KCG-6 Valve with Type “U” Coil Connection
This product has been designed and tested to meet specific standards outlined in the European Electromagnetic
Compatibility Directive (EMC) 89/336/EEC, amended by 91/263/EEC, 92/31/EEC and 93/68/EEC, article 5. For
instructions on installation requirements to achieve effective protection levels, see this leaflet, the Installation
Wiring Practices for Vickers Electronic Products leaflet 2468 and leaflet 02-123931A which is packed with every
KA valve. Wiring practices relevant to this Directive are indicated by Electromagnetic Compatibility (EMC).
GB-2324DRevised 10/97
K(A)CG-6/8, 1* Series
Basic Characteristics
Max. pressure 350 bar (5000 psi). . . . . .
Max. flow rate 400 L/min (106 USgpm).
Mounting face to ISO 6264:
For K(A)CG-6 AR-06-2-A. . . . . . . . . . . . .
For K(A)CG-8 AS-08-2-A. . . . . . . . . . . . .
General Description
These two-stage pressure relief valves
(based on Vickers type CG2V valves
featured in catalog 2323) offer extensive
application possibilities through their
ability to control the pressure setting in
proportion to an applied electrical input
(up to a pressure limit which is manually
adjustable and lockable).
Two model types are available
KCG-6/8
The valve responds to variations of
current input to its solenoid, for which
separate Vickers drive amplifiers, with
PWM output stage and output current
control, are available.
The proportional pilot control stage is a
Vickers type KCG-3 valve, described in
catalog 2162.
KACG-3
The addition of an integral amplifier
allows the pressure to be controlled from
a 0 to +10V, or 0 to –10V command
signal range. The amplifier is mounted in
a robust metal housing and electrical
connections are via an industry standard
7-pin plug. Factory-set adjustments
ensure high reproducibility valve
-to-valve.
Features and Benefits
With or without integrated electronics.
Remote electrical proportional control
of pressure from a choice of five
pressure ranges per valve size.
Excellent repeatability and stable
performance results from cartridge
design of mainstage elements.
Low installed cost and space
requirement from high power/size
ratios (more than double that of many
conventional designs).
Proportional Pressure Relief Valves
VICKERS
®
Proportional Valves
PT
TPX
KCG-6/8 with manual and electrical
pilots internally drained to port T:
Model code = Blank
KCG-6/8 with manual and electrical
pilots drained to side drain port :
Model code = 1
5
PT
TPX
Side
drain
port u
Tapped port on side of pilot head.
5
KCG-6/8 with manual pilot internally
drained to port T; electrical pilot
drained to side drain port :
Model code = 3
Side
drain
port u
PT
TPX
5
Tapped port on side of pilot head.
PT
TPX
KACG-6/8 with manual and electrical
pilots internally drained to port T:
Model code = Blank
KACG-6/8 with manual and electrical
pilots drained to side drain port :
Model code = 1
5
PT
TPX
Side
drain
port u
Tapped port on side of pilot head.
5
KACG-6/8 with manual pilot
internally drained to port T; electrical
pilot drained to side drain port :
Model code = 3
Side
drain
port u
PT
TPX
5
Tapped port on side of pilot head.
7-pin plug
7-pin plug
7-pin plug
2
Functional Symbols
Pilot drain options
See also Functional Symbols
Code Drain routing:
Manual Electrical
pilot stage pilot stage
Blank Port T Port T
1 Side port Side port
3 Port T Side port
Standard features
Z-M = For KCG-6/8 and KACG-6/8
Coil connection type (KCG
only)
U = ISO 4400 (DIN43650)
interface
FW = Flying-leads in wiring box
tapped
1
/
2
NPT
FTW= As FW plus terminal strip
FJ = Flying-leads in wiring box
tapped M20
FTJ = As FJ plus terminal strip
P = Plug-in coil (type H only)
Use with EN46
Female connector to be supplied
by user.
Connections (KACG only)
PD7 = 7 pin connector with plastic
plug.
See Warning note regarding CE
compliance on pageNO TAG
1
(F3-)KCG-* * *** -1*
2 9 12
- -*- Z-M- ***
6
-
***
(-EN46)
13
Fluid compatibility
Blank = Antiwear hydraulic oil
(class L-HM)
F3 = As above or phosphate ester
(class L-HFD)
Valve type
KC = Proportional pressure relief
KAC= Proportional pressure relief
with integral amplifier
Mounting type
G= Subplate mounted
Mounting surface, ISO 6264
6 = AR-06-2-A
8 = AS-08-2-A
Type of manual adjustment
K = Micrometer with keylock
M = Micrometer without keylock
W = Screw/locknut
Pressure adjustment control
range
(All coils except type HJ, see
position , footnote )
40 = 6 - 40 bar (87 - 580 psi)
100 = 7,75 - 100 bar (112 - 1450 psi)
160 = 8,5 - 160 bar (125 - 2300 psi)
250 = 8,5 - 250 bar (125 - 3600 psi)
350 = 9,0 - 350 bar (130 - 5000 psi)
1
2
3
Coil rating
Code = amps x ohms
G1 = 3,5 x 1,65
GP1 = 3,0 x 2,0
H1 = 1,6 x 7,3
HA1 = 0,94 x 22
HJ1 = 1,0 x 14,25
HL1 = 0,80 x 29
Resistance at 20C (68F).
KACG valves must have H1 coils
l For valves replacing CGEV models.
This lower power coil is limited to
the following maximum controlled
pressures. Valves supplied with type
HJ coils will be stamped with the
applicable maximum controlled
pressure.
Model code Max. pressure
position with HJ coil
40 35 bar (500 psi)
100 85 bar (1100 psi)
160 140 bar (2000 psi)
250 210 bar (3000 psi)
350 315 bar (4500 psi)
Design number, 1* series
Subject to change. Installation
dimensions unaltered for design
numbers 10 to 19 inclusive.
Special features
EN46 used with P-type coil connection
and Uniplug connector.
Omit if not required.
4
5
6
7
11
6
Features in brackets () may be omitted. All other features must be specified.
1
(F3-)KACG- * * *** -1*
32
7
8
- -*- Z-M-PD7
6
-
H
1
4
5
8
9
10
12
11
10
11
12
13
3
4
5 7
8 11
Models requiring separate amplifiers
Models with integral amplifier
3
Model Code
Operating Data
4
Standard test conditions are with antiwear hydraulic oil at 36 cSt (168 SUS) and 50C (122F)
Maximum pressures:
Ports P and X
Port T in K(A)CG-*-****-Z- valves
Port T in K(A)CG-*-****-1/3-Z- valves
Side drain port
s Back pressure at these ports additive to the pressure
setting of the valve.
350 bar (5000 psi)
2 bar (30 psi)
350 bar (5000 psi)
2 bar (30 psi)
Rated flow at Dp = 6 bar (87 psi):
K(A)CG-6
K(A)CG-8
200 L/min (52.8 USgpm)
400 L/min (105.7 USgpm)
Vent flow with valve at rated flow
See “Venting”, page 6.
1 L/min (0.26 USgpm)
Pilot control drain flow, when valve is limiting system
pressure, i.e. flow P to T occurring:
K(A)CG-6
K(A)CG-8
1,3 L/min (0.34 USgpm)
2,0 L/min (0.53 USgpm)
Coil or amplifier rating:
KCG models
KACG models
See in Model Code
24V x 40W max. (22 to 36V including 10% pk. to pk. max. ripple)
11
Command signal ranges, KACG models 0 to +10V DC, or 0 to 10V DC
Dither, KACG models Factory set, not user adjustable
Monitor point signal, KACG models 0,5V per amp. solenoid current
Power stage PWM, KACG models 2kHz nominal
7-pin plug connections, KACG models:
A
B
C
D
E
F
G
Power supply +ve
Power 0V
Signal 0V
+ve voltage command signal
ve voltage cpommand signal
Monitor output
Protective ground
Electro-magnetic compatibility (EMC)
KACG models only:
Emission (10V/m)
Immunity (10V/m)
EN 50081-2
EN 50082-2
Pressure gain, KACG models
Factory setting - Maximum with 10V command signal.
User adjustment - 30 to 120% of factory setting.
Note that altering this setting will affect valve to valve
interchangeability.
See graph
Pressure override when relieving and when off-load See graphs
Hysteresis
KCG models
KACG models
<5% (with 100 mA pk.-to-pk. dither)
<6% (with factory-set dither)
Linearity, between 10% and 100% of rated pressure:
K(A)CG-6 models at 100 L/min (26 USgpm)
K(A)CG-8 models at 200 L/min (52 USgpm)
<6%
<6%
Operating Data
5
Repeatability
<1,3% of rated pressure
Protection, Electrical (KACG models) Reverse-polarity protected
Mass (weight)
KCG-6
KACG-6
KCG-8
KACG-8
4,9 kg (10.8 lb)
5,3 kg (11.7 lb)
5,8 kg (12.8 lb)
6,2 kg (13.7 lb)
Supporting products:
Amplifiers for KCG valves with H type coils only:
EHH-AMP-724-C/D-10 (Uniplug)
EHH-AMP-7*2 series (power plug)
EEA-PAM-513-A-14 (1 adjustable ramp)
EEA-PAM-513-A-3* (2 adjustable ramps)
Auxilliary electronic modules (Din-rail mounting) for
KACG models:
EHA CON 201 A 2* signal converter
EHD DSG 201 A 1* command signal generator
EHA RMP 201 A 2* ramp generator
EHA PID 201 A 2* PID controller
EHA PSU 201 A 1* power supply
ISO 4400 (DIN 43650) electrical connector:
Black, marked B
Gray, marked A
Subplates, size 03
Mounting bolts
Note: If not using Vickers recommended bolt kits, bolts
must be to ISO 898 grade 12.9 or stronger.
See catalog 2367
See catalogs 2114, 2115 and 2282
See catalog 2137
See catalog 2464
See catalog 2410B
See catalog 2470
See catalog 2410B
See catalog 2427
See catalog 2410B
Part number 710775
Part number 710776
See catalog 2425
See catalog 2314A
Installation and start-up (commissioning):
Installation and start-up (commissioning) guide
Mounting attitude
ML-B-9133B (Multi-lingual English, German, French and Italian),
shipped with each product and also available separately on
request.
No restriction, provided that the valve is kept full of fluid through
port T.
Ordering procedure Valves, subplates, bolt kits and Vickers amplifiers should be
ordered by full model code designation. Order ISO (DIN)
electrical connectors by part number.
Performance Data
Typical with oil at 36 cSt (168 SUS) and at 50C (122F)
0
50
100
150
200
250
300
350
bar
0
1000
2000
3000
4000
5000
psi
Flow rate
KCG-8
KCG-6
0
0
100 200 400
20 40 60 80
L/min
USgpm
0
0 10 20 30 40
L/min
USgpm
40 80 120 160
300
100
200
50
1
2
3
4
5
6
7
8
9
Pressure
0
2
4
8
10
bar
6
0
25
50
75
100
125
psi
100 200 300 L/min
0 20 40 60 80 USgpm
Flow rate
Pressure Override Off-Load
Graphs show the minimum pressures
obtainable:
a) With 0 mA current to the solenoid
coil
b) When the valve is vented (see
following explanation).
Venting
When the vent port X (or alternative
vent port in the valve body) is
connected to the reservoir via a
suitable 2-way pilot valve, the
mainstage of the relief valve opens to
allow full flow from P to T at low
pressure drop. The minimum pressure
drop is obtained when the pilot valve is
also de-energized. The total pressure
drop through the venting 2-way valve
and pipework is additive to the
pressure at P.
While the valve is vented the system
pressure cannot be controlled via the
proportional solenoid.
This control feature is frequently used
during off-load periods in machine
cycle times. If lower off-load system
pressures are required then additional
full flow unloading valves are
recommended, e.g. Vickers CV series
cartridge valves.
Note: All valves are with pilot valve
de-energized.
0
2
4
8
10
bar
6
0
25
50
75
100
125
150
psi
50 100 150 200 L/min
02040
USgpm
Flow rate
Valve pressure drop
1
3
5
7
9
K(A)CG-6*-160/250/350
K(A)CG-6*-100
K(A)CG-6*-40
(also K(A)CG-6*-350 vented)
K(A)CG-6*-40
vented
K(A)CG-6
K(A)CG-8
150
9
7
5
3
1
400
100
Valve pressure drop
K(A)CG-8*-350
K(A)CG-8*-160/250
K(A)CG-8*-100 K(A)CG-8*-40
(also K(A)CG-8-350 vented)
K(A)CG-8*-40
vented
503010
6
Pressure Override when Relieving
Model
Curve number
123456789
K(A)CG-**-40
K(A)CG-**-100
K(A)CG-**-160
K(A)CG-**-250
K(A)CG-**-350
Valid for models driven from Vickers
amplifier with appropriate settings of
gain and offset
0 10 20 30 40 50 60 70 80 90 100%
50
100
150
200
250
300
bar
0
1000
2000
3000
4000
psi
Pressure
% max. solenoid current
7
Pressure Gain
Step Response
KACG models with factory settings of gain and offset.
KCG models driven from Vickers amplifier with
appropriate settings of gain and offset.
Test method
1. Trapped volume between pump and
test valve, as in table.
2. Flow rate set at pump, as in table.
3. Response = time from step input
signal until pressure reaches 90% of
step change, as measured by
transducer.
Valve
size
Test conditions:
Trapped volume
Flow rate
Step size:
Pressure
demand
Response
time (ms)
6 2,0 liters
(0.53 USg)
100 L/min
(26 USgpm)
0 to 100%
100% to 0
25 to 100%
100 to 25%
100
70
40
50
8 4,0 liters
(1.06 USg)
200 L/min
(52 USgpm)
0 to 100%
100% to 0
25 to 100%
100 to 25%
110
70
50
65
Wiring
Connections must be made via the 7-pin
plug mounted on the amplifier.
Recommended cable sizes are:
Power cables:
For 24V supply
0,75 mm
2
(18 AWG) up to 20m (65 ft)
1,00 mm
2
(17 AWG) up to 40m (130 ft)
Signal cables:
0,50 mm
2
(20 AWG)
Screen:
A suitable cable would have 7 cores, a
separate screen for the signal wires and an
overall screen.
See wiring connection diagram on page
NO TAG
Gain
Modulator
+15V
Valve envelope
7-pin plug con-
nections
+24V
A
Power 0V
Signal 0V
Protective ground
Positive
Monitor output
Negative
Command
signal
voltage
(see table)
15V
0V
Solenoid drive
B
C
F
D
E
G
Dither
Warning
All power must be switched
off before connecting or
disconnecting any plugs.
Minimum
Pressure
8
KACG-6/8 Electrical Block Diagram
9
KACG-6/8 Typical Connection Arrangements
Warning
Do not ground pin C. If the
local ground (pin C) is not used for
differential monitor electronics, do not use.
Read monitor pin F with respect to ground.
User panel
Outer
Screen
KA valve
A
B
F
G
D or E
E or D
C
+24V
0V
Demand
Signal
Solenoid
Current
Monitor
Power
Supply
Enclosure
Valve must
be connected
to ground via
subplate
0V
Input
+/ 10V
0V
Connector shell
Solenoid current monitor voltage (pin F)
will be referenced to the KA valve local
ground. A local ground (pin C) is
provided for optional use by differential
input customer supplied electronics.
Wiring Connections for Valves with integral Amplifier
Note: In applications where the valve
must conform to European RFI/EMC
regulations, the outer screen (shield) must
be connected to the outer shell of the
7-pin connector and the valve body must
be fastened to the earth ground. Proper
earth grounding practices must be
observed in this case, as any differences
in command source and valve ground
potentials will result in a screen (shield)
ground loop.
0V must be
connected
to ground
Warning
Electromagnetic Compatibility (EMC)
It is necessary to ensure that the valve is wired-up as above. For effective protection, the user
electrical cabinet, the valve subplate or manifold, and the cable screens should be connected to
efficient ground points. The metal 7-point connector, part no. 934939, should be used for the
integral amplifier.
In all cases, both valve and cable should be kept as far as possible from any sources of
electromagnetic radiation such as cables carrying heavy current, relays and certain kinds of
portable radio transmitters, etc. Difficult environments could mean that extra screening may be
necessary to avoid the interference.
It is important to connect the 0V lines as shown above. The multi-core cable should have at least
two screens to separate the demand signal and monitor output from the power lines.
Drain wire
Inner screen
Installation Dimensions in mm (inches)
9
BC
D
62
A
E
G
H
F
J
45,0 (1.8) for
removal of
protective cap
7,5 (0.29) A/F
Turn clockwise to
increase pressure setting
Locknut 17,0
(0.67) A/F
L
16,0 (0.63)
G
1
/
4
(
1
/
4
BSPF) alternative vent
port. Remove plug for access.
Port X
(vent port)
Port P
pressure
inlet
Port T
outlet to
reservoir
77,5
(3.1)
186,0
(7.3)
13,0 (0.5) for
plug removal
K
178,0 (7.07) for KCG-6
184,0 (7.2) for KCG-8
61,0 (2.4) for
coil removal
Side drain port G
1
/
4
(
1
/
4
BSPF)
(see Functional Symbols section)
AA
View A-A


Type K only:
43,0 (1.7) for
key removal
Micrometer Adjustment Options:
K or M in Model Code
K Feature:
To adjust pressure setting, insert key and turn
clockwise. Turn micrometer knob clockwise to
increase pressure setting; counter-clockwise to
decrease setting. When the key is removed the knob
can spin freely without affecting the pressure setting.
Mainstage overall dimension
with adjuster knob fully out:
196,0 (7.7) for KCG-6 models
203,0 (8.0) for KCG-8 models
5
Alternative plug positions by loosening knurled nut
counter-clockwise, turning coil and re-tightening nut.
Dimensions may vary according to source of plug.
The cable entry on this plug can be repositioned at 90
intervals by reassembly of the contact holder relative to the
plug housing. The cable entry is Pg 11 for cables Ø6-10 mm
(0.24-0.4 dia).
3rd angle
projection
10
KCG-* Models with U Type Coil Connection:
U at Model Code
Model
A B C D E rad ØF (dia)
KCG-6 58,0
(2.3)
35,0
(1.4)
68,0
(2.7)
35,0
(1.4)
12,0
(0.5)
20,0
(0.78)
KCG-8 42,0
(1.7)
39,0
(1.54)
83,0
(3.3)
30,0
(1.2)
16,0
(0.63)
26,0
(1.02)
Model G H ØJ (dia) K L
KCG-6 79,0
(3.1)
82,0
(3.23)
13,5
(0.53)
176,0
(7.0)
20,0
(0.78)
KCG-8 103,0
(4.1)
106,0
(4.2)
17,0
(0.7)
183,0
(7.2)
25,0
(1.0)
9
3rd angle
projection
190,0
(7.5)
178,0 (7.07) for KCG-6
184,0 (7.2) for KCG-8
61,0 (2.4) for
coil removal
Ground (earth) connection
Ø4,0 (0.16 dia) self-tapping
screw
Conduit entry both ends, see
Model Code for thread type.
Closure plug fitted to one end.
Ref. Model Code :
Codes FJ and FW: 2 lead wires approx. 150.0 (6.0) long.
M3 terminals provided for customer connection.
Codes FTJ and FTW: Lead wires connected into terminal
strip suitable for M3 terminals on customer connection.
184,0
(7.3)
178,0 (7.07) for KCG-6
184,0 (7.2) for KCG-8
61,0 (2.4) for
coil removal
UNIPLUG connector
correctly assembled
to KCG-3 valve
KCG-*---EN46 Models for Use with Vickers
UNIPLUG, Single Cable Connector:
P at Model Code ; H at Model Code
For use with Vickers single-cable UNIPLUG connectors:
For Soft Switch Control:
Use UNIPLUG model type EHH-AMP-724-C**-1*
For Proportional Control:
Use UNIPLUG model type EHH-AMP-724-D**-1*
UNIPLUG connectors should be ordered separately;
see catalog 2367.
To fit UNIPLUG connector to KCG-3 pilot valve:
Unscrew coil retention nut and remove coil.
Slide UNIPLUG connector onto dummy pins (at non-solenoid
end) then replace coil, ensuring pins are fully engaged.
Replace and tighten coil retention nut.
For dimensions not shown see page 10.
For dimensions not shown see page 10.
9
9
9 11
11
KCG-* Models with F Type Coil Connection:
F(T)W orF(T)J at Model Code
12
Remove plug for access to
minimum-pressure
potentiometer.
227,0 (8.9)
7-pin plug
Remove plug for
access to the gain
potentiometer
Do not
remove
this plug.
To bleed air, loosen plug
in end of core tube;
re-tighten after bleeding
is complete.
40,0
(1.6)
KACG-* Models (With integrated amplifier)
Metal plug 934939
Cable outside diameter 8,0 to 10,5 (0.31 to 0.41)
Must be used for full EMC protection. See also warning
note below
Plastic plug 694534
PG11. Cable maximum outside diameter 11,0 (0.43)
25,0
(1.0)
224,5
(8.8)
6,6
(0.26)
Warning
To conform to the EC Electromagnetic Compatibility directive (EMC) this KACG valve must be fitted with a metal 7-pin
plug. The screen of the cable must be securely connected to the shell of the metal connector. A suitable IP67 rated
connector is available from Vickers, part no. 934939. Alternatively a non IP67 rated connector is available from
ITT-Cannon, part no.CA 02 COM-E 14S A7 P.
Additionally the cable must be fitted with a ferrite EMC suppression core not more than 4cm from the connector
referred to above. Suitable types include Farnell 535-898 or Farnell 535-904 which snap fit over the cable.
The plastic plug, part number 694534, is only suitable for use in a sealed electromagnetic environment or outside of
the European Community.
M (min.)
A (min.)
B (min.)
D (min.)
K (min.)
Cs
Ls
E
H
J
N
Q (min.)
Ø 7,5 (0.29 dia) x 6,0
(0.24) deep min.
P
T
X
Fs
Y
Plug or omit if this vent/hydraulic
remote port is not to be used
55,0
(2.2)
21,0 (0.83)
2 ports, G1 (1 BSPF) x 19,0 (0.75)
min. depth full thread, from underside
Ø 7,5 (0.29 dia) x 6,0 (0.24)
deep, for valve locating pin
4 holes, Ø 11,0 (0.43 dia) through,
Ø 17,5 (0.68 dia) spotface
G
1
/
4
(
1
/4
BSPF) x 12,0 (0.47)
min. depth full thread, from
underside
4 holes tapped M12 x 21,0
(0.82) min. depth full thread
24,0
(0.95)
132,0 (5.2)
80,0
(3.15)
125,0 (5.0)
101,0
(4.0)
68,5
(2.7)
26,9
(1.06)
7,0
(0.27)
56,0 (2.2)
P
T
X
21,7
(0.85)
150,0 (6.0)
20,0 (0.79)
CGVM-6-10-R Subplate
13
Mounting Surfaces, ISO 6264
AR-06-2-A
AS-08-2-A
When a subplate is not used, a raised
pad must be provided for mounting. The
pad must be flat within 0,001 mm/
100 mm (0.0001/10) and smooth
within 0,8 mm (32 min). Dimensional
tolerances are "0,2 mm (" 0.008)
except where indicated.
Port functions:
P = Pressure inlet
T = Outlet to reservoir
X = Vent, or remote control port
Size
A B C D E F H J K L
AR-06
AS-08
80 (3.2)
118 (4.7)
13,1 (0.5)
35,0 (1.4)
53,8 (2.12)
66,7 (2.63)
13,1 (0.5)
16,3 (0.7)
47,5 (1.87)
55,6 (2.19)
22,1 (0.87)
33,4 (1.35)
22,1 (0.87)
11,1 (0.44)
0
23,8 (0.94)
13,1 (0.5)
16,0 (0.63)
53,8 (2.12)
70,0 (2.76)
Size M N ØP (dia) Q ØT (dia) ØX (dia) Y thread x min. full thread depth
AR-06
AS-08
13,1 (0.5)
16,0 (0.63)
26,9 (1.06)
35,0 (1.38)
14,7 (0.58)
23,4 (0.92)
80 (3.2)
102 (4.0)
14,7 (0.58)
23,4 (0.92)
4,8 (0.19)
6,3 (0.25)
M12 x 21 (
7
/
16
UNF x 0.83)
M16 x 30 (
5
/
8
UNF x 1.2)
Tolerance on bolt and pin locations"0,1 mm ("0.004).
These ISO standard dimensions can be used, but improved flow paths to and from
valve are obtained by using 48,0 (1.89) instead of 47,5 (1.87), and 22,6 (0.89)
instead of 22,1 (0.87).
ISO standard does not give UNC bolt sizes. These are recommended equivalents
to metric sizes specified in the standard.
14
Further Information
Hydraulic Fluids
Materials and seals used in these valves
are compatible with:
Anti-wear petroleum oils L-HM. . . . . . . .
For use with non-alkyl based
phosphate esters, L-HFD, use F3
version in model code.
The extreme operating range is 500 to
13 cSt (270 to 70 SUS) but the
recommended running range is 54 to
13 cSt (245 to 70 SUS). For further
technical information about fluids see
694
Contamination Control Requirements
Recommendations on contamination
control methods and the selection of
products to control fluid condition are
included in Vickers publication 9132 or
561, Vickers Guide to Systemic
Contamination Control. The book also
includes information on the Vickers
concept of ProActive Maintenance.
The following recommendations are
based on ISO cleanliness levels at
2 mm, 5 mm and 15 mm.
For products in this catalog the
recommended levels are:
Up to 210 bar (3000 psi) 18/16/13. . . . .
Above 210 bar (3000 psi) 17/15/12. . . .
Installation and Start-up Guidelines
The proportional valves in this catalog
can be mounted in any attitude but it
may be necessary, in certain demanding
applications, to ensure that the
solenoids are kept full of hydraulic fluid.
If this proves to be the case any
accumulated air can be bled from the
solenoid bleed screw. This task is easier
if the valve has been mounted base
downwards. Good installation practice
dictates that the tank port, and any drain
port, are piped so as to keep the valve
full of fluid once the system start-up has
been completed.
Temperatures
For petroleum oil:
Min. 20°C (4°F). . . . . . . . . . . . . . . . . .
Max.* +70°C (158°F). . . . . . . . . . . . . . . .
* To obtain optimum service life from both fluid and
hydraulic system, 65°C (150°F) normally is the
maximum temperature.
For other fluids where limits are outside
those of petroleum oil, consult fluid
manufacturer or Vickers representative.
Whatever the actual temperature range,
ensure that viscosities stay within those
specified under Hydraulic Fluids.
Ambient for:
Valves at full performance specification:
20 to +60C (4 to +140F).
Valves, as above, will operate at
temperatures of 0 to 20C (32 to 4F)
but with a reduced dynamic response.
Storage:
25 to +85C (13 to +185F)
Eurocard electronics:
0 to 50C (32 to 122F)
Seal Kits
Pilot valves:
K(A)CG-3 (KA + DIN) 02-138201. . . . .
KCG-3 (F & P versions) 02-145869. .
Mainstage valves:
K(A)CG-6 614824
K(A)CG-8 614931