199
E 7.109.3/02.08
Change-Over
Inline Filter RFLD
Cast Version
up to 1300 l/min, up to 64 bar
1. TECHNICAL
SPECIFICATIONS
1.1 FILTER HOUSING
Construction
The filter housings are designed
in accordance with international
regulations. The two sections of the
filter housing with screw-on cover
plates are connected by means of a
ball change-over valve.
Standard equipment:
connections for venting and draining z
connection for a clogging indicator z
from size DN 80 the filters are fitted z
with a pressure equalisation line and
a ball shut-off valve
with bypass valve z
1.2 FILTER ELEMENTS
Hydac filter elements are validated
and their quality is constantly
monitored according to the following
standards:
ISO 2941 z
ISO 2942 z
ISO 2943 z
ISO 3724 z
ISO 3968 z
ISO 11170 z
ISO 16889 z
Contamination retention capacities in g
Betamicron
®
(BN4HC)
RFLD Elements 3 µm 5 µm 10 µm 20 µm
per side
111 1x0110 R 12 13.3 16 18.1
241 1x0240 R 29.3 32.5 39.1 44.2
33x 1x0330 R 38.4 42.6 51.2 57.9
50x 1x0500 R 58.9 65.3 78.6 88.9
66x 1x0660 R 87.1 96.5 116.1 131.3
85x 1x0850 R 112.1 124.2 149.5 169.1
95x 1x0950 R 130.0 144.1 173.3 196.1
130x 1x1300 R 181.0 200.7 241.4 273.1
132x 1x2600 R 369.4 409.4 492.5 557.2
Filter elements are available with the
following pressure stability values:
Betamicron
®
(BN4HC): 20 bar
Paper (P/HC): 10 bar
Wire mesh(W/HC): 20 bar
Stainless steel fibre(V): 30 bar
Betamicron
®
/Aquamicron
®
(BN4AM): 10 bar
Aquamicron
®
(AM): 10 bar
1.4 SEALS
NBR (= Perbunan)
1.5 MOUNTING
As inline filter
1.6 SPECIAL MODELS AND
ACCESSORIES
Orifice in the pressure equalisation line z
Stand z
Draining and venting connections with z
ball valves or other shut-off valves
Mating flanges available for all sizes z
Change-over valve lockable z
Venting line with sight gauges z
1.7 SPARE PARTS
See Original Spare Parts List
1.8 CERTIFICATES AND APPROVALS
Material code (final digit of filter size) - 1:
These filters can be supplied with
manufacturer's certificates O and M to
DIN 55350, Part 18.
Test certificates 3.1 to
DIN EN 10204 and approval
certificates (Type Approval) for
different approval authorities.
Areas of application, amongst others:
lubrication.
Material code (final digit of filter size) - 2:
These filters are designed according
to API 614, which contains guidelines
for the design and designation of
basic types of oil supply systems for
bearings and shaft seals of larger
machines.
Material code (final digit of filter size) - 3:
Filters for use in separation technology
with low viscosity, high viscosity and
aggressive fluids as well as gaseous
media.*
* These filters are available from our
HYDAC Process Technology dept.
1.9 COMPATIBILITY WITH
HYDRAULIC FLUIDS ISO 2943
Hydraulic oils H to HLPD DIN 51524 z
Lubrication oils DIN 51517, API, z
ACEA, DIN 51515, ISO 6743
Compressor oils DIN 51506 z
Biodegradable operating fluids VDMA z
24568 HETG, HEES, HEPG
Non-flam operating fluids HFA, HFB, z
HFC and HFD
Operating fluids with high water z
content (>50% water content) on
request
1.10 IMPORTANT INFORMATION
Filter housing must be earthed z
When using electrical clogging z
indicators, the electrical power supply
to the system must be switched off
before removing the clogging indicator
connector
Filters must be flexibly mounted and z
not fixed rigidly to the floor or used as
a pipe support.
When used with W/HC and P/HC- z
elements, please follow the sizing
recommendation under Point 3.3!
1.3 FILTER SPECIFICATIONS
Nominal pressure 25 bar (RFLD 331-1321, 853)
40 bar (RFLD 111-241, 503, 662-1322)
64 bar (RFLD 332-502)
Temperature range -10 °C to +100 °C
Material of filter housing and cover plate 1 = EN-GJS-400-15
Material code (final digit of filter size) 2 = GP 240 GH+N
3* = stainless steel 1.4581
Type of clogging indicator VM (differential pressure measurement
up to 210 bar operating pressure)
Pressure setting of clogging indicator 2 bar (others on request)
Bypass cracking pressure 3 bar (others on request)
Symbol for hydraulic systems
E 7.109.3/02.08
RFLD
111
diff. pressure indicator
RFLD
241
RFLD
331
RFLD
501
RFLD
661
RFLD
851
RFLD
951
RFLD
1301
RFLD
1321
200
E 7.109.3/02.08
RFLD BN/HC 851 D A L 10 D 1 . X /-L24
Filter type
RFLD
Filter material of element
BN/HC Betamicron
®
(BN4HC) P/HC Paper AM Aquamicron
®
V Stainless steel fibre W/HC Wire mesh BN/AM Betamicron
®
/Aquamicron
®
Size of filter or element
EN-GJS-400-15: 111, 241, 331, 501, 661, 851, 951, 1301, 1321
GP 240 GH+N: 332, 502, 662, 852, 952, 1302, 1322
Stainless steel 1.4581: 503, 853
Operating pressure
D = 25 bar RFLD 331-1301, 853
E = 40 bar RFLD 111-241, 503, 662-1302
F = 64 bar RFLD 332-502
Type of change-over
A Ball
Type and size of port
EN-GJS-400-15 (z) = Hydraulic systems;
GP 240 GH+N (X) = API 614 applications; 1.4581 ()
Type Port Filter size
111 241 331
332
501
502
503
661
662
851
852
853
951
952
1301
1302
1321
1322
D G 1
z
F G 1½
z
I SAE DN 25
z
J DIN DN 50 X
X
K SAE DN 40
z z z
L SAE DN 50
zX zX z z
M SAE DN 65
z z
Q DIN DN 80 X
X
R DIN DN 100 X X X
S SAE/DIN DN 80
z z z z z
T SAE/DIN DN 100
z z z
Other nominal widths and ANSI flange version on request
Filtration rating in µm
BN/HC, V: 3, 5, 10, 20 P/HC: 10, 20 AM: 40
W/HC: 25, 50, 100, 200 BN/AM: 3, 10
Type of clogging indicator
Y plastic blanking plug in indicator port
A steel blanking plug in indicator port
B visual
for other clogging indicators
C electrical
see brochure no. E 7.050../..
D visual and electrical
Type code
1
Modification number
X the latest version is always supplied
Supplementary details
B. special cracking pressure of bypass (e.g. B1 = 1 bar)
DE differential pressure measurement across element
KB no bypass valve
L... light with appropriate voltage (24V, 48V, 110V, 220V) only for clogging indicators
LED 2 light emitting diodes up to 24 Volt type D
SAK contamination retainer
SB pressure equalisation line (SB2 = with 2mm orifice)
STV stand
V FPM seals
2. MODEL CODE (also order example)
2.1 COMPLETE FILTER
0850 R 010 BN4HC /-V
Size
0110, 0240, 0330, 0500, 0660, 0850, 0950, 1300, 2600
Type
R
Filtration rating in µm
BN4HC, V: 003, 005, 010, 020 P/HC: 010, 020 AM: 040
W/HC: 025, 050, 100, 200 BN4AM: 003, 010
Filter material
BN4HC, V, W/HC, P/HC, BN4AM, AM
Supplementary details
V (for descriptions, see point 2.1)
2.2 REPLACEMENT ELEMENT
2.3 REPLACEMENT CLOGGING INDICATOR VM 2 D . X /-L24
Type
VM differential pressure measurement up to 210 bar operating pressure
Pressure setting
2 2 bar standard, others on request
Type of clogging indicator (see point 2.1)
Modification number
X the latest version is always supplied
Supplementary details
L..., LED, V (for descriptions, see point 2.1)
201
E 7.109.3/02.08
3. FILTER CALCULATION /
SIZING
The total pressure drop of a filter at a
certain flow rate Q is the sum of the
housing ∆p and element ∆p and is
calculated as follows:
∆p
total
= ∆p
housing
+ ∆p
element
∆p
housing
= (see point 3.1)
∆p
element
=Q• SK* •viscosity
1000 30
(*see point 3.2)
For ease of calculation, our Filter
Sizing Program is available on request
free of charge.
NEW: Sizing online at www.hydac.com
3.1 ∆p-Q HOUSING GRAPHS BASED
ON ISO 3968
The housing graphs apply to mineral
oil with a density of 0.86 kg/dm
3
and a
kinematic viscosity of 30 mm
2
/s. In
this case, the differential pressure
changes proportionally to the density.
RFLD 111
∆p [bar]
Q [l/min]
RFLD 241
∆p [bar]
Q [l/min]
RFLD 331, 332, 501, 502, 503
∆p [bar]
Q [l/min]
RFLD 661, 662, 851, 852, 853
∆p [bar]
Q [l/min]
RFLD 951, 952, 1301, 1302, 1321, 1322
∆p [bar]
Q [l/min]
3.2 GRADIENT COEFFICIENTS (SK) FOR FILTER ELEMENTS
The gradient coefficients in mbar/(l/min) apply to mineral oils with a kinematic
viscosity of 30 mm
2
/s. The pressure drop changes proportionally to the change in
viscosity.
RFLD V W/HC
3 µm 5 µm 10 µm 20 µm –
110 7.6 5.1 3.0 2.0 0.502
240 3.2 2.6 1.7 1.2 0.228
330 2.1 1.7 1.1 0.8 0.164
500 1.5 1.2 0.8 0.5 0.109
660 1.0 0.8 0.6 0.4 0.081
850 0.8 0.6 0.4 0.3 0.063
950 0.7 0.6 0.4 0.2 0.054
1300 0.5 0.4 0.3 0.2 0.045
2600 0.3 0.2 0.1 0.1 0.022
∆p [bar]
Q [l/min]
BN4HC: RFLD 660
∆p [bar]
Q [l/min]
BN4HC: RFLD 850
∆p [bar]
Q [l/min]
BN4HC: RFLD 110
∆p [bar]
Q [l/min]
BN4HC: RFLD 500
∆p [bar]
Q [l/min]
BN4HC: RFLD 240
∆p [bar]
Q [l/min]
BN4HC: RFLD 330
202
E 7.109.3/02.08
∆p [bar]
Q [l/min]
BN4HC: RFLD 950
∆p [bar]
Q [l/min]
BN4HC: RFLD 1300
∆p [bar]
Q [l/min]
BN4HC: RFLD 2600
3.3 SIZING RECOMMENDATION
Filter type Connection Q
max
when using
W/HC and P/HC elements
RFLD 111 G1 70 l/min
SAE DN 25 70 l/min
RFLD 241 G 1½ 170 l/min
SAE DN 40 170 l/min
RFLD 331 SAE DN 40 170 l/min
RFLD 331/332 SAE DN 50 260 l/min
RFLD 332 DIN DN 50 260 l/min
RFLD 501 SAE DN 40 170 l/min
RFLD 501/502 SAE DN 50 260 l/min
RFLD 502/503 DIN DN 50 260 l/min
RFLD 661 SAE DN 50 260 l/min
SAE DN 65 310 l/min
SAE /DIN DN 80 480 l/min
RFLD 662 DIN DN 80 480 l/min
RFLD 851 SAE DN 50 260 l/min
SAE DN 65 310 l/min
RFLD 851/853 SAE/DIN DN 80 480 l/min
RFLD 852 DIN DN 80 480 l/min
RFLD 951 SAE/DIN DN 80 480 l/min
SAE/DIN DN 100 900 l/min
RFLD 952 DIN DN 100 900 l/min
RFLD 1301/1321 SAE/DIN DN 80 480 l/min
SAE/DIN DN 100 900 l/min
RFLD 1302/1322 DIN DN 100 900 l/min
203
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RFLD Flange Threaded b1 b2 b3 d1 d2 h1 h2 h3 h5 h7 l M1 t1 Weight Volume of
connection
1)
connection
2)
(Nm) including pressure
element chamber
[kg] [l]
111 DN 25 (1") G 1 233 157 63 G ¼ M12 263 80 132 80 175 173 24 25 17 2 x 0.60
241 DN 40 (1½") G 1½ 302 167 75 G ¼ M12 312 95 155 140 210 216 40 18 27 2 x 1.40
331 DN 40 (1½") - 396 167 75 G ½ M12 302 95 145 140 200 216 40 18 33 2 x 2.30
331 DN 50 (2") - 380 187 85 G ½ M12 323 110 140 165 200 216 45 18 37 2 x 2.40
501 DN 40 (1½") - 396 167 75 G ½ M12 382 95 145 140 280 216 45 18 35 2 x 3.00
501 DN 50 (2") - 380 187 85 G ½ M12 400 110 140 165 280 216 45 18 39 2 x 3.10
1)
Flange connection to SAE J 518 C (standard pressure range 3000 psi)
2)
Threaded connection to ISO 228
4. DIMENSIONS
RFLD 111-501
RFLD Flange b1 b2 b3 d1 h1 h2 h3 h5 h7 l M1 t1 Weight Volume of
connection
1)
(Nm) including pressure
element chamber
[kg] [l]
661 DN 50 (2") 496 187 85 M12 460 110 282 165 340 216 150 18 56 2 x 6.80
661 DN 65 (2½") 496 237 85 M12 472 110 282 165 340 216 150 18 74 2 x 6.80
661 DN 80 (3") 490 222 102 M12 566 230 210 230 340 301 150 23 82 2 x 8.20
851 DN 50 (2") 496 187 85 M12 544 110 282 165 420 216 150 18 62 2 x 8.10
851 DN 65 (2½") 496 237 85 M12 556 110 282 165 420 216 150 18 80 2 x 8.10
851 DN 80 (3") 490 222 102 M12 650 230 210 230 420 301 150 23 88 2 x 9.50
951 DN 80 (3") 548 222 102 M12 595 230 243 230 370 301 250 23 105 2 x 10.80
951 DN 100 (4") 555 248 118 M16 640 250 238 250 370 301 250 23 120 2 x 13.00
1301 DN 80 (3") 548 222 102 M12 701 230 243 230 490 301 250 23 110 2 x 13.80
1301 DN 100 (4") 555 248 118 M16 746 250 238 250 490 301 250 23 125 2 x 16.00
1321 DN 80 (3") 548 222 102 M12 1262 230 804 230 950 301 250 23 167 2 x 28.80
1321 DN 100 (4") 555 248 118 M16 1307 250 799 250 950 301 250 23 167 2 x 31.00
1)
Flange connection to SAE J 518 C (standard pressure range 3000 psi) DIN flange connection to DIN 2501/1 for PN 25/40 (sealing strip "D" or "E")
RFLD 661-1321
connection for
clogging indicator
outlet
threaded/angeconnection
drain on
clean side
G 1/4
drain on
contaminated
side
RFLD 111/241
d1
inlet
shape of cover
plate for size 501
drain on
contaminated
side
RFLD 331/501
d1
label with
model code
owdirectioniscutinto
spindle
torque value for cover
plate screws M1
vent
G 1/2
shape of cover
plate for size 851
connection for
clogging indicator
drain on
contaminated
side
G 1/2
angeconnectiontoDIN/SAE
drain on clean
side G 1/2
inlet
outlet
label with
model code
owdirectioniscutinto
spindle
torque value for cover
plate screws M1
vent
G 1/2
pressure equalisation line
204
E 7.109.3/02.08
NOTE
The information in this brochure relates to the operating
conditions and applications described.
For applications or operating conditions not described,
please contact the relevant technical department.
Subject to technical modifications.
Filtertechnik GmbH
Industriegebiet
D-66280 Sulzbach/Saar
Tel.: 0 68 97 / 509-01
Fax: 0 68 97 / 509-300
Internet: www.hydac.com
E-Mail: filter@hydac.com
RFLD 332, 502, 503
RFLD Flange b1 b2 b3 d1 h1 h2 h3 h4 h5 l M1 t1 Weight Volume of
connection
1)
(Nm) including pressure
element chamber
[kg] [l]
662 DN 80 (3") 495 222 102 M12 574 230 210 340 230 301 150 23 82 2 x 8.20
852 DN 80 (3") 495 222 102 M12 665 230 210 420 230 301 150 23 88 2 x 9.50
853 DN 80 (3") 495 222 102 M12 665 230 210 420 230 301 150 23 88 2 x 9.50
952 DN 100 (4") 573 248 118 M16 672 250 238 380 250 301 250 17 120 2 x 13.00
1302 DN 100 (4") 573 248 118 M16 745 250 238 490 250 301 250 17 125 2 x 16.00
1322 DN 100 (4") 573 248 118 M16 1307 250 238 950 250 301 250 17 167 2 x 31.00
1)
Flange connection to SAE J 518 C (standard pressure range 3000 psi) DIN flange connection to DIN 2501/1 for PN 25/40 (sealing strip "D" or "E")
RFLD 662-1322, 853
shape of cover plate for
RFLD 502/503
approx.
clogging indicator
drain G1
drain
G 3/4
M 16 / 24 deep
label with model
code
vent G 3/4
owdirectioniscutinto
spindle
owdirectioniscutinto
spindle
label with
model code
torque value for
cover plate screws M1
shape of cover plate for sizes
852/853/1302
pressure equalisation line
vent G 3/4
drain 3/4
clogging indicator
RFLD Weight Volume of
including pressure
element chamber
[kg] [l]
332 37 2 x 2.40
502 39 2 x 3.10
503 39 2 x 3.10