393
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Pressure Filter for
Manifold Mounting DFP
and for Reversible Flow DFPF
up to 600 l/min, up to 315 bar
1. TECHNICAL
SPECIFICATIONS
1.1 FILTER HOUSING
Construction
The lter housings are designed
in accordance with international
regulations. They consist of a lter
head and a screw-in lter bowl. DFPF
lters are suitable for ow in both
directions.
Standard equipment:
connection for a clogging indicator
two-piece bowl for DFP/F 990 and
above (optional for DFP/F 660 and
above)
drain screw with pressure relief
(standard for DFP/F 330 and above)
1.2 FILTER ELEMENTS
HYDAC lter elements are validated
and their quality is constantly
monitored according to the following
standards:
ISO 2941
ISO 2942
ISO 2943
ISO 3724
ISO 3968
ISO 11170
ISO 16889
Contamination retention capacities in g
Betamicron
®
(BN4HC)
DFP/F 3 µm 5 µm 10 µm 20 µm
60 6.5 7.3 7.8 8.0
110 13.8 15.5 16.4 16.9
140 18.1 20.3 21.5 22.2
160 19.8 22.2 23.5 24.3
240 32.3 36.3 38.4 39.6
280 70.6 79.3 83.9 86.6
330 47.2 53.1 56.1 57.9
500 76.9 86.5 91.5 94.4
660 102.2 114.9 121.5 125.4
990 154.5 173.7 183.7 189.5
1320 209.9 236.0 249.6 257.5
Betamicron
®
(BH4HC)
DFP/F 3 µm 5 µm 10 µm 20 µm
60 4.6 4.5 5.0 5.7
110 10.1 9.9 10.9 12.4
140 13.3 13.0 14.3 16.3
160 12.9 12.6 13.9 15.9
240 21.6 21.1 23.2 26.5
280 48.1 47.1 51.8 59.1
330 34.6 33.9 37.2 42.5
500 57.5 56.3 61.8 70.5
660 76.8 75.2 82.6 94.3
990 111.8 109.4 120.2 137.2
1320 153.8 150.7 165.5 188.8
Filter elements are available with the
following pressure stability values:
Betamicron
®
(BN4HC): 20 bar
Betamicron
®
(BH4HC): 210 bar
Wire mesh (W): 20 bar
Stainless steel bre (V): 210 bar
1.4 SEALS
NBR (= Perbunan)
1.5 INSTALLATION
As pressure lter for manifold block
mounting, with or without reversible oil
ow
1.6 SPECIAL MODELS AND
ACCESSORIES
Bypass valve built into the head
Seals in FPM, EPDM
1.7 SPARE PARTS
See Original Spare Parts List
1.8 CERTIFICATES AND APPROVALS
On request
1.9 COMPATIBILITY WITH
HYDRAULIC FLUIDS ISO 2943
Hydraulic oils H to HLPD DIN 51524
Lubrication oils DIN 51517, API,
ACEA, DIN 51515, ISO 6743
Compressor oils DIN 51506
Biodegradable operating uids VDMA
24568 HETG, HEES, HEPG
Fire-resistant uids HFA, HFB, HFC
and HFD
Operating uids with high water
content (>50% water content) on
request
1.10 IMPORTANT INFORMATION
Filter housings must be earthed.
When using visual clogging indicators,
the BM version (visual with manual
reset) only should be used.
When using electrical clogging
indicators, the electrical power supply
to the system must be switched off
before removing the clogging indicator
connector.
1.3 FILTER SPECIFICATIONS
Nominal pressure 315 bar
Fatigue strength At nominal pressure 10
6
cycles
from 0 to nominal pressure
Temperature range -30 °C to +100 °C
(-30 °C to -10 °C: p
max
= 157.5 bar)
Material of lter head EN-GJS 400-15
Material of lter bowl Steel
Type of clogging indicator VD (differential pressure measurement
up to 420 bar operating pressure)
Pressure setting of the clogging indicator 5 bar (others on request)
Bypass cracking pressure (optional) 6 bar (others on request)
DFP/F
60
DFP/F
140
DFP/F
160
DFP/F
240
DFP/F
280
DFP/F
330
DFP/F
500
DFP/F
660 1.X
DFP/F
660 2.X
DFP/F
990
DFP/F
1320
DFP/F
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Symbol for hydraulic systems
DFP DFPF
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DFP BN/HC 60 Q B 10 D 1 . X /-L24
Filter type
DFP or DFPF
Filter material
BN/HC Betamicron
®
(BN4HC)
BH/HC Betamicron
®
(BH4HC)
V Stainless steel bre
W Wire mesh
Size of lter or element
DFP/F: 60, 110, 140, 160, 240, 280, 330, 500, 660, 990, 1320
Operating pressure
Q = 315 bar
Type and size of connection
Type Connection
type
Filter size
60 110 140 160 240 280 330 500 660 990 1320
B Ø 17.5
C Ø 21.4
E Ø 41
Filtration rating in µm
BN/HC, BH/HC, V: 3, 5, 10, 20
W: 25, 50, 100, 200
Type of clogging indicator
Y plastic blanking plug in indicator port
A steel blanking plug in indicator port
BM visual
for other clogging indicators,
C electrical
see brochure no. 7.050../..
D visual and electrical
Type code
1 one-piece lter bowl
2 two-piece lter bowl (DFP/F 660 to 1320)
Modication number
X the latest version is always supplied
Supplementary details
B. bypass cracking pressure (e.g. B6 = 6 bar); without details = without bypass valve
L... light with appropriate voltage (24, 48, 110, 220 Volt) only for clogging
LED 2 light-emitting diodes up to 24 Volt indicators type "D"
SO184 pressure release/oil drain screw (standard for size DFP/F 330 and above)
V FPM seals
W suitable for HFA and HFC emulsions
2. MODEL CODE (also order example)
2.1 COMPLETE FILTER
0060 D 010 BN4HC /-V
Size
0060, 0110, 0140, 0160, 0240, 0280, 0330, 0500, 0660, 0990, 1320
Type
D
Filtration rating in µm
BN4HC, BH4HC, V: 003, 005, 010, 020
W: 025, 050, 100, 200
Filter material
BN4HC, BH4HC, V, W
Supplementary details
V, W (for descriptions, see Point 2.1)
2.2 REPLACEMENT ELEMENT
2.3 REPLACEMENT CLOGGING INDICATOR VD 5 D . X /-L24
Type
VD differential pressure indicator up to 420 bar operating pressure
Pressure setting
5 standard for DFP lters 5 bar
others on request
8 standard for DFPF lters 8 bar
Type of clogging indicator
D (see Point 2.1)
Modication number
X the latest version is always supplied
Supplementary details
L..., LED, V, W (for descriptions, see Point 2.1)
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3. FILTER CALCULATION /
SIZING
The total pressure drop of a lter at a
certain ow rate Q is the sum of the
housing p and the element p and is
calculated as follows:
p
total
=∆p
housing
+∆p
element
p
housing
= (see Point 3.1)
p
element
= Q
SK*
viscosity
1000 30
(*see Point 3.2)
For ease of calculation, our Filter
Sizing Program is available on request
free of charge.
NEW: Sizing online at www.hydac.com
3.1 p-Q HOUSING CURVES BASED
ON ISO 3968
The housing curves apply to mineral oil
with a density of 0.86 kg/dm³ and
a kinematic viscosity of 30 mm²/s.
In this case, the differential pressure
changes proportionally to the density.
3.2 GRADIENT COEFFICIENTS (SK) FOR FILTER ELEMENTS
The gradient coefcients in mbar/(l/min) apply to mineral oils with a kinematic
viscosity of 30 mm²/s. The pressure drop changes proportionally to the change in
viscosity.
DFP 60/110/140
p [bar]
Q [l/min]
DFP 160/240/280
p [bar]
Q [l/min]
DFP 330/500/660/990/1320
p [bar]
Q [l/min]
p [bar]
Q [l/min]
BN4HC: 60
p [bar]
Q [l/min]
BN4HC: 110
p [bar]
Q [l/min]
BN4HC: 330
p [bar]
Q [l/min]
BN4HC: 500
p [bar]
Q [l/min]
BN4HC: 140
DFP/ V W BH4HC
DFPF 3 µm 5 µm 10 µm 20 µm 3 µm 5 µm 10 µm 20 µm
60 16.0 11.0 6.5 3.3 1.683 58.6 32.6 18.1 12.2
110 8.3 6.0 4.2 2.1 0.918 25.4 14.9 8.9 5.6
140 5.9 3.8 3.0 1.7 0.721 19.9 11.3 8.1 4.3
160 4.5 3.2 2.3 1.4 0.631 16.8 10.4 5.9 4.4
240 3.2 2.4 1.9 1.1 0.421 10.6 6.8 3.9 2.9
280 1.5 1.2 1.0 0.8 0.361 5.7 3.4 1.8 1.6
330 2.1 1.5 1.3 0.8 0.307 7.7 4.5 2.8 2.0
500 1.4 1.0 0.8 0.5 0.202 4.2 2.6 1.5 1.2
660 1.1 0.9 0.6 0.3 0.153 3.3 1.9 1.0 0.9
990 0.7 0.5 0.4 0.3 0.102 2.2 1.3 0.8 0.6
1320 0.6 0.5 0.3 0.2 0.077 1.6 1.0 0.6 0.4
p [bar]
Q [l/min]
BN4HC: 280
p [bar]
Q [l/min]
BN4HC: 160
p [bar]
Q [l/min]
BN4HC: 660
p [bar]
Q [l/min]
BN4HC: 990/1320
p [bar]
Q [l/min]
BN4HC: 240
DFPF p-Q HOUSING CURVES ON
REQUEST
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4. DIMENSIONS: DFP
SW 27
port for clogging
indicator
DFP 330 - 1320
inlet
DFP 60 - 280
DFP 60 110 140 160 240 280 330 500 660 990 1320
b1 6 6 6 6 6 6 5 5 5 5 5
b2 104 104 104 115 115 115 70 70 70 70 70
b3 80 80 80 110 110 110 96.8 96.8 96.8 96.8 96.8
b4 89 89 89 90 90 90 84.1 84.1 84.1 84.1 84.1
b5 31.8 31.8 31.8 86 86 86 48.4 48.4 48.4 48.4 48.4
b6 61 61 61 16.7 16.7 16.7 16.7 16.7
b7 57 57 57 42.05 42.05 42.05 42.05 42.05
b8 31.6 31.6 31.6 38 38 38 21.4 21.4 21.4 21.4 21.4
b9 14 14 14 19 19 19 19 19
b10 7.5 7.5 7.5 12.5 12.5 12.5 50.7 50.7 50.7 50.7 50.7
b11 55.9 55.9 55.9 57.5 57.5 57.5
b12 9 9 9
b13 24.1 24.1 24.1 12 12 12
b14 26.5 26.5 26.5
b15 10.5 10.5 10.5
d1 68.2 68.2 68.2 95.2 95.2 95.2 158 158 158 158 158
d2 25.3 25.3 25.3 28.6 28.6 28.6 130 130 130 130 130
d3 17.5 17.5 17.5 21.4 21.4 21.4 41 41 41 41 41
d4 8.5 8.5 8.5 9 9 9 30 30 30 30 30
d5 7/18–14 UNC 7/18–14 UNC 7/18–14 UNC 11.5 11.5 11.5 11.5 11.5
d6 6 6 6 6 6
d7 20 20 20 20 20
d8 152 152
h1 158.5 227.5 269.5 199.5 259.5 441.5 339.5 432.5 510.0 660.0 826.0
h2 75 75 75 85 85 85 95 95 95 500 670
h3 76 76 76 83 83 83 174.5 174.5 174.5 174.5 174.5
h4 25 25 25 25 25 25 98 98 98 98 98
h5 96 96 96 96 96
h6 19 19 19 19 19
h7 112 112
t1 13 13 13 2.6 2.6 2.6 2.6 2.6
t2 18 18 18
t3 2 2 2
2 2 2
SW 27 27 27 32 32 32
SW1 27 27 27 27 27
SW2 36 36 36 36 36
SW 3 10 10 10 10 10
Weight incl.
element [kg]
5.1 6.0 6.6 9.1 10.4 14.7 21.0 25.5 29.0 39.2 47.1
Volume of pressure
chamber [l]
0.20 0.33 0.40 0.60 0.80 1.60 1.50 2.30 3.00 4.20 5.60
outlet
SW 1
port for clogging
indicator
SW 2
SW 3
pressure release /
oil drain plug
inlet
outlet
SW 1
SW 2
SW 1 oil drain
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DFPF
SW 27
port for clogging
indicator
DFPF 330 - 1320
inlet
DFPF 60 - 280
outlet
SW 1
port for clogging
indicator
SW 2
SW 3
pressure release /
oil drain plug
inlet
outlet
SW 1
SW 2
SW 1 oil drain
DFPF 60 110 140 160 240 280 330 500 660 990 1320
b1 6 6 6 6 6 6 5 5 5 5 5
b2 104 104 104 120 120 120 70 70 70 70 70
b3 80 80 80 110 110 110 96.8 96.8 96.8 96.8 96.8
b4 89 89 89 90 90 90 84.1 84.1 84.1 84.1 84.1
b5 31.8 31.8 31.8 86 86 86 48.4 48.4 48.4 48.4 48.4
b6 61 61 61 16.7 16.7 16.7 16.7 16.7
b7 57 57 57 42.05 42.05 42.05 42.05 42.05
b8 31.6 31.6 31.6 38 38 38 21.4 21.4 21.4 21.4 21.4
b9 14 14 14 19 19 19 19 19
b10 7.5 7.5 7.5 17.5 17.5 17.5 50.7 50.7 50.7 50.7 50.7
b11 55.9 55.9 55.9 62.5 62.5 62.5
b12 9 9 9
b13 24.1 24.1 24.1 12 12 12
b14 26.5 26.5 26.5
b15 15.5 15.5 15.5
d1 68.2 68.2 68,295,2 95.2 95.2 158 158 158 158 158 158
d2 25.3 25.3 25.3 28.6 28.6 28.6 130 130 130 130 130
d3 17.5 17.5 17.5 21.4 21.4 21.4 41 41 41 41 41
d4 8.5 8.5 8.5 9 9 9 30 30 30 30 30
d5 7/8–14 UNC 7/8–14 UNC 7/8–14 UNC 11.5 11.5 11.5 11.5 11.5
d6 6 6 6 6 6
d7 20 20 20 20 20
d8 152 152
h1 158.5 227.5 269.5 206.5 266.5 448.5 339.5 432.5 510.0 660.0 826.0
h2 75 75 75 85 85 85 95 95 95 95 95
h3 76 76 76 90 90 90 174.5 174.5 174.5 174.5 174.5
h4 21 21 21 32 32 32 98 98 98 98 98
h5 96 96 96 96 96
h6 19 19 19 19 19
h7 112 112
t1 13 13 13 2.6 2.6 2.6 2.6 2.6
t2 18 18 18
t3 2 2 2
2 23 2
SW 27 27 27 32 32 32
SW1 27 27 27 27 27
SW2 36 36 36 36 36
SW 3 10 10 10 10 10
Weight incl.
element [kg]
5.1 6.0 6.6 9.1 10.4 14.7 21.0 25.5 29.0 39.2 47.1
Volume of pressure
chamber [l]
0.20 0.33 0.40 0.60 0.80 1.60 1.50 2.30 3.00 4.20 5.60
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NOTE
The information in this brochure relates to the operating conditions and
applications described.
For applications or operating conditions not described, please contact the relevant
technical department.
Subject to technical modications.
HYDAC FILTERTECHNIK GMBH
Industriegebiet
D-66280 Sulzbach/Saar
Tel.: 0 68 97 / 509-01
Fax: 0 68 97 / 509-300
Internet: www.hydac.com
E-Mail: lter@hydac.com
NOTES