54 EATON Hydrokraft W-Series Open Loop Piston Pumps V-PUPI-TM003-EN2 August 2016
Control Options PQ
General Description
Flow Control
The ER9.X-10 digital controller
measures the actual swash-plate
position from sensor data,
comparing the swash-plate angle
with the set value and driving the
servo or proportional valve
accordingly. Swash plate angle as
well as pump displacement and
outlet flow are regulated to match
set values.
Pressure Cut-Off Control
The ER9.X-10 controller measures
pressure in both lines, as indicated
by pressure sensors, reducing
output levels in the event of actual
pressure exceeding the command
signal.
Power Cut-Off Control
The ER9.X-10 calculates actual
power by measuring pressures
and swash plate angle, which is
directly proportional to flow.
Should power exceed command
signal levels, the controller
generates a maximum internal
flow command signal in line with
maximum input power.
Mooring Control
(on request only)
Pressure Cut-Off control is
designed to operate to full 100%
overcentre. This allows for
intelligent Mooring Control.
Master-Slave Function
A number of pumps operate in
parallel, one set as master and the
others as slaves. The master pump
is fitted with a fully active PpQ
controller, while the slave units,
running in flow-control mode,
follow the displacement response
of the master unit.
ER9.X - 0000 -
*
00 - 10
1
–
5 6
–
10 11
–
14 15
–
18
PpQ Controller Model Code
1
-
5
Digital Controller
Series
ER9.X – Amplifier card for PpQ
control functions
6
-
10
Customer Adjustment
Specification for
Customized
Parameter Settings
0000 – Standard parameters
11
-
14
Special Features for
Special Design
Options
000
P00
–
–
Standard features
ProfiBus version
15
-
18
Design Number
10 – Subject to change
Note: ER9.X-10 Digital Controllers must be ordered as separate items from pumps.
ER9.X Controller Card
Functionality
The digital amplifier and controller
card assembly ER9.X-10 is used
for the electronic PpQ control of
displacement, pressure and power
on Eaton PVW variable piston
pumps (W design). The swash
plate is positioned by either an
Eaton KBS proportional valve or
one of a range of suitable
servovalves. The digital amplifier
and controller card have been
designed and tested to comply
with the provisions of European
Directive 2004/108/EC governing
Electromagnetic Compatibility
(EMC), which ensure high
interference immunity coupled
with low interference emission.
The electronic card is tested to
DINEN60068-2-6 (vibration) and
DINEN60068-2-27 (mechanical
shock). It features a display and six
buttons to adjust card parameters.
Configuring the digital amplifier
and controller card is also possible
via an RS232 serial interface and
the ER9.X-Tool software included.
• Controls displacement-Q,
power-P and pressure-p.
• Multilingual.
• Easy parameter setting and
documentation.
• 4 channel oscilloscope function
included.
• Differential amplifi er input (fl ow
command) for set points in the
range of 0 to ±10V, 14-bit
resolution.
• Single ended, independent set
point input (pressure command)
for the range of 0to +10V,
14-bit resolution.
• 2 single ended, independent
set point inputs (Power
command) for the range of 0to
+10V, 14-bit resolution.
• 3 sensor inputs for 0-20mA or
4-20mA sensor signals
(swashplate feedback, pressure
in A+B), 14-bit resolution.
• Integrated reference supply
voltage of ±10V (10mA max),
to supply external devices.
• Four storable and adjustable
digital set points (one additional
point is optional).
• Direction externally set through
"+" and "-" inputs.
• Enable signal for output stages.
• Ramp function and Reset-Ramp
for fast ramp function zeroing.
• Status outputs: Error and
Comparator.
• All digital inputs and outputs are
optically isolated for functional
security.
• Four 7-segment displays and
six buttons for display and
functionality ease.
• Function indication through
front panel by LEDs.
• Additional switching output
(24V, max 1A) to directly disable
safety valve.
• Additional front panel test jacks
for easy commissioning.
• Serial interface RS232.
• 12/14 bit digital controller.