97
E 7.117.3/02.08
Change-Over
Return Line Filter RFD
up to 1300 l/min, up to 25 bar
1. TECHNICAL
SPECIFICATIONS
1.1 FILTER HOUSING
Construction
The lter housings are designed
in accordance with international
regulations. They consist of one-piece
housings with bolt-on cover plates.
The two housings are connected by a
ball change-over valve with negative
overlap and single-lever operation.
Standard equipment:
with bypass valve z
connection for a clogging indicator z
(1 clogging indicator per lter side)
1.2 FILTER ELEMENTS
Hydac lter elements are validated
and their quality is constantly
monitored according to the following
standards:
ISO 2941 z
ISO 2942 z
ISO 2943 z
ISO 3724 z
ISO 3968 z
ISO 11170 z
ISO 16889 z
Contamination retention capacities in g
Betamicron
®
(BN4HC)
RFD Elements 3 µm 5 µm 10 µm 20 µm
60 1x0060R 5.7 6.3 7.6 8.6
110 1x0110R 12.0 13.3 16.0 18.1
160 1x0160R 18.6 20.7 24.9 28.1
240 1x0240R 29.3 32.5 39.1 44.2
330 1x0330R 38.4 42.6 51.2 57.9
660 1x0660R 87.1 96.5 116.1 131.3
950 1x0950R 130.0 144.1 173.3 196.1
1300 1x1300R 181.0 200.7 241.4 273.1
Filter elements are available with the
following pressure stability values:
Betamicron
®
(BN4HC): 20 bar
Paper (P/HC): 10 bar
Wire mesh (W/HC): 20 bar
Stainless steel bre (V): 210 bar
Betamicron
®
/Aquamicron
®
(BN4AM): 10 bar
Aquamicron
®
(AM): 10 bar
1.4 SEALS
NBR (= Perbunan)
1.5 MOUNTING
As tank-top mounted lter
1.6 SPECIAL MODELS AND
ACCESSORIES
On request
1.7 SPARE PARTS
See Original Spare Parts List
1.8 CERTIFICATES AND APPROVALS
On request
1.9 COMPATIBILITY WITH
HYDRAULIC FLUIDS ISO 2943
Hydraulic oils H to HLPD DIN 51524 z
Lubrication oils DIN 51517, API, z
ACEA, DIN 51515, ISO 6743
Compressor oils DIN 51506 z
Biodegradable operating uids VDMA z
24568 HETG, HEES, HEPG
Non-am operating uids HFA, HFB, z
HFC and HFD
Operating uids with high water z
content (>50% water content) on
request
1.10 IMPORTANT INFORMATION
Filter housings must be earthed z
When using electrical clogging z
indicators, the electrical power supply
to the system must be switched off
before removing the clogging indicator
connector
1.3 FILTER SPECIFICATIONS
Nominal pressure 25 bar
Temperature range -10 °C to +100 °C
Material of lter housing and cover plate RFD 60 to 330: Aluminium
RFD 660 to 1300: EN-GJS-400-15
Type of clogging indicator VR connection thread G ½
(return line indicator up to 25 bar
operating pressure)
Pressure setting of clogging indicator 2 bar (others on request)
Bypass cracking pressure 3 bar (others on request)
Symbol for hydraulic systems
RFD 60
E 7.117.3/02.08
RFD 110 RFD 160 RFD 240 RFD 330 RFD 660 RFD 950 RFD 1300
98
E 7.117.3/02.08
RFD BN/HC 330 D A L 10 D 1 . X /-L24
Filter type
RFD
Filter material of element
BN/HC Betamicron
®
(BN4HC) W/HC Stainless steel wire mesh
V Stainless steel bre AM Aquamicron
®
P/HC Paper BN/AM Betamicron
®
/Aquamicron
®
Size of lter or element
RFD: 60, 110, 160, 240, 330, 660, 950, 1300
Operating pressure
D = 25 bar
Type of change-over
A ball
Type and size of port
Type Port Filter size
60 110 160 240 330 660 950 1300
C G ¾
z z
D G 1
z z
G G 2
z
L SAE DN 50 (2“)
z
M SAE DN 80 (3“)
z
N* G3
z
P SAE DN 100 (4“)
z z
* This port G3 applies to lter outlet only
Filtration rating in µm
BN/HC, V: 3, 5, 10, 20 P/HC: 10, 20 AM: 40
W/HC: 25, 50, 100, 200 BN/AM: 3, 10
Type of clogging indicator
Y plastic blanking plug in indicator port
A steel blanking plug in indicator port
B visual
for other clogging indicators
C electrical
see brochure no. E 7.050../..
D visual and electrical
Type code
1
Modication number
X the latest version is always supplied
Supplementary details
B. cracking pressure of bypass (e.g. B6 = 6 bar)
KB no bypass valve
L... light with appropriate voltage (24V, 48V, 110V, 220V) only for clogging indicators
LED 2 light emitting diodes up to 24 Volt type D
SO136 lter housing RFD 330 in EN-GJS-400-15
V FPM seals
2. MODEL CODE (also order example)
2.1 COMPLETE FILTER
0330 R 010 BN/HC /-V
Size
0060, 0110, 0160, 0240, 0330, 0660, 0950, 1300
Type
R
Filtration rating in µm
BN/HC, V: 003, 005, 010, 020 P/HC: 010, 020 AM: 040
W/HC: 025, 050, 100, 200 BN4AM: 003, 010
Filter material
BN4HC, V, W/HC, P/HC, BN4AM, AM
Supplementary details
V (for descriptions, see point 2.1)
2.2 REPLACEMENT ELEMENT
2.3 REPLACEMENT CLOGGING INDICATOR VR 2 D . X /-L24
Type
VR return line indicator up to 25 bar operating pressure
Pressure setting
2 standard 2 bar, others on request
Type of clogging indicator
D (see point 2.1 )
Modication number
X the latest version is always supplied
Supplementary details
L..., LED, V (for descriptions, see point 2.1)
99
E 7.117.3/02.08
3. FILTER CALCULATION /
SIZING
The total pressure drop of a lter at a
certain ow rate Q is the sum of the
housing p and element p and is
calculated as follows:
p
total
= p
housing
+ p
element
p
housing
= (see point 3.1)
p
element
= Q SK* • viscosity
1000 30
(*see point 3.2)
For ease of calculation, our Filter
Sizing Program is available on request
free of charge.
NEW: Sizing online at www.hydac.com
3.1 p-Q HOUSING GRAPHS BASED
ON ISO 3968
The housing graphs apply to mineral
oil with a density of 0.86 kg/dm
3
and a
kinematic viscosity of 30 mm
2
/s. In
this case, the differential pressure
changes proportionally to the density.
3.2 GRADIENT COEFFICIENTS (SK) FOR FILTER ELEMENTS
The gradient coefcients in mbar/(l/min) apply to mineral oils with a kinematic
viscosity of 30 mm
2
/s. The pressure drop changes proportionally to the change in
viscosity.
RFD 60, 110
p [bar]
Q [l/min]
RFD 160, 240
p [bar]
Q [l/min]
RFD 330
p [bar]
Q [l/min]
p [bar]
Q [l/min]
BN4HC: RFD 60
p [bar]
Q [l/min]
BN4HC: RFD 110
p [bar]
Q [l/min]
BN4HC: RFD 660
p [bar]
Q [l/min]
BN4HC: RFD 950
p [bar]
Q [l/min]
BN4HC: RFD 160
RFD V W/HC
3 µm 5 µm 10 µm 20 µm
60 15.9 9.3 5.4 3.3 0.900
110 7.6 5.1 3.0 2.0 0.495
160 4.9 3.5 2.4 1.5 0.338
240 3.2 2.6 1.7 1.2 0.225
330 2.1 1.7 1.1 0.8 0.162
660 1.0 0.8 0.6 0.4 0.081
950 0.7 0.6 0.4 0.2 0.054
1300 0.5 0.4 0.3 0.2 0.045
p [bar]
Q [l/min]
BN4HC: RFD 330
p [bar]
Q [l/min]
BN4HC: RFD 240
p [bar]
Q [l/min]
BN4HC: RFD 1300
p [bar]
Q [l/min]
RFD 660, 950
p [bar]
Q [l/min]
RFD 1300
100
E 7.117.3/02.08
4. DIMENSIONS
NOTE
The information in this brochure relates to the operating
conditions and applications described.
For applications or operating conditions not described,
please contact the relevant technical department.
Subject to technical modications.
type code plate
Filtertechnik GmbH
Industriegebiet
D-66280 Sulzbach/Saar
Tel.: 0 68 97 / 509-01
Fax: 0 68 97 / 509-300
Internet: www.hydac.com
E-Mail: lter@hydac.com
RFD 660-1300
inlet
RFD 60-240
RFD 60 110 160 240 330 660 950 1300
b1 96 96 126 126 150 195 250 250
b2
±1,3
260.5 260.5 335.5 335.5 254 330 390 410
b3 47.5 47.5 56.5 56.5 69 100 140 140
b4 357 357 461 461 404 540 640 660
b5 - - - - 77.8 106.5 130.2 130.2
b6 - - - - 42.9 61.9 77.8 77.8
b7 - - - - - 61.9 69.9 77.8
b8 - - - - - 210 244 244
d1 80 80 106 106 135 180 208 208
d2 - - - - - 106.4 120.7 130.2
d3 G ¾ G ¾ G 1 G 1 G 2 / SAE DN 80 (3") SAE DN 100 (4") SAE DN 100 (4")
SAE DN 50 (2")
d4 G ¾ G ¾ G 1¼ G 1¼ G 2 G 3 or SAE DN 90 (3½ ") SAE DN 100 (4")
SAE DN 80 (3")
d5 100 100 135 135 170 220 290 290
d6
1)
M5 M5 M6 M6 M8 M12 M16 M16
d7
2)
- - - - - / M12 M16 M16 M16
h1 66 133 89 150 139 246 252.5 330.5
h2 88 88 108 108 130 203 225 269
h3 44 44 54 54 63 83 93 121
h4 6 6 6 6 13 13 13 13
h5 11 11 11 11 11 8 8 8
h6 80 145 120 180 180 320 385 485
h7 92 92 95 95 110 114 170 170
l 173 173 173 173 229 229 318 318
t1
2)
16 16 24 24 24 / - - - -
t2
2)
- - - - - / 17 20 25 25
t3 17 17 20 20 27 28 - -
t4 - - - - - 18 20 20
Weight including 3.2 3.7 7.0 7.8 13.4 72.0 105.0 118.0
element [kg]
Volume of pressure 2x 0.30 2x 0.60 2x 1.00 2x 1.40 2x 2.00 2x 6.80 2x 10.30 2x 13.50
chamber [l]
1)
mounting hole for bolt
2)
refers to the appropriate port (d3)
outlet
outlet
type code plate
View from below
outlet: RFD 660 DAM
RFD 950 DAP
RFD 1300 DAP
outlet:
RFD 660 DAN
RFD 330