve 5/8-18UNF poppet type
Cavity 3 Valves
AR
NC 2/2 way poppet valve reverse flow
BR
NC 2/2 way poppet valve+em. reverse flow
CR
NO 2/2 way poppet valve+em. reverse flow
D
NC 2/2 way double poppet valve+emerg.
Z
2 way emergency button
F*
fixed pressure comp. flow control (*=l/min)
R*
pressure comp. flow control (*=l/min)
S
flow control valve
P*
prop. relief valve + emergency (*= bar max)
V*
relief valve (*= bar max)
G
closed plug
H
closed plug with 1/4 BSPP exit port
N
open plug with 1/4 BSPP open port
P
plug passing through 1/4 BSPP exit port
L
plug 3/4-16UNF
J
check valve 3/4-16UNF
Solenoid Valves Coils
12DC
12V direct current
24DC
24V direct current
24AC
24V alternating current 50 or 60Hz
115AC
115V alternating current 50 or 60Hz
230AC
230V alternating current 50 or 60Hz
DC Motors
0,15 12DC
12VDC 150W
0,15 24DC
24VDC 150W
0,3 12DC
12VDC 300W
0,3 24DC
24VDC 300W
0,5 12DC
12VDC 500W
0,5 24DC
24VDC 500W
0,8 12DC
12VDC 800W
0,8 24DC
24VDC 800W
1,6 12DC
12VDC 1600W
2,1 12DC
12VDC 2100W
2,2 24DC
24VDC 2200W
DC Motors Options
_T
thermal switch
_S
starter switch
_MC
plastic cover
AC 3 Phase Motors
N0,37AC 34 71
0,37kW S3 3 ph 4 pole
N0,55AC 34 71
0,55kW S3 3 ph 4 pole
N0,75AC 34 71
0,75kW S3 3 ph 4 pole
AC Single Phase Motors
N0,37AC S4 71
0,37kW S3 1 ph 4 pole
N0,55AC S4 71
0,55kW S3 1 ph 4 pole
AC Motors Mounting Kits
NB14 63
B14 frame 63
NB14 71
B14 frame 71
Central Manifolds
MB
Micro B type with 4 lateral cavities
MR
Micro R type for reversible pump
M4
Micro 4 type for 4 way cartridge valves
Central Manifolds Options
US
SAE06 port for North American market
Gear Pumps
KM0,2
0,26 cc/rev gr0
KM0,4
0,38 cc/rev gr0
KM0,6
0,64 cc/rev gr0
KM0,9
0,88 cc/rev gr0
KM1,3
1,25 cc/rev gr0
KM1,5
1,54 cc/rev gr0
High Pressure Gear Pumps
HM0,1
0,2 cc/rev high P gr0
HM0,2
0,26 cc/rev high P gr0
HM0,4
0,38 cc/rev high P gr0
HM0,6
0,64 cc/rev high P gr0
HM0,8
0,8 cc/rev high P gr0
HM1,2
1,2 cc/rev high P gr0
Reversible Gear Pumps
RM0,3
0,32 cc/rev revers. gr0
RM0,5
0,49 cc/rev revers. gr0
RM0,7
0,64 cc/rev revers. gr0
RM0,9
0,88 cc/rev revers. gr0
RM1,3
1,25 cc/rev revers. gr0
RM1,5
1,54 cc/rev revers. gr0
Cavity 0 Valves
JM
check valve 5/8-18UNF
ML
plug 5/8-18UNF
Cavity 1 Valves
DM_*
relief valve P (*= bar max)
XM
closed plug for relief valve cavity
Cavity 4 Valves (MR Central Manifold)
DM_*
relief valve P (*= bar max)
XM
closed plug for relief valve cavity
Cavity 2 Valves
A
NC 2/2 way poppet valve
B
NC 2/2 way poppet valve + emergency
Q
NO 2/2 way poppet valve
C
NO 2/2 way poppet valve + emergency
D
NC 2/2 way double poppet valve + emerg.
E
lever operated 2/2 valve
EM
lever operated 2/2 with microswitch
Z
2 way emergency button
S
flow control valve
T*
proportional flow control valve (*=VDC)
U
hand pump 2cc/stroke
G
closed plug
H
closed plug with 1/4 BSPP exit port
N
open plug with 1/4 BSPP open port
P
plug passing through 1/4 BSPP exit port
L
plug 3/4-16UNF
J
check valve 3/4-16UNF
Tank & mounting style External blocks
External valves
E60543003
Accessories
SD00A2 24DCM60403010
1,5T
MB central manifold hydraulic scheme M4 central manifold hydraulic scheme MR central manifold hydraulic scheme
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Accessories
MIR63060EM
pressure gauge 60bar + shut-off
MIR63160EM
pressure gauge 160bar + shut-off
MIR63250EM
pressure gauge 250bar + shut-off
MIR63315EM
pressure gauge 315bar + shut-off
F401050W
pressure switch 5~50bar
F401100W
pressure switch 10~100bar
F401200W
pressure switch 20~200bar
F401400W
pressure switch 50~400bar
P0201
remote 2 button control box
P0202
remote 4 button control box
VPC00
PWM driver for proportional valves
E60543003
foot mounting support
VUR01C
in-line check valve 1/4 BSPP
VUR02C
in-line check valve 3/8 BSPP
VURSAE06C
in-line check valve 9/16-18UNF
STU01
in-line unidirectional flow valve 1/4 BSPP
STU02
in-line unidirectional flow valve 3/8 BSPP
STUSAE06
in-line unidirectional flow valve 9/16-18UNF
STB01
in-line bidirectional flow valve 1/4 BSPP
STB02
in-line bidirectional flow valve 3/8 BSPP
STBSAE06
in-line bidirectional flow valve 9/16-18UNF
BFCSAE0801
In-line mounting SAE08 manifold 1/4 BSPP
BFCSAE0802
In-line mounting SAE08 manifold 3/8 BSPP
P
T
1
2
7
5
8
M
0
3
Steel Tanks
0,7F
0,7l cylindrical steel
1,2F
1,2l cylindrical steel
1,7H
1,7l cylindrical steel
2,4H
2,4l cylindrical steel
Plastic Tanks
0,4R
0,4l cylindrical plastic
0,7R
0,7l cylindrical plastic
1,2R
1,2l cylindrical plastic
1T
1l square plastic
1,5T
1,5l square plastic
2T
2l square plastic
2,7T
2,7l square plastic
3,5T
3,5l square plastic
Tanks Options
V
vertical mounting
External Blocks
M60403004
23mm spacer subplate
M60403005
90° rotation manifold
M60403010
NG3 MICRO parallel block lateral ports
M60413001
NG3 MICRO manifold with p.o. check valves
N50403007
adapter PPM-SD01
N50403007DC
adapter PPM-SD02
PM04M
hand pump 4 cc/stroke manifold block
PM09M
hand pump 8,8 cc/stroke manifold block
Blocks Options
/US
SAE06 exit ports for North American market
Solenoid Directional Valves
SD00A11C
NG3 MICRO directional valve 4/2
SD00A2
NG3 MICRO directional valve 4/3 centre P to T
SD00B2
NG3 MICRO directional valve 4/3 closed centre
SD00C2
NG3 MICRO directional valve 4/3 H centre
SD00E2
NG3 MICRO directional valve 4/3 centre A-B to T
SD01A11C
Stackable directional valve 4/2
SD01A2
Stackable directional valve 4/3 P to T
SD01B2
Stackable directional valve 4/3 closed centre
SD01C2
Stackable directional valve 4/3 H centre
SD01E2
Stackable directional valve 4/3 centre A-B to T
SD02C2RP
Stackable dir. valve 4/3 H centre + p.o. check valves
SD02E2RP
Stackable dir. valve 4/3 centre A-B to T + p.o. check v.
SD02A2TP
Stackable dir. valve 4/3 + cavity SAE08 P to T
SD02B2TP
St ackable dir. valve 4/3 closed centre + cavity SAE08
SD02C2TP
Stackable dir. valve 4/3 centre + cavity SAE08 H
SD02E2TP
Stackable dir. valve 4/3 A-B to T + cavity SAE08
Note: not all the voltages are available on some valve codes
Solenoid Directional Valves Coils
12DC
12V direct current
24DC
24V direct current
24AC
24V alternating current 50 or 60Hz
115AC
115V alternating current 50 or 60Hz
230AC
230V alternating current 50 or 60Hz
Dren.
R-P
L-P
L-S R-S
4
1
2
7
3
A B
P T
BA
1
2
8
M
0
3
Some typical applications
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The high level of modularity and circuit flexibility of Hydronit hydraulic power packs and electropumps allows you
to use them in the most varied applications: in addition to typical applications of lifting equipment and hydraulic
vehicles (dump trucks, tail lifts, ...) and industrial (presses, machine tools, hoists, hydraulic brakes, ...), even in the
automotive industry (drive doors and hood, suspension, campervan ...), marine (bridges, cranes, doors, ...), in the
alternative energy sector, in agricultural equipment, in the field of construction machinery, in elevator
equipment, in explosions proof environments. Hydronit has also developed solutions for improvement to
equipment previously available on the market, including the use of proportional components and electronics for
forklift trucks, snow plows, brake and transmission equipment, loading ramps.
DC applications
AC applications
www.hydronit.com
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General application
Install location
Unlimited, paying attention to the correct position of the suction filter
Room temperature
-15 ÷ +50°C
Hydraulic fluid
Fluid for hydraulic use mineral based or synthetic
2
ISO 6743/4 / DIN 51519, viscosity 15 ÷ 100 mm /s ISO 3448
2
(recommended viscosity 22 ÷ 46 mm /s)
Fluid temperature
-10° ÷ +70°C
Able contamination
Must be better than class 18/14 ISO 4406
Instructions for the
first start
After connecting the electric motor and the suction tube, check the direction of rotation of
·
the pump by switching on for 1÷2 sec. For standard pumps the direction of motor rotation
must be clockwise as viewed on the fan side of the motor.
Flush the oil at atmospheric pressure to remove any impurities and air bubbles from the
·
circuit.
Connect all devices to the system and very gradually bring the circuit up to pressure.
·
Check the oil level and, if necessary, fill up to the maximum level. Do this with all cylinders
·
retracted.
To ensure correct and lasting operation, check the oil and replace it after the first 100h and
·
every 3000h of work and/or at most every year.
Recommended bolt
tightening torques
M5: 4÷5,5 Nm
·
M5 for pumps gr. 0,5: 8÷9,5 Nm
·
M6: 8÷10 Nm
·
M8: 16÷20 Nm
·
Valves and plugs 1/4 BSPP: 6÷20 Nm
·
Valves and plugs 5/8-18 UNF: 15÷25 Nm
·
Valves and plugs 3/4-16 UNF: 15÷40 Nm
·
Relief valves M14x1: 25 Nm
·
Tank plugs 3/8 BSPP: max 10 Nm
·
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SECTION A
AC & DC ELECTRIC MOTORS
Are there special requirements to mount IEC B14 motors?
No special tooling is required. Please strictly follow motor side coupling mounting dimension tolerance as per the relevant drawings.
Failure to do so may cause malfunction of the power pack and even breakage of the coupling and pump.
Are AC motors compliant with the European Union Minimum Energy Performance Standards?
Hydronit AC motors are manufactured in Italy with the best technologies nowadays available and are specifically designed for mini
power pack duties, which are typically intermittent. Hydronit motors have higher power density, lower weight, lower cost, compared to
standard IE2 motors on the market. Due to the specific field of application, Hydronit motors are not included in the requirements of the
above mentioned standard, since they are specially and solely manufactured for mini power pack intermittent duties. For continuous
duty applications IE2 motors (IEC 60034-30) must be applied. Ask our sales office.
Can I start single phase AC motors under load?
All single phase motors have a reduced starting torque due to their intrinsic design. Normally this ranges around 30~40% of the
nominal torque at full power output. When designing circuits where a single phase motor must start under load, correct sizing must be
done and a field test must be performed first. High starting torque motors are available on request to overcome these issues.
Please ask our technical office.
How do I dimension a DC motor?
These motors are normally for intermittent duty. It is important to know required flow in l/min, working pressure in bar and the duty
cycle. The A040 table instructions on the following pages allow a proper motor/pump combination selection.
Integral AC motors: the engineered solution for compact and optimised power units from 0,25 to 1,8 kW, single or three
phase. The AC motors are directly flanged on the central manifold for extra compactness.
A single coupling can suit all powers. We suggest that you adopt these advanced motors because of their special
advantages over standard B14 IEC AC motors and because they are designed specifically for use on our micro power
packs, offering higher power density than market standard motors. These motors are intendend for intermittent use (S3
40%), which is the case for most micro-power pack applications. They can be used in emergency situations continuously at a
reduced rated power (about 30% less than S3 nominal power).
Single phase motors should not run in any case without load for long periods to avoid overheating.
Frame 80 DC motors: with or without thermal
protector and running time up to 6 min. Power from
0,15kW up to 0,8kW 12 or 24VDC.
The permanent magnet construction allows their use
in reversible units.
Frame 114 DC motors: power up to 2,2kW 24VDC for
high performance.
All motors have thermal protector switch as standard.
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PPM2014/1-A000
www.hydronit.com
B14 IEC standard AC motors: the standard
solution easily available on every market from 0,12
to 0,55 kW, single or three phase. These motors are
normally procured by the customer itself. Hydronit
provides adaptor flanges and double piece coupling
for frame size: 63 and 71.
Options & coupling
Notes: the starting
switch mounting kit
is provided when
specifying the
/S150 as motor
option in PPM
assembly code.
When ordering
spare starting
switches, it must be
ordered separately
(code:M47SK0801)
The coupling is
already included
when specifying the
motor in PPM
assembly code.
It is to be indicated
only when ordering
PPM with no motor
but with coupling.
Description
Assembly code
Spare part code
12V DC 150 Amp start switch + mounting kit
S100 12DC 80
M47RC0001+M47SK0801
24V DC 150 Amp start switch + mounting kit
S100 24DC 80
M47RC0002+M47SK0801
12VDC 100 Amp start switch (reversible)
R100 12DC*
M47NB0001
24VDC 100 Amp start switch (reversible)
R100 24DC*
M47NB0002
Remote wired control with 2 buttons and 3m cable
P0201 (single acting)
Remote wired control with 4 buttons and 3m cable
P0202 (double acting)
Coupling for Ø 80 DC motors and pump group 0
E36200003
Coupling E36200003
6,4
7
18
5
14
Weight 0,063 kg
SECTION A
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* The reversible switch is not designed to be mounted on the motor and should be fixed on the machine frame.
PPM2014/1-A010
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28,5
Weight 300W/500W/800W: 2,6 kg (without starting switch)
Weight 150W: 2 kg (without starting switch)
Permanent magnets
Starting switch option
Thermal protection option
25,5
2,5 19
6,5
Ø 16
M6
Ø 63,45
Ø 80
L
10,5
89,5
Ø 7
Protection degree: IP54
Insulation class: F
INTEGRAL DC MOTORS Ø80
Code
Description
Assembly
code
Spare part
code
Nominal duty
cycle
Nominal
speed
Nominal
current
L
150W 12V DC + thermal protection
0,15 12DC_T
M46C1ST01
S2: 20 min
S3: 30% ED
1200 rpm
28 A
108 mm
150W 24V DC + thermal protection
0,15 24DC_T
M46C2ST01
S2: 20 min
S3: 30% ED
1650 rpm
12 A
108 mm
300W 12V DC + thermal protection
0,3 12DC_T
M46C1ST03
S2: 9 min
S3: 18% ED
1800 rpm
39 A
137 mm
300W 24V DC + thermal protection
0,3 24DC_T
M46C2ST03
S2: 9 min
S3: 18% ED
1800 rpm
20 A
137 mm
500W 12V DC
500W 12V DC + thermal protection
0,5 12DC
0,5 12DC_T
M46C1S005
M46C1ST05
S2: 5 min
S3: 15% ED
2400 rpm
68 A
137 mm
500W 24V DC
500W 24V DC + thermal protection
0,5 24DC
0,5 24DC_T
M46C2S005
M46C2ST05
S2: 5 min
S3: 15% ED
2500 rpm
31 A
137 mm
800W 12V DC
800W 12V DC + thermal protection
0,8 12DC
0,8 12DC_T
M46C1S008
M46C1ST08
S2: 3 min
S3: 10% ED
2800 rpm
119 A
137 mm
800W 24V DC
800W 24V DC + thermal protection
0,8 24DC
0,8 24DC_T
M46C2S008
M46C2ST08
S2: 3 min
S3: 10% ED
3100 rpm
52 A
137 mm
Rotation
IMPROVED
UL certified motors may
have a price increase
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www.hydronit.com
PPM2014/1-A020
SECTION A
Coupling E36200002B
6,4
7
37
5
14
Weight: 0,041 kg
INTEGRAL DC MOTORS Ø114
Compound wound
Protection degree: IP54
Insulation class: F
Weight: 7,05 kg (without starter)
Code
Description
Assembly code
Spare part code
Nominal duty
cycle
Nominal
speed
Nominal
current
1600W 12V DC + thermal protection
1,6 12DC_T
M46C1ST16
S2: 3 min
S3: 10% ED
2800 rpm
210 A
2100W 12V DC + thermal protection
2,1 12DC_T
M46C1ST21
S2: 2,5 min
S3: 10% ED
2400 rpm
300 A
2200W 24V DC + thermal protection
2,2 24DC_T
M46C2ST22
S2: 3,5 min
S3: 15% ED
2400 rpm
130 A
Starting switch option
Ø 28
Ø 98,4
90±0.2
7
5,7
3,5
Ø 15
6,45
162
Ø 114
Rotation
M8
Options & coupling
Description
Assembly code
Spare part code
12V DC 150 Amp start switch + mounting kit
S150 12DC 112
M47SC0001 + M47SK1121
24V DC 150 Amp start switch + mounting kit
S150 24DC 112
M47SC0002 + M47SK1121
DC motor plastic cover
MC
F16000001
Coupling for Ø114 motors and gr.0 pump
E36200002
Remote wired control with 2 buttons and 3m cable
P0201 (single/double acting)
Remote wired control with 4 buttons and 3m cable
P0202 (2 x double acting)
Notes: the starting switch mounting kit is provided when specifying the /S150 as motor option in PPM assembly code.
When ordering spare starting switches, it must be ordered separately.
The coupling is already included when specifying the motor in PPM assembly code.
It is to be indicated only when ordering PPM with no motor but with coupling.
UL certified motors may have
a price increase.
DC MOTOR OPTIONS
Weight: 0,60 kg
Protection degree: IP65
60
124
60
190
Description
Spare part code
Remote wired control with 2
buttons single/double acting
P0201
Remote wired control with 4
buttons double acting
P0202
Nominal
current
Peak Current
(5s)
Spare part code
100A
200A
M47RC0001 (12V DC)
M47RC0002 (24V DC)
150A
300A
M47SC0001 (12V DC)
M47SC0002 (24V DC)
Plastic cover for DC motors Ø 114
Starting relay (reversible) 100A
for reversible motors and pumps
Starting relays
for motors diameter Ø80 and Ø114
Weight: 0,3kg (100A), 0,6 kg (150A)
Protection degree: IP54
Max current drawn by the solenoid: 3,6A 12V - 2,0A 24V
Weight: 0,50 kg
Protection degree: IP65
Nominal current: 100A (S3 25%)
Peak current (40ms): 400A
Current drawn by the solenoid: 1A 12V - 0,5A 24V
Spare part code
M47NB0001 (12V DC)
M47NB0002 (24V DC)
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NEW
SECTION A
Weight: 0,27 kg
NEW
Ø148180
127
203
Assembly code
Spare part code
MC
F16000001
PPM2014/1-A030
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ELECTRIC CONNECTION SCHEMES AND DC MOTOR CHOICE
Example:
DC motor choice
Once required pressure, flow and available voltage (12 or 24V DC) are known, you can select the motor by checking on the
relevant diagram if a pump displacement is available at the intersection of pressure and flow values. On the relevant “I” curve
you obtain the absorbed current. When the intersection point is not exactly on a pump curve, choose the closest smaller pump.
On the right hand diagram, from the current value, you can easily obtain the maximum allowed S2 (min) and S3 (%) values. S2
gives the allowable motor continuous running time in minutes. S3 gives the allowable running time in % of the total cycle. If the
obtained S2 and S3 values are not enough for the required duty cycle, choose a higher power or heavier duty motor and repeat
the calculation on the new motor curves.
For our application we have following data:
flow = 2 l/min, max pressure = 90bar, not clearly defined duty cycle.
· We check on the DC motor diagram we believe is correct to see if there is a pump available.
3
· We choose the curve for the 0,64 cm /rev pump. On the corresponding “I” curve we read 36 A absorbed current.
· In these conditions on the S2 / S3 diagram we read that the DC motor can work for maximum 4 min (S2), that
is 12% (S3) of the total cycle, i.e. after 4 min working, the motor should cool down for at least 29 min.
· The total cycle time is calculated adding the working time and the idle time (12% working time plus 88% idle time),
in this case 33 min. If this duty cycle is not adequate for our application, we must choose a higher power or higher duty DC
motor and check the relevant diagram again.
Electrical connection scheme
+
M
+
+
+
-
-
-
Starting switch
M
Starting switch
+
+
+
-
-
-
Directional valve
Second directional valve
(left/right) with P0202
Remote control P0201 (2 buttons)
for one double acting cylinder
or P0202 (4 buttons)
for two double acting cylinders
Red
Blue
Green (down)
Yellow (right)
Black (left)
Brown (up)
Thermal protection
M
Starting switch
+
+
+
-
-
-
MSV solenoid valve
Remote control P0201
Red
Red
Black
Black
White
Green
Thermal protection
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M47SC000* and M47ZC000*
M47NB000*
M1 M2
A
1
A
2
+
M
+
-
+
-
Single acting cylinder Double acting cylinder
SECTION A
PPM2014/1-A040
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0
10
20
30
40
50
60
70
0
1
2
3
4
5
6
7
8
9
0 50 100 150 200 250
I (A)
Q (l/min)
P (bar)
800W 24VDC M46C2ST08
1,54
1,27
0,89
0,64
0,38
0,26
1,54
1,27
0,89
0,64
0,26
0,38
S3
S2
4 8 12 16 20 24
2 4 6 8 10 12
S2(min)
S3(%)
0,19
0,19
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SECTION A
PPM2014/1-A050
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DC MOTOR Ø80 DIAGRAMS
S3S2
24 28 32 36
S2(min)
S3(%)
40 44
25 30 35 40 45 50
24 28 32 36
S2(min)
S3(%)
40 44
S3S2
25 30 35 40 45 50
0
10
20
30
40
50
60
0
0,4
0,8
1,2
1,6
2
2,4
2,8
3,2
3,6
0 50 100 150 200 250
I (A)
Q (l/min)
P (bar)
300W 12VDC M46C1ST03
0,26
0,19
0,89
1,27
0,26
0,38
0,64
0,38
0,640,89
1,27
0,19
0
5
10
15
20
25
30
35
0
0,2
0,4
0,6
0,8
1
1,2
1,4
1,6
1,8
2
2,2
0 50 100 150 200 250
I (A)
Q (l/min)
P (bar)
150W 12VDC M46C1ST01
0,89
0,64
0,38
0,26
0,19
0,89 0,64
0,38
0,26
0,19
S3
S2
4 8 12 16
S2(min)
S3(%)
20 24
10
14
18
22
26 30
0
2
4
6
8
10
12
14
16
18
0
0,2
0,4
0,6
0,8
1
1,2
1,4
1,6
1,8
2
2,2
0 50 100 150 200 250
I (A)
Q (l/min)
P (bar)
150W 24VDC M46C2ST01
0,19
0,89 0,64 0,38 0,26
0,89
0,64
0,38
0,26
0,19
Tests made with rectified current supplied at nominal motor voltage (measured at the motor connection terminals) and oil ISO VG46 at 40°C
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SECTION A
PPM2014/1-A060
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DC MOTOR Ø80 DIAGRAMS
0
5
10
15
20
25
30
35
40
45
0
0,5
1
1,5
2
2,5
3
3,5
4
4,5
5
5,5
6
6,5
7
0 50 100 150 200 250
I (A)
Q (l/min)
P (bar)
500W 24VDC M46C2ST05
0
10
20
30
40
50
60
70
80
90
0
0,5
1
1,5
2
2,5
3
3,5
4
4,5
5
5,5
6
0 50 100 150 200 250
I (A)
Q (l/min)
P (bar)
500W 12VDC M46C1ST05
S3S2
10 14 18 22 26 30
2 4 6 8 10 12
S2(min)
S3(%)
S3S2
10 14 18 22 26 30
2 4 6 8 10 12
S2(min)
S3(%)
1,54 1,27 0,89 0,64
0,38
0,26
1,54
1,27
0,89
0,64
0,38
0,26
1,54
1,27 0,89
0,64
0,38
0,26
1,54
1,27
0,89
0,64
0,38
0,26
10
14
18
22
26 30
S3S2
4 8 12 16
S2(min)
S3(%)
20 24
0
5
10
15
20
25
30
0
0,4
0,8
1,2
1,6
2
2,4
2,8
3,2
3,6
0 50 100 150 200 250
I (A)
Q (l/min)
P (bar)
300W 24VDC M46C2ST03
0,26
0,19
0,380,64
0,891,27
0,89
0,26
0,38
0,64
1,27
0,19
0,19
0,19
0,19
0,19
Tests made with rectified current supplied at nominal motor voltage (measured at the motor connection terminals) and oil ISO VG46 at 40°C
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SECTION A
PPM2014/1-A070
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DC MOTOR Ø80 DIAGRAMS
0
10
20
30
40
50
60
70
0
1
2
3
4
5
6
7
8
9
0 50 100 150 200 250
I (A)
Q (l/min)
P (bar)
800W 24VDC M46C2ST08
0
20
40
60
80
100
120
140
0
1
2
3
4
5
6
7
8
9
0 50 100 150 200 250
I (A)
Q (l/min)
P (bar)
800W 12VDC M46C1ST08
1,54
1,27
0,89
0,64
0,38
0,26
1,54
1,27
0,89
0,64
0,38
0,26
1,54
1,27
0,89
0,64
0,38
0,26
1,54
1,27
0,89
0,64
0,26
0,38
S3
S2
4 8 12 16 20 24
2 4 6 8 10 12
S2(min)
S3(%)
S3
S2
4 8 12 16 20 24
2 4 6 8 10 12
S2(min)
S3(%)
0,19
0,19
0,19
0,19
Tests made with rectified current supplied at nominal motor voltage (measured at the motor connection terminals) and oil ISO VG46 at 40°C
0
50
100
150
200
250
300
350
0
2
4
6
8
10
12
0 50 100 150 200 250 300
I (A)
Q (l/min)
P (bar)
2100W 12VDC M46C1ST21
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SECTION A
PPM2014/1-A080
www.hydronit.com
DC MOTOR Ø114 DIAGRAMS
S3
S2
4 8 12 16 20 24
2 4 6 8 10 12
S2(min)
S3(%)
S3
S2
4 8 12 16 20 24
2 4 6 8 10 12
S2(min)
S3(%)
4 8 12 16 20 24
2 4 6 8 10 12
S2(min)
S3(%)
S3S2
0
40
80
120
160
200
240
280
0
2
4
6
8
10
12
0 50 100 150 200 250 300
I (A)
Q (l/min)
P (bar)
1600W 12VDC M46C1ST16
0,89
0,89
0,89
0,89
0,64
0,64
0,64
0,64
1,27
1,27
1,27
1,27
1,54
1,54
1,54
1,54
20
40
60
80
100
120
140
160
2
4
6
8
10
12
I (A)
Q (l/min)
2200W 24VDC M46C2ST22
00
0 50 100 150 200 250 300
P (bar)
0,89
0,64
1,27
1,54
0,89
0,64
1,27
1,54
Tests made with rectified current supplied at nominal motor voltage (measured at the motor connection terminals) and oil ISO VG46 at 40°C
INTEGRAL AC MOTORS
25,5
98
C
72 ~ 84
4 holes ø6,5 on ø124
B
Ø A
Ø 63,5
6,4
AC integral motor
Maximum Power [kW]
Fasi: 3 = three phase
S = single phase
Cassa
Poli: 4 = four poles
2 = two poles
Alternate current
PPM motor assembly code
N
E36200003
Coupling code
0,75
3
71
4
AC
2,5
L
Protection degree:IP54
Insulation class: F
Type of duty: S3= intermittent use
See a table of available codes on next page
24 ~ 26
72 ~ 84
35 ~ 42
Drawings show typical
three phase motors.
Single phase motors have
a larger wiring box which
also contains the
capacitor(s) or can have an
external capacitor(s).
A single coupling will fit all motor frame sizes. This is the same coupling
(pump side) included in the B14 motor mounting kit. The coupling is already
included when specifying an integral AC motor in the PPM assembly code.
When ordering spare motors, the coupling is not included and must be
ordered separately.
Integral motors: these are motors specifically engineered and manufactured
for our mini power packs, featuring high power density and direct connection to
the PPM.
They are available in single phase or three phase execution, in frame 71 with
square flange and tang drive shaft. A single coupling fits all dimensions.
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Other powers and/or special designs are available on request. Standard
motors are for intermittent use: S3 40% is a typical work cycle consisting of
up to six cycles (on-off) in one hour with the motor ON and OFF for 4 min to
6 min. These motors can be used in emergency situations even in
continuous use at a reduced power (30% less than the nominal value S3).
SECTION A
6,4
7
18
5
14
Weight: 0,063 kg
28,5
PPM2013/1-A010
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PPM2014/1-A090
www.hydronit.com
IMPROVED
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INTEGRAL AC MOTORS
Three-phase 4 poles (~1450 rpm at 50Hz)
SECTION A
Single-phase 4 poles (~1450 rpm at 50Hz)
Three-phase 2 poles (~2900 rpm at 50Hz)
Single-phase 2 poles (~2900 rpm at 50Hz)
Frame
size
Maximum Power
(S3 40%)
Assembly code
Spare motor code
Ø A
B
C
L
Weight
kg
71
0,37kW (0,5HP)
N0,37AC 34 71
N037AC341S3
15
138
180
210
5,5
0,55kW (0,75HP)
N0,55AC 34 71
N055AC341S3
15
138
180
210
5,5
0,75kW (1HP)
N0,75AC 34 71
N075AC341S3
15
138
180
210
5,5
Frame
size
Maximum Power
(S3 40%)
Assembly code
Spare motor code
Ø A
B
C
L
Weight
kg
71
0,55kW (0,75HP)
N0,55AC 32 71
N055AC321S3
15
138
180
210
5
0,75kW (1HP)
N0,75AC 32 71
N075AC321S3
15
138
180
210
5
Frame
size
Maximum Power
(S3 40%)
Assembly code
Spare motor code
Ø A
B
C
L
Weight
kg
71
0,55kW (0,75HP)
N0,55AC S2 71
N055ACS21S3
15
138
180
210
6
0,75kW (1HP)
N0,75AC S2 71
N075ACS21S3
15
138
180
210
6,5
Frame
size
Maximum Power
(S3 40%)
Assembly code
Spare motor code
Ø A
B
C
L
Weight
kg
71
0,37kW (0,5HP)
N0,37AC S4 71
N037ACS41S3
15
138
180
210
6,5
0,55kW (0,75HP)
N0,55AC S4 71
N055ACS41S3
15
138
180
210
7,2
PPM2014/1-A100
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B14 IEC motors: for market compatibility, any IEC standard B14 AC motor with
frame 63 and 71 can be mounted. In this case two-piece couplings and
additional adaptor flanges as per tables on pages A120 and A130 must be
mounted.
Motor overall dimensions are not indicated since they can vary substantially
depending on the motor brand selected.
B
I
G
Ø A
F
Ø C
D
H
E
Main dimensions for B14 IEC standard motors
The B14 mounting kits are made of:
- a semi-coupling E3610000M on pump shaft side, that is the same used on AC integral motors.
- a semi-coupling on motor shaft side, which is different for each frame size,
- an adaptor flange to suit the central manifold, which is also different for each frame size.
The mounting kit is already included when specifying a B14 AC motor in PPM assembly code.
When ordering spare motors, the relevant mounting kit is not included and must be ordered separately.
B14 IEC AC MOTORS
Mounting kit spare parts
Phase: 3 = three phase
S = single phase
Poles: 4 = four poles
2 = two poles
Duty factor: - = ED 100% (S1)
S3 = intermittent duty
Power [kW]
Frame size: 0 = 63
1 = 71
Alternate current
PPM B14 motor assembly code
025
3
0
4
-
AC
Type
B14
Frame
size
Typical
power range
ØA
B
ØC
D
E
F
G
H
Mounting kit
63
0,12 ~ 0,25 kW
0,16 ~ 0,35 HP
11 j6
23
60
75
M5
12,5
18
4
NB14 63
71
0,25 ~ 0,37 kW
0,37 ~ 5 HP
14 j6
30
70
85
M6
16
25
5
NB14 71
SECTION A
PPM2014/1-A110
www.hydronit.com
MOUNTING KIT FOR FRAME 63 B14 IEC MOTORS
* Note: the coupling + flange kit is already included when specifying a B14 motor in
PPM assembly code. NB1463 code to be indicated only when ordering PPM with
no motor but with coupling + flange kit.
Adaptor flange
Kit weight: 0,18 Kg
Coupling
Attention! When assembling B14 IEC motors with NB14 flange + couplings kit, please respect positioning
tolerances as shown in the drawing at the top of this page. Failure to do so can cause malfunctioning or component failure.
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SECTION A
Assembly code*
NB14 63
M36100011
E36100000M
Spare part code
F25030002
Description
B14 63 motor side semi-coupling
B14 pump side semi-coupling
B14 63 adaptor flange
100
100
87,5
87,5
20,5
Ø63,5
Ø6
Ø6,5
Ø75
Ø60
Pump side E36100000M
Motor side M36100011
Ø20
Ø11
4,5
37,5
M6
5
15
7
4,4
20,1
24,5
PPM2014/1-A120
www.hydronit.com
23
Ø11
25,6 -0,2
MOUNTING KIT FOR FRAME 71 B14 IEC MOTORS
Ø24
Ø14
4,5
42,5
M6
* Note: the coupling + flange kit is already included when specifying a B14 motor in
PPM assembly code. NB1471 code to be indicated only when ordering PPM with
no motor but with coupling + flange kit.
Kit weight: 0,18 Kg
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SECTION A
Adaptor flange
Assembly code*
NB14 71
E36100001
E36100000M
Spare part code
F25030003
Description
B14 71 motor side semi-coupling
B14 pump side semi-coupling
B14 71 adaptor flange
100
100
87,5
87,5
25,5
Ø63,5
Ø6,5
Ø6,5
Ø85
Ø70
Couplings
Pump side E36100000M
Motor side E36100001
5
15
7
4,4
20,1
24,5
PPM2014/1-A130
www.hydronit.com
30
Ø14
25,6 -0,2
Attention! When assembling B14 IEC motors with NB14 flange + couplings kit, please respect positioning
tolerances as shown in the drawing at the top of this page. Failure to do so can cause malfunctioning or component failure.
SUMMARY TABLE - PUMP/MOTOR COUPLING KITS
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SECTION A
Pump
Motor
Pump group 0
K - H - R series
DC Ø 80
E36200003
DC Ø 114
E36200002
INTEGRAL AC
E36200003
AC B14 63
NB14 63
(M36100011+E36100000M+F25030002)
AC B14 71
NB14 71
(E36100001+E36100000M+F25030003)
PPM2014/1-A140
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NOTES
SECTION B
MICRO CENTRAL MANIFOLD
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PPM2014/1-B000
www.hydronit.com
Which micro central manifold execution should I choose?
MB type is the most widely applied for single acting or double acting circuits. M4 execution is recommended for compact and cost
effective double acting circuits with a single cylinder while MR is for bidirectional pump schemes and may integrate double relief valve,
double pilot operated check valves and also an extra pilot operated check valve to ensure that differential cylinder circuits function
properly (this extra valve discharges excess return flow from the piston side of the cylinder).
Do I need special tools to assemble the components within the central manifold?
No. All valves are screw-in type in a single piece construction (no loose nuts, washers, springs,... difficult to assemble and falling apart).
The components are easily assemblable with simple hand tools and hexagon keys.
Is the central manifold available as a loose component?
Yes. We can supply either fully assembled and tested power packs or kits of loose components, which can be kept in stock by our
worldwide distributors and easily assembled to satisfy local market demand quickly and effectively. Central manifolds and most other
components are 100% tested even when supplied as loose parts.
A single universal die-cast aluminium central manifold in 3 different executions is
the core part to realize all power units in industrial, mobile and marine fields. It
features the highest integration and flexibility on the market, with up to seven
devices which can be fitted inside, plus a wide selection of manifold blocks which can
be connected to cartridge type valves or NG3 valves
Lateral cavities are
according SAE08
standard (3/4-
16UNF), except for
the main check valve
(5/8-18UNF) and
main relief valve
(M14)
The maximum flow is 6 l/min,
with a low pressure drop,
and maximum motor power is
2,2kW, well above the average
of other alternative products on
the market
Clockwise (our standard) or counterclockwise or
bidirectional rotation tang drive shaft standard gear
pumps can be mounted
The interfaces to tanks and
motors are unified. All plastic
or steel tanks have the same
interface and can be easily
swapped.
All AC or DC motors can be
fitted easily either directly to
the central manifold or
through adaptor flanges (B14
IEC standard motors)
The interface to hose
fittings or external
additional manifolds is
unified. The P and T port
tappings for the hose
fittings are 1/4" BSPP
(International standard) or
9/16-18UNF (SAE06) for
the American standard
execution
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PPM2014/1-B010
www.hydronit.com
SECTION B
MICRO CENTRAL MANIFOLD «MB» EXECUTION VALVE COMBINATIONS
3
0
1
8
5
P
T1
T
7
VSC01
VSC04
*
*
VMDC15
N70200010
DM_*
XM
5
8
7
VUC10
N70200008
JM
ML
E70100002
E70100003
E70100004
E70100005
MDV30E
CSB04
CPE04
VMDC20
V_*
D
N
H
L
G
Z
S
VMPC2
P_*
VFC6
VSC6
R
F*
2
E70100003
E70100006
H
P
E70100002
N
E70100004
E70100005
L
G
VSC04
MSV30E
CSPC15
MSV30
B
T
A
CM04M
EM
CM04L
E
U
PMC02
MSV31
MDV30E
Q
C
D
CPE04
Z
CSB04
S
Hydraulic scheme
P
T
1
2
7
5
8
M
0
3
MSV31E
Drain
R-P
L-P
L-S R-S
4
1
2
7
3
A B
Hydraulic scheme
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PPM2014/1-B020
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SECTION B
MICRO CENTRAL MANIFOLD «MR» EXECUTION VALVE COMBINATIONS
3
2
0
1 4
A
B
N70200007
VUC10C
VUC10C
N70200007
MG
JP
JP
MG
VMDC15
N70200008
N70200010
DM_*
ML
XM
7
7
PIL5818
PIL5818DIF
VMDC15
N70200010
DM_*
XM
SECTION B
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MICRO CENTRAL MANIFOLD «M4» EXECUTION VALVE COMBINATIONS
8
VSC01
*
2
A B
8
3
E70100004
CSB
VFC6
L
R
S
CSB
S
VUC10
VMDC15
N70200008
N70200010
JM
DM_*
ML
XM
0
1
T1
VSC6
F*
42
3
1
42
3
1
42
3
1
MSV4VA11C
MSV4VE2
MSV4VC2
MSV4VB2
MSV4VA2
4VC2
4VA11C
4VB2
4VA2
4VE2
42
3
1
42
3
1
Hydraulic scheme
P T
BA
1
2
8
M
0
3
MICRO CENTRAL MANIFOLD OVERALL DIMENSIONS
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SECTION B
Weight: 0,60 kg (1,32 lb)
Cavity
5/8-18 UNF
3/4-16 UNF (SAE 08)
5/8-18 UNF (MR type)
1/4 BSPP
9/16-18 UNF (US type)
1/4 BSPP
4 bolts M6x20
4 bolts M5x10
2 bolts M6x14
or M6 tie-rods
2 bolts M5x**
(see pump length on
the relevant tables)
2 bolts M8x16
5/16-24UNF US type
4 bolts M5x45
0
2, 3
P-T, A-B,
T1 (threaded
on request only)
1, 4 (MR type)
5, 8
Tank
attachment
Integral
AC motor
attachment
DC motor
attachment
Pump
attachment
PMC hand pump /
CM lever valve
cap attachments
External manifold
attachment
Foot mounting
support
attachment
2 M8 tie-rods
M14x1 (relief valve)
Threads
22 (0,87)
25,5 (1)
25,5 (1)
2(0,08)
20,5 (0,81)
90 (3,54)
40,5 (1,59)
22 (0,87)
14 (0,55)
87,5 (3,44)
100 (3,94)
90 (3,54)
Ø 94 (3,7)
82 (3,23)
100 (3,94)
87,5 (3,44)
32,5 (1,28)
10 (0,39)
18,5 (0,73)
15 (0,59)
17 (0,67)
30 (1,18)
30 (1,18)
12 (0,47)
22 (0,87) 20,5 (0,81)
Ø 63,5 (2,5)
Ø 63,5 (2,5)
Ø 90 (3,54)
Ø 98 (3,86)
5
8
P
P
B
P
Tank side view
Only MR type
Motor side view
Type
Spare part code
MB
E60102031
MR
E60102032
M4
E60102033
MBUS
E60102031US
MRUS
E60102032US
M4US
E60102033US
Notes:
- codes ending with US
are intended for the
American market and
are machined with
9/16-18 UNF (SAE06)
exit ports.
- all dimensions in mm
and (inches)
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NOTES
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SECTION C
GEAR PUMPS
Why are the pump technical specifications showing three maximum pressure levels?
Our pumps have three ratings for the maximum allowable pressure: 1-Peak: is the highest one and can be allowed for a maximum cycle
of 2 seconds. 2-Intermittent: it can be applied on the pump for a maximum cycle of 20 seconds; 3-Continuous: it can be applied on the
pump continuously.
H series. It’s designed and
dimensioned with oversized parts
for high pressure applications with
peaks up to 240 bar
R series. Bidirectional pumps with integrated suction
check valves and two front outlet ports.
They can be fitted on MR type central manifold
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K series. It’s the standard choice.
Specifically designed for micro power packs
at balanced pressure to improve volumetric
efficiency
Why are pressure balanced gear pumps better than fixed clearance gear pumps used by some competitors?
Pressure balanced gear pumps are built with lateral compensation plates which reduce the mechanical clearance on the gears as the
output pressure increases, greatly improving the volumetric efficiency, reducing heat generation and energy consumption. The
mechanical efficiency is always maintained at optimal levels.
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SECTION C
K TYPE GEAR PUMPS
55
1
/4
BSPP
N
9,5
5
Ø 22
Ø
8
Ø9,6
Ø5,5
50
5
16
n.2 Ø 5,5
Pump series:
KM = K series
Nominal displacement
cc/rev (see table below)
0,6
KM
E60 50 40 **
Nominal size:
see table
Pump type:
50 = Group 0
Available range
Spare part code PPM assembly code
Standard rotation direction: clockwise rotation (from shaft side).
Counterclockwise rotation pumps can be mounted on request.
Ask our sales department.
Nominal
displacement
[cc/rev]
Peak
pressure
[bar]
Intermittent
pressure
[bar]
Continuous
pressure
[bar]
Max speed
[rpm]
N
[mm]
Bolts*
[mm]
Spare part code
Weight
[Kg]
0,2
200
180
160
6000
45,5
M5x60
E60504002
0,33
0,4
200
180
160
6000
47,5
M5x65
E60504004
0,35
0,6
200
180
160
6000
51,5
M5x65
E60504006
0,40
0,9
200
180
160
5000
52,5
M5x70
E60504009
0,44
1,3
200
180
160
3900
55,5
M5x70
E60504013
0,49
1,5
200
180
160
3900
57,8
M5x70
E60504015
0,51
Main features
Peak pressure: cycle 2 s ON
Intermittent pressure: cycle 20 s ON
Continuous pressure: cycle always ON
Pressure definition
0,7 < P < 3,0 bar
Inlet pressure
2 x M5 8.8 steel class
tightening torque: 25 Nm
Fixing bolts
Oil temperature
-15 ÷ +80 °C
Other gear pumps with different pressure and speed available upon request.
* Washers may be fitted to adapt bolt lenght
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SECTION C
H TYPE HIGH PRESSURE GEAR PUMPS
50
1/4
BSPP
N
9,7
4
Ø 22
Ø 8
Ø9
Ø5,5
50
16
n.2 Ø 5,5
Pump series:
HM = H series
Nominal displacement
cc/rev (see below table)
0,8
HM
E60 50 50 **
Nominal size:
see spare part
code on table
Pump type:
50 = Group 0
Available range
Spare part code PPM assembly code
Standard rotation direction: clockwise rotation (from shaft side).
Counterclockwise rotation pumps can be mounted on request.
Ask our sales department.
Nominal
displacement
[cc/rev]
Peak
pressure
[bar]
Intermittent
pressure
[bar]
Continuous
pressure
[bar]
Max speed
[rpm]
N
[mm]
Bolts*
[mm]
Spare part code
Weight
[Kg]
0,2
210
180
160
7000
31,9
5x45
E60505001
0,26
0,26
220
200
180
7000
32,3
5x45
E60505002
0,27
0,4
240
220
210
7000
32.8
5x45
E60505004
0,27
0,6
240
220
210
7000
34,4
5x45
E60505006
0,28
0,8
240
220
210
7000
36,1
5x45
E60505008
0,29
1,2
240
220
210
5000
38,9
5x50
E60505012
0,31
1,5
240
220
210
5000
41
5x50
E60505015
0,32
Main features
Pressure definition
0,7 < P < 3,0 bar
Inlet pressure
2 x M5 8.8 steel class
tightening torque: 25 Nm
Fixing bolts
Oil temperature
-15 ÷ +80 °C
5
NEW
Peak pressure: cycle 2 s ON
Intermittent pressure: cycle 20 s ON
Continuous pressure: cycle always ON
Other gear pumps with different pressure and speed available upon request.
* Washers may be fitted to adapt bolt lenght
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SECTION C
R TYPE BIDIRECTIONAL GEAR PUMPS
E60 50 45 **
Nominal size:
see table
Pump type:
50 = Group 0
Pump type:
RM = R series
Nominal displacement:
cc/rev (see below table)
1,3
RM
55
Ø9,6
Ø5,5
1
/4
BSPP
N
50
16
9,5
5
Ø 22
n.2 Ø 5,5
Ø 8
Available range
Spare part code PPM assembly code
Nominal
displacement
[cc/rev]
Peak
pressure
[bar]
Intermittent
pressure
[bar]
Continuous
pressure
[bar]
Max speed
[rpm]
N
[mm]
Bolts*
[mm]
Spare part code
Weight
[Kg]
0,3
200
180
160
6000
52,7
M5x60
E60504503
0,46
0,5
200
180
160
6000
54
M5x60
E60504505
0,48
0,7
200
180
160
6000
55,2
M5x65
E60504506
0,49
0,9
200
180
160
5000
57,1
M5x65
E60504509
0,50
1,3
200
180
160
3900
60,2
M5x70
E60504513
0,51
1,5
200
180
160
3900
62,3
M5x70
E60504515
0,52
Main features
Pressure definition
Inlet pressure
2 x M5 8.8 steel class
tightening torque: 25 Nm
Fixing bolts
Oil temperature
-15 ÷ +80 °C
IMPROVED
5
Peak pressure: cycle 2 s ON
Intermittent pressure: cycle 20 s ON
Continuous pressure: cycle always ON
0,7 < P < 3,0 bar
Other gear pumps with different pressure and speed available upon request.
* Washers may be fitted to adapt bolt lenght
SECTION D
INTEGRAL COMPONENTS
How does the coding of the power pack works?
The power packs are coded with a speaking code, which is basically the list of subassemblies which make up the power pack (motor,
pump, valves, tank,...). Integral components are those fitting inside central manifold cavities, which are numbered from 0 to 8. Each
component has an assembly code, normally a single letter which compose the speaking code, and a spare part code in case they are
ordered as loose components. The numbered cavities are indicated in the hydraulic scheme, so that it is easy to draw it starting from
the speaking code itself, and on the central manifold casting too, to simplify assembling.
There are several different coils and connectors for the cartridge solenoid valves. How do I choose the correct ones?
Normally closed 2-way solenoid valves (MSV30*) use M130*/M63* series of coils either DC or directly AC. Normally open 2-way
solenoid valves (MSV31E) can only use DC or RC (rectified current) coils due to their construction. When choosing a RC not rectified
coil, an external rectifying bridge must be applied (ex. by adopting the KA132R*** connectors). MSV4V 4-way cartridge valves use the
M63* series coils only. M630 are for DC supply voltage, while M631 are rectified coils with integral rectifying bridge, to be supplied
straight with AC current. A standard KA13200000 connector must be always used in this case. On page D180 you will find the coil /
connector table for all valves.
The main relief valve is fitted in a M14 cavity
and constructed with dampening poppet to
increase the accuracy of pressure adjustment
and avoid the typical noise of other valves on
the market
The main check valve fits in SAE06 (5/8-16UNF) standard cavity
and can be easily removed from the outside for cleaning and
servicing
Which are the most used plugs?
G or H plugs are normally fitted in cavity 2 of MB central manifold when this cavity is not used for functional valves. L type plug goes in
cavity 3 of MB manifolds, when this cavity is not used. MR central manifold cavities 2 and 3 are machined to 5/8-18UNF cavity to allow
the mounting of piloted operated check valves. MG plugs must be used there if P. O. check valves are not needed.
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Two way no leakage solenoid valves
SAE08 (3/4-16UNF), are available in
Normally Open, Normally Closed, single and
double locking executions. Manual override
also available
The hand pump cartridge SAE08 (3/4-16UNF), 2
cc/stroke, is an affordable and easy way to add an
emergency function to your powerpack
All cartridges are supplied in single
piece, easily screwable
Pressure and flow proportional
control valves are available as
standard, also with integrated
PWM amplifier
VMDC15 - DIRECT ACTING MAIN RELIEF VALVE
B
P [bar]
Flow [l / min]
60
120
180
0
3 6 9
12
15
240
300
360
L
Main features
Nominal size:
15 = 15 l/min
Options:
1 = screw (std)
VMDC
15
1
Working range:
L = 10 ÷ 60 bar
B = 20 ÷ 280 bar
B
Note: Values measured on valve alone (no cavity) with an oil
viscosity of 46 cSt at 50 °C. Pressure drop may change
depending on fluid viscosity and temperature
Direct acting
main relief valve
Pressure vs flow
Minimum setting pressure
B
L
P T
Recommended tightening torque: 25 Nm
Recommended filtration settings: 25 ÷ 50 µ
Oil temperature: -30 ÷ + 80 °C
Spare part code
Maximum pressure
280 bar
Maximum flow
15 l/min
Weight
0,06 kg
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Mounting cavities
Note: cavity 4 only for MR type.
where *** stands for max setting
pressure [bar]. Ex. DM_280
DM_***
Assembly code
PPM2014/1-D010
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SECTION D
P
T
Hex. 17
Hex. 5
Hex. 17
M14x1
Ø 11
24 25,5
0 1
2
5
7
8
4
3
3 6 9
12
15
Flow [l / min]
15
30
45
0
60
75
90
P [bar]
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SECTION D
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VMDC20 - DIRECT ACTING RELIEF VALVE
V***
¨
P [bar]
Flow [l / min]
70
140
210
0
4
8
12
16 20
280
350
420
C
D
B
Flow [l / min]
15
30
45
0
4
8
12
16 20
60
75
90
P [bar]
C
D
B
0 1
2
5
7
8
3
4
where *** stands for max setting
pressure [bar]. Ex. V250
Mounting cavities
where is the option
¨
Direct acting
relief valve
VMDC
Nominal size:
20 = 20 l/min
Option:
1 = screw (std)
V = handwheel
20
1
Working range:
B = 20 ÷ 120 bar
C = 30 ÷ 250 bar
D = 70 ÷ 350 bar
B
Recommended tightening torque: 40 Nm
Recommended filtration settings: 25 ÷ 50 µ
Oil temperature: -30 ÷ + 80 °C
Spare part code
Assembly code
P T
Max pressure
350 bar
Max flow
20 l/min
Weight
0,14 kg
P
T
30,5
33,5
3/4 16 UNF - 2A
ø 12,7
Hex. 24
Hex. 4
Hex. 13
17,6
1
Pressure vs flow
Minimum setting pressure
Note: Values measured on valve alone (no cavity) with an oil
viscosity of 46 cSt at 50 °C. Pressure drop may change
depending on fluid viscosity and temperature
Main features
IMPROVED
PPM2014/1-D020
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SECTION D
VCF6 - PRESSURE COMPENSATED FLOW CONTROL VALVE
P [bar]
Flow [l / min]
0
0 50 100 150 200 250
300 350
5
10
15
20
A B
1 2
*
R
0 1
2
5
7
8
3
4
Flow control valve
pressure
compensated
Nominal size:
see table below
VCF6
*
Options:
C = screw (std)
V = handwheel
C
33,5
60
26,5
3/4-16 UNF - 2A
Ø 12,7
Hex. 24
1
2
V
C
Æ
ø 25
Where * is the nominal
dimension
Pressure drop diagram
Available range
Max pressure
350 bar
Max flow
18 l/min
Weight
0,11 kg
Assembly codeSpare part code
Mounting cavities
Recommended tightening torque: 40 Nm
Recommended filtration settings: 25 ÷ 50 µ
Oil temperature: -30 ÷ + 80 °C
Main features
Note: Values measured on valve alone (no cavity) with an oil
viscosity of 46 cSt at 50 °C. Pressure drop may change
depending on fluid viscosity and temperature
Nominal
dimension
Æ C
controlled flow
at 100 bar ± 10% l/min
2
0,6
1,0 ÷ 2,2
3
1,0
1,6 ÷ 4,0
4
1,2
2,5 ÷ 5,0
5
1,8
3,0 ÷ 7,0
6
2,8
4,9 ÷ 10,8
7
4,8
8,0 ÷ 18,5
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SECTION D
CSB - BIDIRECTIONAL FLOW CONTROL VALVE
Flow [l / min]
P [bar]
5
0
10
10
15
20
20
1 2
0 1
2
5
7
8
3
4
S
Flow control valve
CSB
Nominal size:
04 = 3/4-16 UNF
04
Adjustment:
C = screw (std)
V = handwheel
C
1 2
3/4-16 UNF - 2A
26,5
29,5
36,5
11,5
Ø 12,7
Hex. 24
10,5 max
Ø 30
Hex. 6
C
V
1
2
Max pressure
300 bar
Max flow
15 l/min
Weight
0,08 kg
Assembly codeSpare part code
Mounting cavities
Pressure drop diagram
Main features
Recommended tightening torque: 25 Nm
Recommended filtration settings: 25 ÷ 50 µ
Oil temperature: -30 ÷ + 80 °C
Note: Values measured on valve alone (no cavity) with an oil
viscosity of 46 cSt at 50 °C. Pressure drop may change
depending on fluid viscosity and temperature
VSC01 - PRESSURE COMPENSATED FIXED FLOW CONTROL VALVE
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SECTION D
Free flow
Controlled flow
Ø 10,5
1,6
1
2
Ø C
26
2
16
1/4 BSPP
0 1
2
5
7
8
3
4
Typical application
1
2
Max pressure
300 bar
Max flow
22 l/min
Weight
0,012 kg
2
1
Mounting cavities
Note: cavity 5 is machined only on
central manifold MB, cavity 8 is
machined only on central manifolds
MB and M4.
Recommended tightening torque: 20 Nm
Recommended filtration settings: 25 ÷ 50 µ
Oil temperature: -30 ÷ + 80 °C
Main features
Controlled flow
Spare part
code
Flow
[l/min]
Ø C [mm]
VSC0100
VSC0101
VSC0102
VSC0103
VSC0105
VSC0107
VSC0110
VSC0113
VSC0117
VSC0122
0,8
1
1,25
1,5
1,75
2
2,5
2,75
3
3,5 22
1
1,5
2
3
5
7
10
13
17
Note: nominal controlled flow, measured at 100 bar with an oil viscosity
of 46 cSt at 40 °C, are to be taken as general reference values and must
be tested on the field.
Flow control valve
pressure
compensated
Nominal size:
01
VSC
01
Controlled flow: [l/min]:
see table
*
Spare part code
Note: Values measured on valve alone (no cavity) with an oil
viscosity of 46 cSt at 50 °C. Pressure drop may change
depending on fluid viscosity and temperature
Pressure drop diagram
P [bar]
Flow [l / min]
0
100 150 200 250
300
00
01
02
03
05
07
10
13
22
17
5
10
15
20
50
25
*(01)
Where * is the nominal flow [l/min]
Assembly code
IMPROVED
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SECTION D
VSC04 - PRESSURE COMPENSATED FIXED FLOW CONTROL VALVE
Free flow
Controlled flow
Ø 10,5
1
2
Ø C
Ø 12,7
1
25
17,6
1
2
Typical application
Max pressure
300 bar
Max flow
22 l/min
Weight
0,012 kg
Mounting cavities
Flow control valve
pressure
compensated
Nominal size:
04
VSC
04
Controlled flow [l/min]:
see table
*
Spare part code
0 1
2
5
7
8
3
4
2
1
Main features
Controlled flow
Spare part
code
Flow
[l/min]
Ø C [mm]
VSC0400
VSC0401
VSC0402
VSC0403
VSC0405
VSC0407
VSC0410
VSC0413
VSC0417
VSC0422
0,8
1
1,25
1,5
1,75
2
2,5
2,75
3
3,5 22
1
1,5
2
3
5
7
10
13
17
Note: nominal controlled flow, measured at 100 bar with an oil viscosity
of 46 cSt at 40 °C, are to be taken as general reference values and must
be field tested.
Note: Values measured on valve alone (no cavity) with an oil
viscosity of 46 cSt at 50 °C. Pressure drop may change
depending on fluid viscosity and temperature
Pressure drop diagram
P [bar]
Flow [l / min]
0
100 150 200 250
300
00
01
02
03
05
07
10
13
22
17
5
10
15
20
50
25
*(04)
Where * is the nominal flow [l/min]
Assembly code
Note: cavity 7 is machined only on
central manifold MB and MR.
IMPROVED
Cavity mounting: 12,7 H8
Recommended filtration settings: 25 ÷ 50 µ
Oil temperature: -30 ÷ + 80 °C
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SECTION D
VSC6 - PRESSURE COMPENSATED FIXED FLOW CONTROL VALVE
0 1
2
5
7
8
3
4
38
26,5
3/4-16 UNF - 2A
Ø 12,7
1
2
Hex. 22
Max pressure
350 bar
Max flow
22 l/min
Weight
0,06 kg
1
2
Main features
Note: Values measured on valve alone (no cavity) with an oil
viscosity of 46 cSt at 50 °C. Pressure drop may change
depending on fluid viscosity and temperature
Mounting cavities
Recommended tightening torque: 25 Nm
Recommended filtration settings: 25 ÷ 50 µ
Oil temperature: -30 ÷ + 80 °C
Controlled flow
Spare part
code
Flow
[l/min]
Ø C [mm]
VSC600
VSC601
VSC602
VSC603
VSC605
VSC607
VSC610
VSC613
VSC617
VSC622
0,8
1
1,25
1,5
1,75
2
2,5
2,75
3
3,5 22
1
1,5
2
3
5
7
10
13
17
Note: nominal controlled flow, measured at 100 bar with an oil viscosity
of 46 cSt at 40 °C, are to be taken as general reference values and must
be field tested.
Ø C
Flow control valve
pressure
compensated
Nominal size:
6
VSC
6
Nominal flow [l/min]:
see table
*
Spare part code
Pressure drop diagram
P [bar]
Flow [l / min]
0
100 150 200 250
300
00
01
02
03
05
07
10
13
22
17
5
10
15
20
50
25
F*
Where * is the nominal flow [l/min]
Assembly code
IMPROVED
VUC10 - BASIC CHECK VALVE
0 1
2
5
7
8
3
4
1
2
Check valve
Nominal size:
10
Options:
- = ball type
C = poppet type
VUC
10
-
Max pressure
350 bar
Max flow
15 l/min
Weight
0,045 kg
Cracking pressure
1 bar
Assembly codeSpare part code
Mounting cavities
Main features
Recommended tightening torque: 25 Nm
Recommended filtration settings: 25 ÷ 50 µ
Oil temperature: -30 ÷ + 80 °C
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PPM2014/1-D080
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SECTION D
19
8,5
24,5
Ø 12,7
5/8-18 UNF
Ø 19
Hex. 5
Pressure drop diagram
Note: Values measured on valve alone (no cavity) with an oil
viscosity of 46 cSt at 50 °C. Pressure drop may change
depending on fluid viscosity and temperature
2
0 3 6 9 12 15
Flow [l / min]
4
6
8
P [bar]
1 2
JM (VUC10)
JP (VUC10C)
1
2
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PPM2014/1-D090
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SECTION D
CPE - MANUAL EMERGENCY VALVE
1
2
0
2
5
7
8
3
4
1
Z
2
1
3/4-16
U
N
F
-2A
61,5
26,5
25
Hex. 22
Ø 20
Max pressure
300 bar
Max flow
25 l/min
Weight
0,12 kg
Pressure drop diagram
Flow [l / min]
P [bar]
4
2
0
6
8
10
12
105 15 20 25
2 1
1 2
Operating force (daN)
on the press button
bar
daN
1 2
2 1
0
2,5
5
7,5
10
200100
300
400
Recommended tightening torque: 25 Nm
Recommended filtration settings: 25 ÷ 50 µ
Oil temperature: -30 ÷ + 80 °C
Assembly code
Two-way manual
emergency valve
CPE
Operating device:
P = press button
P
Nominal size:
04 = 3/4-16 UNF
04
Spare part code
Mounting cavities
Main features
Note: Values measured on valve alone (no cavity) with an oil
viscosity of 46 cSt at 50 °C. Pressure drop may change
depending on fluid viscosity and temperature
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PPM2014/1-D100
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SECTION D
CM - MANUAL LEVER VALVE
Flow [l / min]
P [bar]
4
2
0
6
8
10
12
105 15 20 25
2 1
1 2
2
1
CM04M
CM04L
2
1
0 1
2
5
7
8
3
4
E (CM04L)
EM (CM04M)
Two-way
manual lever
valve
Nominal size:
04 = 3/4-16 UNF
CM
04
Type:
L = lever (std)
M = lever + micro switch
L
26
1
2
Option
Micro
switch
Open valve
Motor switch of
f, valve close
Motor switch on
250
63,5
3/4-16
U
N
F
-2A
ø12,7
58
29
30°
4xM5
37
Max pressure
300 bar
Max flow
25 l/min
Weight
0,34 kg
Max current
10 A - 400 V
Protection
IP20 (up to IP65
upon request)
Room temp.
-25°C ÷ +85°C
(field T extended
upon request)
Fixing bolts: 4x M5x45 (tightening torque: 5 Nm)
Recommended cartridge tightening torque: 20
Nm
Recommended filtration settings: 25 ÷ 50 µ
Oil temperature: -30 ÷ + 80 °C
Pressure drop diagram
M
Starting
switch
Micro
switch
+
+
-
-
Connection
example
Assembly codeSpare part code
Mounting cavities
Main features
Note: Values measured on valve alone (no cavity) with an oil
viscosity of 46 cSt at 50 °C. Pressure drop may change
depending on fluid viscosity and temperature
IMPROVED
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PPM2014/1-D110
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SECTION D
PMC - CARTRIDGE HAND PUMP
0 1
2
5
7
8
3
4
Hand pump
Nominal size:
02 = 2 cc/stroke
PMC
02
L
Type:
L = lever (std)
U
250
63,5
3/4-16
U
N
F
-2A
ø12,7
58
pump
suction
29
30°
S
P
4xM5
37
Max pressure
200 bar
Max flow
-
Weight
0,34 kg
S
P
Effort (daN)
operating on the lever end
Pressure [bar]
Effort [daN]
Assembly codeSpare part code
Mounting cavities
Main features
Fixing bolts: 4x M5x45 (tightening torque: 5 Nm)
Recommended cartridge tightening torque: 15
Nm
Recommended filtration settings: 25 ÷ 50 µ
Oil temperature: -30 ÷ + 80 °C
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PPM2014/1-D120
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SECTION D
MSV - PILOT OPERATED TWO-WAY SINGLE LOCKING SOLENOID VALVE
P [bar]
Flow [l / min]
3
0
6
9
12
15
10 20 30 40
1 2
Ex: A12DC
A (MSV30) Voltage
B (MSV30E) Voltage
Q (MSV31) Voltage
C (MSV31E) Voltage
0 1
2
5
7
8
3
4
Pressure drop diagram
Two way pilot operated
solenoid valve
Esecuzione:
30 = normally closed
31 = normally open
Supply voltage:
0000 = no coil (std)
see D180 table
MSV
30
0000
Emergency override:
0 = no emergency (std)
E = emergency
Options:
R = with reversible flow
A = for coil AC
0
-
Max pressure
up to 350 bar
Max flow
up to 40 l/min
Weight
0,11 Kg (without coil)
Internal leakage
5 drops/min at 350bar
Response time
30ms (energizing)
50ms (de-energizing)
Available voltages
12VDC
24VDC
24VAC
110RAC
220RAC
Coils (see page D180)
M130 series
M630 series
M631 series
Standards
EN50081-1/EN50082-2
(89/336 CEE
electromagnetic comp.)
73/23/CEE / 96/68/CEE
(low voltage)
Mounting cavities
Note: Values measured on valve alone (no cavity)
with an oil viscosity of 46 cSt at 50 °C. Pressure
drop may change depending on fluid viscosity and
temperature
Assembly codeSpare part code
Main features
Options
Stroke 4 mm
20
78
Screw
emergency
Ø 33
2858
98
59
Reverse flow
(optional)
Hex. 24
3/4-16 U
N
F-2A
2
1
Normally closed
Screw
emergency
Stroke 4 mm
16
74
Ø 33
2759
100
59
Reverse flow
(optional)
Hex. 24
3/4-16
U
NF-2A
2
1
Normally open
MSV31E
MSVR31*
1
1
2
2
1
2
MSV31
MSV30E
MSVR30*
1
1
2
2
1
2
MSV30
Recommended tightening torque: 25 Nm
Recommended filtration settings: 25 ÷ 50 µ
Oil temperature: -30 ÷ + 80 °C
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PPM2014/1-D130
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SECTION D
MDV - DIRECT OPERATED TWO-WAY DOUBLE LOCKING SOLENOID VALVE
Flow [l / min]
P [bar]
0
10
5
15
20
5 10 15
1 2
1
2
0 1
2
5
6
7
8
3
4
Two way double locking
solenoid valve
Operation:
30 = normally closed
MDV
30
0000
Options:
E = emergency (std)
E
Supply voltage:
0000 = no coil (std)
see D180 table
Pressure drop diagram
D Voltage
Ex: D24DC
Max pressure
up to 250 bar
Max flow
up to 40 l/min
Weight
0,11 Kg (without coil)
Internal leakage
5 drops/min at 250bar
Response time
20ms (energizing)
40ms (de-energizing)
Available voltages
12VDC
24VDC
24VAC
110RAC
220RAC
Coils (see page D180)
M130 series
M630 series
M631 series
Standards
EN50081-1/EN50082-2
(89/336 CEE
electromagnetic comp.)
73/23/CEE / 96/68/CEE
(low voltage)
Mounting cavities
Note: Values measured on valve alone (no
cavity) with an oil viscosity of 46 cSt at 50 °C.
Pressure drop may change depending on fluid
viscosity and temperature
Assembly codeSpare part code
Main features
Recommended tightening torque: 25 Nm
Recommended filtration settings: 25 ÷ 50 µ
Oil temperature: -30 ÷ + 80 °C
Ø 33
27
62
94
59
Hex. 24
3/4-16 UNF-2A
2
1
Emergency pusher series
MSV4V - DIRECT OPERATED 4/3 OR 4/2 DIRECTIONAL SPOOL SOLENOID VALVE
0 1
2
5
7
8
3
4
4VA2 Voltage
Ex: 4VA2 24DC
4/2 or 4/3 directional
spool solenoid valve
Spool and scheme:
see below table
Options:
00 = std
MSV4V
A2
00
Supply voltage:
see D180 table
24DC
Note: MSV4V can be mounted on
central manifold type M4 only.
Code
3 1
2
4
Double solenoid
C2
B2
E2
A2
Single solenoid
transitory
b
a
0
54,685,3
47,7
16,6
59,6
A11C
Only for three-position spool
1
4
2
3
3/4-16
U
N
F
-2A
S1
S2
Max pressure
210 bar
Max flow
11,5 l/min
Weight
0,37 Kg (1 solenoid)
0,64 Kg (2 solenoids)
Internal leakage
278 cc/min at 210 bar
Minimum pull-in
voltage
85% of nominal
Available voltages
12VDC
24VDC
24VAC
110RAC
220RAC
Coils (see page D180)
M630 series
M631 series
Standards
EN50081-1/EN50082-2
(89/336 CEE
electromagnetic comp.)
73/23/CEE / 96/68/CEE
(low voltage)
Mounting cavities
Assembly codeSpare part code
Main features
4
4
4
4
2
2
2
2
3
3
3
3
1
1
1
1
Spool
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S1 S2
42
3
1
Recommended tightening torque: 25 Nm
Recommended filtration: 25 ÷ 50 µ
Oil temperature: -30 ÷ + 80 °C
PPM2014/1-D140
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SECTION D
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PPM2014/1-D150
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SECTION D
113
89
27
ø 38
2
1
Hex. 20
3/4-16 U
NF-2B
59
VMPC2 - PROPORTIONAL RELIEF VALVE
0 1
2
5
7
8
3
4
P*** Voltage
Direct acting
proportional relief valve
VMPC
Nominal size:
2 = 2 l/min
2
Supply voltage:
- 0000 = no coil
- 12DC
- 24DC
0000
Working range:
A = 2 ÷ 80 bar
C = 4 ÷ 250 bar
C
Options:
E = emergency (std)
E
1 2
where *** stands for max setting
pressure [bar]. Ex. P25012DC
Pressure [bar]
Flow [l/min]
3
6
9
0
1
2
3
4 5
C
A
12
15
18
Pressure drop
Pressure vs current
Pressure [bar]
50
100
150
200
C
A
250
300
Current [A]
0
24V DC
0
12V DC
0,2
0,4
0,4
0,8
0,6
1,2
0,8
1,6
1
2
Note: Supplying current to the coil from 0 to I max
(see below diagram), a proportional pressure
variation is obtained on port 1.
For the controller see table D170
Supply
voltage
Spare coil
code
Spare
connector
code
12DC
98001190
KA132000B1
24DC
98002190
KA132000B1
Coils selection
Max
pressure
350 bar
Max flow
2l/min
Weight
0,46 Kg
PWM
120Hz
Hysteresis
5%
Duty cycle
ED 100%
Voltage
+/- 10% nominal voltage
Standards
EN50081-1/EN50082-2
(89/336 CEE electromagnetic comp.)
73/23/CEE / 96/68/CEE (low voltage)
Mounting cavities
Assembly codeSpare part code
Main features
Note: Values measured on valve alone (no cavity) with an oil
viscosity of 46 cSt at 50 °C. Pressure drop may change
depending on fluid viscosity and temperature
Recommended tightening torque: 30 Nm
Recommended filtration: 10 ÷ 25 µ
Oil temperature: -40 ÷ + 80 °C
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SECTION D
Ø 33
2847
88
59
Hex. 24
3/4-16
UNF
-2A
2
1
Hex. 19
CSPC15 - PROPORTIONAL FLOW CONTROL VALVE
Note: Values measured on valve alone (no cavity) with an oil viscosity of 46 cSt at 50 °C.
Pressure drop may change depending on fluid viscosity and temperature
0 1
2
5
6
7
8
3
4
ex: T12DC
T*** Voltage
Proportional flow
control valve
CSPC
Nominal size:
15 = 15 l/min
Supply voltage:
- 0000 = no coil
- 12DC
- 24DC
15
0000
Option:
0 = no option
0
Mounting cavities
Spare part code
Main features
Assembly code
Max press.
210 bar
Max flow
22 l/min
Weight
0,1 Kg (without coil)
PWM
120Hz
Hysteresis
5% (10% above 85% I max)
Duty cycle
ED 100%
Voltage
+/- 10% nominal voltage
Standards
EN50081-1/EN50082-2
(89/336 CEE)
73/23/CEE / 96/68/CEE
Oil
temperature
-40 - +120°C
Filtration
10 ÷ 25 µ
Tightening
torque
30Nm
P [bar]/[psi]
Q [l/min]
[gpm]
Pressure Drop 2 > 1 with fully
open valve
3.4/50
6.9/100
10.3/150
13.8/200
17.2/250
20.7/300
24.1/350
27.6/400
31.0/450
7.6
2
15.1
4
22.7
6
30.3
8
For the controller see table D170
Flow vs current
at different pressure drops
Flow [l/min] [gpm]
37.9/10.0
34.1/9.0
30.3/8.0
26.5/7.0
22.7/6.0
18.9/5.0
15.2/4.0
11.4/3.0
7.6/2.0
3.8/1.0
0
207 bar
3000 psi
104 bar
1500 psi
35 bar
500 psi
17 bar
250 psi
0,1
20
0,2
0,3
40
0,6
0,5
60
1,0
0,7
80
1,4
0,9
100
% of max I
I [A] coil 12DC
I [A] coil 24DC
1,8
Note: Values measured on valve alone (no cavity) with an oil viscosity of 46 cSt at 50 °C.
Pressure drop may change depending on fluid viscosity and temperature.
Supply
voltage
Spare coil
code
Spare
connector
code
12DC
M6306012
KA132000B1
24DC
M6306024
KA132000B1
Coil selection
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PPM2014/1-D170
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SECTION D
VPC - ELECTRONIC AMPLIFIER FOR PROPORTIONAL SOLENOID VALVES
Electronic amplifier
for solenoid valves
VPC
Options
00
Electric scheme
2
+
-
3
POT
1
Spare part code
Main features
Suitable for:
- CSPC15**** proportional flow control valve
- VMPC2**** proportional pressure relief valve
I(A)
I(A)
t sec
t sec
0
-
-
+
+
0
Ramp adjustment (up) Ramp adjustment (down)
Instruction for use:
1) turn completely “I MIN” trimmer in counterclockwise direction;
2) adjust the external voltage input signal to the initial regulating (flow or pressure) value;
3) turn “I MIN” trimmer in clockwise direction until valve starts regulating;
4) adjust the external voltage input signal to the max value and adjust “I MAX” trimmer until the
valve regulates the maximum flow or pressure on the hydraulic system.
39
96
75
ISO 4400 / DIN 43650-A
PWM
Freq
I.min
I.max
Ramp
+
+
+
+
+
Ramp
Supply voltage
12 / 24VDC
Voltage input signal
range
0 ~ 10 V
Max current range
2,5A
PWM
(optionally adjustable)
120 Hz
(50 ÷ 400 Hz)
Ramp adjustment
(independent)
5%
Input impedance
100 kohm
Voltage required
+/- 10% nominal
voltage
Weight
0,11 kg
Standards
EN50081-1/EN50082-2
(89/336 CEE
electromagnetic comp.)
73/23/CEE / 96/68/CEE (low
voltage)
Supply
voltage
[V]
Assembly
code
Coil type
Spare part
code
Spare
connector
code
Holding
power
[W]
Duty
chargeE
D [%]
Prot.
class
Weig
ht
[g]
Suitable
for valve
series
12DC
12DC_M630
DC
M6306012
KA132000B1
18W
100
H
130
MSV30/31
MDV
MSV4V
CSPC15
24DC
24DC_M630
DC
M6306024
KA132000B1
18W
100
H
130
MSV30/31
MDV
MSV4V
CSPC15
24AC
24AC_M631
RC with
integrated
rectifying bridge
M6316024
KA132000B1
18W
100
H
130
MSV30/31
MDV
MSV4V
115AC
115AC_M631
RC with
integrated
rectifying bridge
M6316115
KA132000B1
18W
100
H
130
MSV30/31
MDV
MSV4V
230AC
230AC_M631
RC with
integrated
rectifying bridge
M6316230
KA132000B1
18W
100
H
130
MSV30/31
MDV
MSV4V
12DC
12DC_M130
DC
M13040001
KA132000B1
18W
75
H
139
MSV30
MSV31
MDV
115AC
50Hz
115AC_50AC_
M130
AC - not
usable on NO
valves
M13040006
KA132000B1
28VA
75
H
139
MSV30
MDV
115AC
110RAC_M130
RC - needs
external rectifying
connector
M13040004
KA132R12B1
18W
75
H
139
MSV30
MSV31
MDV
230AC
220RAC_M130
RC - needs
external rectifying
connector
M13040005
KA132R13B1
18W
75
H
139
MSV30
MSV31
MDV
12DC
Integrated code in the
proportional valve
VMPC2 code
DC
98001190
KA132000B1
36W
100
H
257
VMPC2
24DC
Integrated code in the
proportional valve
VMPC2 code
DC
98002190
KA132000B1
36W
100
H
247
VMPC2
Other voltages and electric connector types (Amp Junior, flying leads,...) available on request.
Inrush power consumption can be up to 3,5 times higher than the holding one.
Coil thermal insulation: Class H. Electric connection: DIN 43650-A / ISO 4400. Coil protection degree: IP65
INTEGRAL VALVE COILS
sales@hydronit.com · +39 02 320 625 145
M630* / M631*
09800*
M130*
PPM2014/1-D180
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SECTION D
PLUGS
Spare part code
Hydraulic symbol
E70100005
Spare part code
Hydraulic symbol
E70100002
Spare part code
Hydraulic symbol
E70100003
Mounting cavities
PPM assembly code
G
Mounting cavities
PPM assembly code
H
0 1
2
5
7
8
3
4
Mounting cavities
PPM assembly code
N
0 1
2
5
7
8
3
4
2
3
P
P
Spare part code
Hydraulic symbol
E70100006
Mounting cavities
PPM assembly code
P
0 1
2
5
7
8
3
4
Spare part code
Hydraulic symbol
E70100004
Mounting cavities
PPM assembly code
L
10
2
5
7
8
3
4
37
Hex. 22
12,7
3/4-16
UN
F
26,5
10,5
1/4
BSPP
Weight: 0,047 Kg
37
Hex. 22
12,7
3/4-16 UNF
26,5
10,5
1/4 B
S
PP
Weight: 0,045 Kg
3/4-16
U
N
F
Ø 25
Hex. 10
11,5
3
Weight: 0,027 Kg
37
Hex. 22
12,7
3/4-16 U
NF
26,5
10,5
Weight: 0,066 Kg
Weight: 0,042 Kg
22
Hex. 22
3/4-16
UN
F
1
1,5
10,5
1/4 B
S
PP
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PPM2014/1-D190
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SECTION D
0 1
2
5
7
8
3
4
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PPM2014/1-D200
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SECTION D
PLUGS
Weight: 0,110 Kg
Hex. 22
Ø
11
M14x1
32
P
T
Spare part code
N70200010
Hydraulic symbol
Mounting cavities
PPM assembly code
XM
4
0 1
2
5
7
8
3
Hex. 5
Weight: 0,027 Kg
5/8-18 UNF
9
16
Ø 19
Weight: 0,045 Kg
Ø 12,7
5/8-18 UNF
32
37,5
Ø 19
Hex. 5
N70200007
Spare part code
Hydraulic symbol
MG
0 1
2
5
7
8
3
4
Mounting cavities
PPM assembly code
N70200008
Spare part code
Hydraulic symbol
ML
10
2
5
7
8
3
4
Mounting cavities
PPM assembly code
Note: cavities 2 and 3 are machined SAE08 (3/4-16UNF) in central manifold MB and 5/8-18UNF in central manifold MR.
Cavity 2 is machined SAE08-4way in central manifold M4.
Cavity 4 is machined only in reversible central manifold MR.
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NOTES
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SECTION E
TANKS
Better plastic or steel tanks?
Plastic tanks have several advantanges. Among them: they do not corrode, the oil level is visible, they do not damage if they get
bumped,... On the other hand steel tanks are to be preferred in case of ultra high or ultra low temperatures.
Is it possible to design and make custom made tanks?
Yes. We can provide an adaptor flange (F80000012) which can welded on custom made steel tanks, by the customer.
How do I order spare tanks?
Tanks can be ordered without accessories just by adding a J in front of the relevant code (ex. JE50404006 instead of E50404006).
When ordered with the normal code (ex. E50404006) all relevant accessories are included (plugs, filler breather, fixing devices,...
depending on the kind of tank).
Tanks specified in assembly code (ex. 2,4HV) always include all relevant accessories.
Round steel tanks from 0,7 to 2,4 l, for
horizontal and vertical mounting
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PPM2014/1-E000
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Round plastic tanks from 0,4 to 1,2 l,
for horizontal and vertical mounting
Square plastic tanks, from 1 to 3,5 l, for horizontal and
vertical mounting. Thanks to the special shape can be
screwed to the body with automatic screw driver
ROUND STEEL TANKS F & H SERIES
55
30
3/8 BSPP
3/8 BSPP
ØD
Ø94
90
90
90
Note: the piping kit, standard suction filter, filler/breather and discharge plug are included when specifying the tank in PPM
assembly code
When ordering spare parts, only the discharge plug and filler/breather are included
Material
Fe P04-EN10130 steel sheet 1,5 mm thickness
Mineral based oil ISO/DIN 6743/4
Recommended tightening
torque for 3/8” BSPP: 10 Nm
Recommended tightening
torque for 3/8” BSPP: 10 Nm
-15 / +70°C
Fluid
Working temperature
E50403001 120
0,26 Kg
0,38 Kg
186E50403002
Spare part
code
Weight
L
(mm)
Assembly code
0,7F / 0,7FV
1,2F / 1,2FV
Description
0,7 l cylindrical horizontal / vertical mounting
1,2 l cylindrical horizontal / vertical mounting
0,52
0,9
Horizontal
Vertical
Actual filling volume (lt)
0,75
1,1
0,64 Kg
0,8 Kg
Weight
E50404004
E50404006
Spare part
code
Assembly code
1,7H / 1,7HV
2,4H / 2,4HV
Description
1,7 l cylindrical horizontal / vertical mounting
2,4 l cylindrical horizontal / vertical mounting
170
170
L
(mm)
120
150
ØD
(mm)
1,2
1,8
Horizon.
Vert.
Actual filling
volume (lt)
1,5
2,4
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SECTION E
PPM2014/1-E010
www.hydronit.com
33
3/8 BSPP
L
Ø94
ø100
90
90
100
100
100
100
ROUND PLASTIC TANKS R SERIES
Material
PE-HD neutral / transparent color (DO NOT EXPOSE TO DIRECT SUNLIGHT)
Mineral based oil ISO/DIN 6743/4
-15 / +70°C
Fluid
Working temperature
sales@hydronit.com · +39 02 320 625 145
SECTION E
PPM2014/1-E020
www.hydronit.com
H50403001 90
0,07 Kg
0,09 Kg
0,14 Kg
124
186
H50403002
H50403003
Spare part
code
Weight
L
(mm)
Assembly code
0,4R / 0,4RV
0,7R / 0,7RV
1,2R / 1,2RV
Description
0,4 l round horizontal / vertical mounting
0,7 l round horizontal / vertical mounting
1,2 l round horizontal / vertical mounting
0,35
0,62
1,05
Horizontal
Vertical
Actual filling volume (lt)
0,45
0,75
1,17
Note: the piping kit, standard suction filter, filler/breather and discharge plug are included when specifying the tank in PPM
assembly code
When ordering spare parts, only the discharge plug and filler/breather are included
90
100
90
1/4 BSPP
L
Ø
94
ø97
100
27
Ø
94
90
100
100
130
90
SQUARE PLASTIC TANKS T SERIES
H50403005 125
261
326
1,0
1,4
2,2
2,7
3,7
0,8
1,2
2,0
2,7
3,9
150
211
H50403007
H50403009
H50403011
H50403013
Spare part
code
L
(mm)
Assembly code
1T / 1TV
1,5T / 1,5TV
2T / 2TV
2,7T / 2,7TV
3,5T / 3,5TV
Description
1 l square horizontal / vertical mounting
2,7 l square horizontal / vertical mounting
3,5 l square horizontal / vertical mounting
1,5 l square horizontal / vertical mounting
2 l square horizontal / vertical mounting
Weight
Horizontal
Vertical
0, 3 Kg2
0,24 Kg
0,34 Kg
0, Kg49
0, 0 Kg4
Actual filling volume (lt)
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SECTION E
PPM2014/1-E030
www.hydronit.com
NEW
Material
PE-HD neutral / transparent color (DO NOT EXPOSE TO DIRECT SUNLIGHT)
Mineral based oil ISO/DIN 6743/4
-15 / +70°C
Fluid
Working temperature
Note: the piping kit, standard suction filter, filler/breather and discharge plug are included when specifying the tank in PPM
assembly code
When ordering spare parts, only the discharge plug and filler/breather are included
130
L
45°
20
3/8 BSPP 3/8 BSPP
3/8” BSPP
ø 22,5
Hex 8
3,5
1 4
TANK PLUGS AND ACCESSORIES
C75100001 (1/4 BSPP)
C75100002 (3/8 BSPP)
TCNB0702 (plastic)
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Suitable for R type tanks (1/4” BSPP)
Suitable for F/H/T type tanks (3/8” BSPP)
Suitable for F/H/T type tanks
Knurled filler breather with vane
1/4” - 3/8” BSPP
Drain plug
B
A
C
21,5
16
16
21,5
11
13
D
1/4”
1/4”
3/8”
3/8”
Weight: 0,01 Kg
Weight: 0,01 Kg
PP01370
1/4’’ return/suction pipe
370
PP01370
L
1/4 BS PP
1/4 BS PP
L
Recommended as suction pipe for
PMC02 hand pumps and as return
pipe with C3420001 return filter.
Weight: 0,04 Kg
SECTION E
PPM2014/1-E40
www.hydronit.com
90° elbow for suction pipe
M 1/4” BSPT - M 3/8’’ BSPP
Weight: 0,01 Kg
PP01E**
Recommended for horizontal tanks
40
77
PP01E40
PP01E77
L
32,5
3/8 BSPP
1/4 BSPT
L
Weight: 0,01 Kg
Weight: 0,01 Kg
Recommended for vertical tanks
Spare part code
Spare part code
Spare part code
Spare part code
Spare part code
Spare part code
1/4 BSPT
3/8 BSPP
L
30
80
120
PP0130
PP0180
PP01120
L
PP01**
Suction pipe
46,5
10
1/4 BSPT
Ø11,8
Flexible plastic pipe holder
for return line 1/4’’ BSPT
TR0112
L
Ø12
Ø17
Recommended as standard return pipe.
To be fixed with TR0112 pipe holder
and cut at proper length.
To be ordered in metres.
Flexible plastic pipe
Weight: 0,18 Kg/metre
SF12
Spare part code
1/4 BSP P
to be fitted in
20
12,4
It reduces foam and noise when
relief valve is laminating.
Recommended for all vertical mounting tanks.
Relief valve return diffuser
To be mounted in cavity Tr
Weight: 0,01 Kg
SFEP01D
Spare part code
A
ø B
D
C
1/4 BSPP
15
1/4 BSPP
Weight: 0,01 Kg
Spare part code
Filtration degree: 90 micron
Suction filter
C34100100
Weight: 0,09 Kg
Weight: 0,12 Kg
Spare part code
Spare part code
Filtration degree: 90 micron
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TANKS ACCESSORIES
SECTION E
PPM2014/1-E050
www.hydronit.com
126
1/4 BSPP
ø 32
Return filter
C34200001
Suitable for tanks H and T
F80000012
Steel tank adapter
97
28
Ø
Unpainted, to be welded on custom
made tanks
100
90
SECTION F
EXTERNAL MANIFOLDS & ACCESSORIES
Which types of external manifold blocks can be mounted?
The central manifold exit face allows the mounting of manifold blocks fixed by 2x M8 bolts.
The first choice of external blocks is the NG3 MICRO system. Lateral exit ports modular base manifolds, spacer and 90° adaptor are
available to modify dimensions and mounting positions for high flexibility.
To mount stackable directional valves the relevant adaptor plate PPM to SD01 (N50403007) is required. See section G technical tables
for the relevant valve details.
When do I need to mount the spacer block?
Whenever a big motor is mounted on the power pack, to avoid interference between the motor and external blocks and valves.
Normally M60403004 spacer must be mounted below the stack of NG3 MICRO manifolds whenever using any AC motor and with DC
motors with frame 114.
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PPM2014/1-F000
www.hydronit.com
A full set of accessories is available to complete the
power pack configuration
Basic blocks for modular valves NG3
MICRO, with parallel connection and side
ports. They can be stacked modularly.
Use simple 1/8 BSPP plugs to close the end
P and T ports
The PPM adaptor block for stackable
valves SD01 and SD02 allows you to
mount the range of bankable valves, a
modular alternative to the NG3 MICRO
directional valves
The external hand
pump 4 or 8,8cc/stroke
can be fitted between the
central body and the NG3
MICRO modular blocks.
The lever can be rotated
360 degrees to be placed
in the most appropriate
position
Pilot operated check valves
integrated into the NG3
MICRO modular block,
eliminating the check valve
module sandwiched between
the base block and the
directional valve
EXTERNAL MANIFOLDS & VALVE MOUNTING EXAMPLES
PPM + NG3 MICRO BLOCKS & VALVES
The micro powerpack external
manifolds and valves are arranged
following a stack level logic. Each
stack is numbered as n, n.1, n.2,
n.3,... where n is the basic
manifold stack number, n.1 is the
first valve mounted on top of
manifold n, n.2 is the second one,
mounted on top of n.1 one,...
See above self-explanatory
drawings where are manifolds
coloured in and in orange valves
green. are numbered Stack levels
in .red
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PPM + SD01 STACKABLE VALVES
0
0
SD01*
SD01*C
PPM TO- SD01 STACKABLE
VALVE CONVERTER
1 2
3
4
PPM2014/1-F010
www.hydronit.com
SECTION F
PPM + SD02 STACKABLE VALVES
PPM TO- SD02 STACKABLE
VALVE CONVERTER
1
1.2
1.1
2.2
2.1
3.2
3.1
4.2
4.1
2
3
4
5
CLOSING PLATE
SD02
SD02*
SD00*
M60403010
M60403005
0
1
1.1
2
2.1
3
3.1
X.1 side port A
X.2 side port B
(only TP version)
39,5 (1,56)
70 (2,75)
46 (1,81)
19,5 (0,77)
2 ports x 1/8 BSPP
1/4 BSPP
9/16-18 UNF (US type)
16 (0,63)
2 x M8 bolts
BA
35 (1,38)
16 (0,63)
5,5 (0,22)
5,5 (0,22)
21 (0,83)
20 (0,79)
5 (0,20)
5 (0,20)
5 (0,20)
BA
P
T
NG3 MICRO MODULAR MANIFOLDS. LATERAL PORTS
Main features
Weight
0,21 kg
Fixing bolts
2xM8 tie-rods steel
class 8.8 or above
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Dimensions in mm (inches)
SECTION F
PPM2014/1-F020
www.hydronit.com
A
B1
P1
T1
P
P
A1
B
T
T
M60403010
Spare part code
Parallel
connection
Lateral ports
M60403010US
Lateral ports
US execution
Note: to add external manifolds to PPM assembly code, just add their spare part codes at the end of PPM code. Ex: PPM-0,8 12DC-MB-J-
K0,6-D/280-G-1,5L+M60403004+M60403010
The NG3 micro valve attachment is on motor side.
Recommended tightening torque for M8 bolts: 16 Nm. Attention! Do not use tie rods with steel class less than 8.8.
NG3 MODULAR MANIFOLD WITH INTEGRAL PILOT OPERATED CHECK VALVES
A
B
M60413001
M60413001US*
A
B
M60413002
M60413002US*
Spare part code
A
B
M60413003
M60413003US*
1/4 BSPP
9/16-18 UNF (US type)
Main features
Weight
0,26 kg
Fixing bolts
2xM8 tie-rods steel
class 8.8 or above
*: US execution with 9/16-18UNF SAE06 exit ports
Code does not include the NG3 valve
Recommended tightening torque for M8 bolts: 16 Nm. Attention! Do not use tie rods with steel class less than 8.8.
2 x M8 bolts
Spare part code Spare part code
sales@hydronit.com · +39 02 320 625 145
103 (4,06)
69 (2,72)
A
B
P
T
70 (2,76)
19 (0,75)
38 (1,50)
Dimensions in mm (inches)
NEW
SECTION F
PPM2014/1-F030
www.hydronit.com
SPACER ELEMENT 23MM
M60403004
Spare part code
P1
T1
P
T
Attention! Do not use tie rods with steel class less than 8.8.
sales@hydronit.com · +39 02 320 625 145
Dimensions in mm (inches)
SECTION F
PPM2014/1-F040
www.hydronit.com
M60403004
70 (2,76)
36 (1,42)
23 (0,91)
Mounting example
Main features
Weight
0,14 Kg (0,31lb)
Fixing bolts
2xM8 tie-rods steel class
8.8 or above
2 x M8 bolts
P T
90° ROTATION MANIFOLD 39,5MM
Main features
Weight
0,26 kg (0,57lb)
Fixing bolts
2xM8 tie-rods steel
class 8.8 or above
Recommended tightening torque for M8 bolts: 16 Nm.
Attention! Don’t use tie rods with steel class less than 8.8.
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Dimensions in in mm (inches)
SECTION F
PPM2014/1-F050
www.hydronit.com
M60403005
P
70 (2,76)
T
2 x M8 bolts
39,5 (1,56)
39,5 (1,56)
Mounting example
M60403005
Spare part code
P1
T1
P
T
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SECTION F
PPM2014/1-F060
www.hydronit.com
PM09 HAND PUMP MODULAR MANIFOLD
126,9 (5,0)
45°
350 (13,78)
Block thickness: 39mm (1,54)
Recommended tightening torque for M8 bolts: 16 Nm. Attention! Do not use tie rods with steel class less than 8.8.
Main features
Mounting example
P1
55 (2,17)
70 (2,75)
1/4 BSPP
2 X M8 bolts
Max pressure
210 bar
Weight
1,8kg (3,97lb)
Fixing bolts
2 M8 tie rods steel
class 8.8 or above
Filtration degree
25 ÷ 50 µ
Temperature range
-20 ÷ +70°C
Dimensions in mm (inches)
IMPROVED
CARTPM04L
CARTPM09L
hand pump cartridge
4 cc 7/8-14 UNF +
lever
hand pump cartridge
8,8 cc 7/8-14 UNF +
lever
Spare part code without block
PM0*M
Spacer block (optional)
P
T 1/8 BSPP
1/8 BSPP
PM04M
P
T
PM09M
Displacement
cc/stroke
4
8,8
P
M04
PM09
Assembly code
Effort (daN)
operating on the end of the standard lever
Pressure [bar]
Effort [daN]
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SECTION F
PPM2014/1-F070
www.hydronit.com
ADAPTER PLATE
PPM TO SD01 STACKABLE VALVE CONVERTER
(necessary to mount SD01 stackable valves)
PPM TO SD02 STACKABLE VALVE CONVERTER
(necessary to mount SD02 stackable valves)
N50403007 N50403007DN
Spare part code Spare part code
Recommended tightening torque for M8 bolts: 16 Nm.
Attention! Do not use tie rods with steel class less than 8.8.
Fixing bolts: 2 bolts M8x20 steel class 8.8 or above
Weight: 0,22 Kg
Fixing bolts: 2 bolts M8x20 steel class 8.8 or above
Weight: 0,22 Kg
Dimensions in mm (inches)
Dimensions in mm (inches)
NEW
13,5
19 (0,75)
10 (0,39)
8,5 N° 2 holes
13,5
19 (0,75)
10 (0,39)
8,5 N° 2 holes
60 (2,36)
80 (3,15)
P
T
3 x M6 bolts
80 (3,15)
P
T
60 (2,36)
3 x M6 bolts
ACCESSORIES
95
140
Ø8,5 - n. 4
ø11 - n. 2
124
78,5
60
Foot mounting support
E60543003
Spare part code
Weight: 0,35 Kg
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SECTION F
PPM2014/1-F080
www.hydronit.com
45
In line mounting 3/4-16 UNF 2 way manifolds
50 (1,97)
D
38 (1,50)
6 (0.24)
50 (1,97)
30 (1,18)
D
30 (1,18)
3/4-16 UNF
2 x M6 bolts
Spare part code
D
Weight
BFCSAE0801
1/4 BSPP
0,16 Kg
BFCSAE0802
3/8 BSPP
0,16 Kg
Dimensions in mm (inches)
2,5
ACCESSORIES
Pressure gauge
29
Ø63
1/4 BSPP
400
20
40
Psi
Bar
60
80
100
800
1200
Spare part code
MIR63***
***:max pressure in bar
(60, 160, 250, 315 bar)
Spare part code
***:max pressure in bar
(050, 100, 200, 400 bar)
Pressure switch
F401***
48
1/4 BSPP
78
Protection degree
IP 65
Hysteresis
15 ÷ 25%
Weight
0,05 Kg
Max load
0,5A a 250VAC
Working temperature
-25 ÷ +85°C
Switching accuracy
±4% end of scale at 20°C
Electric switch
NA / NC
Protection degree
IP 65
Thermal drift
±0,04%/1K a 20°C
Weight
0,206 Kg
Static working pressure
75% end of scale
Peak working pressure
end of scale
Working temperature
-10 ÷ +60°C
Precision class
cl. 1.6 EN837-1
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SECTION F
PPM2014/1-F090
www.hydronit.com
ACCESSORIES
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SECTION F
PPM2014/1-F100
www.hydronit.com
Spare part code
EM9001C / EMIL01C
EMIL01C
EM9001C
Gauge isolator F-F
Weight: 0,14 Kg. Max working pressure: 400 bar
32
D
D
38
1
2
Hex
L
62
L
L
25 (0,98)
25 (0,98)
D
D
E
E
1/4 BSPP
1/4 BSPP
54
38
1/4 BSPP
1/4 BSPP
In-line unidirectional check valve
In-line bidirectional flow control valve
In-line unidirectional flow control valve
Spare part code
D
E
L
Weight
STU01
1/4 BSPP
68
66
0,34 kg
STU02
3/8 BSPP
68
77
0,36 kg
STUSAE06
9/16-18UNF
68
(2,68)
70,5
(2,78)
0,38 kg
(0,84 lb)
Spare part code
D
E
L
Weight
STB01
1/4 BSPP
68
54
0,29 kg
STB02
3/8 BSPP
68
54
0,27 kg
STBSAE06
9/16-18UNF
68
(2,68)
54
(2,13)
0,30 kg
(0,66 lb)
Spare part code
D
Ch
L
Weight
VUR01C
1/4 BSPP
19
55
0,10 kg
VUR02C
3/8 BSPP
24
65
0,18 kg
VURSAE06C
9/16-
18UNF
19
(0,75)
58
(2,28)
0,10 kg
(0,22 lb)
free flow
free flow
NOTES
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SECTION G
EXTERNAL VALVES
Why aren’t NG6 (cetop 3) valves available?
The range of micro powerpack is designed to have weight, size and cost reduced. The directional valves NG6 (cetop3) are designed for
flow rates 10 times higher than those micro powerpacks and, despite their enormous spread all over the world, are now supplanted
directional valves with factors of small footprint, high performance and energy saving, as our MICRO NG3 valves that offer the best
weight / size. Each valve is 31mm high, it can create, for example, a battery of valves 7 in just 217 mm. Using valves CETOP 3 the
same size would double. MICRO NG3 valves are currently available with 12V or 24V DC coils.
Is it possible to manufacture special manifold blocks with special valves combinations for specific applications?
Certainly. In the case where the quantities justify the investment of design and implementation. Please consult our technical
department.
Which coils and connectors do I select for the spool valves?
NG3 MICRO valves SD00* series are planned to be driven by DC coils only. Stackable valves SD01* series use DC or RAC M120 series
coils. When choosing a RAC coil, a rectifying bridge connector must be chosen (KA132R***). A standard KA13200000 connector must
be always used with DC coils.
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PPM2014/1-G000
www.hydronit.com
Cartridge valves mounted in
manifold blocks: the lightweight
and economical solution
Electrical valves NG3 MICRO: the optimal
solution for high performance with compact
extra dimensions. Each valve requires a
modular block to be mounted
Electrical valves bankable: the
alternative solution to reduce weight and
size of the mini-units. The port of use A
and B are threaded directly on the valve
body
SECTION G
PPM2014/1-G010
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www.hydronit.com
STACKABLE DIRECTIONAL SOLENOID VALVES
Spool and scheme:
see side table
SD01
A2
Position type:
-
Supply voltage:
see G050 table
24DC
Spare part codeMain features
Max pressure
250 bar
Max pressure on T port
210 bar static, 140 bar dynamic
Max flow
20 l/min
Weight
0,89 Kg (1 solenoid)
1,09 Kg (2 solenoid)
Fixing bolts
3 tie-rods TCEI M6. 6 Nm torque.
10.9 class steel or better
Coil insulation
Class H
Electric connection
DIN 43650-A / ISO 4400
Protection class
IP 65 / DIN 40050
Duty cycle
ED 100%
Voltage required
+/- 10% nominal voltage
Emergency
included as standard
Standards
EN50081-1 / EN50082-2
(89/336 CEE electromagnetic comp.)
73/23/CEE / 96/68/CEE (low voltage)
Operating temperature
-20°C +80°C
56 26
172
31
1/4 BSPP
30
- = intermediate
C = top closed with P and
T closed
Code
P T
A
B
Double solenoid
C2
B2
E2
A2
Single solenoid
transitory
b
a
0
A11C
B
B
B
B
A
A
A
A
P
P
P
P
T
T
T
T
Spool
S2
BA
P
T
S1
Stackable directional
solenoid valve
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SECTION G
PPM2014/1-G020
www.hydronit.com
37
STACKABLE MODULAR DIRECTIONAL SOLENOID VALVES WITH REAR PORTS
Max pressure
250 bar
Max pressure on T port
50 bar
Max flow
25 l/min
Weight
1,67 Kg (1 solenoid)
1,37 Kg (2 solenoid)
Internal leakage
0,02 l/min at 200bar
Fixing bolts
3 tie-rods TCEI M8. Nm 15
torque. 8.8 class steel or better
Coil insulation
Class H
Electric connection
DIN 43650-A / ISO 4400
Protection class
IP 65 / DIN 40050
Duty cycle
ED 100%
Voltage required
+/- 10% nominal voltage
Emergency
included as standard
Standards
EN50081-1 / EN50082-2
(89/336 CEE electromagnetic comp.)
73/23/CEE / 96/68/CEE (low voltage)
Operating temperature
-20°C +80°C
65
85
180
SD02
Spool and scheme:
see side table
E2
Supply voltage:
see G050 table
24DC
Options:
RP
- = free outputs
RP = ouputs with piloted check valves
(only spool E2 and C2)
Spare part codeMain features
Codice
Opzione
b
a
0
P T
A B
RP
S1 S2
Code
S2
a
P
A
B
0
T
b
S1
C2
B2
E2
A2
Double solenoid
Spool
A
A
A
A
P
P
P
P
B
B
B
B
T
T
T
T
A11CHF
Single solenoid
transitory
A
P
B
T
Description
Spare part
code
Closed plate,
to be used as the last element
SD02TOP
Kit 3 tie-rods + nut M8 8.8 (x =
number of elements)
SD020x
Options
NEW
1/4 BSPP
Stackable modular directional
solenoid valve
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SECTION G
PPM2014/1-G030
www.hydronit.com
3/8 BSPP
37
104
75
221
160
STACKABLE SOLENOID VALVES WITH 3/4-16UNF CAVITY FOR ADDITIONAL VALVES
Spare part codeMain features
Max pressure
250 bar
Max pressure on T port
50 bar
Max flow
25 l/min
Weight
2,38 Kg (1 solenoid)
2,08 Kg (2 solenoid)
Internal leakage
0,02 l/min at 200bar
Fixing bolts
3 tie-rods TCEI M8. Nm 15
torque. 8.8 class steel or better
Coil insulation
Class H
Electric connection
DIN 43650-A / ISO 4400
Protection class
IP 65 / DIN 40050
Duty cycle
ED 100%
Voltage required
+/- 10% nominal voltage
Emergency
included as standard
Standards
EN50081-1 / EN50082-2
(89/336 CEE electromagnetic comp.)
73/23/CEE / 96/68/CEE (low voltage)
Operating temperature
-20°C +80°C
Version:
TP
TP = parallel ports
with 3/4-16 UNF cavity
Supply voltage:
see G050 table
24DC
Spool and scheme:
see side table
E2
SD02
Code
Cavity
b
a
0
P T
A
1
2
B
option
Cavity A
Cavity B
1
2
C2
B2
E2
A2
Double solenoid
Spool
A
A
A
A
P
P
P
P
B
B
B
B
T
T
T
T
A11C
Single solenoid
transitory
A
P
B
T
Cavity A:
AR24DC
X = open cavity
L = closed plug
ARxx = valve 2/2 NC (xx = voltage)
S = check flow bidirectional valve
Cavity B:
AR24DC
X = open cavity
L = closed plug
ARxx = valve 2/2 NC (xx = voltage)
S = check flow bidirectional valve
Description
Spare part
code
Closed plate,
to be used as the last element
SD02TOP
Kit 3 tie-rods + nut M8 8.8 (x =
number of elements)
SD020x
Options
Code
S2
a
P
A
B
0
T
b
S1
NEW
S1
A B
S2
Stackable modular directional
solenoid valve + cavity 3/4-16UNF
for additional valves
sales@hydronit.com · +39 02 320 625 145
SECTION G
PPM2014/1-G040
www.hydronit.com
NG3 MICRO DIRECTIONAL SOLENOID VALVES
NG3 micro directional
solenoid valve
Spool and scheme:
see side table
Options:
- = std
SD00
A2
-
Supply voltage:
see G050 table
24DC
Spare part code
P
B
T
T
A
10
20
3 holes ø 4,5
Main features
Max pressure
315 bar
Max pressure on T port
100 bar
Max flow
15 l/min
Weight
0,7 kg (2 solenoid)
0,55 kg (1 solenoid)
Internal leakage
< 0,01 l/min at 200bar
Fixing bolts
3 TCEI M4x30. 2,8Nm torque
10.9 class steel or better
Coil insulation
Class H
Electric connection
DIN 43650-A / ISO 4400
Protection class
IP 65 / DIN 40050
Duty cycle
ED 100%
Voltage required
+/- 10% nominal voltage
Emergency
included as standard
Standards
EN50081-1 / EN50082-2
(89/336 CEE electromagnetic comp.)
73/23/CEE / 96/68/CEE (low voltage)
151
67
21
25
11
S1 S2
Code
P T
A
B
Double solenoid
C2
B2
E2
A2
Single solenoid
transitory
b
a
0
A11C
B
B
B
B
A
A
A
A
P
P
P
P
T
T
T
T
Spool
S2
BA
P
T
S1
COIL FOR EXTERNAL VALVES
Supply
voltage
[V]
Assembly code
Coil type
Spare part
code
Spare
connector
code
Holding
power
[W]
Duty
charge
ED [%]
Prot.
class
Weigh
t
[g]
Suitable
for valve
series
12DC
12DC_M100
DC
M10040001
KA132000B1
16W
100
H
121
SD00
24DC
24DC_M100
DC
M10040002
KA132000B1
16W
100
H
121
SD00
24AC
24RAC_M100
RC - needs
external rectifying
connector
M10040002
KA132R11B1
16W
100
H
121
SD00
12DC
12DC_M120
DC
M12040001
KA132000B1
22W
100
H
134
SD01
24DC
24DC_M120
DC
M12040002
KA132000B1
22W
100
H
134
SD01
24AC
24RAC_M120
RC - needs
external rectifying
connector
M12040002
KA132R11B1
22W
100
H
134
SD01
230AC
220RAC_M120
RC - needs
external rectifying
connector
M12040005
KA132R13B1
22W
100
H
134
SD01
12DC
12DC_M630
DC
M6306012
KA132000B1
18W
100
H
130
SD02
24DC
24DC_M630
DC
M6306024
KA132000B1
18W
100
H
130
SD02
24AC
24AC_M631
RC with integrated
rectifying bridge
M6316024
KA132000B1
18W
100
H
130
SD02
115AC
115AC_M631
RC with integrated
rectifying bridge
M6316115
KA132000B1
18W
100
H
130
SD02
230AC
230AC_M631
RC with integrated
rectifying bridge
M6316230
KA132000B1
18W
100
H
130
SD02
12DC
12DC_M160
DC
M16040001
KA132000B1
26W
100
H
190
SD02*HF
24DC
24DC_M160
DC
M16040002
KA132000B1
26W
100
H
190
SD02*HF
24AC
24AC_M160
RC - needs
external rectifying
connector
M16040002
KA132R11B1
26W
100
H
190
SD02*HF
115AC
115AC_M160
RC - needs
external rectifying
connector
M16040004
KA132R12B1
26W
100
H
190
SD02*HF
230AC
230AC_M160
RC - needs
external rectifying
connector
M16040005
KA132R13B1
26W
100
H
190
SD02*HF
Other voltages and electric connectors types (Amp Junior, flying leads,...) available on request.
Inrush power consumption can be up to 3,5 times higher than the holding one.
Standard electric connector: DIN 43650-A / ISO 4400. Coil protection class: IP65.
sales@hydronit.com · +39 02 320 625 145
SECTION G
PPM2014/1-G050
www.hydronit.com
M100
M120 M630/M631 M160
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☎: +39 0232 0625 145
+39 0362 1841 210
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Printed in Italy. Edition 2014-01EN
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