G38
SET SERIES FILTERS – HIGH PRESSURE
PN#02081318 / 07.19 / FIL1907-2109
Applications
Agricultural Automotive Construction Gearboxes
Industrial
Pulp & Paper
Offshore
Railways
Commercial
Municipal
Shipbuilding
Power
Generation
Steel / Heavy
Industry
DF SET Series
Manifold Cartridge Filters
6090 psi • up to 200 gpm
Technical Specifications
Mounting Method Threaded bowl
Flow Direction
Element
Out-to-in
Construction Materials
Bowl (30-660)
Housing/Bowl (660-1320 - 2.0)
Steel
Steel
Flow Capacity
30
60
110
160
240
280
330
660
1320
8 gpm (30 lpm)
16 gpm (60 lpm)
29 gpm (110 lpm)
42 gpm (160 lpm)
63 gpm (240 lpm)
74 gpm (280 lpm)
87 gpm (330 lpm)
174 gpm (660 lpm)
200 gpm (757 lpm)
Housing Pressure Rating
Max. Allowable Working
Pressure
Fatigue Pressure
6090 psi (420 bar)
6090 psi (420 bar) @ 1 million cycles
Burst Pressure 30
60/110
160/240/280
330/660/1320
15950 psi (1100 bar)
17400 psi (1200 bar)
17110 psi (1180 bar)
15080 psi (1040 bar)
Element Collapse Pressure Rating (optional)
BH4HC, V
ON, W/HC
3045 psid (210 bar)
290 psid (20 bar)
Fluid Temp. Range 14°F to 212°F (-10°C to 100°C)
Consult HYDAC for applications operating below 14ºF (-10ºC)
Fluid Compatibility
Compatible with all hydrocarbon based, synthetic, water glycol,
oil/water emulsion, and high water based fluids when the
appropriate seals are selected.
Indicator Trip Pressure (optional)
∆P = 29 psid (2 bar) -10% (optional)
∆P = 72 psid (5 bar) -10% (standard)
∆P = 116 psid (8 bar) -10% (optional non bypass)
Features
• Non-welded housing design reduces stress concentrations and
prevents fatigue failure.
• O-ring seals are used to provide positive, reliable sealing. Choice
of O-ring materials (nitrile rubber, fluorocarbon elastomer, ethylene
propylene rubber) provides compatibility with petroleum oils,
synthetic fluids, water-glycols, oil/water emulsions, and high
water based fluids.
• Screw-in bowl requires minimal clearance to remove the element
for replacement, and contaminated fluid cannot be washed
downstream when element is serviced.
• HYDAC differential Pressure Indicators (optional) have no external
dynamic seal. This results in a high system reliability due to
magnetic actuation, thus eliminating a potential leak point.
• For special finishes and coatings – consult HYDAC for minimum
quantities, availability and pricing.
Installation
The DF Set Manifold Cartridge Filter is installed into a threaded cavity
that is machined in the manifold (manifold not included - see cavity
drawing). A bushing is provided for proper element installation, as
well as a bowl with o-ring seal and back-up ring. An element can be
provided as a option. The bushing holds the element in place during
filtration operation, and facilitates easy removal for element change
out.
More than one SET may be installed in the manifold if required for
capacity. A differential pressure clogging indicator, to warn of high
upstream pressure (element clogged), can be attached to the manifold
as well (cavity drawings for that upon request). For additional information,
contact HYDAC.
Manifold cavity is only for
representation and not
HYDAC’s scope of supply
G39
SET SERIES FILTERS – HIGH PRESSURE
PN#02081318 / 03.23 / FIL1907-2109
Model Code
DF ON 30 SET 5 W 1 . 0 / .
Filter Type
DF = Manifold cartridge filter
Element Media
(omit) = Without element
ON = Optimicron
®
(low collapse)
BH/HC = Betamicron
®
(High Collapse)
W/HC = Wire Mesh
V = Metal Fiber
Size
30, 60, 110, 160, 240, 280, 330, 660, 1320
Type of Mounting
SET = Manifold cartridge
Filtration Rating (microns)
XX = Without element
1, 3, 5, 10, 15, 20 = ON
3, 5, 10, 20 = BH/HC
25, 50, 100, 200 = W/HC
3, 5, 10, 20 = V
Type of ∆P Clogging Indicator
W = Without indicator (Indicators can be installed in manifold, cavity drawing upon request).
(For additional details and options, see Clogging Indicators section.)
Type Number
1 = Sizes 30 to 1320
Modification Number (latest version always supplied)
Seals
(omit) = Nitrile rubber (NBR) (standard)
V = Fluorocarbon elastomer (FKM)
EPR = Ethylene propylene rubber (EPR)
Supplementary Details
SO263 = Modification of elements for Skydrol or HYJET phosphate ester fluids
SO184 = G-1/2 Drain in Bowl Option For Sizes 60 - 280 (comes standard for sizes 330, 660 & 1320)
W = Modification of “V” elements for use with oil water emulsions (HFA) and water polymer solutions (HFC)
SFREE = Element specially designed to minimize electrostatic charge generation
QPD = Quality Protection
SO376 = Modification of ON and W/HC elements for HFA, HFB, HFC, and HFD flame retardant liquids
Model Codes Containing RED are non-stock items — Minimum quantities may apply – Contact HYDAC for information and availability
Replacement Element Model Code
0030 D 003 ON / V
Size
0030, 0060, 0110, 0160,
0240, 0280, 0330, 0660, 1320
Filtration Rating (micron)
ON = 1, 3, 5, 10, 15, 20
BH/HC = 3, 5, 10, 20
W/HC = 25, 50, 100, 200
V = 3, 5, 10, 20
Element Media
ON, BH4HC, W/HC, V
Seals
(omit) = Nitrile rubber (NBR)
V = Fluorocarbon elastomer (FKM)
EPR = Ethylene propylene rubber (EPR)
Supplementary Details
SO263 = (same as above)
W = (same as above)
SFREE = Element specially designed to minimize electrostatic charge generation
QPD = Quality Protection
SO376 = (same as above)
G40
SET SERIES FILTERS – HIGH PRESSURE
PN#02081318 / 07.19 / FIL1907-2109
Size 30 60 110 140 160 240 280 330 500 660
Weight (lbs.) 1.9 3.6 6 7.2 8.6 11.6 21.4 22.9 32.1 39.2
Dimensions shown are millimeters for general information and overall envelope size only. Weights listed include element.
For complete dimensions please contact HYDAC to request a certified print.
Dimensions
DF SET 30 - 660
1.21.2
d6
HEX
6 1
2
5
3
4
d7
h1
d1
INLET
h2 min
Clearance required
for element removal
OUTLET
5
h1 - SO184 -
h2 min
Clearance required
for element removal
Version with -SO184
Bushing Detail
Ra 1.6
Ra
1
.
6
Item 4
R
a
1
.
6
h6
R0.3
0.3
R
20°
r6
R0.3
0.3R
d5
20°
Size d1 d2 d3 d4 d5 d6 d7 d8 d9 h1
h1
-SO184
h2 h3 h4 h5 h6 h7 h8 h9 h10 HEX
030 52 52 M55x1.5 11.9 11.9 8 42 56 55.2 76 81 75 36 34 26 18 6 4 5 1.8 24
060 68 65 M68x2 21.8 21.8 17 52 69 68.3 72.5 77. 5 85 45 43 34.5 21 6 6.5 5 2.5 27
110 68 65 M68x2 21.8 21.8 17 52 69 68.3 140 145 85 45 43 34.5 21 6 6.5 5 2.5 27
140 68 65 M68x2 21.8 21.8 17 52 69 68.3 183.5 188.5 85 45 43 34.5 21 6 6.5 5 2.5 27
160 95 88 M95x2 33.8 33.8 26 75 96 95.3 106 110 105 56 54 44 25 8 6.5 7 2.5 32
240 95 88 M95x2 33.8 33.8 26 75 96 95.3 166 169.5 105 56 54 44 25 8 6.5 7 2.5 32
280 95 88 M95x2 33.8 33.8 26 75 96 95.3 348 352 105 56 54 44 25 8 6.5 7 2.5 32
330 130 125 M130x2 47.8 47. 8 36 102 131 130.3 156 - 115 66 64 52.6 26 10 5 9 4 36
500 130 125 M130x2 47. 8 47.8 36 102 131 130.3 249 - 115 66 64 52.6 26 10 5 9 4 36
660 130 125 M130x2 47. 8 47. 8 36 102 131 130.3 326.5 - 115 66 64 52.6 26 10 5 9 4 36
Unspecified Tolerances
From 0.5 3 6 30 120
To 3 6 30 120 400
±0.1 ±0.1 ±0.2 ±0.3 ±0.5
Item No SET Components
1 Bowl
2 Bowl back-up ring
3 Bowl o-ring
4 Bushing
5
Drain plug
(Std – sizes 330/660,
Opt – sizes 60-280 - use code SO184)
6 Element (optional)
G41
SET SERIES FILTERS – HIGH PRESSURE
PN#02081318 / 07.19 / FIL1907-2109
Customer Manifold Machining
DF SET 30 - 660
h10
+
0.3
0
h5
d3
h4
h9 h5
h5
h10
+
0.3
0
R
a
1.
6
Ra 3.2
DETAIL X ( SIZE 60-660 )
R
a
3.
2
30°
R1.6
30°
R1.6
R0.3
d9
+
0.3
0
Ra 1.6
Ra 1.6
Y
R
a
1
.
6
X
20°
1.2
d4
h3
H7
R1
d2
H8
h7
R
a
3.
2
R
a
1.
6
DETAIL X ( SIZE 30 )
Ra 3.2
R0.3
0
30°
R1.2
30°
d9
+
0.3
R1.2
Ra 12.5
R
a
1
2.5
DETAIL Y
R
a
1
2.5
+
0
d8
45°
1
0.5x45°
h8
-
0
1
G42
SET SERIES FILTERS – HIGH PRESSURE
PN#02081318 / 07.19 / FIL1907-2109
Size 660 2.X 990 2.X 1320 2.X
Weight (lbs.) 48.4 64.1 82.1
Dimensions shown are millimeters for general information and overall envelope size only. Weights listed include element.
For complete dimensions please contact HYDAC to request a certified print.
Dimensions
DF SET 660 - 1320 2.X
1.2 20
34
R
a
1
.
6
BUSHING DETAIL
R
a
1
.
6
ITEM 4
Ra 1.6
Ra 1.6
R0.3
R0.3
r6
R0.5
R1
30
47.8
46
20°
R1
8
5
2
INLET
HEX
Clearance required
for element removal
h2 min
4
3 9
16
7 2 3
36
OUTLET
h1
152
Size h1 h2
660 2.X 319 350
990 2.X 477 500
1320 2.X 643 670
Unspecified Tolerances
From 0.5 3 6 30 120 400
To 3 6 30 120 400 1000
±0.1 ±0.1 ±0.2 ±0.3 ±0.5 ±0.8
Item No SET Components
1 Bowl
2 Bowl back-up ring
3 Bowl o-ring
4 Bushing
5
Drain plug
(Std – sizes 330/660,
Opt – sizes 60-280 - use code SO184)
6 Element (optional)
7 Bowl cap
8 Cap seal
9 Set screw
G43
SET SERIES FILTERS – HIGH PRESSURE
PN#02081318 / 07.19 / FIL1907-2109
Customer Manifold Machining
DF SET 660 - 1320 2.X
h10
+
0.3
0
h5
d3
h4
h9 h5
h5
h10
+
0.3
0
R
a
1.
6
Ra 3.2
DETAIL X ( SIZE 60-660 )
R
a
3.
2
30°
R1.6
30°
R1.6
R0.3
d9
+
0.3
0
Ra 1.6
Ra 1.6
Y
R
a
1
.
6
X
20°
1.2
d4
h3
H7
R1
d2
H8
h7
R
a
3.
2
R
a
1.
6
DETAIL X ( SIZE 30 )
Ra 3.2
R0.3
0
30°
R1.2
30°
d9
+
0.3
R1.2
Ra 12.5
R
a
1
2.5
DETAIL Y
R
a
1
2.5
+
0
d8
45°
1
0.5x45°
h8
-
0
1
G44
SET SERIES FILTERS – HIGH PRESSURE
PN#02081318 / 07.19 / FIL1907-2109
Size 30 60 110 160 240 280
Weight (lbs.) 9.3 12.8 22 24.4 33.3 41.1
Dimensions shown are millimeters for general information and overall envelope size only. Weights listed include element.
For complete dimensions please contact HYDAC to request a certified print.
1.2 1.2
d6
Ra 1.6
R
a
1
.
6
BUSHING DETAIL
ITEM 4
R
a
1
.
6
R0.3
20°
R0.3
h6
20°
R0.3
d5
r6
R0.3
OUTLET
INLET
Clearance required
h2 min
for element removal
HEX
1
3
2
6
5
4
h1
d1
Unspecified Tolerances
From 0.5 3 6 30 120
To 3 6 30 120 400
±0.1 ±0.1 ±0.2 ±0.3 ±0.5
Item No SET Components
1 Bowl
2 Bowl back-up ring
3 Bowl o-ring
4 Bushing
5
Drain plug
(Std – sizes 330/660,
Opt – sizes 60-280 - use code SO184)
6 Element (optional)
Size d1 d2 d3 d4 d5 d6 d7 d8 d9 h1 h2 h3 h4 h5 h6 h7 h8 h9 h10 HEX
030 95 88 M95x2 33.8 33.8 26 75 96 95.3 110 105 56 54 44 25 8 6.5 7 2.5 32
060 95 88 M95x2 33.8 33.8 26 75 96 95.3 169.5 105 56 54 44 25 8 6.5 7 2.5 32
110 95 88 M95x2 33.8 33.8 26 75 96 95.3 352 105 56 54 44 25 8 6.5 7 2.5 32
140 130 125 M130x2 47. 8 47. 8 36 102 131 130.3 156 115 66 64 52.6 26 10 5 9 4 36
160 130 125 M130x2 47. 8 47.8 36 102 131 130.3 249 115 66 64 52.6 26 10 5 9 4 36
240 130 125 M130x2 47. 8 47. 8 36 102 131 130.3 326.5 115 66 64 52.6 26 10 5 9 4 36
Dimensions
DF SET QPD 30 - 240
G45
SET SERIES FILTERS – HIGH PRESSURE
PN#02081318 / 07.19 / FIL1907-2109
Customer Manifold Machining
DF SET QPD 30 - 240
d3
h4
h9
h10
+
0.3
0
h5
h10
+
0.3
0
h5
Y
R
a
1
.
6
Ra 1.6
Ra 1.6
X
h3
1.2
H7
d4
R1
20°
d2
H8
h7
h5
DETAIL Y
R
a
1
2.5
Ra 12.5
R
a
1
2.5
0.5x45°
45°
1
d8
+
0
h8
-
0
1
DETAIL X ( SIZE 60-660 )
Ra 3.2
R
a
1.
6
R
a
3.
2
30°
R1.6
30°
R0.3
R1.6
d9
+
0.3
0
R
a
3.
2
R
a
1.
6
DETAIL X ( SIZE 30 )
Ra 3.2
R1.2
30°
R0.3
30°
0
d9
+
0.3
R1.2
G46
SET SERIES FILTERS – HIGH PRESSURE
PN#02081318 / 07.19 / FIL1907-2109
Element K Factors
∆P Elements = Elements (K) Flow Factor x Flow Rate (gpm) x
Actual Viscosity (SUS) x Actual Specific Gravity
(From Tables Below)
141 SUS 0.86
Metal Fiber …D…V Elements (High Collapse)
Size 3 µm 5 µm 10 µm 20 µm
0030 D XXX V 1.011 0.740 0.411 0.200
0060 D XXX V 0.877 0.511 0.296 0.183
0110 D XXX V 0.452 0.304 0.182 0.118
0160 D XXX V 0.251 0.177 0.123 0.079
0240 D XXX V 0.169 0.137 0.093 0.062
0280 D XXX V 0.126 0.093 0.064 0.041
0330 D XXX V 0.121 0.097 0.065 0.043
0660 D XXX V 0.063 0.050 0.034 0.021
1320 D XXX V 0.032 0.026 0.018 0.012
Wire Mesh …D…W/HC Elements
Size 25, 50, 100, 200 µm
0030 D XXX W/HC 0.166
0060 D XXX W/HC 0.042
0110 D XXX W/HC 0.023
0160 D XXX W/HC 0.016
0240 D XXX W/HC 0.010
0280 D XXX W/HC 0.005
0330 D XXX W/HC 0.008
0660 D XXX W/HC 0.004
1320 D XXX W/HC 0.002
Optimicron …D…ON Elements
Size 1 µm 3 µm 5 µm 10 µm 15 µm 20 µm
0030 D XXX ON 4.27 3.507 2.376 1.251 0.768 0.62
0060 D XXX ON 2.936 1.427 1.004 0.664 0.537 0.347
0110 D XXX ON 1.416 0.735 0.527 0.333 0.254 0.164
0160 D XXX ON 1.015 0.604 0.423 0.225 0.204 0.175
0240 D XXX ON 0.631 0.379 0.293 0.175 0.134 0.115
0280 D XXX ON 0.304 0.185 0.15 0.082 0.075 0.064
0330 D XXX ON 0.452 0.23 0.18 5 0.135 0.085 0.067
0660 D XXX ON 0.207 0.10 6 0.086 0.051 0.039 0.031
1320 D XXX ON 0.10 2 0.053 0.042 0.025 0.019 0.015
Betamicron
®
...D...BH4HC Elements (High Collapse)
Size 3 µm 5 µm 10 µm 20 µm
0030 D XXX BH4HC 5.005 2.782 1.992 1.043
0060 D XXX BH4HC 3.216 1.789 0.993 0.670
0110 D XXX BH4HC 1.394 0.818 0.489 0.307
0160 D XXX BH4HC 0.922 0.571 0.324 0.241
0240 D XXX BH4HC 0.582 0.373 0.214 0.159
0280 D XXX BH4HC 0.313 0.187 0.099 0.088
0330 D XXX BH4HC 0.423 0.247 0.154 0.110
0660 D XXX BH4HC 0.181 0.104 0.055 0.049
1320 D XXX BH4HC 0.088 0.055 0.033 0.022
All Element K Factors in psi / gpm.
G47
SET SERIES FILTERS – HIGH PRESSURE
PN#02081318 / 07.19 / FIL1907-2109
Notes
