12
3
Y
Y
CVUA-6-PD*-2
CVUA-6-PD*-3
DG3VP-3-102A
DG3VP-3-103A
DG4VP-3-104C
DG4VP-3-105C
1
2a
1
2
a3
a
A
PT
a
A
PT
PTab
AB
PTab
AB
Y This spool position is achieved only
when both solenoids are energized
simultaneously and remain so.
Note: No leakage in either direction
Through flow in both
directions
GB-642A
A.1
Solenoid Operated Poppet-Type Directional
Control Valves
Cartridge Models CVUA-6-PD
Gasket Mounted Models DG3/4VP-3
Construction of a Typical
3 Way/2 Position Cartridge Type
Valve, Model CVUA-6-PDN-3-M-U
Basic Characteristics
Max. pressure 315 bar (4500 psi). . . . . .
Max. flow rates Up to 20 L/min. . . . . . . .
(32 USgpm)
Mounting surface for
DG*VP models ISO 4401 size 03. . . . . .
NFPA D01
DIN 24340 (NG6)
General Description
These new solenoid operated poppet
valves are used mainly for starting,
stopping and controlling the direction of
linear and rotary actuators or for use as
a pilot valve. The gasket mounted types
can also be used for controlling the pilot
functions of cartridge valves to ISO 7368
(DIN 24342) (see catalog 2378).
All valves are of a “zero leakage design”
which is the major design feature of
poppet-type valves. The valves are
available as either gasket mounted or
cartridge insert type. The latter requires
a housing having a purpose-formed
recess (see recess hole drawing and
special tool note).
Advantages
F Zero internal leakage in closed
position
F Fast consistent response times
F Cost-efficient high pressure capability
F Simple assembly and installation
F Fast and easy servicing
Functional Symbols
VICKERS
®
Directional Controls
Model Codes
(F3-)CVUA-6-PD * -M-U-
1 4 5
-1*-* *
6 7
For DG*VP Valves
(F3-)DG* VP-3-
1 2
-1*10** -VM-U-
6 7
*
3
1
2
3
4
5
6
7
A.2
For CVUA Cartridge Valves
Prefix, fluid compatibility
Blank = For petroleum oils, water
glycols and invert emulsions
F3 = For phosphate esters,
petroleum oils, water glycols
and invert emulsions
Function
3 = Three-way
4 = Four-way
Spool and spring arrangement
102A = Normally open, spring offset;
option for DG3VP models
103A = Normally closed, spring offset;
option for DG3VP models
104C = Normally open, spring
centered; option for DG4VP
models
105C = Normally closed, spring
centered; option for DG4VP
models
Mounting flange type
N = Narrow thickness flange
W = Wide thickness flange
Function
2 = Two-way
3 = Three-way
Coil rating
B = 110 V AC 50/115 V AC 60
D = 220 V AC 50/230 V AC 60
G = 12 V DC
H = 24 V DC
Design number, 10 series
Subject to change. Installation
dimensions unaltered for design
numbers 10 to 19 inclusive.
For Electrical Plugs
See Installation Dimensions section.
For Tool Kits for CVUA Valves
See Installation Dimensions section.
For Mounting Subplates and Bolt Kits
for DG*VP Models
See catalogs 2425 and 2314.
Note: CVUA valves are supplied
complete with mounting flanges and
metric fixing bolts.
Operating Data
Pressure and Flow Limits
Max. Pressure
Non-F3-Prefix Models:
For t10 switching
cycles/min 315 bar (4500 psi). . . . . . . . .
For 10 to 180 switching
cycles/min 210 bar (3000 psi). . . . . . . . .
F3-Prefix Models:
Up to 180 switching
cycles/min 210 bar (3000 psi). . . . . . . . .
Note: For all valves lower limits may
apply if high-water-based fluids (e.g.
5%/95% oil-in-water emulsions) are to
be used; contact your Vickers
representative.
Max. Flow Rate Up to 20 L/min. . . . . . .
(5.3 USgpm)
Control Data
Rated Power Supply
See Model Codes section.
Power Consumption, AC Solenoids
Inrush, max.Y VA 396. . . . . . . . . . . . . . .
Steady-state B VA 198. . . . . . . . . . . . . . .
Holding VA 57. . . . . . . . . . . . . . . . . . . . . .
All above values are RMS
Y Armature fully retracted, 1st half-cycle.
B At start of normal working stroke of valve
spool. Previously called “Inrush”.
Power Consumption, DC Solenoids
At rated voltage and wire
temperature of 20_C (68_F) 38W. . . . . .
Relative Duty Factor
100% continuous rating
Type of Protection
Weatherproof to IEC 144 Class IP65
Winding insulation to Class H
Epoxy resin to Class F
Permissible Voltage Fluctuation
"5% of rated voltage
Typical with hydraulic petroleum oil at 36 cSt (170 SUS) and at 50_C (122_F)
0
2
4
6
8
10
5 10 15 20 L/min
50 1 2 3 4 US gpm
0
barpsi
25
50
75
100
125
150
Flow rate
CVUA-6-PD*-2 Models
0
2
4
6
8
10
5 10 15 20 L/min
50 1 2 3 4 US gpm
0
barpsi
25
50
75
100
125
150
Flow rate
CVUA-6-PD*-3 Models
Port 1 ! 2
Port 3 ! 2
Pressure drop
Pressure drop
0
2
4
6
8
10
5 10 15 20 L/min
50 1 2 3 4 US gpm
0
barpsi
50
100
150
Flow rate
DG3VP-3 and DG4VP-3 Models
12
14200
1
2
Pressure drop
A.3
Performance Data
Pressure Drop Data
Model
Curve for flow:
P to A P to B A to T B to T
DG3VP-3-102A
DG3VP-3-103A
DG4VP-3-104C
DG4VP-3-105C
2
1
2
1
2
1
1
2
1
2
1
2
A.4
Response Times
Time taken from when signal is first
applied at solenoid until armature
completes its travel. Based on average
conditions with warm solenoids at 95%
rated voltage:
AC and DC energizing 150 ms. . . . . . .
AC and DC* de-energizing 85 ms. . . . . .
*
In pure switched circuit conditions devoid
of the effects of any suppression diodes
and full-wave rectifiers.
Hydraulic Fluids
All valves can be used with anti-wear
hydraulic oils, water-in-oil emulsions and
water glycols. Add prefix F3 to model
designation when phosphate ester (not
alkyl-based) or chlorinated
hydrocarbons are to be used.
The valves are also suitable for use with
high water-based fluids (95% water, 5%
oil) up to 200 bar.
The extreme operating viscosity range is
from 300 to 13 cSt (1460 to 70 SUS) but
the recommended running range is 54 to
13 cSt (250 to 70 SUS).
For further information about fluids see
catalog 920.
Temperature Limits
Ambient min. 20_C (4_F). . . . . . . . . . .
Ambient max. +70_C (158_F). . . . . . . . .
Fluid temperature
Petroleum
oil
Water-
containing
Min.
Max.*
20_C
(4_F)
+70_ C
(+158_F)
+10_ C
(+50_F)
+54_ C
(+130_F)
* To obtain optimum service life from both
fluid and hydraulic system, 65_C (150_F)
normally is the maximum temperature
except for water-containing fluids.
For synthetic fluids consult manufacturer
and your Vickers representative where
limits are outside those for petroleum oil.
Whatever the actual temperature range,
ensure that viscosities stay within the
limits specified in the Hydraulic Fluids
section.
Contamination Control Requirements
Recommendations on contamination
control methods and the selection of
products to control fluid condition are
included in Vickers publication 9132 or
561, Vickers Guide to Systemic
Contamination Control. The book also
includes information on the Vickers
concept of ProActive Maintenance.
The following recommendations are
based on ISO cleanliness levels at
2 mm, 5 mm and 15 mm. For products in
this catalog the recommended levels
are:
Up to 210 bar (3050 psi) 20/18/15. . . . .
Above 210 bar (3050 psi) 19/17/14. . . .
Installation Dimensions in mm (inches)
z Tool kit 638692 for machining the Ø18 mm
and Ø19 mm bores (and when required,
the Ø26 mm bore) can be ordered if
required.
The kit comprises a stepped drill and a
stepped reamer.
Model Types:
CVUA-6-PDN-2 and CVUA-6-PDW-2
13 (0.5) for plug removal
35 (1.38) Y
25 (0.98)
CVUA-6-PDN CVUA-6-PDN
CVUA-6-PDW CVUA-6-PDW
Ø45 (1.77 dia)
93 (3.66)
150 (5.9) for removal of
coil or complete valve
8 (0.32)
24,8 (0.98)
+ Stroke 1,2 (0.048)
Manual override
Y May vary depending on plug source.
Electrical plug to ISO 4400 (DIN 43650)
Color: gray, marked A, Vickers part number 710776.
Order separately by part number, if required.
6,5 (0.26)
1
2
V30,4 "0,1
(1.197 "0.004)
3rd angle
projection
Recess Dimensions
Notes (metric dimensions)
N6
CVUA-6-PDN
CVUA-6-PDW
CVUA-6-PDN
CVUA-6-PDW
30,4 "0,1
(1.197 "0.004)
J 14 "0,1
(0.551 "0.004)
Y 26 "0,1
(1.024 "0.004)
7,9 +0/0,1
(0.31 +0/0.004)
1 "0,1
(0.04 "0.004)
J
Min. 7,5 (0.3)
Max. 13,5 (0.53)
Min. 19,5 (0.77)
Max. 25,5 (1.0)
Ø26 +0,2/+0,1
(1.024 +0.008/+0.004 dia)
M5 x min. depth full thread:
For CVUA-6-PDN-2 models: 8 (0.32)
For CVUA-6-PDW-2 models: 10 (0.4)
N6
N6
30_
30_
N8 N6
Y
Max. Ø16
(0.63 dia)
30,4 "0,1
(1.197 "0.004)
12
2
Y Ø18 +0/0,2 x 26 "0,1 deep:
Ream Ø18 H7 x 20 deep min. z
J Ø19 +0/0,2 x 14 "0,1 deep:
Ream Ø19 H7 x 8 deep min. z
Y Diameter 0.709 +0/0.008 x 1.024 "0.004 deep:
Ream Ø18 mm H7 x 0.79 deep min. z
J Diameter 0.748 +0/0.008 x 0.551 "0.004 deep:
Ream Ø19 mm H7 x 0.32 deep min. z
Notes (inch dimensions)
Port 2 location options
M5 J
M5 J
J Torque to 4-6 Nm (35-53 lbf.in)
A.5
z Tool kit 459285 for machining the Ø17 mm,
Ø18 mm and Ø19 mm bores (and when
required, the Ø26 mm bore) can be
ordered if required.
The kit comprises a stepped drill and a
stepped reamer.
Model Types:
CVUA-6-PDN-3 and CVUA-6-PDW-3
13 (0.5) for plug removal
35 (1.38) Y
25 (0.98)
CVUA-6-PDN CVUA-6-PDN
CVUA-6-PDW CVUA-6-PDW
Ø45 (1.77 dia)
93 (3.66)
8 (0.32)
32,6 (1,28)
+ Stroke 1,2 (0.048)
Manual override
Y May vary depending on plug source.
6,5 (0.26)
12
3
V30,4 "0,1
(1.197 "0.004)
3rd angle
projection
Electrical plug to ISO 4400 (DIN 43650)
Color: gray, marked A, Vickers part number 710776.
Order separately by part number, if required.
150 (5.9) for removal of
coil or complete valve
Recess Dimensions
N6
CVUA-6-PDN
CVUA-6-PDW
CVUA-6-PDN
CVUA-6-PDW
N6
J 14 "0,1
(0.551 "0.004)
Y 26 "0,1
(1.024 "0.004)
F 34 "0,1
(1.339 "0.004)
7,9 +0/0,1
(0.31 +0/0.004)
1 "0,1
(0.04 "0.004)
J
Y
F
Min. 7,5 (0.3)
Max. 13,5 (0.53)
Min. 19,5 (0.77)
Max. 25,5 (1.0)
Ø26 +0,2/+0,1
(1.024 +0.008/+0.004 dia)
N6
N6
N6
N6
30_
30_
30_
N8 N6
F Ø17 +0/0,2 x 34 "0,1 deep:
Ream Ø17 H7 x 32,5 deep min. z
Y Ø18 +0/0,2 x 26 "0,1 deep:
Ream Ø18 H7 x 20 deep min. z
J Ø19 +0/0,2 x 14 "0,1 deep:
Ream Ø19 H7 x 8 deep min. z
Max. Ø16
(0.63 dia)
30,4 "0,1
(1.197 "0.004)
30,4 "0,1
(1.197 "0.004)
M5 x min. depth full thread:
For CVUA-6-PDN-3 models: 8 (0.32)
For CVUA-6-PDW-3 models: 10 (0.4)
12
3
F Diameter 0.669 +0/0.008 x 1.339 "0.004 deep:
Ream Ø17 mm H7 x 1.28 deep min. z
Y Diameter 0.709 +0/0.008 x 1.024 "0.004 deep:
Ream Ø18 mm H7 x 0.79 deep min. z
J Diameter 0.748 +0/0.008 x 0.551 "0.004 deep:
Ream Ø19 mm H7 x 0.32 deep min. z
Notes (metric dimensions) Notes (inch dimensions)
M5 J
J Torque to 4-6 Nm (35-53 lbf.in)
M5 J
Y May vary depending on plug source.
A.6
13 (0.5) for plug removal
35 (1.38) Y
48 (1.89)
Ø45 (1.77 dia)
75 (2.95) 75 (2.95)
Manual override
57 (2.24)
for coil
removal
57 (2.24)
for coil
removal
70 (2.76)
18
(0.71)
Double Solenoid Models, DG4VP: 256 (10.08)
Single Solenoid Models, DG3VP: 163 (6.42)
Sol. a Sol. b
Model Types:
DG3VP-3-10*A and
DG4VP-3-10*C
3rd angle
projection
22,5 (0.89)
A
P
B
T
46 (1.81)
O-seals supplied
Manual override
For details of mounting interface to ISO 4401, size 03, see catalog 2425.
For details of Vickers mounting bolt kits, see catalog 2314.
Electrical plugs to ISO 4400 (DIN 43650)
For Sol. a:Color: gray, marked A, Vickers part number 710776.
For Sol. b:Color: black, marked B, Vickers part number 710775.
Order separately by part number, if required.
18
(0.71)
A.7
Mass, Approx. kg (lb)
CVUA-6-PD*-2-M-U-*-10 0,85 (1.9). . . .
CVUA-6-PD*-3-M-U-*-10 0,86 (1.9). . . .
DG3VP-3-10*A-VM-U-*-10 1,75 (3.8). . .
DG4VP-3-10*C-VM-U-*-10 2,50 (5.5). . .
Spare Parts Information
The only replacement parts available for
these valves are as follows:
Seal kit Part number
F3-prefix valves 638532. . . . . . . . . . . . .
Non-F3 valves 992686. . . . . . . . . . . . . .
Solenoid Coils
Coil
code Coil rating Part number
B 110V AC 50/115V AC 60 617947
D 220V AC 50/230V AC 60 617948
G 12V DC 617945
H 24V DC 617946
Electrical Plugs, ISO 4400 (DIN 43650)
Gray, marked A 710775. . . . . . . . . . . .
Black, marked B 710776. . . . . . . . . . .
Tool Kits
For machining housing bores for:
CVUA-6-PD*-2 valves Kit 638692. . . . . .
CVUA-6-PD*-3 valves Kit 459285. . . . . .
Ordering Procedure
Order by full model designation or part
number e.g.
CVUA-6-PDN-2-M-U-B-10 valve
710775 plug, gray marked A
638692 tool kit.