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ContaminationSensor
CS 1000 Series
Description
The Contamination Sensor CS 1000
series is an online uid sensor for
permanent monitoring of particle
contamination in uids.
The cleanliness results can either
be indicated / shown / presented /
displayed according to ISO/SAE or
ISO/NAS classications.
This instrument combines the latest
materials and technologies with
proven engineering and provides
the user with a compact and robust
stationary sensor.
The attractive price/performance ratio
makes it particularly advantageous
for OEM applications for Condition
Monitoring.
Applications
z Industrial hydraulic and lubrication
systems
z Mobile hydraulics
Advantages
z Optionally can be switched between
ISO 4406:1999 / SAE AS 4059 and
ISO 4406:1987 /
NAS 1638 (only CS 13xx...)
z Critical machine conditions are
identied in good time
z Continuous monitoring of oil
conditions
z Condition-based maintenance
planning
Techical specications
General data
Self diagnostics Continuous with error display via status LED
and display
Display (only with CS 1x2x) LED, 6 digits, in 17 segment format
Measured variables ISO 99 (ISO 4406:1999)
SAE (SAE AS 4059 (D)) or
ISO 87 (ISO4406:1987)
NAS (NAS 1638)
Service parameters Flow (status)
Out (mA) or (VDC)
Drive (%)
Temp (°C) and (°F)
Installation position Optional
(Recommended: Vertical direction of ow)
Ambient temperature range -30 °C ... +80 °C / -22 °F ... 176 °F
Storage temperature range -40 °C ... +80 °C / -40 °F ... 176 °F
Relative humidity max. 95%, non-condensing
Seal material FPM for CS1xx0 / EPDM for CS1xx1
Protection class III (safety extra-low voltage)
IP class IP 67 (provided it is correctly connected)
Weight 1.3 kg
Hydraulic data
Measuring range Sensor measures from Class ISO 9/8/7
(MIN) to Class ISO 25/24/23 (MAX)
Calibrated in the range ISO
13/11/10...23/21/18
Accuracy +/- ½ ISO class in the calibrated range
Operating pressure max. 350 bar / 5075 psi
Hydraulic connection Inline or hose connection (A,B): thread G1/4,
ISO 228 or ange connection (C,D): DN 4
Permitted measurement ow rate 30 ... 500 ml/min
Permitted viscosity range 1 ... 1000 mm²/s
Fluid temperature range 0 ... +85°C, +32 ... +185°F
Electrical data
Connection, male M12x1, 8-pole, to DIN VDE 0627 or
IEC61984
Supply voltage 9 ... 36 VDC, residual ripple < 10%
Power consumption 3 Watt max.
Analogue output (4 conductor technique) 4 ... 20 mA output (active):
Max. ohmic resistance 330Ω or
2 ... 10 V output (active):
Min. load resistance 820Ω
Switch output passive, n-switching Power MOSFET:
max. current 1.5 A; normally open
RS485 interface 2-wire, half duplex
to transfer the HSI protocol in conjunction
with a PC
HSI (HYDAC Sensor Interface) 1 wire, half duplex
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Model code
CS 1 2 2 0 - A - 0 - 0 - 0 - 0 / - 000
Type
CS = ContaminationSensor
Series
1 = 1000 series,
4 particle size channels
Contamination codes
2 = ISO 4406 : 1999;
SAE AS 4059 (D) /
>4 µm
(c)
>6 µm
(c)
>14 µm
(c)
>21 µm
(c)
3 = ISO 4406 : 1987;
> 2 µm > 5 µm
> 15 µm > 25 µm
NAS 1638
2-5 µm; 5-15 µm; 15-25 µm;
> 25 µm
can be changed
ISO 4406 : 1999;
SAE AS 4059 (D) / >4 µm
(c)
>6 µm
(c)
>14 µm
(c)
>21 µm
(c)
can be changed
Options
1 = without display
2 = with display (display can
be rotated through 270°)
Media
0 = based on mineral oil
1 = phosphate ester
Analogue interfaces
A = 4 ... 20 mA
B = 2 ... 10 V
Switching output
0 = Limit value switching output
Digital interface
0 = RS485
Electrical connection type
0 = male M12x1, 8-pole, pin,
to VDE0627 or IEC61984
Hydraulic connection (see page 3)
0 = Inline or hose connection
1 = Flange connection
Modication number
000 = Standard
Items supplied
– ContaminationSensor
– Calibration certicate
– Quick start manual
(German / English / French)
– CD with FluMoS light
(uid monitoring software to operate
and parameterize the sensor)
– CD with detailed operating and
maintenance instructions in different
languages (PDF viewer software
required)
– 2 x O-ring
(only for ange connection version)
Accessories
– Female connector with 2 m cable,
screened, 8-pole, M12x1,
Part No.: 3281220
– Female connector with 5 m cable,
screened, 8-pole, M12x1,
Part No.: 3281239
– Extension cable 5 m,
female connector 8-pole, M12x1 /
Male connector 8-pole, M12x1,
Part No.: 3281240
– Female connector with screw
terminal,
8-pole, M12x1,
Part No.: 3281243
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Dimensions
CS1x1x without display
CS1x2x with display
View of underside
Pipe or hose connection
Flange connection
Hydraulic connection types
Pipe or hose connection
Flange connection
Display rotation
Pressure viscosity range
O-ring
blanking
plug
∆p : pressure
ν : viscosity
C
D
O-ring
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Types of installation
(examples)
1 : with 2 x M8 (ISO 4762) or
2, 3 : with 4 x M6
for inline or hose connection for ange connection
1
3
Wall-mounted or console-mounted
Mounting on ange plate,
connection plate or control block
Note
The information in this brochure relates to the operating conditions and applications
described.
For applications and operating conditions not described, please contact the relevant
technical department.
Subject to technical modications.
HYDAC FILTER SYSTEMS GMBH
Industriegebiet
D-66280 Sulzbach / Saar
Tel.:+49 (0) 6897/509-01
Fax:+49 (0) 6897/509-9046
Internet: www.hydac.com
E-Mail: ltersystems@hydac.com