TS10-36 Proportional Electric Reducing/Relieving

ISO SYMBOL

PERFORMANCE

DESCRIPTION

A screw-in, cartridge-style, pilot-operated, spool-type reducing/relieving valve, which

can be infinitely adjusted across a prescribed range using a variable electric input.

Pressure output is proportional to DC current input. This valve is intended for use as a

pressure limiting device in demanding applications.

OPERATION

With current applied to the valve coil, the TS10-36 blocks flow from 2 to 1 until

sufficient pressure is present at 1 to open the pilot section by offsetting the electrically

induced solenoid force. Increasing electric current will increase the control (reduced)

pressure at 1. With no current applied to the solenoid, the valve will relieve pressure

at 1 at approximately 6,9 bar (100 psi), regardless of pressure at 2.

The TS10-36 has an optional manual override feature. This allows the valve to be set

when the electric supply is lost. The manual setting is added to the electric setting,

so when using the manual override feature to establish a minimum setting, care is

required to prevent the system from becoming over-pressurized.

FEATURES

• Manual override option.

• Industry common cavity.

• 12 and 24 volt coils standard.

• Optional waterproof E-Coils rated up to IP69K.

RATINGS

Maximum Operating Pressure: 241 bar (3500 psi)

Electrical Parameters:

Coil Typical Max. Current

(A) at 0 gpm

Typical Resistance ±

5% @ 20°C (ohms)

Typical Apparent

Inductance (mH)

12 VDC 24 VDC 12 VDC 24 VDC 12 VDC 24 VDC

D-Coil 1.10 0.55 7.25 ±5% 28.35 ±5% 141 626

E-Coi

1.20 0.60 7.3 ±5% 29.4 ±5% 139 600

Relief Pressure Range from Zero to Maximum Control Current:

A: 6.9–207 bar (100–3000 psi)

B: 6.9–159 bar (100–2300 psi)

C: 6.9–117 bar (100–1700 psi)

Rated Flow: 57 lpm (15 gpm), P=22.8 bar (330 psi), Cartridge only,

1 to 3 coil de-energized

Maximum Pilot Flow: 0.21 lpm (0.08 gpm)

Flow Path: Free Flow: 1 to 3 coil de-energized; Reduced: 2 to 1 coil energized;

Relieving: 1 to 3 coil energized

Temperature: -40 to 100°C (-40 to 212°F) for Buna N seals

-26° to 204°C (-15° to 400°F) with Fluorocarbon V seals

Filtration: See page 9.010.1

Fluids: Mineral-based or synthetics with lubricating properties at viscosities of

7.4 to 420 cSt (50 to 2000 sus); See Temperature and Oil Viscosity, page 9.060.1

Installation Recommendation: When possible, the valve should be mounted below

the reservoir oil level. This will maintain oil in the armature preventing trapped air

instability. If this is not feasible, mount the valve horizontally for best results.

Cavity: VC10-3; See page 9.110.1

Cavity Tool: CT10-3XX; See page 8.600.1

Seal Kit: SK10-3X-BM; See page 8.650.1 (X = seal option)

Coil Nut: Part No. 4540560; For E-coils made prior to 1-1-04, see page 3.400.1

U.S. Patent

7,137,406

2.900.1

Relief Pressure

vs. Current (DC) Characteristic

200 Hz PWM

Reducing Pressure 2 to 1

PRESSURE (bar/psi)

725

100

1450

150

2175

200

2900

250

3625

% of Maximum Control Current

02010 30 50 70 9040 60 80 100

ELECTRO-PROPORTIONAL VALVES - PRESSURE CONTROL

HYDRAFORCE

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TS10-36

Valve w/Internally Piloted Spool

HYDRAFORCE

FLOW (gpm)

FLOW (lpm)

03691215 3 6 9 12 15

012243648 12 24 36 48

Typical Pressure Drop vs. Flow

Relieving Pressure (Port 1 to Port 3)

(Coil De-Energized)

Reducing Pressure (Port 2 to Port 1)

(Coil Energized to 1.3 A)

Typical Relieving/Reducing Pressure vs. Flow @ Maximum Current

Cartridge in Body Shown for TS10-36A, B and C

Relieving Pressure:

(Differential)

Reducing Pressure:

(Gauge)

PRESSURE (psi)

PRESSURE (bar)

1500

2000

2500

3000

3500

150

200

300

400

100

500

600

Cartridge & Body Cartridge & Body

Cartridge Only Cartridge Only

Body OnlyBody Only

PERFORMANCE (cont'd)

Typical Frequency Response Curves

Pressure Setting “A”

Pressure Setting “B”

Pressure Setting “C”

GAIN (dB)

PHASE (deg)

-1.5

-2.0

-1.0

-0.5

0.5

1.0

-45

-90

-135

-180

FREQUENCY (Hz)

3246810579 2030

50 60

TIME (ms)

Current Input

Response

Typical Step Response Curve

PRESSURE (psi)

CURRENT (mA)

2000

2500

3000

3500

4000

-500

500

1000

1500 1500

-500

500

1000

50403020100607080

5040302010

60 70 80

2.900.2

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MATERIALS

TO ORDER

DIMENSIONS

TS10-36

__ __ - __ - __ - __ __ __ __

Porting

Cartridge Only 0

SAE 6 6T

SAE 8 8T

3/8 in. BSP* 3B

*BSP Body; U.K. Mfr. Only

Maximum

Relief Pressure

207 bar (3000 psi) A

159 bar (2300 psi) B

117 bar (1700 psi) C

Option

None (Blank)

Manual Override M

Voltage

0 Less Coil

10 10 VDC (1.30 amps max.)

12 12 VDC (1.10 amps max.)

20 20 VDC (0.65 amps max.)

24 24 VDC (0.55 amps max.)

Seals

Buna N (Std.) N

Fluorocarbon V

U.S. Patent No. 7,137,406

Cartridge: Weight: 0.21 kg. (0.47 lbs.)

Steel with hardened work surfaces.

Zinc-plated exposed surfaces.

Buna N O-rings and polyester

elastomer back-ups standard.

Optional polyurethane seals with

fluorocarbon back-up recommended for

pressures over 240 bar (3500 psi).

Standard Ported Body: Weight:

0.16 kg. (0.35 lbs.) Anodized high-

strength 6061 T6 aluminum alloy, rated

to 207 bar (3000 psi). Ductile iron bodies

available; dimensions

may differ. See page 8.010.1.

Standard Coil: Weight: 0.27 kg. (0.6 lbs.)

Unitized thermoplastic encapsulated,

Class H high temperature magnet-wire.

See page 3.200.1

E-Coil: Weight: 0.41 kg. (0.9 lbs.) Fully

encapsulated with rugged external metal

shell. Rated up to IP69K with integral

connectors. See page 3.400.1

Recommended Electronic Controllers:

See page 2.001.1 or our Electronics catalog.

INITIAL SETUP:

Before operating valve, use the

manual override to manually set

pressure to 200 to 300 psi. Before

operating electrically, manual override

must be fully backed out—turn CCW

using using 3/16" hex key wrench—

until positive stop is reached.

TS10-36 continued

ELECTRO-PROPORTIONAL VALVES - PRESSURE CONTROL

1.62

41.1

1.84

DIA.

46.7

1.48

37.6

2.95

74.8

1.81

46.0

1.25

31.8

1.25

31.8

2.50

63.5

1.36

34.5

0.28

7.1

2.00

50.8

0.25

6.4

2.62

66.5

2.12

53.8

0.74

18.8

1.00

25.4

ACROSS FLATS

TORQUE–

25 ft-lbs

(33.9 Nm) max.

MANUAL

OVERRIDE

(3/16" HEX)

1.73

44.0

TORQUE

7-10 ft-lbs

(9.5 - 13.6 Nm) max.

INCH

MILLIMETRE

Standard

Coil View

E-Coil

View

3.01

76.5

MANUAL

OVERRIDE OPTION - M

(3/16" HEX)

For Coils with Zener Diode, add “/Z” to option code.

For example: “ER/Z”. Not available on all models.

See coil option info. on pages 3.200.1 & 3.400.1

Coil Termination E-Coil D-Coil

Deutsch DT04-2P ER

(IP69K) DR (IP65)

Metri-Pack

150 EY (IP69K) DY (IP65)

Dual Lead Wires EL (IP69K) DL (IP65)

Amp Jr. Timer EJ (IP67) —

DIN 43650 EG

(IP65) DG (IP65)

Dual Spades — DS (IP65)

2.900.3

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