Copyright © Dynex/Rivett Inc. Bulletin dynexveshp05specs-0509
European Sales
Dynex/Rivett Inc.
Unit C5 Steel Close, Little End Road, Eaton Socon,
Huntingdon, Cambs. PE19 8TT United Kingdom
Tel: +44 (0) 1480 213980
FAX: +44 (0) 1480 405662
E-mail: sales@dynexhydraulics.co.uk
USA Headquarters
Dynex/Rivett Inc.
770 Capitol Drive
Pewaukee, WI 53072 U.S.A.
Tel: 262-691-2222
FAX: 262-691-0312
E-mail: sales@dynexhydraulics.com
Power Units & Systems
Dynex/Rivett Inc.
54 Nickerson Road
Ashland, MA 01721 U.S.A.
Tel: 508-881-5110
FAX: 508-881-6849
E-mail: ashland@dynexhydraulics.com
SPECIFICATIONS
CONTACT INFORMATION
BROCHURE NOTES:
Consult the Dynex sales department for a review of any application which requires operating above
the rated flows or pressures, or higher than normal operating temperatures.
Specifications shown were in effect when published. Since errors or omissions are possible, contact
your sales representative for the most current specifications before ordering. Dynex reserves the right
to discontinue or change designs at any time without incurring any obligation.
For more information
visit our web site:
www.dynexhydraulics.com
HP05 Pattern
Directional Control Valves
High Pressure Hydraulics
D
YNEX
Also refer to "Directional Valve Features, Selection and Operating
Recommendations" (dynexdcvoperating.pdf)
PF3000 SERIES, 10 DESIGNHIGH PRESSURE HP05 PATTERN
2
VALVE DESCRIPTION
HP05 valves operate at pressures to
8000 psi (560 bar), 60% higher than most
other conventional subplate mounted
valves.
These compact sliding-spool valves
provide true four-way control in a simple
compact package. A range of actuators,
spools, internal operators and electrical
options provides design flexibility.
Low pressure drop is enhanced with
the use of the Dynex standard subplate,
which takes advantage of this valve’s
special double tank port design.
For a description of spools, operators
and application information, see
dynexdcvoperating.pdf
.
Mounting
Special HP05 pattern. Refer to page 4.
Actuator Options
6500 Series: Direct Solenoid;
6800 Series: Hydraulic Piloted;
6900 Series: Air Piloted.
Rated Flow
5 U.S. gpm (19 L/min) nominal. Flows to
25 U.S. gpm (95 L/min) are possible with
some models. See “Valve Flow Capacity”.
Rated Pressure
8000 psi (560 bar).
Tank Port Pressure (Maximum)
Solenoid Actuated Models:
Standard,
1500 psi (70 bar);
High Pressure Option (“HT”),
AC models, 2000 psi (140 bar);
DC models, 2500 psi (170 bar).
Hydraulic and air actuated models:
3000 psi (210 bar).
Response Time (Full Stroke)
Solenoid Energized:
AC, 10-20 ms; DC, 25-35 ms.
Spring Returned:
AC, 15-20 ms; DC, 30-40 ms.
Solenoid Options
Models are available with standard AC or
DC solenoids. Optional Plug-In-Terminal
Solenoids fit DIN Connector, Standard
43650 Form A (“Hirschmann” type).
Electrical Connections
Standard Wiring Box with UL listed and
CSA approved wire leads;
Optional Terminal Strip, Cable Grip or Pin
Connector (N.F.P.A. standard T3.5-29-1980;
A.N.S.I. standard B93,55M-1981).
Explosion Proof Option (“EP”)
Solenoids with special enclosures are
approved by UL and CSA for use in
hazardous locations. Available with AC or
DC solenoids.
UL Classification:
Class I, Group C, D;
Class II, Group E, F, G.
CSA/UL Recognized (“C” Option)
Solenoid coils are printed with
the symbol:
®
C
(CSA and UL Recognized)
This option is available with “115DF”
standard AC solenoids only. For
availability with other voltages, contact
the Dynex sales department.
VALVE FLOW CAPACITY
Flow capacity depends on valve actuator,
internal operator and spool type.
Solenoid Models
The flow capacity curves, above, show
typical performance for each interanl
operator and spool type. The letters in the
“Flow Curve Reference” table identify the
appropriate curve.
Flow Capacity – Solenoid Models
PRESSURE (PSI)
FLOW (U.S. GPM - L/MIN.)
PRESSURE (BAR)
600
500
400
300
200
100
0
0246810 12 14 16 18 20 22 24 26
0
2000
4000
6000
8000
10000
0102030405060708090 100
H
D
F
A
B
C
G
E
Flow Curve Reference
Solenoid
Type
Spool Type
0 20 1 21 3 4 03
AC H B G C F H A
DC and "EP" H B H C D H E
PF3000 SERIES, 10 DESIGNHIGH PRESSURE HP05
3
Pilot Operated Models
The nominal flow capacity for most pilot
operated valves is 10 U.S. gpm (38 L/min).
Maximum flow for pilot operated valves is
dependent on pilot pressure.
VALVE EFFICIENCY
HP05 valves provide exceptionally
low pressure drop, as shown in the
performance curves. The values indicate
typical performance using the Dynex
standard subplate, which takes advantage
of the valve’s special double tank port
design.
Flow may be limited for certain spools.
See “Flow Capacity” curves on page 2.
Determining Pressure Drop
The curves show typical resistance to
flow for various spool types. The table
identifies the proper pressure drop curve
for each spool and flow path.
An Example
In the table under spool Type 1, curve “D”
is called out to determine the pressure
drop for P
→
A. Looking at the curves, “D”
indicates a drop of about 28 psi at 12 U.S.
gpm (1,9 bar at 45 L/min).
To determine total “loop” drop, the
individual pressure drops for P
→
A and
B
→
T (or P
→
B and A
→
T) must be added.
Flow Curve Reference
Flow
Path
Spool Type
0 20 1 21 3 4 03
P
→
A B B C C A C B
P
→
B B B C C A C B
A
→
T D D G D F E –
B
→
T D D G D F E –
P
→
T – – B – – – –
Pressure Drop (
∆
P)
PRESSURE (PSI)
FLOW (U.S. GPM - L/MIN.)
PRESSURE (BAR)
20
18
16
14
12
10
8
6
4
2
0
0510 15 20 25 30
0
50
100
150
200
250
300
0102030405070
60 80 90 100
C
D
A
B
F
G
E
Minimum Pilot Pressure:
Hydraulic, 500 psi (35 bar);
Air, 75 psi (5 bar).
Maximum Pilot Pressure:
Hydraulic, 3000 psi (210 bar);
Air, 200 psi (14 bar).
Required Volume (to shift spool full stroke):
Hydraulic, 0.014 in
3
(0,23 cm
3
);
Air, 0.220 in
3
(3,61 cm
3
).
PF3000 SERIES, 10 DESIGNHIGH PRESSURE HP05
4
INSTALLATION AND DIMENSIONS
Special Valve Mounting
Although similar to standard N.F.P.A.
D05 (CETOP 5) valves in size, HP05 valves
require a special high pressure mounting
pattern.
These valves have a second “T” port into
a common tank passageway for lower
pressure drop. The mounting surface
drawing shows the HP05 pattern with the
optional second “T” port.
Port o-rings are included with valves.
Mounting bolts must be ordered
separately: 0.3125-18 U.N.C. Threaded x
1.00 inch (24,5 mm), Grade 8 or better,
four required. Recommended mounting
torque is 25 lb•ft (34 N•m).
See “Subplate and Bolt Kits” on page 5.
Solenoid Model Dimensions
Dimensions are shown for both AC and
DC solenoids. DC configuration is shown
printed in gray.
The overall length of a single solenoid
model (not shown) is 7.67 inches
(194,8 mm) AC and 9.02 inches
(229,11 mm) DC.
Weight (Mass):
Single Solenoid,
AC, 8.1 lb (3,7 kg);
DC, 9.5 lb (4,3 kg).
Double Solenoid,
AC, 9.6 lb (4,4 kg);
DC, 12.6 lb (5,7 kg).
Explosion Proof Solenoids
“EP” solenoids with special enclosures
are approved by UL and CSA for use in
hazardous locations.
Overall length of single solenoid models
(not shown) is 9.31 inches (236,5 mm).
A kit with a spacer plate and bolts (part
number KV00501066) is required when
valves are mounted on manifolds, side
outlet subplates or when used as a pilot
valve.
Weight (Mass):
Single Solenoid, 15.7 lb (7,1 kg);
Double Solenoid, 24.8 lb (11,2 kg).
1.13
(28,8)
2.125
(53,98)
4.37
(111,1)
2.98
(75,7)
4.32
(109,7)
3.20
(81,3)
CLEARANCE
TO REMOVE COIL
1.90 (48,3) A.C.
10.34
(262,6)
13.01
(330,5)
5.00
(127,0)
1/2-14 N.P.T. STANDARD
ELECTRIC ENTRY , ONE EACH END
2.96
(75,1)
.38
(9,7)
.62
(15,7)
GRIP
1.34
(34,0)
3.89
(98,8)
.3125-18 U.N.C. THREADED x 1.00 (25,4) LONG
MOUNTING BOLTS, 4 REQUIRED;
TORQUE: 25 LB
•
FT (34 N
•
M)
MANUAL
ACTUATOR PIN
4.94
(125,6)
D.C.
A.C.
D.C.
A.C. SOLENOID
1.75
(44,5)
2.75
(69,8)
1.38
(35,1)
D.C. SOLENOID
SOLENOID A FOR
TYPE 0, 1, 3, 4, (2O OR 21 FOR
CODE 1 OR 2 OPERATOR) SPOOLS
SOLENOID B FOR
TYPE 0, 1, 3, 4, (2O OR 21
FOR CODE 1 OR 2
OPERATOR) SPOOLS
1.960
(49,78)
.40
(10,2)
2.63
(66,7)
3.13
(79,4)
.324
(8,23)
.918
(23,32)
1.355
(34,42)
P
T
∅.438 (11,13) FIVE PORTS
∅.3125-18 U.N.C.–2B THREADED
.38 (9,7) DEEP MINIMUM, 4 MOUNTING HOLES
.33
(8,4)
1.960
(49,78)
AB
2.125
(53,98)
1.469
(37,31)
.6 5 6
(1 6 , 6 6 )
.50
(12,7)
1.062
(26,97)
T
.0004/ 4 . 0
(0,010/102)
32
(0,80)
13.86
(352,0)
45°
0.38
(9,7)
1.00
(25,4)
1.62
(41,2)
GRIP
4.87
(123,7)
SOLENOID POSITION LIMIT
WITH SIDE OUTLET SUBPLATE
OR SANDWICH V A L V E
MANUAL
OVERRIDE PIN
1/2–14 N.P.T. STANDARD
ELECTRIC ENTRY , 360°
ROT A T ABLE
NOTE: KEEP AIR GAP
BETWEEN SOLENOID AND
V A LVE BODY CLEAN
GROUNDWIRE TYPICAL
#18 AWG (GREEN INSULATION)
APPROXIMATELY 18 INCHES
(457,2) LONG
LEADWIRES (2) TYPICAL
#18 A W G, APPROXIMATELY
18 INCHES (457,2) LONG
3.63
(92,2)
1.64
(41,6)
3.87
(98,3)
CLEARANCE TO
REMOVE COIL
SPACER NO. 10921320
2.125
(53,98)
4.37
(111,1)
1.13
(28,8)
.3125-18 U.N.C. THREADED
x 2.00 (50,8) LONG
MOUNTING BOLTS,
4 REQUIRED;
TORQUE: 25 LB
•
FT (34 N
•
M)
SOLENOID A FOR
TYPE 0, 1, 3, 4,
(2O OR 21 FOR CODE
1 OR 2 OPERATOR)
SPOOLS
SOLENOID B FOR
TYPE 0, 1, 3, 4,
(2O OR 21 FOR CODE
1 OR 2 OPERATOR)
SPOOLS
2.75
(69,8)
1.38
(35,1)
1.960
(49,78)
.40
(10,2)
6500 Series, Double Solenoid Models
6500 Series, Double “EP” Solenoid Models
Minimum Mounting Surface, Special HP05 Pattern
with Two Ports (T) into Common Tank Passageway
PF3000 SERIES, 10 DESIGNHIGH PRESSURE HP05
5
Hydraulic Pilot Operated
Overall length of single actuator
configuration (not shown) is 6.60 inches
(167,6 mm).
Weight (Mass):
Single Actuator, 7.1 lb (3,2 kg);
Double Actuator, 7.8 lb (3,5 kg).
Air Piloted Models
Overall length of single actuator
configuration (not shown) is 7.13 inches
(118,1 mm).
Weight (Mass):
Single Actuator, 8.0 lb (3,6 kg);
Double Actuator, 9.5 lb (4,3 kg).
ACUATOR A FOR
TYPE 0, 1, 3, 4, (2O OR 21 FOR
CODE 1 OR 2 OPERATOR) SPOOLS
1.12
(28,4)
2.125
(53,98)
4.37
(111,1)
2.56
(65,0)
9.49
(241,0)
3.19
(81,0)
.38
(9,7)
.62
(15,7)
GRIP
1.34
(34,0)
.3125-18 U.N.C. THREADED x
1.00 (25,4) LONG MOUNTING
BOLTS, 4 REQUIRED;
TORQUE: 25 LB
•
FT (34 N
•
M)
2.75
(69,8)
1.875
(47,8)
HEX
ACUATOR B FOR
TYPE 0, 1, 3, 4, (2O OR 21 FOR
CODE 1 OR 2 OPERATOR) SPOOLS
PILOT PORT (2)
NO. 6 S.A.E.
1.38
(35,1)
1.960
(49,78)
.40
(10,2)
6900 Series, Double Air Piloted Models
6800 Series, Double Hydraulic Piloted Models
HP05 SUBPLATE AND BOLT KITS
Part Number Description
Subplates:
PSO31-HP05-SAE12
Side Ports,
No. 12 S.A.E.
PSO31-HP05-BSP12
Side Ports,
G 3/4 (B.S.P.)
PSO31-HP05-.75MP
Side Ports,
3/4 Medium Pressure
Coned and Threaded,
3/4-14 N.P.S.M.
Mounting Bolts:
P31-BK-16
Four .3125-18 U.N.C.
Threaded x 1.00 inch
(25,4 mm)
Port uses Autoclave Medium Pressure, Butech
M/P or equivalent fitting.
PF3000 SERIES, 10 DESIGNHIGH PRESSURE HP05
6
Actuator
5 Solenoid Operated
8 Hydraulic Piloted
9 Air Piloted
6 5 4 0 – HP05 – 115DF – R – C – 2 0
Valve Type
6
Subplate Mounted
Directional Control
TYPICAL MODEL CODE
Spools
0,20
1,21
3
4
03
Code 1 or 2 Operators only use
Type 20 or 21 spools. These
spools provide the same function,
but are not interchangeable with
Type 0 or 1 spools.
Not available with Type 3
Internal Operator.
Electrical (Solenoid Options)
Standard AC Solenoids (Dual Frequency): Standard DC Solenoids:
24DF 24V/60Hz, 24V/50Hz 12DC 12VDC
115DF 115V/60HZ, 110V/50Hz 24DC 24VDC
230DF 230V/60Hz, 220V/50Hz 250DC 250VDC
460DF 460V/60Hz, 440V/50Hz
Plug-In Terminal AC Solenoids:
Plug-In Terminal DC Solenoids:
115HA 115V/60Hz, 110V/50Hz 12HD 12VDC
230HA 230V/60Hz, 220V/50Hz 24HD 24VDC
Explosion-Proof AC Solenoids: Explosion-Proof DC Solenoids:
115EP 115V/60Hz 12EP 12VDC
110EP 110V/50Hz 24EP 24VDC
220EP 220V/50Hz
Fits DIN Connector Standard 43650 Form A (“Hirschmann” type).
Reverse Flow Option
R
Reverse Flow
(Code 4 and
Code 6 Internal
Operators Only)
A
B
P
T
A
B
P
T
A
B
P
T
A
B
P
T
A
B
P
T
Valve Size
HP05
High Pressure
Special
Mounting
Pattern
Design
Number
Modification
Number
Internal Operator
1
Two Position: Spring Offset (P
→
B),
Actuator Offset (P
→
A)
2
Two Position: Spring Offset (P
→
A),
Actuator Offset (P
→
B)
3 Two Position: Actuator Offset, Detented
4 Two Position: Spring Centered, Actuator Offset
➂
5 Three Position: Spring Centered, Actuator Offset
6 Two Position: Spring Offset, Actuator Centered
➃
Only available with Type 20 and 21 spools.
Only available with Type 0, 1 and 03 spools
➂ For most spools, normal flow is actuator offset P→A.
For Spool Type 01 (tandem center) normal flow is
actuator offset P→B.
➃ For most spools, normal flow is spring offset P→B.
For Spool Type 01 (tandem center) normal flow is
spring offset P→A.
A
B
P
T
A
B
P
T
A
B
P
T
A
B
P
T
A
B
P
T
A
B
P
T
Solenoid Options
BH3A 3-pin Connector for single solenoid models on port "A" end
➂
BH3B 3-pin Connector for single solenoid models on port "B" end
➂
BH5A 5-pin Connector for single or double solenoid models on port "A" end
➂
BH5B 5-pin Connector for single or double solenoid models on port "B" end
➂
C CSA and UL Recognized Coils (Etched with Symbol)
➃
CG Cable Grip for .38 to .44 inch (9,5 to 11,1 mm) O.D. machine tool cable
HT
High Pressure Tank Port: 2300 psi (160 bar) maximum AC models;
3000 psi (210 bar) maximum DC models
M Hand Actuated Manual Override
SL Solenoid Lights (available 115DF AC only)
T Terminal Strip
Option not available with “EP” solenoid models.
Option not available with “Plug-In Terminal” solenoid models.
➂ N.F.P.A. standard T3.539-1980; A.N.S.I. standard B93.55M-1981.
➃ Available with 115DF solenoids only.