Revised 10/99
558
Proportional Flow Controls
Valvistor
®
EPV16 Series
Vickers
®
Proportional Valves
EVickers, Incorporated, 1998
All rights reserved
Features and Benefits
The EPV (Electro Proportional Valve)
series of poppet valves using the
ValvistorR poppet provides:
– High dynamic response on the main
poppet valve to discrete pilot valve
commands.
– Acts as a free flow check valve with
good anti-cavitation characteristics
when flow is reversed.
The Valvistor poppet and its pilot stage
are packaged into one industry standard
compact screw-in cartridge valve. The
valve has the benefit of flow force
pressure compensation, the performance
of which is application dependent. Refer to
the pressure compensation curve. If
pressure compensation is critical, we
recommend the use of a separate
hydrostat in line with the EPV valve.
Application opportunities abound in the
process control, paving, AWP, industrial
truck, crane, retrieval systems,conveyor
systems and agricultural machinery
markets; as well as on any other
equipment in the mobile vehicle and
industrial machinery markets where
precise control of velocity or position is
desirable.
The EPV16 is also available for industrial
applications mounted in a body with a
CETOP 5 (NFPA D05) interface. This
option has proven to be successfully
competitive in the plastic injection molding
machine market.
A major design feature of the EPV16
series valve is that a separate pilot flow
supply is not required and all flow used
for the pilot function is returned to the
valve outlet. This eliminates the need for
a separate hydraulic pilot supply circuit.
In addition, the EPV series valves offer
the following features and benefits.
Features Benefits
D Very fast response Provides the operator with high dynamic acceleration/velocity/deceleration
profiles for demanding performance requirements such as:
D Lift/lower position control
D Rotary actuator dynamic control
D Profile control
D Repeatability Provides repeatable and accurate actuator velocity to a given operator
command input.
D Low hysteresis Typical hysteresis is less than 4% of rated current at 10 bar pressure drop.
Accurate position control demonstrated on a new line of industrial presses.
D Integral feedback Internal hydraulic feedback provides effective, low cost,
flow force pressure compensated proportional control of valve flow.
D Unequalled simplicity Eliminates need for inner feedback loop and associated electronics.
D Electrical operation The valve accepts a PWM signal, or a direct current signal.
D Optional nose-in, side-out or side-in,
nose-out flow direction
Provides system design options and flexibility.
D Free flow in the reverse direction Provides a check valve function with good anti-cavitation characteristics.
D Cost effective design Provides the multiple functions of pressure compensation, flow control
and reverse free flow check valve.
Table of Contents
Features and Benefits
Model Code 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Application Data 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operation 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Features
Side-in, nose-out operation 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stand alone valve bodies 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Manual override 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Performance Curves
Typical pressure compensation 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Typical metering performance 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Step response 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation Dimensions
EPV16-A Nose-in, side-out 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EPV16-B Side-in, nose-out 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EPV16-A-**-S-5C-**D-(*)-*-12 CETOP 5 Interface 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EPV16-B-**-S-5C-**D-(*)-*-12 CETOP 5 Interface 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Body/Form Tools/Service Kits
Modified C-16-3S body 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Standard form tooling for C-**-3S cavities 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Coil kits 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal kits 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Standard Cavity Dimensions 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-Way Short Cavity 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
Model Code
10
Electro Proportional Valve
Nominal size
16 Size 16
Valve housing material
(Omit for cartridge only)
S Steel/iron
A Aluminum
210 bar (3000 psi) maximum
Port sizes
Voltage rating
12D 12 VDC
24D 24 VDC
(Omit when ordering cartridge only)
10H SAE 10 Ports
12H SAE 12 Ports
4G BSPF G 1/2 Ports
6G BSPF G 3/4 Ports
5C CETOP5 (NFPA D05) interface
(Requires steel/cast iron body)
Manual override option
M Pin type
S Screw type
Omit if not required
Rated flow @ 10 bar P
04 40 L/min (10.5 USgpm)
06 60 L/min (16 USgpm)
10 100 L/min (26 USgpm)
16 160 L/min (42 USgpm)
Flow direction
A – Nosein, sideout
B – Sidein, noseout
W Flying leads
Q Dual SAE 1/4 Spade
U DIN 43650
Y MetriPack
(Preferred Packard connector)
F WeatherPack
Electrical connections
Design number
1
2
2 3 4 5 6 7 8 9 10
3
4
5
6
7
8
9
1
2
Control
The EPV (Electro Proportional Valve) can
be driven by a 12 VDC, 24 VDC or PWM
signal. Control of the EPV16 can be as
simple as a rheostat for hand-eye
coordination systems to the convenience
of a power plug or with the sophistication
of an amplifier card. Smooth performance
has also been achieved through the use
of joy stick controllers with and without
amplifier cards.
The preferred and recommended method
of control of the EPV16 is with a PWM
controller with the following characteristics:
Nominal supply voltage:
12 / 24 VDC
Minimum current for full function: 1.4 / 0.7 amp
Pulse frequency: 100 + / 10 Hz
Coil resistance: 6.4 / 25.5 ohms @20_C (68_F)
Threshold current: Adj. from 400 - 800 mamp (12 VDC)
Adj. from 200 - 400 mamp (24 VDC)
Adj. from 600 -1400 mamp (12 VDC)
Adj. from 300 to 700 mamp (24 VDC)
Ramp: Optional
Rheostat specifications:
Rheostat
s ecifications:
CAUTION
12 VDC operation 10-12 , 20-25 watts
C UTION
These have a tendency to run hot if used
iththit ittt ti
12
VDC
o eration
10 12
,
20 25
watts
24 VDC operation 25-30 , 20-25 watts
y
in other than intermittent operations.
24
VDC
oertion
25 30
,
20 25
w tts
Power plug options:
(Indoor applications)
EHH-AMP-702
EPAD-SA-1A6-10
(Indoor
lic tions)
EP D 1 6 10
(These require 24 VDC power supply to power plug and
12 VDC coil on EPV16)
Amplifier card:
(Indoor applications)
EEA-PAM-523
(Requires 24 VDC power supply and either 12 VDC or
24VDC coil on EPV16)
Joy stick s
pp
liers:
OEM Controls Inc
S
helton CT
J
oy s
ti
c
k
supp
li
ers:
(O tdoor
pp
lic tions)
OEM
C
on
t
ro
l
s,
I
nc,
Sh
e
lt
on,
CT
Ph: 203 929 8431 F x: 203 929 3867
(Outdoor applications) Ph: 203-929-8431 Fax: 203-929-3867
P
-
Q Controls Inc Bristol CT
P
-
Q
C
on
t
ro
l
s,
I
nc.,
B
r
i
s
t
o
l
,
CT
Ph: 203 583 6994 F x: 203 583 6011
Ph: 203-583-6994 Fax: 203-583-6011
Fluids
Proper fluid condition is essential for long
and satisfactory life of hydraulic
components and systems. Hydraulic fluid
must have the correct balance of
cleanliness, materials and additives for
protection against wear of components,
elevated viscosity and inclusion of air.
Essential information on the correct
methods for treating hydraulic fluid is
included in Vickers publication 561,
Vickers Guide to Systemic
Contamination Control, available from
your local Vickers distributor or by
contacting Vickers, Incorporated.
Recommendations on filtration and the
selection of products to control fluid
condition are included in 561.
Recommended cleanliness levels using
petroleum oil under common conditions
is based on the highest fluid pressure
levels in the system:
Fluids other than petroleum, severe
service cycles or temperature extremes
are cause for adjustment of these
cleanliness codes. See Vickers
Publication 561 for exact details.
System Pressure Level bar (psi)
Product 70-210
(10003000)
210+
(3000+)
Proportional
Valves
17/15/12 15/13/11
3
Application Data
Ratings
Flow range 0-160 lpm (0-42 USgpm)
Rated pressure 280 bar (4000 psi) NFPA rated
Operating ambient temperature 30_ + 90_C (-22_ to +194_ F)
Typical hysteresis Less than 4% of rated current at 10 bar pressure
drop Pulse Width Modulated (PWM)
Leakage at P of 140 bar (2000 psi) and oil
viscosity of 30cSt
EPV16-A 50 cc/min maximum
EPV16-B 10 cc/min maximum
Oil viscosity range 10800 cSt
Fluids Antiware hydraulic oils with BunaN seals (standard).
Phosphate esters (nonalkyl) with Viton seals are
available by request.
VitonR is a registered trademark of E.I. DuPont
R
Electrical requirements
Coil current for maximum flow
1.4 amps max @ 12 VDC
0.7 amps max @ 24 VDC
Recommended PWM frequency 65150 Hz, application dependent, 100 Hz typical
Coil resistance @ 20_C 12V 6.5
24V 25.0
Power consumption @ rated current and
20_C coil temperature
12 volts 12.8 watts
24 volts 12.8 watts
Electrical connections Refer to model code for options
Manual override Refer to model code for options
Installation interface Modified C-16-3S
Weight (cartridge only) 1 kg (2.2 lbs.)
WARNING: Application of
these products beyond
published performance
specifications may cause valve
malfunction which may result in
personal injury and/or damage to
the machine.
4
Operation
Description
The EPV (Electro Proportional Valve) is
a series of poppet valves using a unique
pilot operated technology controlled by
either 12/24 VDC or a PWM signal
packaged in an industry standard
screw-in cartridge valve configuration. It
provides flow force pressure
compensated flow control for a broad
range of velocity or position control
requirements in both the mobile vehicle
and industrial machinery markets. It can
be applied in hydraulic systems either as
a stand alone valve or in conjunction
with other valves in a manifold or block.
A characteristic feature of the EPV valve
is the concept of using pilot flow to control
the position of the main stage poppet
valve. The main poppet amplifies a small
flow through the pilot circuit comparable to
a transistor. Thus the name Valvistor,
derived from the combination of valve
and transistor. As commanded by pilot
flow, the unique closed loop internal
position feedback system regulates inlet
flow proportional to opening displacement.
This provides servo-like precision position
control of the main poppet without the
need for an expensive LVDT and
associated electronics.
The EPV construction and features open
up a broad range of applications and uses
for the valve with hydraulic cylinders and
motors in the lift truck, forestry, agricultural
equipment, paving, AWP, conveyor
systems and process industries.
The EPV16 series of screw-in cartridge
valves are designed to fit into the 3-way
short cavity. This is an industry accepted
standard and tooling for either aluminum
or steel bodies is readily available.
The installation dimensions section of this
catalog provides dimensional details for
the undercut version of the C-16-3S cavity
we recommend for the EPV16 series
valves. Information is also included for
form tooling for the machining of these
cavities and dimensions for stand alone
valve bodies.
EPV16 series valves are available as
either loose cartridge valves or
assembled in either aluminum or steel
stand alone valve bodies. Refer to
model code when ordering loose valves
or stand alone valve bodies. When
ordered in a stand alone body, the Port 2
annulus is undercut to ensure maximum
performance in extreme operating
conditions at full rated flow. Internal
feedback flow passages for either the
EPV16-A or the EPV16-B flow directions
are provided for in these bodies, which
do not have the third port as normally
contained in the standard C-16-3S body.
Installation dimensions for these
modified bodies are shown in section
Body/Form Tools/Service Kits. These
modified bodies are recommended for
all stand alone valve applications.
When the standard C-16-3S stand alone
bodies are used, the following
guidelines apply:
EPV16-A: Port 3 is to be plugged.
EPV16-B: Port 3 is to be connected to
Port 1 in order to provide the
required hydraulic feedback
flow path.
CAUTION
A separate check valve is required down
stream to isolate the EPV valve from
load forces when the EPV is used to
hold a load.
Figure 1. Basic layout and block diagram of the valve.
1
INLET
2
OUTLET
6
5
OUTLET
INLET
2
1
5
The EPV proportionally controlled
twoway valve is of the poppet type and
is well suited for screwin cartridge
design (see Figures 1 and 2). The main
poppet amplifies a small flow through
the pilot circuit and is comparable to a
transistor. As the transistor uses small
currents to control larger currents, the
hydraulic valve transistor or VALVISTOR
uses the pilot flow to control the main
stage flow with servolike response.
Hydraulic position feedback is
obtained by providing the poppet with
a longitudinal slot (5) in its cylindrical
surface. This slot, together with a
metering edge inside the sleeve, forms
a variable orifice between the inlet of
the valve and the volume above the
main poppet (3). When the valve is
closed and the main poppet is sealed,
the variable orifice area is also closed.
As the main poppet opens, the variable
orifice area increases. The slot is a
part of one leg of a hydraulic bridge
circuit and provides an internal
position feedback. A pilot valve (4) is
connected between the volume (3) and
the valve outlet (2).
Assume the pilot valve is closed and
there is no pilot flow through the slot in
the piston. The pressure above the
main poppet, in volume (3) is equal to
the pressure of the inlet (1) of the valve.
This is due to a slight leakage in the
variable orifice. Since the area of the
poppet facing the volume (3) is larger than
the area facing the inlet (1), the poppet is
held to the seat (6) by a force which is
proportional to the pressure difference
between inlet (1) and outlet (2).
Opening the pilot valve (4) lowers the
pressure in the upper volume (3). This
moves the main poppet upwards and
opens the slot, forming the variable
orifice (See figure 2.). This causes a
flow through the pilot circuit. Initially,
the flow through the pilot valve equals
the flow through the slot plus the flow
resulting from the opening movement
of the main poppet.
The main poppet will move upwards as
long as the flow through the slot is less
than the flow through the pilot valve.
Because of the metering area of the
slot, the variable orifice increases as
the main poppet opens, and the flow
through the slot increases. The
movement of the main poppet stops
when the flow through the slot is
equal to the flow through the pilot
valve. The main poppet is now in a
steady state position.
If the flow through the pilot valve
decreases (by closing the pilot valve)
the main poppet will move downward
and close off the slot until a new
balanced position has been obtained.
Thus, by controlling the flow through the
pilot valve, we can continuously control
the position of the main poppet from a
closed to a fully open position. In this
manner, very simple servo control of the
main poppet has been obtained.
By opening the main poppet, with its
much larger flow area, we can control
the much larger main flow across the
valve with a relatively small pilot flow.
Notably, the pilot flow is added to the
main flow in the outlet of the valve.
Therefore, the valve will not use any
flow for its control function and is
energy efficient.
If the outlet pressure is larger than
the inlet pressure, and if the pilot is
closed; the main poppet will act as a
check valve and reverse flow will
take place.
WARNING: Ensure screw
override is in the neutral
position prior to activating
this valve.
Figure 2. EPV with pilot valve open.
1
INLET
2
OUTLET
5
4
3
6
6
Optional Features
Side-in, nose-out operation
An option to the standard valve
configuration is for the direction of the
primary flow to be reversed through the
valve for side-in, nose-out operation.
This is accomplished by a change to the
poppet valve and screw-in valve body
(see Figure 3). This requires the use of
an additional construction hole in the
manifold or block in which the screw-in
cartridge is installed; or, alternately,
external plumbing to connect the pilot
flow feedback loop to the valve outlet.
Stand alone 2 ported valve bodies
are available as the recommended
alternative to the 3 ported C-16-3S
bodies. The 2 ported bodies incorporate
both the undercut in Port 2 annulus for
full rated flow operation and the internal
hydraulic feedback required for the
EPV16-B. If the 3 ported stand alone
body is used, external plumbing is
required to connect Port 3 to Port 1. This
is necessary to provide the internal
hydraulic feedback loop the the Valvistor
main stage poppet. Also, problems may
be encountered in obtaining full rated
flow through the valve.
Stand alone valve bodies
The EPV valves are available either as
loose cartridge valves or installed in
industry standard, stand alone 3-way
short valve bodies. These bodies are
standard production items and available
in either aluminum for up to 210 bar
(3000 psi) operation or in steel for up to
280 bar (4000 psi). Refer to Installation
Dimensions section of this bulletin.
Manual override
Manual override is available in two
different configurations, either push pin
type or screw pin type. The push pin
type is used when system pressure
does not exceed 210 bar (3000 psi).
The screw pin type can be used at any
system pressure
WARNING: When using
the Screw Type override,
care must be taken to
return the override
back to its neutral position before
activating the valve. Failure to take
this precaution may result in personal
injury or damage to the machine.
S Screw type manual
override option
M Pin type manual
override option
2
1
3
Schematic of side-in nose-out EPV16-B.
Figure 3. Sectional view of side-in
nose-out EPV16-B valve.
2
1
For EPV16-B (flow 2 to 1), Port 3 must
be connected to Port 1 externally to the
cartridge, either by passages in the
cavity block or external plumbing. When
purchased with undercut body, this
connection is included in the body and
Port 3 is not machined. A separate
external port connection is not required
for EPV16-A (flow 1 to 2).
7
Performance Curves
GHI
140
120
100
80
60
40
20
0
Typical pressure compensation
Typical metering performance
psid
FLOW %
bar
280
260
240
220
200
180
160
140
120
100
80
60
40
20
0
0
500
1000
1500
2000
2500
3000
3500
4000
A
B
C
D
E
F
PRESSURE DIFFERENTIAL
140
120
100
80
60
40
20
0
FLOW %
100 200
(24V) 300 400 500 600 700
200
800 1000 1200 1400(12V) 400 600
COMMAND CURRENT, mA
UPPER TOLERANCE OF FLOW
NOMINAL FLOW (LOWER TOLERANCE)
A
B
C
D
E
Pressure Differential
A
B
C
D
E
10 bar
20 bar
50 bar
100 bar
200 bar
145 psi
290 psi
725 psi
1450 psi
2900 psi
Command Current
12V 24V
A
B
C
D
E
F
G
H
I
600 mA
700 mA
800 mA
900 mA
1000 mA
1100 mA
1200 mA
1300 mA
1400 mA
300 mA
350 mA
400 mA
450 mA
500 mA
550 mA
600 mA
650 mA
700 mA
Step response definition of terms
COMMAND SIGNAL
100%
Pressure
drop P
On Stroke Off Stroke
Delay Reach
90%
Delay Reach
90%
20 bar
(300 psi)
100 bar
(1500 psi)
24 ms
35 ms
17 ms
5 ms
15 ms
7 ms
0
100%
10%
Off stroke valve
response time
On stroke
valve
response time
90% Reach
time
0
Delay
90%
Delay
TIME
90% Reach time
FLOW RESPONSE
Pressure Drop @120 l/min (30 USgpm)
150
*
*Flow interims of % for each poppet size
*
*Flow interims of % for each poppet size
150
8
Installation Dimensions
EPV16-A
(No manual actuator)
EPV16-A
(With manual actuator)
Screw type
actuator (shown)
3 mm hex socket
EPV16-A Nose-in, side-out
EPV16-B
(No manual actuator)
EPV16-B
(With manual actuator)
1 Port
2 Port
3 Port
181,0
(7.12)
43,5
(1.71)
Required external
connection with
standard
C163S cavity
EPV16-B Side-in, nose-out
Electrical connection
DIN 43650 (Coil can be
rotated about core tube axis to
desired orientation)
27,3
(1.07)
124,7
(4.90)
67,9
(2.67)
181,0
(7.12)
124,7
(4.90)
67,9
(2.67)
1 Port
2 Port
185,3
(7.29)
129,0
(5.07)
38,1 Hex (1.50)
38,1 Hex (1.50)
185,3
(7.29)
129,0
(5.07)
1
2
43,5
(1.71)
Electrical connection
DIN 43650 (Coil can be rotated
about core tube axis to desired
orientation)
Third angle
projection
Screw type
actuator (shown)
3 mm hex socket
1
2
3
27,3
(1.07)
mm (inch)
25.40 (1.00)
1.312-12 thd.
1.312-12 thd.
25.40 (1.00)
28.58 (1.125)
9
EPV16-A-**-S-5C-**D-(*)-*-12 CETOP 5 Interface
219,7 (8.65)
99,5 (3.92)
Third angle
projection
mm (inch)
Tb
B
P
A
Ta
22,8 (.89)
11,7 (.46)
6.96 / 6.85 thru 4 holes
276,0 (10.9) Required for removal
60,0
(2.38)
51,0
(2.01)
71,6 (2.82)
69,5 (2.74)
.2500-20 UNC x 2.500
socket head cap screw
(Bolt Kit 255634)
M6 x 60 socket head
cap screw
(Bolt Kit 689623)
PA B TaTb
ISO-4401-AC-05-4-A (NFPA D05)
mounting surface
71,6 (2.82)
69,5 (2.74)
219,7 (8.65)
99,5 (3.92)
Tb
B
P
A
Ta
22,8 (.89) 11,7 (.46)
6.96 / 6.85 thru 4 holes
276,0 (10.9) Required for removal
60,0
(2.38)
51,0
(2.01)
ISO-4401-AC-05-4-A (NFPA D05)
mounting surface
.2500-20 UNC x 2.500
socket head cap screw
(Bolt Kit 255634)
M6 x 60 socket head
cap screw
(Bolt Kit 689623)
EPV16-B-**-S-5C-**D-(*)-*-12 CETOP 5 Interface
PA B TaTb
10
Body/Form Tools/Service Kits
Modified C-16-3S body, standard
aluminum fatigue-rated bodies
mm (inch)
60,4 (2.38)
.344
Dia. thru
2 mtg.
holes
2"
38,1
(1.50)
76,2 (3.00)
12.7 (.50)
2 plcs.
79,2
(3.12)
30,2
(1.19)
100,8
(3.97)
21,6
(.85)
Modified body for use
with EPV16-B
Modified body for use
with EPV16-A
2
1
2
1
Housing numberPort sizeCode
4G 1/2 BSPP
10H SAE 10
12H SAE 12
Aluminum Steel
6G 3/4 BSPP
EPV16A EPV16B
02185446 02170238
02185447 02166609
02185448
02185449
02166607
02161582
5C
EPV16A EPV16B
02180048
02180049
02180050
02180051
02161983
02161982
02165500
02164931
10T SAE 10
12T SAE 12
CETOP5 (NFPA D05) interface (Requires steel housing)
For applications over 210 bar (3000 psi), dimensionally interchangeable steel housings are available upon request.
Roughing Tools
Cavity
Size
Aluminum Steel/Cast Iron Shank Dia.
mm (inches)
C-16-3S RT-16-3S-A-8044 RT-16-3S-S-8045
25,4 (1.000)
Finishing Tools
Cavity
Size
Tool designation Shank Dia.
mm (inches)
For machining
C-16-3S FT-16-3S-AS-8081 25,40 (1.000) Aluminum or steel
Coil Kits
Type 12V 24V
W Flying leads 02154072 02154073
Q Dual SAE
1
/
4
Spade 02317154 02317155
U DIN 02154070 02154071
Y MetriPack 02308808 02308809
F Weather Pack 02308810 02308811
Cartridge Seal Kit 02154069 CETOP5 Seal Kit 02319667
Seals for all options included in kit, therefore some models will have extra seals
that will not be needed
Standard form tooling
for C-**-3S cavities
Coil Kits
Seal Kits
Note: The undercut can be machined with a
standard #4 T slot milling cutter modified to
turn down its shank from 3/4 inch to 5/8
inch or its neck diameter of .594 inch.
11
Standard Cavity Dimensions
19,05
(0.750) Dia.
These diameters
0.7938
(0.031)
29_1.575
(0.062)
6,35
0.250
Dia.
1.575
(0.062)
R
R
These diameters
.0508 mm (.002 inch) B
.0254 mm (.001 inch) A
A
46
B
The EPV16 cartridge in this
catalog is designed to fit into the
cavity dimensioned on this page.
Cavity bores can be machined
accurately in aluminum or steel.
The necessary UN threads may
be machined using standard
small tools, possibly already in
your machine shop or from a
local tool supplier. For in depth
advice on the machining of
cavities, consult your Vickers
sales specialist.
Either you, our customer, or
Vickers can design and
manufacture customized
manifolds or housings dedicated
to individual applications. We call
the resulting valve packages
Modular Circuit Designs (MCDs).
Cartridges selected for your
application can be
accommodated in one or more
MCDs, according to your
requirements.
0.190 " 0.0635 R
(0.0075 " 0.0025)
3-Way Short Cavity
mm (inch)
unless otherwise specified.
unless otherwise specified.
44,45
(1,750)
35,58
(1.401)
31,34
(1.234)
28,62
(1.127)
25,45
(1.002)
3,30/3,68
(0.130/0.145)
1.312-12
UN 2B
17,46
(0.687)
55,58
(2.188)
37,31
(1.469)
20,62
(0.812)
15,88
(0.625) Dia.
46,02
(1.812)
16,67
(0.656)
1.2
(45)
1.2
(45)
36,5 (1.437) Dia.
Recommended undercut
15,87
(0.625)
45_
15_
Printed in U.S.A.
558 Rev. 7/98
Form No. 00-000 Copyright Eaton Corporation, 0000
All rights reserved.
Printed in U.S.A
Eaton Hydraulics
15151 Highway 5
Eden Prairie, MN 55344
Telephone: 612 937-7254
Fax: 612 937-7130
www.eatonhydraulics.com
46 New Lane, Havant
Hampshire PO9 2NB
England
Telephone: (44) 170-548-6451
Fax: (44) 170-548-7110