DG3V-10 11 design and DG5V-10 11 Design

ISO4401 Size 10;

ANSI/B93.7M-D10

EATON Industrial Valve DG5V-10 11 Design E-VLVI-SS001-E1 October 2015K-2

General Description

The Eaton size 10 Directional

Control Valve serves as a

control valve package. This

package is generally used to

control large ows, to 1100 l/

min (290 USgpm).

Each valve contains a

mainstage spool which is

positioned by one of three

arrangements:

• Spring offset - For single

stage operation, one spring

returns the spool to an

offset position. For two–

stage operation, the spring

and washer are removed

from the main stage and

offset action is obtained

from the pilot valve.

• Spring centered - The

spring and washer are

located on both ends of

the main stage spool to

control centering.

• Detented - Spool position

is determined by a detent

in the pilot valve. Should

pilot pressure be lost,

the main stage spool will

spring to center.

Features and Benets

• The size 10 Directional

Valve is designed and

manufactured by Eaton,

which has over 70 years of

experience as the global

leader in uid power and

motion control.

• Endurance tested to

10 million cycles and

fatigue tested to NFPA

specications without

failure to ensure the

highest reliability in

applications requiring high

ows and pressure.

• This control valve package

offers a wide variety of

spools and spring, pilot

choke adjustments,

integral check valves and

port orices to meet most

system requirements.

High force solenoids and

centering springs assure

consistent shifting through

a wide range of pressure

and silting extremes.

• Electrical options including

coil types, connections,

and wiring housings allow

full compatibility and

reliable performance in any

system application.

• Plain, waterproof,

and lockable manual

override options are

available to facilitate

system troubleshooting

or servicing.The DG5V

models are functionally

interchangeable with

previous size 10 design

valves. Should size

constraints prevent

physical interchangeability

(along length axis), an

EN503 option is available.

Solenoid Controlled Pilot Operated Directional Valve

DG5V-10 11 Design

EATON Industrial Valve DG5V-10 11 Design E-VLVI-SS001-E1 October 2015 K-3

Model Codes

DG3V-10

Special Seals

(Omit if not required)

F3 – Seals for re resistant

uids.

F6 – Seals for water glycol.

Directional Control

Valve

DG3V – Subplate mounting;

pilot operated,

remote operator.

Pressure rating 350

bar (5000 psi) for P,

A & B ports. (See

pressure tabulation

below.)

Valve Size

10 – Valve size CETOP 10,

ISO 4401-10, NFPA D10

Gauge Ports

Blank – 4375-20 UNF-2B

Thread

B – 1/4 BSP Thread

Spool Types

Please refer functional

symbols of page 6 for

spool types.

Spool/Spring

Arrangement

Blank – No spring

A – Spring offset to cylinder

‘A’

C – Spring centered

(See spool/spring

combinations below)

Left Hand Build

L – ‘A’ Models only, omit if

not required.

Spool Control

Modications

(Omit if not required)

1 – Stroke adjustment (both

ends) available on C &

Blank (no spring) models)

2 – Pilot choke adjustment

(available on all models)

3 – Pilot choke and stroke

adjusters (both ends)

(available on C & Blank

(no spring) models)

7 – Stroke adjusters on

cylinder ‘A’ end only

(available on AL, C &

Blank (no spring) models)

8 – Stroke adjusters on

cylinder ‘B’ end only

(available on AL, C, &

Blank (no spring) models)

27 – If both are required

(available on A, C, &

Blank (no spring)

models)

28 – If both are required

(available on AL left

hand build, C & Blank

(no spring) models)

Check Valve in Pressure

Port

Omit if not required.

K – 0.3 bar (5 psi) check

Q – 2.4 bar (35 psi) check

R – 3.4 bar (50 psi) check

S – 5.2 bar (75 psi) check

Design Number

Subject to change. Installation

dimensions remain as shown

for design numbers 10

through 19.

(F*) - DG3V - 10 - (B) - * * - (L) - (*) - (*) - 11

1 5 64 7 8 9 1032

EATON Industrial Valve DG5V-10 11 Design E-VLVI-SS001-E1 October 2015K-4

Special Seals

(Omit if not required)

F3 – Seals for re resistant

uids.

F6 – Seals for water glycol.

Directional Control

Valve

DG5V – Subplate mounting;

solenoid controlled;

pilot operated.

Pressure rating 350

bar (5000 psi) for P,

A, & B ports.

Valve Size

10 – Valve size CETOP 10,

ISO 4401-10, NFPA D10

Pilot Valve Type

H – Cetop 3 mounting

pattern, High

performance

M - Cetop 3 mounting

pattern, Environment

specied solenoid

Spool Types

Please Refer functional

Symbols on page 6 for

Spool types

Spool Spring

Arrangement

A – Spring offset, end-to-end

(P to B when operated)

AL – As “A” but left-hand

build (P to A when

operated)

B – spring centered, single

solenoid (P to B when

operated) 

BL – As “B” but left-hand

build (P to A when

operated) 

C – Spring centered

N – Two-position detented

Manual Override

Options

omit if not required.

Blank – Plain override in

solenoid end(s)

only 

H – Water-resistant manual

override on solenoid

end(s) 

W – Twist & lock override in

solenoid ends

Z – No override at either end

 No override in non-solenoid end

of single-solenoid valves.

Spool Control

Blank – None

1 – Stroke adjustment at both

ends

2 – Pilot choke adjustment

both ends

3 – “1” and “2” combined

7 – Stroke adjustment, port A

end only

8 – Stroke adjustment, port B

end only

27 – “2” and “7” combined

28 – “2” and “8” combined

Omit if not required

Spool Monitoring

Switch

Blank – None

PCA – Center sensing switch

on “A” port end (not

available on 1/3/7/27,

stroke adjust models)

PCB – Center sensing switch

on “B” port end (not

available on 1/3/8/28,

stroke adjust models)

PPA – Offset sensing

proximity switch “A”

port end (not available

on 1/3/7/27, stroke

adjust models)

PPB – Offset sensing

proximity switch “B”

port end (not available

on 1/3/8/28, stroke

adjust models)

PPD – Offset sensing

proximity switch both

ends (not available on

1/3/7/8/27/28, stroke

adjust models)

Note: The spool position monitoring switch

shown on this technical document is CE

marked and certied and complies to

European Standard EN 61000-6-4: 2001

(Emissions) for Class A and European

Standard EN 61000-6-2: 2001 (Immunity).

External Pilot Pressure

E – External pilot pressure.

Omit for internal pilot

pressure models.

Internal Pilot Drain

T – Internal pilot drain to ‘T’

port. Omit for external

pilot drain models.

Check Valve in Pressure

Port

Blank – None

K – 0.3 bar (5 psi) check

Q – 2.5 bar (35 psi) check

R – 3.5 bar (50 psi) check

S – 5.0 bar (75 psi) check

Solenoid Energization

Identity

Blank – Standard

arrangement for

ANSI B93.9 (i.e.

energize solenoid A

to follow ow P to A).

V – Solenoid identication

determined by position of

solenoid (i.e. solenoid A at

port A end/solenoid B at

port B end).

Note:4 and 8 type spools are always V.

Solenoid energization identity is

independent of mainstage porting.

Heading Electrical Flag

Symbol

M – Features and options for

pilot valve.

Model Codes

DG5V-10

(F*) - DG5V -10 - * - * ** - (**) - (*) - *** (E) - (T) - (*) - (V) M - ***** - (L) - (*) - ** - 11 - (EN***)

2 3

7 85 109 11 12 13 14 16 17

2 3

44 188 109 11 12 13 14 15 16 17

EATON Industrial Valve DG5V-10 11 Design E-VLVI-SS001-E1 October 2015 K-5

Coil Type

U – ISO 4400 (DIN 43650)

U1 – ISO4400 tted with

PG11 plug

U6 – ISO4400 with tted DIN

plug with lights

FPA3W – Flying lead, 3 pin

connector & 1/2”

NPT thread wiring

housing

FPA5W – Flying lead, 5 pin

connector & 1/2”

NPT thread wiring

housing

FTW – Flying lead, wired

terminal block & 1/2”

NPT thread wiring

housing

FW – Flying lead with 1/2”

NPT thread wiring

housing

KU – Top exit ying lead

KUP4 – Junior timer (AMP)

connector

KUP5 – Moulded deutsch

connector

Solenoid Indicator

Lights

Omit if not required

L – Solenoid indicator lights



Flying lead coil type only)

Surge Suppressor/

Damper

DC voltages only, omit if not

required.

D – Bi-directional Zener diode

("M" pilot only)

D1 – Diode Positive Bias

D2 – Diode Negative Bias

D7 – Transzorb type

Coil Voltage

Identication Letter

B – 110V AC 50Hz/120V

AC 60 Hz

BL – 110V 50Hz/120V 60 Hz

D – 220V AC 50Hz/240V

AC 60 Hz

ER – 120V AC 60 Hz



ES – 240V AC 60 Hz



G – 12V DC

GL – 12V DC

H – 24V DC

HL – 24V DC 18 watt

HM – 24V DC 8 watt

DS – 28V DC

Design Number

Subject to change.

Installation dimensions same

for -10 thru -19 design.

Special Modication

Blank – None

Model Codes (Contd.)

DG5V-10

(F*) - DG5V -10 - * - * ** - (**) - (*) - *** (E) - (T) - (*) - (V) M - ***** - (L) - (*) - ** - 11 - (EN***)

2 3

7 85 109 11 12 13 14 16 17

201

2 3

44 188 109 11 12 13 14 15 16 17

EATON Industrial Valve DG5V-10 11 Design E-VLVI-SS001-E1 October 2015K-6

Functional Symbols

Spool/Spring Arrangement Spool Type

A-Spring Offset 0,2,6,9,33

B-Spring Centered with 0,1,2,3,4,6,7,8,9,11,31,33

sol. ‘‘A’’ removed

C-Spring Centered 0,1,2,3,4,6,7,8,9,11,31,33,

N-No Spring Detented 52,56,521,561

Spool Types

Shown in 3-position form, plus 2 transients.

DG3V-10 Pilot Operated Models

Comprehensive and simpliﬁed symbols.

DG3V-10 Options

The following are shown in a

DG3V-10-*C example:

1. Pilot choke module

2. Stroke adjusters at either

or at both ends (shown at

both ends in example)

One or more options can

be built into any DG3 series

valve.

Notes:

1. In the detailed and simplied

symbols on this and the previous

pages, the transient positions are

omitted for simplicity.

2. In certain 2-position valves, the

“o” position becomes an additional

transient, i.e. in DG5V-10-*A(L) and

DG5V-10-*N valves.

Your Eaton representative can

provide further details.

Spool/Spring Arrangement

The table below provides

spool/spring arrangements

that are available on all

DG3V-10 and DG5V-10

valves.

"31"

"4"

"3"

"2"

"0"

"8"

"1"

"6"

"7"

"52"

"9"

"33"

"521"

"561"

"56"

"11"

SpringCentered, DG3V-10-*C

Spring Offset,End-to-End,

Opposite Hand, DG3V-10-*AL

Spring Offset,End-to-End,

DG3V-10-*A

XPTYBA

XPTY BA

XPTYBA

XPTY BA

boa

EATON Industrial Valve DG5V-10 11 Design E-VLVI-SS001-E1 October 2015 K-7

Functional Symbols

DG5V-10

XPTY BA

Spring centered - single solenoid

Opposite Hand

DG5V-10-*BL

boa

XPYBA

boa

Spring centered - single solenoid

DG5V-10-*B

XPTY BA

Spring Centered, DG5V-10-*C

boa

XPTY BA

boa

XPTYBA

PT YBA

boa

Spring Offset,End-to-End,

DG5V-10-*A

SpringOffset, End-to-End,

Opposite Hand,DG5V-10-*AL

XPTYBA

Detented, DG5V-10-*N

bo a

DG5V-10, Solenoid Controlled, Pilot Operated Models

Comprehensive and simplied symbols shown congured for

external pilot supply and internal drain

DG5V-10 Options

The following are shown in a

DG5V-10-*C example:

1. Pilot choke module

2. Stroke adjusters, at

either or at both ends

(shown at both ends in

example)

3. External pilot connection

4. Internal drain

One or more options can

be built into any DG5 series

valve.

EATON Industrial Valve DG5V-10 11 Design E-VLVI-SS001-E1 October 2015K-8

Operating Data

Maximum pressures:

DG3V-10 valves; ports:

P, A, B and T * 350 bar (5000 psi)

Y § 210 bar (3000 psi)

DG5V-10 valves, (externally drained)

P, A, B, T and X * 350 bar (5000 psi) 

Y § 210 bar (3000 psi)

DG5V-10 valves, (internally drained)

P, A, B and X 350 bar (5000 psi) 

T § 210 bar (3000 psi)

Maximum ow without mal-function (DG3V-10 and DG5V-10) 1100 L/min (290 Usgpm)

Pilot pressures See “Pilot Pressures” on page 20

Electrical information:

Voltage ratings, DG5V valves See 22 in “Model Code” on page 5

Voltage limits, DG5V valves:

Maximum voltage See “Temperature limits”, on page 9

Minimum voltage 90% of rated voltage

Power consumption, DG5V valves with AC solenoids: Initial VA rms Holding VA rms

Dual-frequency coils at 50 Hz, types “B” and “D” 265 49

Dual-frequency coils at 60 Hz, types “B” and “D” 260 48

Power consumption, DG5V valves with DC solenoids 30W at rated voltage and 20

C (68

Relative duty factor, DG5V valves Continuous; ED = 100%

Type of protection, DG5V valves:

ISO 4400 coils with plug tted correctly IEC 144 class IP65

Junction box IEC 144 class IP65 (NEMA 4)

Coil winding Class H

Lead wires (coil types “F****”) Class H

Coil encapsulation Class F

Note: For information on pilot valves please refer segment B, C, D of the catalog.



The DG5V, 10 design two-stage valves have been designed to satisfy the needs of most applications.

Consult your Eaton representative about an alternative model if:

a) Valves are required to remain pressurized for long periods without frequent switching, and /or

b) Back pressure on the drain port of externally drained models (or the tank port of internally drained models) is required to rise above 350 bar (5000 psi).

* The method for verifying the rated fatigue pressure of the complete unit conforms to NFPA/T2.6.1 R1-1991 (Catalog C/90), Fluid Power Systems and Products method for verifying the

fatigue pressure rating of the pressure containing envelope.

§ Internal drain models drain the pilot valve through the tank port of the mainstage. External drain models drain the pilot valve through the ‘‘Y’ port of the mainstage. To provide proper

operation without malfunction, the pilot pressure must always exceed tank or drain line pressure by the minimum pilot pressure required per valve and spool type (see charts on page

16). Tank or drain line surges which would reduce this differential are to be avoided as they may cause the mainstage to shift. Mainstage tank pressure is limited to the tank line rating

of the pilot valve on internally drained models (with ‘‘T’’ included in the model code). To achieve the maximum tank line rating of 350 bar (5000 psi) of the mainstage, an external pilot

drain must be used and it is recommended that a separate line be provided directly to the tank.

EATON Industrial Valve DG5V-10 11 Design E-VLVI-SS001-E1 October 2015 K-9

Operating Data

Pressure drop characteristics See page 11, 12, 13 and 14

Response times, DG5V valves:

Typical values for a DG5V-10-2C-E spring centered, externally piloted valve under standard test conditions and operating with 150 L/min (40 USgpm) at

350 bar (5000 psi).

Coil rating: Pilot pressure, bar (psi): Energizing Time, ms  De-energizing

AC 10 (145) 50 50

100 (1450) 45 50

210 (3000) 35 50

DC 10 (145) 80 75 

100 (1450) 65 75 

210 (3000) 55 75 

 From applying a signal at the solenoid until the main-stage spool completes its travel.

 In pure switched circuit conditions, devoid of the effects of any suppression diodes and full-wave rectiers.

Temperature limits:

Fluid temperature limits See appendix

Ambient temperature limits: See appendix

Minimum ambient, all valves -20°C (-4°F)

Maximum ambients, DG5V valves with coils listed in 12 in “Model Code” two pages back, and under conditions stated below:

Dual-frequency coils:

at 50 Hz and 107% of rated voltage 65°C (150°F)

at 50 Hz and 110% of rated voltage 65°C (150°F)

at 60 Hz and 107% of rated voltage 65°C (150°F)

at 60 Hz and 110% of rated voltage 65°C (150°F)

Single-frequency (50 Hz) coils at 50 Hz and 65°C (150°F)

110% of rated voltage

DC coils at 110% of rated voltage 70°C (158°F)

Installation dimensions:

Valves See page 15 to 20

Mass (weight), basic models: kg (lb) approx.

DG3V-10-*A(L) 10.0 (22.0)

DG3V-10-*/*B(L)/*C 7.3 (16.1)

DG5V-10-H/M-*C-M-*-11 SERIES 42 (95)

ADDED FOR STROKE ADJUSTMENT(S) 0.7 (1.5)

Note: For information on pilot valves please refer segment B, C, D and G of the catalog.

EATON Industrial Valve DG5V-10 11 Design E-VLVI-SS001-E1 October 2015K-10

Performance Characteristics

Shifting Action

Spring centered and spring

offset models must be

piloted continuously to

maintain the shifted position.

Detent no-spring models may

be energized momentarily

(approximately 0.1 second).

Spring centered models

return valve spool to center

position when solenoids are

de-energized.

Spring offset models return

spool to offset position

by pilot pressure when

solenoids are de-energized.

 CAUTION: Spring

offset models

contain no offset

springs in the main stage and

are hydraulically offset via

spring offset pilots. When

pilot pressure falls below the

minimum shift pressure, the

main stage spool is free to

oat.

When detented models

are de-energized, the pilot

and main spools remain in

the last position attained,

provided there is no shock,

vibration, unusual pressure

transients and the spool axis

is horizontal.

If pilot pressure fails or

falls below the minimum,

the main spool will spring

center (at spring centered

ow rates) and cannot drift

to reversal of ow (pilot

stage remains in detented

position).

 CAUTION: Flow

conditions of the

spring centered

position must be selected

with care, both for the effect

on the direction of the ow,

and the pilot pressure.

(The “9” main spool will

not ensure sufcient pilot

pressure in the center

position.)

 CAUTION: Surges

of oil in a common

tank line serving

these and other valves can

be sufcient enough to cause

inadvertent shifting of these

valves. This is very critical in

the no–spring detented type

valves. Separate tank lines

or a vented manifold with a

continuous downward path

to tank is necessary.

Note: Any sliding spool valve,

if held for long periods of time,

may stick and not spring return

due to uid residue formation

and therefore, should be cycled

periodically to prevent this from

happening.

When used as other than a

normal 4–way valve, consult

your Eaton representative.

Power Limits/Performance Characteristics

3 Position Valve & Spring Centered

Pressure - bar (psi)

Spool Types 70 (1000) 140 (2000) 210 (3000) 280 (4000) 350 (5000)

L/min (USgpm)

2, 3, 6, 7, 33 & 52 1100 (290) 1078 (285) 1022 (270) 832 (220) 757 (200)

9 1100 (290) 1040 (275) 719 (190) 662 (175) 473 (125)

0, 4 & 8 946 (250) 889 (235) 851 (225) 757 (200) 662 (175)

1 & 11 946 (250) 681 (180) 454 (120) 321 (85) 321 (85)

2 Position (Spring Offset Mainstage)

0, 2, 6, 9 & 33 1100 (290) 1078 (285) 1022 (270) 832 (220) 757 (200)

1, 11 946 (250) 681 (180) 454 (120) 321 (85) 321 (85)

Power Limits @ 10 bar (150 psi) Pilot Pressure

EATON Industrial Valve DG5V-10 11 Design E-VLVI-SS001-E1 October 2015 K-11

Performance Data

DG3V-10 Model

Pressure Drop

The following table lists the

appropriate pressure drop

curve between ports for each

spool type. Use the following

example to determine

pressure drop for a selected

spool.

Example: Find the pressure

drop from PB for type 7

spool. Using the table nd

numeral 7 in the spool type

column. To the right of

numeral 7 nd the reference

curve 5 (from pressure drop

curve chart at bottom of

page) under PB column.

The pressure drop from PB

for type 7 spool would be

obtained on curve 5.

Spool Type Pressure Drop Curve Number

PA BT PB AT PT On Center

0 5 5 5 6 4

1 2 2 5 6 7

2 1 2 1 1 –

3 2 2 5 1 –

4 7 9 7 9 8

6 1 5 1 5 –

7 5 3 5 3 –

8 3 3 3 3 6

9 1 2 1 1 –

33 1 2 1 1 –

52 3  3 3 –

 Contact your Eaton representative.

Pressure Drop Curves

1. Figures in the pressure drop chart give

approximate pressure drop (P) when

passing 473 l/min (125 USgpm) ow (Q)

of 35 cSt (164 SUS) uids(s) having .865

specic gravity.

2. For any other ow rate (Q

), the pressure drop

(P

) will be approximately:

P

= P(Q

/Q)

3. For any other viscosity(s), the pressure drop

(P), will change as follows:

4. For any other specic gravity (G1)*, the

pressure drop (P

) will be approximately:

P

= P(G

/G).

FLOW – USgpm

FLOW– L/min

25 50 75 100 125 150 175 200 225 250

100

200

300

400

500

600

700

800

900

1000

300

260

220

180

140

100

PRESSURE DROP – bar

PRESSURE DROP – psi

Viscosity

cSt 14 32 43 54 65 76 86

(SUS) (17.5) (97.8) (200) (251) (302) (352) (399)

% of ΔP 81 88 104 111 116 120 124

(Approx.)

EATON Industrial Valve DG5V-10 11 Design E-VLVI-SS001-E1 October 2015K-12

Performance Data

DG5V-10 Model

Pressure Drop

The following table lists the

appropriate pressure drop

curve between ports for each

spool type. Use the following

example to determine

pressure drop for a selected

spool.

Example: Find the pressure

drop from PB for type 7

spool. Using the table nd

numeral 7 in the spool type

column. To the right of

numeral 7 nd the reference

curve 5 (from pressure drop

curve chart at bottom of

page) under PB column.

The pressure drop from PB

for type 7 spool would be

obtained on curve 5.

Spool Type Pressure Drop Curve Number

PA BT PB AT PT On Center

0 5 5 5 6 4

1 2 2 5 6 7

2 1 2 1 1 –

3 2 2 5 1 –

4 7 9 7 9 8

6 1 5 1 5 –

7 5 3 5 3 –

8 3 3 3 3 6

9 1 2 1 1 –

33 1 2 1 1 –

52 3  3 3 –

 Contact your Eaton representative.

Pressure Drop Curves

1. Figures in the pressure drop chart give

approximate pressure drop (P) when

passing 473 l/min (125 USgpm) ow (Q) of 35

cSt (164 SUS) uids(s) having .865 specic

gravity.

2. For any other ow rate (Q

), the pressure

drop (P

) will be approximately: P

P(Q

/Q)

3. For any other viscosity(s), the pressure drop

(P), will change as follows:

4. For any other specic gravity (G1)*, the

pressure drop (P

) will be approximately:

P

= P(G

/G).

FLOW – USgpm

FLOW– L/min

25 50 75 100 125 150 175 200 225 250

100

200

300

400

500

600

700

800

900

1000

300

260

220

180

140

100

PRESSURE DROP – bar

PRESSURE DROP – psi

Viscosity

cSt 14 32 43 54 65 76 86

(SUS) (75) (150) (200) (250) (300) (350) (400)

% of ΔP 93 111 119 126 132 137 141

(Approx.)

EATON Industrial Valve DG5V-10 11 Design E-VLVI-SS001-E1 October 2015 K-13

Performance Data

Integral Check Valves for DG5V-10 Pressure Drop Across Check Valve

For internal pilot pressure, an integral pressure

port check valve is required for internally piloted

valves with open center spools (0,1,4,8 & 9). The

pilot pressure generated is the total of: PT drop

through the valve in center condition,the pressure

drop through the check valve, plus the pressure at

the tank port.

For proper operation, the total pressure drop

must be greater than the minimum required pilot

pressure (see chart). To prevent load drop, a check

valve in the pressure port can be used to prevent

reverse ow from ‘‘A’’ cylinder port to pressure

port. If using as reverse ow check, maximum

reverse pressure is limited to 210 bar (3000 psi).

‘‘S SPRING’’

‘‘R SPRING ’’

‘‘K SPRING ’’

100 300 500 700 900

PRESSURE DROP – bar

PRESSURE DROP – psi

25 75 125 175 225

120

160

200

240

280

300

FLOW – L/min

FLOW – USgpm

‘‘Q SPRING’’

EATON Industrial Valve DG5V-10 11 Design E-VLVI-SS001-E1 October 2015K-14

Installation Dimensions

Millimeters (inches)

DG3V-10 Spring Centered &

Spring Offset Models

DG3V-10-*A-11 Series

190.5

[7.5]

76.2

[3.0]

156.0

[6.14]

187.1

[7.37]

418.3

[16.47]

98.4

[3.9]

196.8

[7.75]

158.8

[6.25]

Gauge ports .4375-20 UNF-2B thread

for .0250 O.D. tubing

or 1/4 Thread

DG3V-10-*C-11 Series

82.5

[3.2]

65.1

[2.6]

22.3

[0.9]

418.3

[16.5]

EATON Industrial Valve DG5V-10 11 Design E-VLVI-SS001-E1 October 2015 K-15

Installation Dimensions

Millimeters (inches)

DG5V–10–*–(R)–**

Spring Centered Models

50.0

[1.97]

73.0

[2.87]

[6.50]

40.0 [1.58]

"B"

"A"

"C"

Gage Ports

Blank - .4375-20 UNF-2B Thread

For .250 O.D. Tubing

"B" - G 1/4" BSP Thread

Pilot valve assembly

("M" environmental SOLENOID Shown)

see tabulation for other

pilot valves available &

other electrical installation dimensions

DG5V-10-*-11 Models

22.9

[.90]

81.3

[3.20]

66.0

[2.60]

419.1

[16.50]

Overall height (maximum)

Pilot combination "M" pilot valve"H" and "S" Pilot valve

Pilot only 254.5 [10.02] 286.8 [11.29]

Pilot & choke 304.5 [11.99]

326.9 [12.87]

Pilot & reducer 314.5 [12.38]

Pilot, choke & reducer 364.5 [14.35] 367.0 [14.45]

79.4

[3.12]

158.8

[6.25]

196.8

[7.75]

76.2

[3.00]

190.5

[7.50]

129.5

[5.10]

Stroke adjust models

541.0 [21.30]

Stroke

Adjust

Models

193.0

[7.60]

Installation Dimension Table

‘‘B’’ Dimension ‘‘C’’ Dimension ‘‘D’’ Dimension

‘‘AC’’ ‘‘DC’’ ‘‘AC’’ ‘‘DC’’ ‘‘AC’’ ‘‘DC’’

200.0 220.0 146.0 156.0 107.8 97.8

(7.87) (8.66) (5.75) (6.14) (4.24) (3.85)

EATON Industrial Valve DG5V-10 11 Design E-VLVI-SS001-E1 October 2015K-16

Installation Dimensions

Valves with spool position monitoring (PCA/PCB/PPA/PPB/PPD)

Center sensing switch on "B" port end shown

208.30 [8.201]

"PCB" MODELS

174.93 [6.887]

"PCA" MODELS

97.94 [3.856]

REF. BOTH ENDS

M12 THREAD

CONNECTION

110.36 [4.345]

143.70 [5.658]

33.35 [1.313]

REF. BOTH ENDS

Offset Sensing Proximity Switch

M12 THREAD

CONNECTION

("PPD" Model Shown)

EATON Industrial Valve DG5V-10 11 Design E-VLVI-SS001-E1 October 2015 K-17

Electrical Information

DG5V-10 with Main Stage Spool Monitoring Switch

“PC*” or “PD*” Models (LVDT Style Switch)

Millimeters (inches)

Specications

Supply Voltage (Vs) 24VDC ± 20%

(Full Wave Bridge with Capacitor)

Reverse Polarity Protection MAX. 300V Installed

Ripple Voltage 10%

Current Consumption 40mA Approx.

Outputs NC Contact Positive

(No Short Circuite Protection)

Sensing Distance (offset position) 5.85 to 6.15 mm

Sensing Distance (from center position) ± 0.35 to 0.65 mm

Hysteresis ≤0.06 mm

Output Voltage

Signal 0 < 1.8V

Signal 1 Vs – 2.5V

Output Current <400mA at Input +20%

Environmental Protection IP65 (With Mounted Plug)

Operating Temperature Range -20°C to +85°C

Max. Operating Pressure 315 bar (4500 psi)

CE Declaration of Conformity No. 00 02 002 9 93

P-Channel, Contact Positive

ATTENTION: EMC ONLY ENSURED WHEN USING SCREENED CABLES AND SCREENED PLUG CASING.

Signal 0 Signal 0

Signal 1

Signal 0 Signal 0 Signal 0 Signal 0

TYPICAL “PCA/PCB“ OUTPUT

(FOR SENSING CENTER POSITION)

TYPICAL “PDA/PDB” OUTPUT

(FOR FULL SHIFT SENSING)

Center

Full Stroke

Signal 0 = Voltage at pin 2/4 < 1.8V

Signal 1 = Voltage at pin 2/4 > (Vs – 2.5V)

Signal 0 = Voltage at pin 2/4 < 1.8V

Signal 1 = Voltage at pin 2/4 > (Vs – 2.5V)

Signal 0 = Voltage at pin 2/4 < 1.8V

Signal 1 = Voltage at pin 2/4 > (Vs – 2.5V)

Center

Switch Point

TYPICAL “PCD” OUTPUT

(FOR CENTER SENSING 'A' PORT END,

FULL SHIFT SENSING 'B' PORT END)

Center

(Center Sensing)

(Full Shift Sensing)

OSZILATOR

DEMO-

DULATOR

OVERLOAD

PROTECTED

OUTPUT

stab

24V ±20%

R 1

Input

Output

Ground

R 2

R 1,R 2 = e.g. Coil Resistance of the switch relay >/ = 60 OHMS

Electrical Schematic and Mating Connector Detail

PIN #1

Input Voltage (Vs)

+24VDC±20%

PIN #4

(Vs - 2.5V)

PIN #3

Ground

PIN #2

Output Voltage

Signal

(Vs - 2.5V)

Connector Detail

EATON Industrial Valve DG5V-10 11 Design E-VLVI-SS001-E1 October 2015K-18

Electrical Information

DG5V-10 with Main Stage Spool Monitoring Switch

“PPA”, “PPB” or “PPD” Models (Proximity Switch)

Millimeters (inches)

Specications

Supply Voltage (Vs): 10 to 30 Vdc

Supply Current (ls): 8mA at 24Vdc (Plug Load Current)

Supply Over-Voltage Rating: 35Vdc Continuous

Supply Reverse Polarity Rating: -35Vdc (With No Shorts)

Short Circuit Tolerance: Continuous Short Between any Two Pins

High Potential Test, Pin to Case: 300Vdc

Electromagnetic Compatibility: ISO 7637 Parts 0 and 1 Worst Case and Immunity to Radiated

Electromagnetic Fields, 10KHz to 1GHz per SAE J1113/25 SEP 95

Pins to Case Resistance: > 50 MEGOHMS

Load Dump Tolerance: 80Vdc PEAK, 400ms Decay, with 1.5 OHM Source Impedance

Switching Frequency: 0 to 3K Hz

Output: Open Collector PNP Sourcing, Normally Open

Sensing Distance (offset position): 1.27 ± 0.25 mm (.050" ± .010") of Full Stroke

Hysteresis: 0.25 mm (.010") Max.

Rise/Fall Time: 6.5/1.5 Microsec Rl = 820 OHM, Cl = 20 pF @ 8Vdc

Output Leakage Current: 10 mA Max

Output Voltage High: +Vs – 2.2Vdc Min

Output Load Current: 200mA Max

Operating Pressure: 350 bar (5000 psi)

Operating Temperature: -40° to 110°C

Humidity: 0% to 100%

ATTENTION: EMC ONLY ENSURED WHEN USING SCREENED CABLES AND SCREENED PLUG CASING.

SENSOR

PIN 1

PIN 4

PIN 3

10K

POWER SUPPLY

SIGNAL OUTPUT

GROUND

TYPICAL “PPB” OUTPUT

Signal 1 = Voltage at pin 4 > (Vs – 2.2V)

Full Stroke

Center

Signal 0 = Voltage at pin 4 = 0V

Signal 1 = Voltage at pin 4 > (Vs – 2.2V

)

Full Stroke

Switch Point

Center

TYPICAL “PPA” OUTPUT

Signal 0

Signal

Signal 0

Signal 1Signal 1

Signal 1

Signal 0 = Voltage at pin 4 = 0V

TYPICAL “PPD” OUTPUT

Signal 0

Signal 1

Switch Point

Output Circuit Wiring Instuctions

PIN #2

Not Used

PIN #3

Ground

PIN #4

Output Voltage

(Vs -2.2V)

PIN #1

Input Voltage

(Vs) 10 to 30VDC

Connector Detail

EATON Industrial Valve DG5V-10 11 Design E-VLVI-SS001-E1 October 2015 K-19

Pilot Valves Data

General Description

Pilot valves are identied

in the model code by the

following letters: "M" Mobile

style - high performance and

"H" High Performance. The

pilot valves can be ordered to

match a variety of mainstage

spool types and valve bodies.

The charts below shows

ordering information

for each pilot valve. For

example, to order a "H" - high

performance pilot with a

spring centered mainstage

‘‘C’’, use the following model

code: DG4V-3-6C

Valve Model Code: Main Stage Spool Type Pilot Valve Model Code

High Performance

DG5V-10-H/M-(R)-*A-* All except 4 & 8 DG4V-3(M)-2A-*

4 & 8 only DG4V-3(M)-2AL-VM-*

DG5V-10-H/M-(R)-*AL-* All except 4 & 8 DG4V-3(M)-2AL-*

4 & 8 only DG4V-3(M)-2A-VM-*

DG5V-10-H/M-(R)-B-* All except 4 & 8 DG4V-3(M)-6B-*

4 & 8 only DG4V-3(M)-6BL-VM-*

DG5V-10-H/M-(R)-*BL-* All except 4 & 8 DG4V-3(M)-6BL-*

4 & 8 only DG4V-3(M)-6B-VM-*

DG5V-10-H/M-(R)-*C-* All except 4 & 8 DG4V-3(M)-6C-*

4 & 8 only DG4V-3(M)-6C-VM-*

DG5V-10-H/M-(R)-*N-* All except 4 & 8 DG4V-3(M)-6N-*

4 & 8 only DG4V-3(M)-6N-VM-*

Minimum Pilot Pressure Requirements (when operating at 210 bar (3000 psi) maximum)

Shifting P to A bar (psi) Shifting P to B bar (psi)

Spool Type Flow l/min (USgpm) Pressure Centered All Other Pressure Centered All Other

Models Models Models Models

All Spools 0 5 (75) 5 (75) 14 (200) 5 (75)

0, 4, 8 & 9 946 (250) 5 (75) 5 (75) 14 (200) 5 (75)

2, 3, 6 & 33 946 (250) 10 (150) 10 (150) 27,5 (400) 10 (150)

Note: For information on pilot valves please refer segment B, C, D and G of the catalog.

EATON Industrial Valve DG5V-10 11 Design E-VLVI-SS001-E1 October 2015K-20

Notes

EATON Industrial Valve DG5V-10 11 Design E-VLVI-SS001-E1 October 2015 K-21

Notes

Printed in USA

Document No.: E-VLVI-SS001-E1

October 2015

Eaton

Hydraulics Group USA

14615 Lone Oak Road

Eden Prairie, MN 55344

USA

Tel: 952-937-9800

Fax: 952-294-7722

www.eaton.com/hydraulics

Eaton

Hydraulics Group Europe

Route de la Longeraie 7

1110 Morges

Switzerland

Tel: +41 (0) 21 811 4600

Fax: +41 (0) 21 811 4601

Eaton

Hydraulics Group Asia Pacic

Eaton Building

4th Floor, No.7 Lane280 Linhong Rd.

Changning District

Shanghai 200335

China

Tel: (+86 21) 5200 0099

Fax: (+86 21) 2230 7240