B.1

Proportional Directional Control Valves

K(A)DG5V-5/7/8 & KDG5V-10, 1* Series,

Two-Stage Models without Electrical Feedback

ISO 4401 Sizes 05, 07,08 and 10 ANSI/B93.7M-D07/08/09

This product has been designed and tested to meet specific standards outlined in the European

Electromagnetic Compatibility Directive (EMC) 89/336/EEC, amended by 91/263/EEC, 92/31/EEC and

93/68/EEC, article 5. For instructions on installation requirements to achieve effective protection levels, see

this leaflet, the Installation Wiring Practices for Vickers Electronic Products leaflet 2468 and leaflet 02-123931A

which is packed with every KA valve. Wiring practices relevant to this Directive are indicated by

Electromagnetic Compatibility (EMC).

5052/EN/1097/A

Vickers

Proportional Valves

B.2

Introduction

Vickers KDG5V-5/7/8/10 are solenoid

operated directional control

non-feedback type proportional valves.

Two-stage proportional directional control

valves in which the main-stage spool is

positioned according to the output from an

integrally mounted proportional,

solenoid-operated , pressure-reducing

valve. Direction of main-spool travel

depends upon which of the two solenoids

of the pilot valve is energized and the

amount of travel is dependent upon the

current input to the solenoid.

At any intermediate position of the main

spool, a force balance exists between the

controlled, reduced pilot pressure acting

on the spool end and the opposing

centering spring, plus the action of flow

forces. There is no electrical feedback of

the main-stage spool position.

This range of valves offers effective and

economic solutions for applications having

repetitive load conditions throughout each

operating cycle, e.g. mold closure/opening

in plastics molding machinery.

Valve sizes 5,7 & 8 are available with

integral amplifiers.

Features and Benefits

D These global products, manufactured

to world-class quality standards, are

sold and serviced throughout the

world.

D These valves open up expanded

application opportunities as a cost

effective alternative to feedback-type

proportional and servo valves.

D Vickers flexible design approach

provides a wide variety of matching

electronic amplifiers, valve options,

and spool ratings.

Typical Section Views

KDG5V-10 shown with “EX” or “X”

(With integral pilot pressure reducer)

KDG5V-7 shown without “EX” or “X”

(Without integral pilot pressure

reducer)

B.3

Table of Contents

Introduction B.2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Features and benefits B.2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Typical section B.2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Functional Symbols B.4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Model Codes B.5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Spool Data B.6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operating Data B.7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Performance Characteristics B.9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation Dimensions B.12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Subplates, Connection Plates and Mounting Surfaces B.17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Electrical Information B.31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation Data B.38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Application Data B.39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B.4

Functional Symbols

Pilot stage.

Solenoids identified

“A”/“B” according to

“Model Code”

designation.

Pressure reducer

module, see “Model

Code”

Main-stage.

Spool type “2C” shown

* Internal plug shown, for external pilot

supply (via port X).

For internal pilot supply (from port P)

plug is not fitted. Port X should be

blocked at mounting interface, or

otherwise plugged at subplate or

manifold block. See “Model Code”.

ZInternal plug shown, for external pilot

drain (via port Y).

For internal pilot drain (via port T) plug

is not fitted. Port Y should be blocked

at mounting interface, or otherwise

plugged at subplate or manifold block.

See “Model Code”.

See also “Pilot Drain Application” notes.

P TBA

TBAP

TBAPYX

PBAT

XYPABT

Simplified symbol

KDG5V models

(Spool type “2” shown)

Typical Schematic Symbol-Size 10

Typical Schematic Symbol-Sizes 5/7/8

7-pin plug

Pilot stage with

integral amplifier

PT B A

B.5

Model Codes

Manual override

Blank = Plain overrides

H = Water-resistant overrides

Z = No overrides

Spool/ spring arrangement

C = Spool spring centered

Solenoid identity

V = Solenoid “A” at port A end of pilot

valve, solenoid “B” at B end.

(Energizing “A” gives main-stage

flow from port B; energizing “B”

gives flow from port A): German

practice.

Blank=Solenoid “A” energized for

main-stage flow from port A;

solenoid “B” energized for

main-stage flow from port B: USA

ANSI B93./NFPA standard.

Flow rating

See “Spool Data”, page B.6

“B” port flow rating (L/min) for

asymmetric spools

Spool metering type

N = Meter-in and meter-out

Flow rating

See “Spool Data”, page B.6

Flow rating (L/min) for symmetric

spools: “A” port flow rating (L/min) for

asymmetric spools

Electrical data and connection type

Plug connector type to ISO 4400

(DIN 43650). For coil characteristics see

“Operating Data” table (page B.7):

U-G = For use with amplifier with

12V DC supply

U-GP = For use with 12V power

U-H = For use with amplifier with

24V DC supply

U-HA = For use with 24V power plug

U-HR = For use with 800 mA power

supply

F-PD7 = 7-pin connector with plastic

plug.

See warning note below

Pilot drain

T = Internal pilot drain

Blank = External pilot drain

Pilot supply

Models without integral, fixed pilot

pressure reducer module

E = External pilot supply

Blank=Internal pilot supply

Models with integral, fixed pilot pressure

reducer module

X = Internal pilot supply

EX = External pilot supply

Spool type

See “Spool Data”, page B.6

2 = All ports blocked

when spool centered

7 = Open P to A&B,

12 = All ports blocked

when spool centered,

regenerative function

when spool energized

33/133 = Bleed A and B to T

when spool centered

Pilot drain pressure

1 = Standard

(See Pilot Drain Application Notes,

page B.9)

Mounting interface size

(ISO 4401)

5 = NFPA D05, CETOP 5

7 = NFPA D07, CETOP 7

8 = NFPA D08, CETOP 8

10 = NFPA D10, CETOP 10

For system pressures less than 200 bar

(2900 psi) the pilot pressure reducing

module is optional.

For system pressures above 200 bar

(2900 psi) the pilot pressure reducing

module must be fitted.

Design number, 10 series

Subject to change. Installation dimensions

unaltered for design numbers 10 to 19

respectively.

Special features

EN47 used with P type coil connection

and Uniplug connector.

Omit if not required

Model Series

K– Proportional

A– Integral amplifier, sizes 5 / 7 & 8 only

D– Directional valve

G– Subplate/manifold mounted

5– Solenoid controlled/pilot operated

V– Pressure rating 350 bar (5000 psi)

on P, A & B ports

345 8769101 2 11 12 13 14 15 16

Heading electrical flag symbol

M = Features and options for pilot

valve

Warning

To conform to the EC Electromagnetic Compatibility directive (EMC) this KACG valve must be fitted with a metal

7-pin plug. The screen of the cable must be securely connected to the shell of the metal connector. A suitable IP67

rated connector is available from Vickers, part no. 934939. Alternatively a non IP67 rated connector is available from

ITT-Cannon, part no.CA 02 COM-E 14S A7 P. The plastic plug, part number 694534, is only suitable for use in a

sealed electromagnetic environment or outside of the European Community.

B.6

Spool Data

For K(A)DG5V-8 valves:

33C250N170

133C250N170

For K(A)DG5V-7 valves:

2C180N

33C170N

33C

For K(A)DG5V-8 valves:

2C280N

33C270N

Asymmetric Spools

Figure preceding metering type designator, “N” (e.g. 2C***N) is flow rating P-A, or

A-T (“A” port flow); figure after “N” (N***) is flow rating P-B, or B-T (“B” port flow).

For KDG5V-10 valves:

2C310N550

2C550N310

33C310N550

33C550N310

12C

33C

133C

33C

310 L/min (82 USgpm), “A” port flow

550 L/min (145 USgpm), “B” port flow

550 L/min (145 USgpm), “A” port flow

310 L/min (82 USgpm), “B” port flow

310 L/min (82 USgpm), “A” port flow

550 L/min (145 USgpm), “B” port flow

550 L/min (145 USgpm), “A” port flow

310 L/min (82 USgpm), “B” port flow

Full flow

Restricted flow

Spool Symbols

Simplified symbols including transient

flow conditions (dotted line).

Spool Types and Flow Ratings

Symmetric Spools

Flow ratings for flow through P-A-B-T at Dp = 5 bar (72 psi) per flow path, e.g. P-A,

or B-T. For other pressure drop values see “Flow Gain” curves on page B.10.

90 L/min (24 USgpm)

80 L/min (21 USgpm)

180 L/min (48 USgpm)

170 L/min (45 USgpm)

280 L/min (74 USgpm)

270 L/min (71 USgpm)

550 L/min (145 USgpm)

33C

For KDG5V-10 valves:

2C550N

7C550N

12C550N

33C550N

133C550N

For K(A)DG5V-5 valves:

2C90N

33C80N

Spool code

Main stage

spool symbol

Flow rating

70 L/min (18.5 USgpm), “A” port flow

45 L/min (12 USgpm), “B” port flow

180 L/min (48 USgpm), “A” port flow

100 L/min (26 USgpm), “B” port flow

250 L/min (66 USgpm), “A” port flow

170 L/min (45 USgpm), “B” port flow

250 L/min (66 USgpm), “A” port flow

170 L/min (45 USgpm), “B” port flow

33C

133C

For K(A)DG5V-7 valves:

2C180N100

For K(A)DG5V-5 valves:

2C70N45

33C

Spool code

Main stage

spool symbol

Flow rating

Spool type 33C

Spool type 133C, with

typical regenerative circuit

Spool type 7C

Spool type 12C

Spool type 2C

B.7

Operating Data

Data is typical:

With fluid at 36 cSt (168 SUS) and 50_C (122_F).

Using recommended Vickers amplifier to drive KDG5V models.

KDG5V valves

Installation and Start-up Guidelines

ML-B-9046

Max. solenoid current

Coil type:

U-G

U-GP

U-H

U-HA

U-HR

3.5A

3.0A

1.6A

0.94A

0.8A

Coil resistance

Coil type:

U-G

U-GP

U-H

U-HA

U-HR

At 20_C (68_F) Max. operating

1.65Ω 2.66Ω

2.0Ω 3.1Ω

7.3 Ω 11.3 Ω

22.1Ω 34.6Ω

19.1Ω 29.9Ω

Coil inductance measured at 1000 Hz and 150 mV

Coil type:

U-G

U-GP

U-H

U-HA

U-HR

4 mH

6 mH

19 mH

55 mH

51 mH

Hysteresis

Size 5/7/8

Size 10

"4% of rated max. flow Size 5/7/8

<6% of rated max. flow Size 10

Repeatability:

Size 5/7/8

Size 10

<3%

Relative duty factor Continuous rating (ED = 100%)

Type of electrical protection, with electrical plugs fitted correctly IEC 144 Class IP65

Electrical connection ISO 4400 (DIN 43650)

Recommended drive amplifier Vickers Eurocard type:

EEA-PAM-520-A-14 (one ramp), or EEA-PAM-523-A-32

(two ramps)

B.8

KADG5V-5/7/8 Valves with Integral Amplifiers

Power supply

24V DC (21V to 36V including 10% peak-to-peak max.

ripple)

max. current 3A

Command signal

Input impedance

"10V DC

47 kΩ

7-pin plug connector

Pin connections:

Power supply +ve

Power 0V

Signal 0V

+ve voltage command signal

–ve voltage command signal

Monitor output

Protective ground

Electro-magnetic compatibility (EMC):

Emission (10 v/m)

Immunity (10 v/m)

EN 50081-2

EN 50082-2

Gain adjustment 25 to 125%

Factory set adjustments Deadband, gain, dither and offset

Monitor point signal

Output impedance

0,5V per amp solenoid current

10 kΩ

Power stage PWM frequency 2 kHz nominal

Reproducibility, valve-to-valve (at factory settings):

Flow gain at 100% command signal

<3% of rated flow

Protection:

Electrical

Mechanical

Reverse polarity protected

IEC 144, Class IP65

Relative humidity 65 to 85% at 20 to 70_C (68 to 158_F)

Supporting products:

Auxiliary electronic modules (DIN-rail mounting):

EHA-CON-201-A-2* signal converter

EHD-DSG-201-A-1* command signal generator

EHA-RMP-201-A-2* ramp generator

EHA-PID-201-A-2* PID controller

B.9

Performance Characteristics

Data is typical with fluid at 36 cSt (168

SUS) and 50_C (122_F), using Vickers

recommended amplifier to drive

KDG5V models.

Minimum Pressure

For full flow performance pilot pressure

w45 bar (650 psi), i.e.:

Pressure at port P for internal pilot

supply (“X” or omit in model code).

Pressure at port X for external pilot

supply (“E” or “EX” in model code).

Pilot Drain Application Notes

External pilot drain is to recommended

configuration.

Internal pilot drain is possible where a

stable “T” port pressure, not exceeding

8 bar (116 psi), can be guaranteed.

For models with integral pilot pressure reducer

KDG5V-10

For models without integral pilot pressure reducer

KDG5V-7/8

KDG5V-5

KDG5V-7/8

KDG5V-5

Model Pilot

Pressure

Source

Any pressure surges at the

“T” port (drain) will cause the

main spool to move and

change the valve output. This

possibility is eliminated by the use of

an external drain.

Model

code

Ports

P,A,B T X Y

External E 315

(4500)

210

(3000)

200

(2900)

(116)

Internal Omit

200D

(2900)

210

(3000)

(116)

External E 350

(5000)

200

(2900)

(116)

Internal Omit

200D

(2900)

350

(5000)

(116)

350

(5000)

External EX

Internal X

315

(4500)

315

(4500)

210

(3000)

210

(3000)

315

(4500)

(116)

External EX

Internal X

350

(5000)

350

(5000)

315

(4500)

(116)

315D

(4500)

350

(5000)

(116)

External

Internal

350*

(5000)

315

(4500)

(116)

350

(5000)

315

(4500)

350

(5000)

(116)

zWhen using internal pilot pressure, port X should be plugged at the subplate or

manifold face (e.g. manifold not drilled for connection to port X).

D The maximum pressure for ports A and B is: 315 bar (4500 psi) for size 5; 350 bar

(5000 psi) for sizes 7, 8 and 10.

G See “Pilot Drain Application” note.

*–Pilot must be externally drained, otherwise “Y” port pressure applies.

Maximum Pressures, bar (psi)

KDG5V-10

External

Internal

Omit

350

(5000)

350

(5000)

210

(3000)

(116)

200

(2900)

350*

(5000)

(116)

B.10

Performance Curves

Flow Gain

Flow gain curves at stated values of total valve pressure drop, for flow P-A-B-T, or P-B-A-T.

KDG5V-5-2C90N

300

200

100

20 40 60 80 100

L/min

100 bar (1450 psi)

50 bar (725 psi)

300

200

100

20 40 60 80 100

USgpm

L/min

USgpm

30 bar (435 psi)

20 bar (290 psi)

10 bar (145 psi)

100 bar (1450 psi)

50 bar (725 psi)

30 bar (435 psi)

20 bar (290 psi)

10 bar (145 psi)

KDG5V-5-33C80N

300

200

100

20 40 60 80 100

L/min

400

500

100

120

300

200

100

20 40 60 80 100

USgpm L/min

400

500

100

120

USgpm

KDG5V-7-2C180N

KDG5V-7-33C170N

100 bar (1450 psi)

50 bar (725 psi)

30 bar (435 psi)

20 bar (290 psi)

10 bar (145 psi)

100 bar (1450 psi)

50 bar (725 psi)

30 bar (435 psi)

20 bar (290 psi)

10 bar (145 psi)

300

200

100

20 40 60 80 100

L/min

400

500

100

150

600

700

800

200

20 40 60 80 1000

USgpm

KDG5V-8-2C280N KDG5V-8-33C270N

100 bar (1450 psi)

50 bar (725 psi)

30 bar (435

psi)

20 bar (290

psi)

10 bar (145 psi)

100 bar (1450 psi)

50 bar (725 psi)

30 bar (435 psi)

20 bar (290 psi)

10 bar (145 psi)

% of maximum solenoid current% of maximum solenoid current

Flow rate

300

200

100

L/min

400

500

100

150

600

700

800

200

USgpm

Flow rate

B.11

Typical Step Response

Test conditions:

No pressure reducer module

Flow P-A-B-T

Total valve Dp = 10 bar (145 psi)

Pilot pressure = 50 bar (725 psi)

“Response” = Time, from step

response signal, until

output reaches 90% of

step change value

Input signal

step change

Spool response times (ms)

0 to 100%

100% to 0

10% to 90%

90% to 10%

25% to 75%

75% to 25%

90% to 90%

0% to 75%

75% to 0%

0% to 50%

50% to 0%

0% to 25%

25% to 0%

206

182

170

175

160

124

KDG5V-5

KDG5V-7 KDG5V-8

KDG5V-10

Pilot flow required to achieve above response times:

KDG5V-5

KDG5V-7 KDG5V-8

KDG5V-10

2,7 L/min

(0.7 USgpm)

4,2 L/min

(1.1 USgpm)

7,5 L/min

(2.0 USgpm)

600

200

20 40 60 80 100

100

L/min

800

200

300

1200

1600

400

USgpm

100 bar (1500 psi)

50 bar (725 psi)

20 bar (290 psi)

10 bar (145 psi)

% of maximum solenoid current

Flow rate

KDG5V-10

barpsi

350

315

300

200

100

0 100 200300 400 500 600 700 800L/min

0 50 100 150 200USgpm

2000

1000

3000

4000

5000

Valve pressure drop

Flow rate

KDG5V-8

KDG5V-7

KDG5V-5

Power Capacity Envelopes

Flow through P-A-B-T or P-B-A-T

Subject to maximum pressure limitations according to

model type; see “Maximum Pressures”.

18,75 L/min

(5.0 USgpm)

B.12

Installation Dimensions

KDG5V Models with “EX” or “X”

(With integral pilot pressure reducer)

3rd angle

projection

238,0 (9.4)

244,4 (9.6)

(Max. length of KDG5V-5 models)

13,0 (0.5)

for plug removal

65,0 (2.6)

For coil removal

for manual

override

options

Add:

11,0

(0.44)

Port A

48,0 (1.89)

B “G” dimension is depth of bolt holes.

(On KDG5V-7 only, this coincides with the height to the center line of the main-stage spool).

120,4 (4.8)

no manual override

KDG5V Models with “E” or No Symbol

(Without integral pilot pressure reducer)

The illustration is correct for KDG5V-7 valves

Dimensions are shown in mm (inches)

Model A1 A2 B C D E F G H

KDG5V-5 215,0

(8.47)

175,0

(6.9)

70,

(2.77)

94,4

(3.72)

27,0

(1.06)

98,

(3.86)

217,0

(8.54)

30,0

(1.18)

87,3

(3.4)

KDG5V-7 223,0

(8.8)

183,0

(7.2)

92,8

(3.65)

83,3

(3.3)

50,0

(1.97)

124,0

(4.88)

232,0

(9.14)

33,0

(1.3)

95,1

(3.7)

KDG5V-8 255,0

(10.1)

215,0

(8.47)

114,8

(4.52)

118,4

(4.66)

77,0

(3.03)

185,0

(7.28)

332,0

(13.1)

59,0

(2.32)

127,2

(5.0)

B.13

227,0 (8.9)

7-pin plug

Remove plug for

access to the gain

potentiometer

Do not remove

these plugs.

40,0

(1.6)

Metal plug 934939

Cable outside diameter 8,0 to 10,5 (0.31 to 0.41)

Must be used for full EMC protection. See also warning

note on page B.32.

Plastic plug 694534

PG11. Cable maximum outside diameter 11,0 (0.43)

25,0

(1.0)

KADG5V-5/7/8 models fitted with integral amplifier

24,0

(0.94)

128,0

(5.1)

B.14

194,3

(7.65)

76,2 (3.00)

190,5

(7.50)

KDG5V-10 Models with “EX” or “X”

(With integral pilot pressure reducer)

85,3

(3.36)

516,9 (20.35)

125,2

(4.93)

284,5

(11.2)

193,5

(7.62)

40,0

(1.57)

196,8

(7.75)

3rd angle

projection

Dimensions are shown in mm (inches)

158,8

(6.25)

196,8

(7.75)

98,6

(3.88)

79,2

(3.12)

B.15

plug,

part no. 7074.

Remove for

internal pilot

drain

Pilot Supply and Drain Plugs

M5 plug,

part no. 471119.

Remove for internal pilot drain

M5 plug,

part no. 471119.

Remove for internal

pilot supply

I NPT plug,

part no. 113000.

Remove for internal

pilot supply

M5 plug,

part no. 471119.

Remove for internal pilot drain

Pilot

connections

KDG5V-8 models

Section through port P of main-stage

KDG5V-5 models

Viewed from port B end of main-stage

plug,

part no. 30560 for

internal pilot drain,

part no. 7074 for

external pilot drain.

plug,

part no. 30560. Remove for internal pilot drain

KDG5V-10 models

KDG5V-7

models only*

Remove this plug

for access to pilot

drain plug

KDG5V-7 models only*

M6 x 8mm plug, part no. 471131:

fitted for external pilot drain.

Not fitted for internal pilot drain.

KDG5V-7 models only*

M6 x 8mm plug, part no. 471131:

fitted for external pilot supply models; not fitted for

internal pilot supply models. See “Model Code” .

Size 7 only*

M5 internal thread for

removal of closure plug

PAB

* Internal plug shown, for external pilot supply (via port X).

For internal pilot supply (from port P) plug is not fitted. Port X should be blocked at mounting interface, or otherwise

plugged at subplate of manifold block. See “Model Code”.

B.16

Views on Mounting Faces

All O-seals supplied

4 holes for mounting bolts

Ø 7,02 (0.27Ø ) spotfaced to

Ø 11,0 (0.43 Ø)

6 holes for mounting bolts

Ø 13,5 (0.53 Ø)

spotfaced to

Ø 20,0 (0.78 Ø)

6 holes for mounting bolts

4 x Ø 11,0 (0.43 Ø) c’bored

Ø 17,5 (0.68 Ø)

2 x Ø 6,4 (0.25 Ø) c’bored

Ø 11,0 (0.43 dia)

KDG5V-5 mounting face

KDG5V-7 mounting face

KDG5V-8 mounting face

KDG5V-10 mounting face

6 holes for mounting bolts

B.17

Subplates, Connection Plates and Mounting Surfaces

Size 05

Description and Mass kg (lb) Functional Symbol Model Code Max. Pressure

Blanking plate

Cast iron 2,9 (6.4)

DGMA-5-B-1* 315 bar (4500 psi)

Crossover plate P-A; B-T

Cast iron 2,9 (6.4)

DGMA-5-C1-1* 315 bar (4500 psi)

Crossover plate P-B; A-T

Cast iron 2,9 (6.4)

DGMA-5-C2-1* 315 bar (4500 psi)

Tapping plate, ports A and B

Cast iron 0,5 (1.1)

DGMA-5-T1-1*-BY 315 bar (4500 psi)

Tapping plate, ports P and T

Cast iron 0,5 (1.1)

DGMA-5-T2-1*-BY 315 bar (4500 psi)

Tapping plate, ports P, A and B

Cast iron 0,5 (1.1)

DGMA-5-T3-1*-BY 315 bar (4500 psi)

Adaptor plate for pilot ports

X and Y

Cast iron 1,4 (3.1)

DGAM-5-1*-RY

DGAM-5-1*-SY

210 bar (3000 psi)

Single-station subplate;

side ports P, T, A, B

Cast iron 2,0 (4.4)

DGSME-01-2*-T8Y 210 bar (3000 psi)

Single-station subplate;

rear ports P, T, A, B

Cast iron 2,0 (4.4)

PTBA

DGSM-01-2*-T8Y

EDGSM-01-1*-RY

EDGSM-01X-1*-RY

EDGSM-01Y-1*-RY

210 bar (3000 psi)

280 bar (4000 psi)

Single-station subplate;

rear ports P, T, A, B; and port L

(side or rear)

Cast iron 1,3 (2.9)

PTBAL

PTBA

KDGSM-5-676805-2*

(SAE/UNF ports)

KDGSM-5-615225-1*

(

I BSPF ports)

KDGSM-5-615226-1*

(

I BSPF ports)

EKDGSM-01Y-1*-RY

210 bar (3000 psi)

315 bar (4500 psi)

280 bar (4000 psi)

Single-station subplate;

rear ports P, T, A, B plus X and Y

Cast iron 2,0 (4.4)

YXP T B A

EDGSM-03-1*-RY

EDGSM-03X-1*-RY

EDGSM-03X-1*-SY

210 bar (3000 psi)

*Design number subject to change. No change of installation dimensions for design numbers 10 to 19 or 21 to 29 inclusive.

Y“S” or “T8” suffix = SAE/UNC ports and/or UNC fixing bolt tappings and/or orifice plugs as appropriate. “R” or “B” = ISO 228 (BSPF) ports

and/or metric fixing bolt tappings and/or orifice plugs as appropriate.

B.18

Sizes 07 and 08

Description and Mass kg (lb) Functional Symbol Model Code Max. Pressure

Single-station subplate

Cast iron 3,8 (8.4)

Cast iron 6,1 (13.4)

Cast iron 5,0 (11)

Cast iron 13 (28.6)

YXP T BAL

DGSM-04

EDGVM-7X

EDGVM-7Y/7Z

DGSM-8

EDGVM-8X

EDGVM-8Y/8Z

210 bar (3000 psi)

350 bar (5000 psi)

210 bar (3000 psi)

350 bar (5000 psi)

General Description

When a subplate is not used, a

machined pad must be provided for

valve mounting. Pad must be flat within

0,127 mm (.0005 inch) and smooth

within 1,6 µm (63 microinch). Mounting

bolts, when provided by customer,

should be SAE grade 7 or better.

Dimensional Tolerances

Dimensional tolerance on interface

drawings is 0,2 mm (0.008”) except

where otherwise stated.

ISO 4401 specifies inch conversion to

0.01”.

Conversion from Metric

ISO 4401 gives dimensions in mm. Inch

conversions are accurate to 0.01” unless

otherwise stated.

Mounting Bolt Tappings

ISO 4401 gives metric thread tappings.

Alternate UNC tappings are Vickers

recommendations that allow these

plates and associated valves to be used

up to their maximum pressures, when

using Vickers recommended bolt kits, or

bolts of an equivalent strength (see

page B.38). It is recommended that

Customer’s own manifold blocks for

UNC bolts should be tapped to the

minimum depths given in the footnotes.

Installation Dimensions

4 holes Ø 7,14 (0.28 Ø)

70,0

(2.8)

2,0 (0.08) sealplate

37,0

(1.46)

116,0

(4.6)

72,0

(2.84)

Nameplate

DGMA-5-B-1*

Blanking Plate

B.19

DGMA-5-C*-1*

Crossover Plate

4 holes Ø 7,14 (0.28 Ø)

70,0

(2.8)

2,0 (0.08) sealplate

37,0

(1.46)

116,0

(4.6)

72,0

(2.84)

Nameplate

Plugs each end,

(

I BSPF)

5,0

(0.2)

5,0

(0.2)

19,5

(0.77)

Model Dimension A Dimension B

DGMA-5-C1-1* 25,0 (1.0) 40,0 (1.6)

DGMA-5-C2-1* 40,0 (1.6) 25,0 (1.0)

4 holes Ø 7,14 (0.28 Ø)

70,0

(2.8)

2,0 (0.08) sealplate

37,0

(1.46)

116,0

(4.6)

72,0

(2.84)

31,0

(1.2)

18,0

(0.71)

2 ports, G

(

I BSPF)

Nameplate

Ports A and B are tapped M12 x 14 (0.55) deep (e.g. for orifice plugs) on opposite face to sealplate.

DGMA-5-T1-1*-B

Tapping Plate

Ports A and B

B.20

45,0

(1.8)

2,0 (0.08) sealplate

DGMA-5-T2-1*-B

Tapping Plate

Ports P and T

4 holes Ø 7,14 (0.28 Ø)

70,0

(2.8)

37,0

(1.46)

116,0

(4.6)

72,0

(2.84)

Nameplate

28,0

(1.1)

18,0

(0.71)

2 ports, G

(

I BSPF)

Ports P and T

are tapped M12 x 14 (0.55) deep (e.g. for orifice plugs) on opposite face to sealplate.

4 holes Ø 7,14 (0.28 Ø)

70,0

(2.8)

2,0 (0.08) sealplate

37,0

(1.46)

116,0

(4.6)

Nameplate

31,0

(1.2)

18,0

(0.71)

3 ports, G

(

I BSPF)

Ports P, A and B are tapped M12 x 14 (0.55) deep (e.g. for orifice plugs) on opposite face to sealplate.

72,0

(2.84)

DGMA-5-T3-1*-B

Tapping Plate

Ports P, A and B

B.21

70,0

(2.8)

DGAM-5-1*-*, X and Y

Port Adaptor Plates

Provides for external connections to additional pilot ports X

and Y when these ports are not present in subplate/manifold

block. Typically used for two-stage directional and proportional

valves.

4 holes Ø 7,14 (0.28 Ø)

32,0

(1.25)

102,0

(4.0)

72,0

(2.84)

44,0

(1.7)

Nameplate

“X” and “Y” ports, see table

Model “X” and “Y” port thread

DGAM-5-1*-R G1/4 (1/4” BSPF x 11,0 (0.43) full thread

depth

DGAM-5-1*-S 9/16”-18UNF x 12,7 (0.5) full thread depth

47,7

(1.9)

23,1

(0.9)

39,6 (1.6)

79,4 (3.12)

101,6 (4.0)

23,1 (0.9)

38,1

(1.5)

12,7

(0.5)

47,7

(1.9)

68,3

(2.7)

18,3 (0.6)

69,0

(2.7)

4 holes Ø 10,8 (0.42 Ø) through,

spotfaced Ø 17,5 (0.66 Ø)

4 ports P, A, B, T:

I -16

UNF-2B x 14,3 (0.56) full

thread depth

4 holes tapped

I -20 UNC-2B

x 12,7 (0.5) deep

91,95

(3.62)

114,3

(4.5)

33,0

(1.3)

Subplate with Side Ports P, T, A, B

Maximum Pressure 210 bar (3000 psi)

DGSME-01-2*-T8

B.22

Rear port L, KDGSM-5-676805 only:

(

I BSPF) x 12,0 (0.47) full thread depth

79,4

(3.12)

90,4

(3.56)

11,2

(0.44)

101,6

(4.0)

11,5

(0.45)

12,7 (0.5)

68,3

(2.7)

23,1

(0.9)

11,2

(0.44)

4 holes Ø 10,8 (0.42 Ø) through,

spotfaced Ø 17,5 (0.66 Ø)

4 holes tapped according to model type:

For DGSM-01 and KDGSM-5 models (UNC port threads),

1/4I -20 UNC-2B x 12,7 (0.5) deep.

For EDGSM-01(*) and EKDGSM-01Y models (BSPF port threads),

M6-6H x 15,8 (0.62) deep.

92,1

(3.62)

114,3

(4.5)

PTBA

PTBAL

PTBA

69,0

(2.7)

68,3

(2.7)

47,5

(1.5)

5,6

(0.22)

Side port L, EKDGSM-01Y only:

I -18 UNF-2B x 12,7 (0.5) full

thread depth

Maximum Pressure 280 bar (4000 psi)

Subplates with Rear Ports P, T, A, B

Maximum Pressure 210 bar (3000 psi)

DGSM-01-2*-T8

KDGSM-5-676805-2*

(with rear port L)

EDGSM-01-1*-R

EDGSM-01X-1*-R

EDGSM-01Y-1*-R

EKDGSM-01Y-1*-R

(with side port L)

Ports P, T, A, B Threads

Model

Port thread

210 bar (3000 psi)

DGSM-01-2*-T8

KDGSM-5-676805-2*

I-16 UNF-2B x 14,0 (0.56) full thread depth

Ports P, T, A, B Threads

Model Port thread

280 bar (4000 psi)

EDGSM-01-1*-R

G1/4 (1/4I BSPF) x 12,2 (0.48) full thread depth

EDGSM-01X-1*-R G3/8 (3/8I BSPF) x 12,2 (0.48) full thread depth

EDGSM-01Y-1*-R

EKDGSM-01Y-1*-R

G1/2 (1/2I BSPF) x 15,0 (0.59) full thread depth

Model C E F G H J K M N W

210 bar (3000 psi)

DGSM-01-2*-T8

KDGSM-5-676805-2*

45,2

(1.78)

42,1

(1.7)

19,0

(0.75)

68,3

(2.69)

45,2

(1.78)

23,8

(0.94)

42,1

(1.7)

31,8

(1.25)

23,9

(0.94)

57,1

(2.25)

280 bar (4000 psi)

EDGSM-01-1*-R

39,7

(1.56)

38,1

(1.5)

13,5

(0.53)

65,5

(2.58)

41,7

(1.64)

10,3

(0.41)

40,9

(1.61)

31,8

(1.25)

23,9

(0.94)

62,7

(2.47)

EDGSM-01X-1*-R

39,7

(1.56)

40,5

(1.59)

13,5

(0.53)

67,5

(2.66)

39,7

(1.56)

12,7

(0.5)

40,5

(1.59)

31,8

(1.25)

23,9

(0.94)

68,6

(2.7)

EDGSM-01Y-1*-R 39,7

(1.56)

40,5

(1.59)

9,9

(0.39)

70,6

(2.78)

39,7

(1.56)

10,7

(0.42)

40,5

(1.59)

31,8

(1.25)

28,6

(1.13)

72,6

(2.86)

EKDGSM-01Y-1*-R

39,7

(1.56)

40,5

(1.59)

9,9

(0.39)

70,6

(2.78)

39,7

(1.56)

10,7

(0.42)

40,5

(1.59)

36,5

(1.44)

28,6

(1.13)

72,6

(2.86)

B.23

42,0

(1.7)

75,0

(3.0)

89,0 (3.5)

88,0 (3.5)

120,0 (4.8)

Subplates with Rear Ports P, T, A, B, L

Maximum Pressure 315 bar (4500 psi)

KDGSM-5-615225-1*

KDGSM-5-615226-1

LPTBA

80,0

(3.15)

67,0

(2.6)

4 holes M6 x 14,0

(0.55) full thread

depth

115,0

(4.6)

46,0

(1.81)

77,5

(3.1)

Port L, G

(

I BSPF) x 12,0 (0.47),

spotfaced to Ø 24,0 (0.94 Ø)

23,0

(0.9)

92,0

(3.62)

17,0

(0.7)

47,5

(1.9)

12,5

(0.5)

Port L, Ø 4,0 (0.16 Ø)

Ports P, T, A, B,

Ø 10,5 (0.41 Ø)

Part Section A-A

40,0

(1.6)

5,0

(0.2)

Recommended panel

cut-out to clear fittings,

Ø 108,0 (4.25 Ø)

4 holes Ø 10,5 (0.41 Ø)

13,0 (0.51)

1,0

(0.04)

Ports P, T, A, B

Model

Y thread Z diameter

KDGSM-5-615225-1* G

(

I BSPF) x 14,0 (0.55) full thread depth 30,0 (1.18)

KDGSM-5-615226-1* G

(

I BSPF) x 16,0 (0.63) full thread depth 33,0 (1.3)

B.24

111,1 (4.4)

136,6 (5.38)

68,3

(2.7)

41,3 (1.62)

134,9

(5.3)

4 holes tapped according to model type:

For EDGSM-03(X)-1*-R models (BSPF ports):

M6-6H x 16,0 (0.63) full thread depth

For EDGSM-03X-1*-S models (UNC ports):

I-20 UNC-2B x 16,0 (0.63) full thread depth

92,1

(3.62)

67,5

(2.65)

111,1 (4.4)

YXP T B A

168,0

(6.6)

40,0

(1.6)

124,0

(4.9)

26,2

(1.03)

79,2

(3.12)

32,0

(1.26)

25,4

(1.0)

34,8

(1.4)

10,6 (0.4)

4 holes Ø 10,8 (0.42 Ø),

spotfaced Ø 17,5 (0.68 dia)

1,5

(0.05)

Subplates with Rear Ports P, T, A, B, X, Y

Maximum Pressure 210 bar (3000 psi)

EDGSM-03-1*-R

EDGSM-03X-1*-R

EDGSM-03X-1*-S

Port Threads

Model

Ports P, T, A, B Ports X, Y

EDGSM-03-1*-R

EDGSM-03X-1*-R

(

I BSPF) x 14,0

(0.55)

full thread depth

(

I BSPF) x 12,2

(0.48)

full thread depth

EDGSM-03X-1*-S 1

I-12 UN-2B x 16,0

(0.63)

full thread depth

I-18 UNF-2B x 12,7 (0.5)

full thread depth

B.25

EDGVM-7Y-D-1*-R (BSPF port threads; metric mounting bolts)

EDGVM-7Z-D-1*-S (UNF/SAE port threads; UNC mounting bolts)

Single station subplates

75,0

(2.95)

160,0

(6.3)

120,0

(4.73)

30,0

(1.18)

96,0

(3.78)

13,0

(0.51)

35,0

(1.38)

60,0

(2.36)

150,0

(5.9)

140,0

(5.51)

9,0 (0.35)

21,5

(0.85)

29,0

(1.14)

61,0

(2.4)

60,0

(2.36)

36,5

(1.44)

52,5

(2.07)

91,5

(3.6)

107,5

(4.23)

6 tapped holes for valve

mounting, see table

For port tappings

according to model

code, see table

4 holes Ø 9,0 (0.35 Ø)

through, spotfaced Ø 14,5

(0.57 Ø)

184,0

(7.25)

YXPTBAL

For up to 350 bar (5000 psi) Maximum Pressure

Dimensions in mm (inches)

Port and Bolt Threads

Model

Ports P, T, A, B Ports L, X, Y Mounting bolt tapping

EDGVM-7Y-D-1*1–R G1 (1” BSPF) x 19,0 (0.75)

full thread depth

G1/4 (1/4” BSPF) x 12,0 (0.47)

full thread depth

4 x M10

2 x M6

EDGVM-7Z-D-1*1–S 1 15/16” -12 UN 2B x 19,0 (0.75)

full thread depth

3/16” -18 UNF 2B x 12,7 (0.5)

full thread depth

4 x 3/8”-16 UNC

2 x 1/4”-20 UNC

B.26

For port tappings

according to model

code, see table

160,0

(6.3)

69,9

(2.75)

140,0

(5.51)

12,6

(0.5)

14,3

(0.65)

42,5

(1.67)

Ø 9,9

(0.389 Ø)

25,0

(1.0)

Ø 14,5

(0.57 Ø)

92,0

(3.62)

EDGVM-7X OnlyDGSM-04 Only

89,0

(3.5)

38,1

(1.5)

35,0

(1.38)

Ø 8,73

(0.344 Ø)

YXP T BAL

DGSM-04-12S-2* (UNF/SAE port threads; UNC mounting bolts)

For up to 210 bar (3000 psi) Maximum Pressure

EDGVM-7X-D-1*-R (BSPF port threads; metric mounting bolts)

For up to 350 bar (5000 psi) Maximum Pressure

Single station subplates

Port and Bolt Threads

Model

Ports P, T, A, B Ports L, X, Y Mounting bolt tapping

DGSM-04-12S-2* 1 1/16I-12 UNF-2B x 19,1 (0.75)

full thread depth

9/16I-18 UNF-2B x 12,7 (0.5) full

thread depth

4 x 3/8I-16 UNC

2 x 1/4I-20 UNC

EDGVM-7X-D-1*-R G

(

I BSPF) x 16,0 (0.63) full

thread depth

G1/4 (1/4I BSPF) x 12,0 (0.47) full

thread depth

4 x M10

2 x M6

Dimensions

Model

C D E F G H J K M

DGSM-04-12S-2* 121,4

(4.78)

88,4

(3.48)

44,2

(1.74)

56,6

(2.23)

54,9

(2.16)

18,3

(0.72)

121,4

(4.78)

76,7

(3.02)

32,3

(1.27)

EDGVM-7X-D-1*-R 128,6

(5.06)

93,6

(3.68)

50,6

(1.99)

55,6

(2.19)

52,0

(2.05)

15,9

(0.63)

113,6

(4.47)

79,6

(3.13)

36,6

(1.44)

B.27

EDGVM-8(*)-D-1*-R (BSPF port threads;

metric mounting bolts)

EDGVM-8Y-D-1*-S (UNF/SAE port threads;

UNC mounting bolts

Ports P, T, A, B, X, Y and L

Single station subplates

6 tapped holes for valve mounting (see table)

4 holes Ø T (T Ø) (see table)

This profile on model types

EDGVM-8Y and -8Z only

Port Y

(see table)

Ports P, T, A, B,

(see table)

Port X (see table)

EDGVM-8(*)-D-1*-* models only Port L (see table)

YXPTBAL

EDGVM-8(*)-1*-R (BSPF port threads;

metric mounting bolts)

EDGVM-8Y-1*-S (UNF/SAE port threads;

UNC mounting bolts)

For up to 350 bar (5000 psi) Maximum Pressure

Ports P, T, A, B, X, Y

Single station subplates

Port Threads, Bolt Tappings and Dimensions

Model

Ports P, A, B, T Ports L, X, Y Mounting

bolt tappings

A B C D E F

EDGVM-8(-D)-1*-R G

x 16 (0.63)

deep (BSPF)

x 12,2 (0.48)

deep (BSPF)

M12 x 25

(1.0) deep

54,8

(2.16)

78,6

(3.09)

102,4

(4.03)

126,2

(4.97)

160

(6.30)

74,6

(2.94)

EDGVM-8X(-D)-1*-R G1 x 19 (0.74)

deep (BSPF)

x12,2 (0.48)

deep (BSPF)

M12 x 25

(1.0) deep

49,6

(1.95)

73,4

(2.89)

107,5

(4.23)

131,4

(5.17)

160

(6.30)

74,6

(2.94)

EDGVM-8Y(-D)-1*-R G1

x 21 (0.82)

deep (BSPF)

x12,2 (0.48)

deep (BSPF)

M12 x 25

(1.0) deep

50,5

(1.99)

74,2

(2.92)

128,0

(5.04)

151,8

(5.98)

185

(7.28)

103

(4.06)

EDGVM-8Y(-D)-1*-S 1

I-12 UN x

19,1 (0.75) deep

I-18 UNF x

12,7 (0.5) deep

I-13

UNC-2B

50,5

(1.99)

74,2

(2.92)

128,0

(5.04)

151,8

(5.98)

185

(7.28)

103

(4.06)

EDGVM-8Z(-D)-1*-R G1

x 22 (0.86)

deep (BSPF)

x12,2 (0.48)

deep (BSPF)

M12 x 25

(1.0) deep

50,5

(1.99)

74,2

(2.92)

128,0

(5.04)

151,8

(5.98)

185

(7.28)

103

(4.06)

Model G H J K L M N P Q R S ØT

EDGVM-8(-D)-1*-R

EDGVM-8X(-D)-1*-R

(0.75)

(0.83)

(1.22)

17,4

(0.685)

(2.87)

–

(1.38)

119

(4.69)

181

(7.13)

92,1

(3.63)

204

(8.03)

10,8

(0.425)

EDGVM-8Y(-D)-1*-R

EDGVM-8Y(-D)-1*-S

EDGVM-8Z(-D)-1*-R

(1.30)

17,5

(0.69)

5,6

(0.22)

(1.06)

(3.82)

(2.84)

(1.77)

160

(6.30)

202

(7.95)

130

(5.12)

232

(9.13)

13,5

(0.53)

B.28

73,0 (2.7)

181,0

(7.12)

102,4

(4.03)

126,2

(4.97)

78,5

(3.09)

54,9

(2.16)

17,5 (0.69)

35,0

(1.38)

114,0

(4.5)

203,0

(8.0)

19,0

(0.75)

74,6

(2.94)

138,2

(5.44)

92,0

(3.62)

42,9

(1.69)

6 holes tapped

I-13 UNC-2B

4 holes through

Ø10,3 (0.406 Ø)

YXPTBAL

DGSM-8-1*-T** (UNF/SAE ports; UNC mounting bolts)

For up to 210 bar (3000 psi) Maximum Pressure

Ports P, T, A, B, X, Y

Single station subplates

Port Threads

Model

Ports P, T, A, B Ports X, Y

DGSM-8-1*-T12 1 1/16”-12 UN x 19,1 (0.75) deep 9/16”-18 UNF x 12,7 (0.5) deep

DGSM-8-1*-T16 1 5/16”-12 UN x 19,1 (0.75) deep 9/16”-18 UNF x 12,7 (0.5) deep

B.29

46,0

(1.181)

153,0 (6.02) min.

100,8 (3.968)

112,7 (4.437)

130,2 "0,1

(5.126 "0.004)

130,0 (5.12)

min.

50,0

(1.97)

101,6 "0,1

(4.0 "0.004)

2 holes Ø 4,0 (0.157 Ø)

x 8,0 (0.31) min. depth

4 holes M10 x 17,0

(0.67) min. full thread

depth J

2 holes M6-6H x 17,0

(0.67) min. full thread

depth z

3 holes (ports L, X, Y)

Ø 6,3 (0.25 Ø) max.

4 holes (ports P, T, A, B)

Ø 17,5 (0.69 Ø) max.

95,0

(3.74) min.

18,3

(0.72)

34,1

(1.34)

65,9

(2.59)

76,6

(3.016)

88,1

(3.47)

1,6 "0,1

(0.063 "0.004)

14,3

(0.56)

15,9

(0.63)

71,5

"0,1

(2.815 "0.004)

11,0

(0.43)

69,8

"0,1

(2.75 "0.004)

57,2

(2.25)

55,6

(2.19)

34,9

(1.38)

I-16 UNC optional.

I-20 UNC optional.

2 holes Ø 7,5 (0.295 Ø) x

8,0 (0.31) min. depth

6 holes, M12-6H x 20,0 (0.78)

min. full thread depth J

5,6 (0.22)

17,5 (0.689)

29,4 "0,1 (1.157 "0.004)

53,2 "0,1 (2.094 "0.004)

94,5 "0,1 (3.720 "0.004)

77,0 (3.03)

92,1 "0,1

(3.626 "0.004)

74,6

(2.937)

73,0

(2.874)

19,0 (0.748)

17,4 (0.685)

118,0

(4.65) min.

4,8 "0,1

(0.189 "0.004)

Ports X,Y:

Ø 11,2 (0.44 Ø) max.

Port Lz:

Ø 11,2 (0.44 Ø) max.

Ports P, T, A, B:

Ø 23,4 (0.92 Ø) max.

Mounting Surface

This interface conforms to:

ISO 4401-08-07-0-94

ANSI/B93.7M (and NFPA) size 08

CETOP R35H4.3-08

DIN 24340 Form A25

I-13 UNC optional.

z Vickers uses port L for

pressure-centered and other options

not in high demand.

Mounting Surface

This interface conforms to:

ISO 4401-07-06-0-94

ANSI/B93.7M (and NFPA) size 07

CETOP R35H4.3-07

DIN 24340 Form A16

B.30

Dimensions are show in mm (inches)

A machined pad must be provided for

mounting.

198,9

(7.83)

158,8

(6.25)

130,2

(5.12)

123,8

(4.88)

79,4

(3.12)

82,6

(3.25)

138,6 (5.46)

230,1 (9.06)

190,5 (7.50)

168,3 (6.62)

114,3 (4.50)

76,2 (3.00)

M20 Thread

(.7500-10 UNC Thread)

31,8 ∅

(1.25 ∅)

4-Places

‘‘X’’ - External pilot pressure connection

Port connection ‘‘A’’

Port connection ‘‘B’’

‘‘P’’ - Pressure connection

‘‘T’’ - Tank connection

‘‘Y’’ - Pilot valve

drain connection

‘‘W’’ - External

drainG

Mounting Bolt Tapping Options

ISO/DIS 4401–02–02 defines only M5 tapping.

Inch tapping options are as available in Vickers

subplates and manifolds.

ISO 4401 gives dimensions in mm. Inch conversions are

accurate to 0.01” unless stated.

It is recommended that customers’ own manifold blocks for

UNC bolts be tapped to these minimum depths.

7,1 ∅ (.28∅)

3 holes

11,2 ∅ (.44 ∅)

2 places

41,3 (1.62)

34,9 (1.38)

44,4 (1.75)

G Required for ‘D’ Pressure Centered models only

Mounting Surface

147, (5.81)

Thread Min. tapping depth for subplates/manifolds in:

Steel Cast Iron Aluminum

Metric

M5–6H

12,3

(0.484)

12,3

(0.484)

12,3

(0.484)

Inch

#10–24 UNC–2B

12,6

(0.496)

14,9

(0.587)

14,9

(0.587)

B.31

Electrical Information

1,5

(0.06)

Seal

(2.01)

(1.06)

∅22,5

(0.88)

thread

5,5

(0.22)

30,5

(1.20)

26,5

(1.04)

(0.71)

Connector can be positioned at 90_

intervals on valve by re-assembling

contact holder into appropriate position

inside connector housing. Connectors

with and without indicator lights are

available (order separately).

Voltage

(AC or DC)

Gray

“A” sol.

Black “B”

sol.

12-24

100-125

200-240

977467

977469

977471

977466

977468

977470

710775710776

Without

lights

With

lights

Receptacle

78,5

(3.09)

(3.62)

106,9

(4.21)

Plug connector

(Order separately)

(ISO4400/DIN 43650)

Cable diameter range Ø6–10 mm (0.24–0.40). . .

Wire section range Ø,5–1,5 mm

(0.0008–0.0023 in

). . . . .

Terminals Screw type. . . . . . . . . . . . . .

Type of protection IEC144 class IP65, when plugs are fitted . . . . . .

correctly to the valves with the interface seals

(supplied with plugs) in place.

27,5

(1.08)

B.32

Typical Connection Arrangements

Warning

Do not ground pin C. If the

local ground (pin C) is not used for

differential monitor electronics, do not use.

Read monitor pin F with respect to ground.

User panel

Outer

Screen

“KA” valve

D or E

E or D

+24V

Demand

Signal

Solenoid

Current

Monitor

Power

Supply

Enclosure

Valve must

be connected

to ground via

subplate

Input

+/– 10V

Connector shell

J Solenoid current monitor voltage (pin F)

will be referenced to the KA valve local

ground. A “local ground” (pin C) is

provided for optional use by differential

input customer supplied electronics.

KADG5V-5/7/8, valves with integral amplifier

Y Note: In applications where the valve

must conform to European RFI/EMC

regulations, the outer screen (shield)

must be connected to the outer shell of

the 7-pin connector and the valve body

must be fastened to the earth ground.

Proper earth grounding practices must be

observed in this case, as any differences

in command source and valve ground

potentials will result in a screen (shield)

ground loop.

0V must be

connected

to ground

Warning

Electromagnetic Compatibility (EMC)

It is necessary to ensure that the valve is wired-up as above. For effective protection, the user

electrical cabinet, the valve subplate or manifold, and the cable screens should be connected to efficient

ground points. The metal 7-point connector, part no. 934939, should be used for the integral amplifier.

In all cases, both valve and cable should be kept as far as possible from any sources of electromagnetic

radiation such as cables carrying heavy current, relays and certain kinds of portable radio transmitters, etc.

Difficult environments could mean that extra screening may be necessary to avoid the interference.

It is important to connect the 0V lines as shown above. The multi-core cable should have at least two screens

to separate the demand signal and monitor output from the power lines.

Drain wire

Inner screen

KADG5V5-5/7/8, valves with integral amplifier

Wiring

Connections must be made via the 7-pin plug

mounted on the amplifier.

Recommended cable sizes are:

Power cables:

For 24V supply

0,75 mm

(18 AWG) up to 20m (65 ft)

1,00 mm

(17 AWG) up to 40m (130 ft)

Signal cables:

0,50 mm

(20 AWG)

Screen:

A suitable cable would have 7 cores, a separate

screen for the signal wires and an overall screen.

See wiring connection diagram on previous page.

Gain

Modulator

+15V

Valve envelope

7-pin plug con-

nections

+24V

Power 0V

Signal 0V

Protective ground

Deadband

Posi-

tive

Monitor output

Negative

Command

signal

voltage

(see table)

–15V

Solenoid drive

Dither

Warning

All power must be switched

off before connecting or

disconnecting any plugs.

B.33

Electrical Block Diagram

B.34

KDG4V-3, 60 design: 238,0 (9.37)

Vickers UNIPLUG is a single-cable

electrical connector ideally suited for

economical wiring of single and

double-solenoid models. It is

introduced on the well-established size

3 proportional valves, KDG4V-3(S), 60

series, respectively.The UNIPLUG

connector is released in four 24V

versions, offering:

DControl of proportional valves from

low voltage differential input signal

DDirect switching of 24V DC

solenoids

87,5

(3.44)

Double solenoid models

Single-Cable UNIPLUG

Connector

EHH-AMP-724 D ** - 1*

The UNIPLUG connector is supplied loose

for customer assembly to valves, which

must be fitted with type “P” plug-in coils.

The correctly installed UNIPLUG/ valve

combination conforms to protection code

IEC 529 class IP67.

Operating Data

Cable:

wire size

cable sheathing

cable screening

1 mm

(18 AWG)

Polyurethane

Types C and D only

Ambient temperature range:

operating

storage

–20 to +70_C (–4 to +158_F)

–25 to +70_C (–13 to +158_F)

Electro-magnetic compatibility (EMC)

emission

immunity

EN50081-2

EN50082-2

Protection class IEC 529, IP67 when correctly assembled and installed on a

designated valve type

Housing material Ultramid A3 HG3

This product has been designed and tested to meet specific standards outlined in the European Electromagnetic

Compatibility Directive (EMC) 89/336/EEC, amended by 91/263/EEC. For instructions on installation requirements

to achieve effective protection levels, see this leaflet and the Installation Wiring Practices for Vickers Electronic

Products leaflet 2468. Wiring practices relative to this directive are indicate by

Compatibility (EMC)

European Electromagnetic

B.35

Electrical Data, Type D

Plug with proportional amplifiers with independent adjustable gain and deadband

for each of two solenoid outputs, plus a common adjustable ramp.

LEDs show status of output.

Connections (coded to DIN VDE 0293):

wire no. 1

wire no. 2

wire no. 3

wire no. 4

screen

Positive command signal

Negative command signal

0V (power and signal)

24V power supply

Connect to a suitable ground point

Power supply (to VDE 0160)

Max. permissible voltage

24V DC (20.4V to 30.4V incl. "10% ripple)

36V DC for less than 100 ms

Protection Reverse polarity protected

Short circuit protected

Differential command signal

max. command-current

Input resistance

Protected against overvoltage

–10V to +10V. See “Command Signal” table on next page

1 mA

10 kW

"50 volts

Output current per solenoid:

rated

max.

1.6A

1.8A

Output voltage at 1.6A output current Typically 1.5V below supply voltage

Max. power consumption with one solenoid energized 35W

Ramp adjustment J range

50 ms to 5 sec

Deadband compensation J, independent for each

solenoid

Trigger level for deadband

200 to 700 mA

+/– 100 mV

Gain adjustment J range, independent for each

solenoid

0.04 to 0.14 A/V

PWM frequency 240 Hz (optimum for KD/TG4V-3(S) valves)

Installation and start-up guidelines GB/D-9144

J Vibration can cause potentiometer setting to change by up to approx. 5%. To avoid this effect, it is

recommended to seal the adjusting screws (e.g. Loctite Screwlock 222).

B.36

Inverting

Differential

Identification Symbols

PROP

EHH-AMP-724-D**-1*

)IN

24V

*IN

EHH-AMP-724-D**-1*

Wire no.

Screen

Power input

+24V DC

Positive

input

Negative

input

Sol. B

Sol. A

PWM

Deadband A

Gain A

Ramp

Deadband B

Gain B

PWM

)

+/–10V

Command Signals

Input Wire 1 Wire 2 Output

Non-inverting

Positive

Negative

Positive

Negative

Positive

Negative

Electrical Block Diagram

B.37

Cable length (see model code)

3rd angle

projection

Type D

Shown with cover removed for access to potentiometers

Potentiometer Adjustments

Ramp: Turn clockwise to increase ramp time

Deadband: Turn clockwise to increase deadband

compensation

Gain: Turn clockwise to increase gain

48,0

(1.88)

1,0

(0.04)

74,0 (2.9)

1,0

(0.04)

2 cover retaining screws

To remove cover

for access to

potentiometers

or to turn cover by 180_

LED, solenoid A

LED, solenoid B

40,0

(1.58)

Model code on this face

Symbol on opposite face.

2 sockets each end for solenoid

coil pins

Deadband BDeadband A

Gain BRampGain A

Identification plates

for customer use

B.38

Installation Data

Mounting InterfacesKDG5V-5 ISO

4401, size 05 with additional pilot ports.

Refer to page B.12 for dimensional data.

KDG5V-7 ISO 4401, size 07. Refer to

page B.12 for dimensional data.

KDG5V-8 ISO 4401, size 08. Refer to

page B.12 for dimensional data.

KDG5V-10 ISO 4401, size 10. Refer to

page B.14 for dimensional data.

SubplatesFor KDG5V-5, see page

B.17.

For KDG5V-7, see see page B.18.

For KDG5V-8, see see page B.18.

DGAM-5 Pilot Ports Adaptor Module

for KDG5V-5 ModelsProvides for

external connections to pilot ports if

ports X and Y are not present in valve

subplate/manifold block. For mounting

bolts for valve plus adaptor, see below.

Max. pressure: 210 bar (3000 psi)

Model types:

DGAM-5-1*-R: G

I (

I BSPF) port

tappings

DGAM-5-1*-S:

I-18 UNF-2B port

tappings

Mounting Bolt Kits

For KDG5V-5

BK02-156493M (metric)

BK590720 (inch)

For KDG5V-7

BKDG7M (metric)

BK590724 (inch)

For KDG5V-8

BKDGH8658M (metric)

BKDGH06618 (inch)

For KDG5V-8

BK98613M (metric)

BK306 (inch)

For KDG5V-10

BKDG10636M (metric)

BKDG10636 (inch)

If not using Vickers recommended bolt

kits, bolts used should be to ISO 898,

12.9 or better.

Mounting Bolt Torques

Recommended torques with threads

lubricated

For KDG5V-5

M6 or

I-20 UNC bolts:

To 210 bar (3000 psi) 14 Nm (10.3 lbf ft)

To 315 bar (4500 psi) 20 Nm (14.75 lbf ft)

For KDG5V-7

M10 or

I-16 UNC bolts:

49 to 59 Nm (36 to 43 lbf ft)

plus

M6 or

I-20 UNC bolts

9 to 14 Nm (6.6 to 10.3 lbf ft)

For KDG5V-8

M12 or

I-13 UNC bolts

103 to 127 Nm (76 to 93 lbf ft)

For KDG5V-10

M20 or

I-10 UNC-2B bolts

185-220 Nm (250-300 lbf ft)

Mass (Weight)

Approx. for models with integral pilot

pressure reducing module (“X” or

“EX”see mode code).

KDG5V-5 9,5 kg (21 lb)

KDG5V-7 11,5 kg (25.3 lb)

KDG5V-8 20,2 kg (44.5 lb)

KDG5V10 54,5 kg (120.0 lb)

For models without integral pressure

reducing module (No symbol, or “E”, see

model code), deduct 1,2 kg (2.6 lb).

B.39

Application Data

Fluid Cleanliness

Proper fluid condition is essential for

long and satisfactory life of hydraulic

components and systems. Hydraulic

fluid must have the correct balance of

cleanliness, materials and additives for

protection against wear of components,

elevated viscosity and inclusion of air.

Essential information on the correct

methods for treating hydraulic fluid is

included in Vickers publication

561;“Vickers Guide to Systemic

Contamination Control,” available from

your local Vickers distributor or by

contacting Vickers, Incorporated.

Recommendations on filtration and the

selection of products to control fluid

condition are included in 561.

Recommended cleanliness levels,

using petroleum oil under common

conditions, are based on the highest

fluid pressure levels in the system and

are coded in the chart below. Fluids

other than petroleum, severe service

cycles or temperature extremes are

cause for adjustment of these

cleanliness codes. See Vickers

publication 561 for exact details.

Vickers products, as any components, will

operate with apparent satisfaction in fluids

with higher cleanliness codes than those

described. Other manufacturers will often

recommend levels above those specified.

Experience has shown, however, that

life of any hydraulic components is

shortened in fluids with higher

cleanliness codes than those listed

below. These codes have been proven

to provide a long trouble-free service life

for the products shown, regardless of

the manufacturer.

System Pressure Level

bar (psi)

Product

<70 (<1000)

70-210 (1000-3000) 210+ (3000+)

Vane Pumps – Fixed 20/18/15 19/17/14 18/16/13

Vane Pumps – Variable 18/16/14 17/15/13

Piston Pumps – Fixed 19/17/15 18/16/14 17/15/13

Piston Pumps – Variable 18/16/14 17/15/13 16/14/12

Directional Valves 20/18/15 20/18/15 19/17/14

Pressure/Flow Control Valves 19/17/14 19/17/14 19/17/14

CMX Valves 18/16/14 18/16/14 17/15/13

Servo Valves 16/14/11 16/14/11 15/13/10

Proportional Valves 17/15/12 17/15/12 15/13/11

Cylinders 20/18/15 20/18/15 20/18/15

Vane Motors 20/18/15 19/17/14 18/16/13

Axial Piston Motors 19/17/14 18/16/13 17/15/12

Radial Piston Motors 20/18/14 19/17/13 18/16/13

Hydraulic Fluids

Materials and seals used in these valves

are compatible with antiwear hydraulic

oils, and non-alkyl-based phosphate

esters. The extreme operating viscosity

range is 500 to 13 cSt (2270 to 70 SUS)

but the recommended running range is

54 to 13 cSt (245 to 70 SUS).

Fluid Temperatures

For mineral oil:

Min. –20_C (–4_F). . . . . . . . . . . . .

Max. * +70_C (+158_F). . . . . . . . . . .

To obtain optimum service life from both

fluid and hydraulic system, 65_C (150_F)

normally is the maximum temperature.

Whatever the actual temperature range,

ensure that viscosities stay within

viscosities specified in the “Hydraulic

Fluids” section.