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DCV03 Solenoid Valves Catalog
D3 - DCV03 Solenoid Valves
• 3 position, 4-way, and 2 position,
4-way directional valves
• Cylindrical operating solenoids with
separate operating coils – connector
can be rotated 90°
• 4-land spool – reduced functional
dependence on uid viscosity
• Push button manual override
• Installation dimensions to ISO 4401-
03-02-0-94 and DIN 24340-A6
DCV 03 directional control valves consist of: housing (1), control spool (5), with two
centering springs (4), and cylindrical operating solenoids (2, 3).
The three-position directional valves have two solenoids and two springs. Two-position
directional valves have either one solenoid and one return spring or two solenoids and a
detent assembly.
The operating solenoids are DC. For AC supply the solenoids are provided with a rectier,
which is integrated directly into the coil.
The plug connectors (6, 7) can be rotated 90°. By loosening the nut (8), the solenoids can
be rotated 360°. This enables the solenoids to be replaced without opening the valves.
In the case of solenoid malfunction or power failure, the spool can be actuated by
manual override (9), provided the pressure in T-port does not exceed 25 bar [360 psi].
The valve housing (1) is phosphate coated. The operating solenoids (2, 3) are zinc coated.
OVERVIEW
a
b
A B
AB
P
T
FEATURES
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D3 - DCV03 Solenoid Valves
ORDER CODE
Operating positions
Code Description
2 Two position
3 Three position
Spool
See Spool options, page 4
Seals
Code Description
B Buna-N
V Viton
P port orice
Code Description
Omit None
D2 1.5 mm [0.06 in]
D4 2.2 mm [0.09 in]
Manual override
Code Description
00 Standard
N1 Covered with coil nut
N2 Protective rubber
boot.
Directional
control valve
Nominal size
Connector plug (DIN 43650)
Code Description
Omit No plug
K1 Connector plug
K2 Connector plug with
LED
Requires E1, E2, or E5 coil connection
Connector
Code Description
E1 DIN 43650
E2 DIN 43650 with diode
E3 AMP junior
E4 AMP junior with diode
E5 DIN 43650 with rectier in coil
E8 Lead wires
E9 Lead wires with diode in coil
E12 Deutsch
E13 Deutsch with diode in coil
DCV03 - 3Z11 - 01200 - E12 - K1 - N2 - T1 - D2 - B
Spool speed control orice
Code Description
Omit None
T1 0.7 [0.03 in] orice
Voltage
Code Description
01200 12 VDC/ 2.72 A
02400 24 VDC / 1.29 A
12060 115 VAC / 0.35 A / 60 Hz
23050 230 VAC / 0.17 A / 50 Hz
The AC coils correspond with E5 coils only.
Index
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D3 - DCV03 Solenoid Valves
Specications
Nominal size 6.0 [0.24]
Maximum ow l/min
[US gal/min]
See p-Q characteristics below. Replace valves
with: NFPA D03, CETOP 3, NG6
Maximum operating pressure bar [psi] 350 [5075]
Maximum back pressure (port T) bar [psi] 210 [3050]
Pressure drop bar [psi] see ∆ p-Q characteristics, page 4
Weight – with 1 solenoid
with 2 solenoids
Kg [lb] 1.6 [3.52]
2.2 [4.84]
TECHNICAL DATA
SPOOL OPTIONS
Functional Symbols
3 - Position 2 - Position
Code Symbol Transition Code Symbol Transition
C11
C51
H11 H11
P11
H51
Y11 J15
Z11 K11
R11
R21
R31
X11
Y51
Index
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D3 - DCV03 Solenoid Valves
Operating limits for maximum hydraulic
power transferred by the directional
valve. Measured at viscosity = 35 mm
2
/
sec (cSt) [166 SUS].
p - Q Characteristics
Spool Curve
C11 7
C51 7
H11 4
H51 8
J15 1
K11 8
P11 1
R11 4
R21 5
R31 6
X11 4
Y11 3
Y51 3
Z11 1
CHARACTERISTICS
4
8
12
17
22
26
29
11 23
34
45
57
68
80
0
l/mi n
US gal/min
b
ar
psi
36
9
12
15
21
18
32
60
120
180
240
320
380
420
464
1
2
3
4
5
6
Pressure loss
Flow
∆p-Q Characteristics
Measured at viscosity = 35 mm
2
/sec (cSt) [166 SUS].
Spool P-A P-B A-T B-T P-T
C11 5 5 5 6 3
C51 2 3 4
H11 2 2 2 2 3
H51 2 3
J15 2 2 3 3
K11 2 3
P11 1 1 3 3
R11 2 2 3 3
R21 2 2 3 3
R31 2 3
X11 2 2 3 3
Y11 2 2 2 2
Y51 2 2
Z11 2 2 3 3
Index
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Table of Contents/Introduction
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D3 - DCV03 Solenoid Valves
Code Dimensional sketch
E1, E2
E3, E4
E8
E12, E13
CONNECTORS
)215.1(4,83
52(2.047)
)277.1(54
)668.0(22
32,5(1.279)
A
A
52(2.047)
52(2.047)
22(0.866)
45(1.772)
53,2(2.094)
22(0.866)
45(1.772)
200mm
200mm
44,3(1.744)
52(2.047)
22(0.866)
45(1.772)
53,2(2.094)
46,3(1.823)
52(2.047)
22(0.866)
45(1.772)
22(0.866)
45(1.772)
32,5(1.279)
52(2.047)
E5
E9
Index
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DCV03 Solenoid Valves Catalog
D3 - DCV03 Solenoid Valves
Code Type Model
Max. input
voltage
K1
Plug B (black) without rectier
250 VDC
230 VAC
Plug A (grey) without rectier
250 VDC
230 VAC
K2
Plug B (black)
without rectier and
with LED
30 VDC
230 VAC
Plug A (grey)
without rectier and
with LED
30 VDC
230 VAC
Standard Covered with coil nut
code 00
mm[in]
Code N1
mm[in]
Manual overide covered by coil nut
MANUAL OVERIDE
OPTIONS
a
0.826(21)
10.827 [27.5]
a
CONNECTOR
OPTIONS DIN 43650
Rubber boot
Code N2
mm [in]
Manual override protected by rubber boot
1.259 [32]
a
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D3 - DCV03 Solenoid Valves
Code Sketch Description
T1 This directional valve provides
cushioned control spool shifting by
means of orice situated in the solenoid
armature.
To ensure proper function, air bleeding
required. To bleed :
1. Remove Boot (2)
2. Open Plug (1)
3. Tighten plug after air is removed
4. Replace boot
Code D mm [in] Description
None None The orice installed in the
P port restricts the input
ow.
Orices can also be used
in all ports. Flow can be
bidirectional.
D2 1.5 [0.06]
D4 2.2 [0.09]
P
D
Sealing ring
PPORT ORIFICE
OPTIONS
SPOOL SPEED CONTROL
ORIFICE
2
1
3
a
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D3 - DCV03 Solenoid Valves
DIMENSIONS
Valve with two solenoids
Functional symbols
R11, R21, Y51, C51, H51, J15
Valve with one solenoid – size a
Functional symbols
X11, H11, K11
0.8
6.3
[
]
Required surface nish of
interface
Dimensions: mm [in]
12,5 (0.492)
21,5 (0.846)
12,7 (0.512)
30,2 (1.189)
33 (1.231)
40,5 (1.594)
68 (2.677)
52 (2.047)
21(0.826)
215 (8.465)
73,5 (2.894)
5,1 (0.201)
0,75 (0.030)
15,5 (0.610)
25,9 (1.019)
31 (1.220)
7 (0.276)
A
B
P
T
3 (0.12)
1,25 (0.049)
45,5 (1.791)
32,5 (1.280)
1,4 (0.055)
P
149,5 (5.886)
9,5 (0.374)
5,3 (0.209)
8 (0.315)
12,4 (0.488)
56,5 (2.224)
45 (1.772)
92,5 (3.641)
ab
24 (0.945)
37,3 (1.468)
49,3 (1.940)
a
8 (0.315)
b
P
P
12 (0.472)
Valve with one solenoid – size b
Index
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Table of Contents/Introduction
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D3 - DCV03 Solenoid Valves
1. Solenoid coil
2. Nut + sealing ring
3. Connector plug
4. Orice
5. Seals
6. Mounting bolts
REPLACEMENT PARTS
a
b
3
1
3
2
5
4
6
AB
P
A
B
T
1
Solenoid
Voltage E1 DIN
43650
E2 DIN
43650
w/Diode
E3 Amp Jr. E4 Amp Jr.
w/Diode
E5 DIN
w/Rectier
E8 Lead
Wires
E9 Lead
Wires
w/Diode
E12
Deutsch
E13
Deutsch
w/Diode
Ordering Number
01200 158-8004 11051915 *** 158-8139 *** 158-8083 *** 158-8055 11030059
02400 158-8009 158-8053 *** *** *** *** *** 158-8057 158-8129
12060 *** ***
Not Available
158-8028
Not Available
23050 *** *** 158-8018
*** Consult Factory
Index
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Table of Contents/Introduction
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D3 - DCV03 Solenoid Valves
Solenoid nut
M/O code Type of nut Ordering number
No Code Standard nut 158-8005
N1 Closing nut Consult factory
N2 Nut with rubber cap Consult factory
Connector (DIN 43650)
Code Model Connector plug A
gray
Connector plug B
black
Ordering number
K1 No rectier or
LED
158-8076 088010080
K2 with LED Consult factory Consult factory
Orice
Code Diameter mm [in] Ordering number
D2 1.5 [0.059] 158-8003
D4 2.2 [0.87] 158-8080
Seal kit
Type Ordering number
Buna-N 158-8007
Viton 158-8062
Mounting bolts – set
Type, Qty Ordering number
M5 x 45 DIN 912-10.9 (4 pcs) 158-8026
10-24 UNC x 1.75 (4 pcs) 158-8064
REPLACEMENT PARTS
(continued)
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D3 - DCV03 Solenoid Valves
Notes
Index
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