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Contents Page
1 Power
pack
housings 11
................................................................
1.1 Technical
information 11
..........................................................
1.2 Housing
UP100K1
(Single
acting) 13
...............................................
1.3 Housing
UP100K3
(Manifolds
prearrangement
or
threaded
P-T
connections) 18
..........
1.4 Housing
UP100K4
(integrated
valves
+
external
manifolds) 24
.........................
1.5 Housing
UP100K6
(Single
acting) 30
...............................................
1.6 Housing
UP100K7
(Single
acting) 34
...............................................
1.7 Preassembled
housings 38
........................................................
2 Gear
pumps 39
........................................................................
2.1 Technical
information 39
..........................................................
2.2 Single
unidirectional
pumps
-
Counterclockwise
rotation 41
............................
2.3 Double
pumps
with
HI-LO
valve
-
Counterclockwise
rotation 43
........................
3 Tanks 44
.............................................................................
3.1 Plastic
tanks 44
..................................................................
3.2 Metal
tanks 56
...................................................................
4 Suction/Return
assembly
kits 59
.........................................................
4.1 Suction
assembly
kits
for
plastic
tanks 59
...........................................
4.2 Suction
assembly
kits
for
metal
tanks 61
............................................
4.3 Accessories 62
..................................................................
5Electric
motors 63
......................................................................
5.1 D.C.
motors 63
..................................................................
5.2 A.C.
Motors 82
..................................................................
6Drives 86
.............................................................................
6.1 Introduction 86
...................................................................
6.2 Drives
for
A.C.
motors 87
.........................................................
6.3 Drive
E145 88
...................................................................
6.4 Drive
E156 88
...................................................................
6.5 Drive
E163 88
...................................................................
6.6 Drive
E131 89
...................................................................
6.7 Drive
E132 89
...................................................................
6.8 Drive
E133 90
...................................................................
6.9 Drive
E137 90
...................................................................
7 Cartridge
valves 91
....................................................................
7.1 Introduction 91
...................................................................
7.2 Pressure
relief
valves 94
..........................................................
7.3 Check
valves 95
.................................................................
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7.4 Solenoid
operated
directional
valves 97
.............................................
7.5 Manual
override
valves 105
........................................................
7.6 Directional
valves 105
.............................................................
7.7 Manual
lowering
valve 107
.........................................................
7.8 Flow
control
valves 114
............................................................
7.9 Emergency
hand
pump:
PM817/1.5 118
..............................................
7.10 Valve
cavity
plugs 120
.............................................................
8 Manifolds 122
..........................................................................
8.1 Technical
information 122
..........................................................
8.2 CETOP3
R35H-ISO4401 123
.......................................................
8.3 Stackable 128
....................................................................
8.4 Modular
manifolds
series
8000 131
..................................................
8.5 Special
blocks 138
................................................................
8.6 Manifolds
for
HDS11-HDS07
directional
control
valve 141
..............................
9 Components 142
........................................................................
9.1 Steel
plate
bracket
pressed
for
UP
housing
SL01 142
..................................
9.2 Protective
cover
PP01
for
D.C.
motors 142
...........................................
9.3 Microswitch 142
..................................................................
10 Operation
and
maintenance 143
..........................................................
10.1 Oil 143
..........................................................................
10.2 Starting 143
......................................................................
10.3 Maintenance 143
..................................................................
10.4 Dealing
with
possible
trouble 143
....................................................
11 Composition
of
hydraulic
power
pack
ordering
code 145
......................................
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General information
Experience acquired in designing mini power packs, and a
research effort aimed constantly at satisfying the technical
specifications of our customers: these assets have provid
ed the principal resource for development of the UP100
power packs:
- maximum flexibility, allowing the assembly of a great
number of different circuits from just 5 basic versions;
- economy of the manufactured product, gained by
adopting innovative technologies and by standardiz
ingvalve cavities with those of the major hydraulic compo
nents manufacturers;
- the assurance of constant quality, thanks to compre
hensive control on materials and production cycles;
- compact dimensions achieved through detailed analy
sis of the geometries involved, and of the components used.
Illustrated are some of the various typical applications for
UP100 hydraulic power packs.
Power packs are widely utilized in the field of industrial ma
terials handling machines. Lift trucks is a good example,
where the compactness of the unit is a particular advantage
in view of the limited space available.
The need for fluid power in mobile machines means that
power packs can be exploited in the widest variety of appli
cations: lift platforms, and equipment for handling high and
bulky loads in general.
Given the facility of integrating power packs with valve
blocks designed and constructed to selected functional and
dimensional specifications, special circuits can be custom
ized for automation of the most complex machines.
There are also countless applications for industrial ma
chines and stationary equipment in general where the at
tributes of the power pack are instrumental in simplifying the
hydraulic system, bringing significant saving on installation
and running cost.
Low noise pump versions available
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WARNING!
Bucher Hydraulics is not responsible for misuse or mis
application of product. Pressure values, type and number
of cycles have to be considered before choosing the type of
product. For any question about applications, please con
tact Bucher Hydraulics.
All the installation and maintenance operations of par
tially completed machinery must be made by technically
competent personnel.
The hydraulic power units due to its construction does
not perform the function of the safety component.
So the user must insert safety components into the machine
to protect against the possibility of breakage during opera
tion.
The hydraulic power units can not function indepen-
dently and are designed to be integrated into hydraulic
systems.
Fluids should be contained and disposed of properly.
Prior to performing any maintenance make sure the
equipment is turned off and that any stored energy, for
example pressure, is released. Also, extended equipment
or cylinders should be lowered and mechanically locked as
required.
During the handling of the hydraulics power units, do not
lift the unit by the tank or valves mounted on it (see the figure
1, the arrows indicate the points to lift). Always wear appro
priate safety gloves and footwear.
Always wear eyes protection and protective clothing
when working on and around hydraulic systems.
Remove jewellery and objects that might conduct elec
tricity while working on power units.
Hydraulic fluid does pose a fire hazard, can cause
burning or skin irritation if not properly handled.
Fluid under pressure can pierce the skin and enter the
bloodstream causing death or serious injury.
Devices being operated by the hydraulic system should
be immobilized so they cannot move and cause injury while
being inspected or repaired. Disconnect from electrical
source.
The above warnings are to be adhered to in order to reduce
the risks resulting from the normal usage of the hydraulic
power units for the safety and health of the users.
The product you have purchased is guaranteed for a period
according to existing regulations.
The warrant you will be void if the product has been installed
or used in a manner not in accordance with our instructions,
or if it was tampered with, modified, subjected to usage out
side those prescribed.
Fig. 1
Directives and standards
- PED (97/23/EC)
The pressure relief valve assembled into the power pack
can not to be considered and/or confused with the safety
valve when the PED Directive is applied to the hydraulic
system.
- Atex:
The equipment and protective systems of these catalogue
ARE NOT intended for use in potentially explosive atmo
spheres. Ref: Directive 99/92/EC and Directive
2014/34/UE.
- ISO 9001:2015 / ISO 14001:2015
Bucher Hydraulics S.p.A. is certified for research, develop
ment and production of directional control valves, power
units, gear pumps and motors, electro pumps, cartridge
valves and integrated manifolds for hydraulic applications.
Further information are available in the dedicated documentation according to the Machinery Directive 2006/42/EC
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INTEGRATED HOUSINGS
Based on customer demand, many different choices are
available:
wide range of std diecast housings, designed for high flex
ibility and compact solutions
new series of housings obtained from extruded bar for cus
tomised applications
- Cheaper cost
- Standardised solutions
- Fully customised solutions
- Dedicated circuits and valves on Customer demand
- Flexible lay out for ports and valves position
Die cast version Extruded bar version
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EXTERNAL MANIFOLDS
New solutions available also for external manifolds.
A new intermediate plate 5203 has been designed to allow
the assembling of manifolds made with alternative interface
on standard UP100K4-P0* housing.
- Cheaper customised solutions
- More complicate hydraulic circuits with standardised
manifolds.
- Wide range of existent or customised
blocks with alternative interface.
BA
Manifolds directly assembled on UP100 housing Manifolds assembled with 5203 intermediate plate
C2 C1
P
T
P
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Sub-assembly index
OIL
Electric motor
5
Relief valve
Tank
Fitting
Solenoid directional valve
Housing
Counterclockwise rotation pump
Check valve
Plug
Flow regulator
Sub-assembly
1
2
7
7
3
Suction assembly kit
3
7
4
6
7
7
M
A
M
+-
1
7
4
2
3
6
5
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Drive
Sub-assemblyPump
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Sub-assemblies making up UP100 power pack
This page serves both as a guide to the contents of the cata
logue and as an order form.
Simply fill in the individual sections with the designation
codes for the options selected, and send direct to the
Bucher Hydraulics S.p.A. Sales Center.
f
g
d
bc
e
a
Lever
Hi-Lo
Hand lever
9
El. n. Valves for sec. valveSectional valve housing
8
Cavity Volt
Cavity Cavity Cavity
Cavity Cavity Cavity
7
Drive
Pos.Electric motor Relay Pos.
Suction assembly kit Tank fixing kit
6
5
4
3
SeriesPump
Vers.
2
1
Type of housing
Tank Fitting Pos.
Sequence Valves for manifoldsManifolds Qty.
Leave blank when ordering complete power packs.
Fill in this section only when ordering single sub-assemblies.
Circuit
Volt
Customer
Qty. - sample
Qty. - batch
Lever stick
Posit. Hand Lever
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1 Power pack housings
1.1 Technical information
1.1.1 Materials
Housing: pressure diecast aluminium alloy or in alternative
extruded bar aluminium.
Seals:
- Pump seal interface and shaft seal: NBR
- Tank collar seal: NBR
1.1.2 Versions
Five different castings are available: K1 - K3 - K4 - K6 - K7.
1.1.3 Maximum operating pressures
230 bar is the maximum continuous operating pressure re
sulting from test, though higher values are possible subject
to approval by Bucher Hydraulics Engineers.
1.1.4 Pumps
The five housing versions are intended for use with:
Single pump AP100 S.309 CCW rotation.
Double pump AP100+AP100 CCW rotation with integrated
pressure cut-off valve for for HI-LO versions.
1.1.5 Valves cavities
Standard cavities will allows 3/4-16 UNF and 7/8-14 UNF
cartridge valves manufactured by Bucher Hydraulics
S.p.A., which are interchangeable with similar components
made by major European and US manufacturers.
The pressure relief valve cavity is threaded M20x1.5, ac
cording to Bucher Hydraulics standard.
A variety of hydraulic circuits can be obtained with the same
housing. To facilitate the correct composition of the desired
hydraulic circuit, the position of each cavity is identified by
a letter. The combination letter/cavity position remain un
changed for all the various UP100K.... housings.
a
e
b
d
c
A
M
f
g
1.1.6 Non-standard symbols used in the text
Tools required
1.1.7 Recommended tightening torques
Port Nm
- 1/4” BSP 30.....
- 3/8” BSP 40.....
- M18X1.5 40.....
- SAE6 20........
0
+5
0
+5
0
+5
0
+5
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The appropriate power pack housing for the required
hydraulic circuit can be identified from the following block di
agram.
To facilitate selection, typical hydraulic circuits example are
indicated for each housing.
UP100K1 UP100K3 UP100K4
“c” and “d”
Valve cavities
3/4”-16 UNF
Manifolds
prearrangement
Manifolds
prearrangement
+ integrated unloading
valves
Single acting
Other circuits
Hydraulic circuit required
UP100K6
Only “c”
Valve cavities
3/4”-16 UNF
UP100K7
Typical hydraulic circuits
UP100 K4
TTP
PUP100 K3
UP100 K1UP100 K1UP100 K1
TTP
TTP
M
A
TTP
M
A
T
T
PT
UP100 K6
TTP
M
A
PTT
M
A
T
UP100 K7
TTP
M
A
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1.2 Housing UP100K1 (Single acting)
1.2.1 Main specification
Cavity a = M20X1.5 (relief valve cavity)
Cavity b = 3/4”-16 UNF (check valve cavity)
Cavity c = 3/4”-16 UNF (directional valve cavity)
Cavity d = 3/4”-16 UNF (directional valve cavity)
Cavity e = 7/8”-14 UNF (flow regulator cavity)
Cavity f = return line
- A = Main work port
- M = Secondary work port
a
e
b
d
c
A
M
Cavities identification
f
e
a
b
d
c
A
c
A
M
g
b
d
c
e
a
TTP
M
A
A
M
PTT
a
e
c
d
b
Basic circuit
Example of standard circuit
Suction line for PM817/1.5
UP100K1G2-19
M
A
T
Example of realizable circuit
UP100K1G2-19 (PM817/1.5)
PTT
c
e
a
b
d
M
A
T T
T
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1.2.2 Flexibility of assembly
The two hydraulic circuits illustrated are identical in terms
of operation but differently arranged, simply by installing the
valves in alternative positions.
Available space can be exploited to the best advantage.
A
M
PTT
d
c
b
a
e
a
c
e
d
b
A
M
A
M
PTT
b
c
a
e
d
c
e
a
d
b
A
M
UP100K1G2-19 dedicated version
for PM817/1.5 hand pump
PTT
c
e
a
b
d
M
A
T T
T
c
d
e
a
b
M
A
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1.2.3 Component accepted by the single cavities
EPP817/22-TV
ZR817/22-......... Z817/22-HS
T 817/2
NV1/817-R
M1
**VM01C
VRC818/*-R
VRC818/*-F
T 818/0
RS3/817
RM3/817-A
VPE817/22-TV-A
T 817/2P-602
T 817/2T-602
T 818/2T-602
T 817/0
a
e
b
d
c
UP100K1
00VC00
PM817/1.5 (cavity C only)
SDF817/22-TH
SDFE817/22-TH
SPF817/22-TOV
SPFE817/22-TOV
SPD817/22-TV
PPF817/TV-03
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1.2.4 Dimensions
Sec. A−A
117.4 (4.62”)
(5.24”)133
(3.23”)82
11 (.43”)
M10x1.5
(5.25”)133,5
(.6”)15
(.71”)18
117.4 (4.62”)
(1.2”)30,5 (1”)25,5
(2.05”)52
(1.95”)49,5
(1.46”)37
(1.38”)35
= =
(1.5”)38
(1.8”)46
(.43”)11
(1.2”)30,5
= =
(1.61”)41
(1.14”)29
(4.84”)123
(.49”)12,5
(.2”)5
(.3”)8
(.49”)12,5
44 (1.73”)
37 (1.45”)
(1.57”)40
(2.16”)55
(.24”)6
(.12”)3
(.6”)15
ø 110 (4.33”)
(.02”)0,5
ø 98.3 (3.87”)
O-Ring 6425
ø 107.32x5.34 NBR70
M6x1
Relief Valve side
Pump side
Embedding
side
A A
Fixation side
Top side
A
M
A
Supplied with port M plugged - Standard Version
Type Port A Port M
UP100K1G2-01 1/4” BSP 1/4” BSP
Other versions to order
Type Port A Port M
UP100K1G3-01 3/8” BSP 1/4” BSP
UP100K1M3-01 M18X1.5 1/4” BSP
UP100K1S2-01 SAE6 SAE6
Example
Vers.Type of housing
10−2G1K001PU
1
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1.2.5 Examples for compilation of hydraulic power pack specification form
- UP100 Power pack set up for single acting circuit.
- Main work port A thread 1/4”BSP (secondary work port
M with 1/4” BSP thread, plugged).
- VM01C pressure relief valve set at 150 bar
- RS3/817 check valve.
- NV1/817-R emergency valve fitted in cavity
c.
- SDF817/22-TH (12 volt input) solenoid directional valve
fitted in cavity
d
-VRC818/05-F fixed flow control valve fitted in cavity e.
a
e
b
d
c
M
A
P
T
T
TT
P
A
M
c
d
b
e
a
UP100 power pack with same hydraulic circuit as per above exam
ple but with:
- SDF817/22-TH solenoid directional valve fitted in cavity
c.
- NV1/817-R emergency valve fitted in cavity
d.
FR-718/1VN-50/818CRV
HT-22/718FDS718/3SR10MV51
7
Cavity
d
Cavity
e
f
Cavity
Cavity
a
Cavity b
Cavity
c
e
g
d
a
b
c
R-7/1VN18
F-50/818CRVHT-22/718FDS
718/3SR10MV51
7
10-2G1K001PU
1
Type of hausing Vers.
Cavity
Cavity
Cavity
Cavity
Cavity
Cavity
13
Hand lever Lever stick
Volt
C
C
- UP100 power pack set up for single acting circuit
- main work port A threaded 3/8” BSP thread (secondary
work port M threaded 1/4” BSP plugged).
- VM01C pressure relief valve set at 180 bar
- RS3/817 check valve.
- ZR817/22-TV manually operated directional valve +
hand lever L10 and lever stick AL001 fitted in cavity
c
-
cavity d plugged with T817/2 plug.
- VRC818/B-R adjustable flow control valve fitted in
cavity e
TTP
A
M
c
d
b
e
a
R
g
f
e
d
c
b
a
10-3G1K001PU
1
18CRV
VT-22/718Z718/3SR10MV81
7
T817/ 2 8/ B- R
Cavity
Cavity
Cavity
Cavity
Cavity
Cavity
Cavity
Type of housing
Vers.
13
Hand lever
Lever stick
Volt
AL001L10
C
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1.3 Housing UP100K3 (Manifolds prearrangement or threaded P-T connections)
1.3.1 Main specification
UP100/K3P0−01
Cavity a = M20X1.5 (relief valve cavity)
Cavity b = 3/4”-16 UNF (check valve cavity)
- P = Pressure line for manifolds*
- T = Return line T for manifolds*
* for manifold see section 8
a
b
P T
Cavities identification
b
P
P
a
T
T
g
T
TTP
P
b
a
Example of standard circuitBasic circuit
T
TTP
P
b
a
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UP100K3P0-02
Cavity a = M20X1.5 (relief valve cavity)
Cavity b = 3/4”-16 UNF (check valve cavity)
Cavity e = 7/8”-14 UNF (flow regulator cavity)
- P = Pressure line P for special manifolds
- T = Return line T for special manifolds
- T1 = Secondary return line T1 for special manifolds
a
e
b
P T T1
Cavities identification
b
P
P
a
T
T
e
T1
f
g
T1
e
a
b
T1
T
TP
TTP
Example of standard circuitBasic circuit
e
a
b
T1
T
TP
TTP
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1.3.3 Dimensions
Section A-A
Top side
UP100/K3P0-01
117.4 (4.62”)
117.4 (4.62”)
(5.24”)133
(3.23”)
82
(.43”)11
M10x1.5
(1.5”)38
(.71”)
18
(.6”)15
(.94”)24
(1.8”)
46
(.43”)
11
(1.2”)
30,5
= =
(1”)
25,5
(1.2”)
30,5
(1.38”)35
= =
(1.46”)37
(2.05”)52 (1.95”)49,5
(.04”)1
(.2”)5
(.49”)
12,5
(5.25”)
133,5
M6x1
O-Ring 6425
ø 107.32x5.34 NBR70
Relief
Valve side
Pump side
Fixation side
Embedding
side
(1.61”)
41
(.33)8.5
(.55”)
14
ø (3.87”)98.3
ø110 (4.33”)
(.24”)
6
(.12”)3
(2.16”)
55
(.6”)
15
(.55”)
14
(.04”)
1
(1.57”)
40
ø
(4.84”)
123
(.14”)3.5
(.45”)11.5
ø8 (.31”)
M8-6H
P
T
(1.14”)
29
M8-6H Depth 13 (.51”
)
(.33”)8.5
(.04”)1
(.39”)
10
(1.65”)42
A A
UP100/K3**-**
UP100/K3P0-02
P
T
P
T
T1
Threaded ports
Type For manifolds
UP100K3P0-01 Section 8 of catalogue
Type Port P/T
UP100K3G2-01 1/4” BSP
UP100K3M2-01 M14X1.5
UP100K3S2-01 SAE6
Type For special blocks
UP100K3P0-02 Section 8 of catalogue
Example
Vers.Type of housing
10-0P3K001PU
1
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1.3.4 Example for compilation of hydraulic power pack specification form
b
a
32
20-A
20-A
310
380
2
2
2
1
1
UP100K3P0- 01
21VM01 RS3/ 817
8
7
Type of housing Vers.
Cavity Cavity
Sequence Manifolds Valves for manifolds Q.ty
Volt
2404
C
a
b
TTP
2083
B
A
4042
M
A
B
2013
- UP100 power pack set up for manifolds
- VM01C pressure relief valve set at 210 bar
- RS3/817 check valve.
- combined series manifolds 2083-2013-4042 with
assembled two CETOP A-02 solenoid operated
directional valves input voltage 24 volt DC.
* for valves and manifolds see section 7 - 8 .
- UP100 power pack set up for direct threaded 1/4” BSP
connections P-T.
- VM01C pressure relief valve set at 170 bar
- RS3/817 check valve.
c
b
a
1
UP100K3G
2
-01
17VM01 RS3/ 817
7
Type of housing Vers.
Cavity Cavity Cavity
P
PT T
T
b
a
C
f
e
d
c
b
a
1
UP100K3P0- 02
7
21VM01 RS3/ 817
VRC8 1 8 / 05- F
Type of housing Vers.
Cavity Cavity Cavity
Cavity Cavity Cavity
C
P
PTT
TT1
T
e
b
a
- UP100 power pack set up for special manifolds.
- VM01C pressure relief valve set at 210 bar
- RS3/817 check valve.
- VRC818/05-F fixed flow control valve fitted in cavity
e.
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1.4 Housing UP100K4 (integrated valves + external manifolds)
1.4.1 Main specification
UP100K4G2-01
Cavity a = M20X1.5 (relief valve cavity)
Cavity b = 3/4”-16 UNF (check valve cavity)
Cavity d = 3/4”-16 UNF (directional valve cavity)
Cavity e = 7/8”-14 UNF (flow regulator cavity)
- P = Threaded pressure port
- T = Threaded return port
T
a
b
P
e
d
Cavities identification
b
P
P
a
T
T
d
e
TP
PTTT
b
a
e
d
TP
PTTT
b
a
e
d
Example of standard circuit UP100K4G2-01
Basic circuit UP100K4G2-01
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UP100K4P0-01
Cavity a = M20X1.5 (relief valve cavity)
Cavity b = 3/4”-16 UNF (check valve cavity)
Cavity d = 3/4”-16 UNF (directional valve cavity)
Cavity e = 7/8”-14 UNF (flow regulator cavity)
- P = Pressure line for manifolds
- T = Return line for manifolds
a
b
e
d
PT
Cavities identification
P
T
b
d
a
e
P
T
TP
PTTT
b
a
e
d
TP
PTTT
b
a
e
d
Example of standard circuit
Basic circuit
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UP100K4D0-01 / UP100K4D0-02
Cavity a = M20X1.5 (relief valve cavity)
Cavity b = 3/4”-16 UNF (check valve cavity)
- P = Pressure line for directional valves
- T1 = Return line for directional valves
- T2 = Secondary return line T2 for directional valves*
(Plugged in UP100/K4D002 version)
* for directional valves see section 9
T1
P
UP100K4D0-02
P
ab
T2
T1
UP100K4D0-01
Cavities identification
b
P
P
a
T1
T1
T2
UP100K4D0-02
UP100K4D0-01
PT T
PT1
T
b
a
PT T
PT1
T
T2
b
a
Example of standard circuit
UP100K4D0-01
Example of standard circuit
UP100K4D0-02
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1.4.2 Components accepted by the single cavities
ZR817/22-......... Z817/22-HS
T 817/0
Manifolds
Special Blocks
Dir. control
Threaded ports
T 818/2T-602
T 817/2T-602
T 817/2P-602
T 817/0
VPE817/22-TV-A
RM3/817-A
RS3/817
T 818/0
VRC818/*-F
VRC818/*-R
**VM01C
M1
NV1/817-R
T 817/2
EPP817/22-TV
e
a
b
d
UP100K4P0-01
UP100K4D0-**
UP100K4G2-01UP100K4P0-02
00VC00
valves
(only for K4D0-0* version)
SDF817/22-TH
SDFE817/22-TH
SPF817/22-TOV
SPFE817/22-TOV
SPD817/22-TV
PPF817/TV-03
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1.4.3 Dimensions
Section A-A
UP100K4D0-0*
30,5 (1.2”)
11 (.43”)
82 (3.23”)
11 (.43”)
133,5 (5.24”)
58,7 (4.31”)
(.94”) 24
(.71”) 18
(.6”) 5
133 (5.24”)
58,7 (4.31”)
M10x1.5
40 (1.57”)
25,5 (1”)
(1.2”) 30.5
Relief Valve
side
Pump side
Fixation side
Embedding
side
12,5 5
O-Ring 6425
Ø 107.32x5.34
NBR70
11 (.43”)
40 (1.57”)
31 (1.22”)
40 (1.57”)
8,5 (.33”)
1 (.0.4”)
8.5 (.33”)
5 (.2”)
(1.10”) 28
3.5
A
A
.49” .02”
.14”
UP100K4P0-01
1 (.04”)
14 (.55”)
3.5 (.14”)
11.5 (.45”)
41 (1.61”)
8.5 (.33”)
14 (.55”)
M8-6H
ø 8 (.31”)
UP100K4*2-01
42 (1.65”)
3.5 (.14”)
1 (.04”)
8.5 (.33”)
Threaded ports
Type For directional control valves
UP100K4D0−01
Plates 4270-4280 for
HDS11-HDS07
UP100K4D0−02 HD105-HD106
Type For manifolds
UP100K4P0-01 Section 8 of catalogue
Type Port P/T
UP100K4G2−01 1/4” BSP
UP100K4M2−01 M14X1.5
UP100K4S2−01 SAE6
Vers.
Type of housing
10-0P4K001PU
1
Example
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1.4.4 Example for compilation of hydraulic power pack specification form
- UP100 power pack with integrated valves and threaded
connections P/T= 1/4” BSP and T1= 3/8” BSP.
- VM01C pressure relief valve set at 210 bar
- RS3/817 check valve.
- SDF817/22-TH solenoid operated directional valve
(24 volt 50 Hz A.C.).
- VRF818/05-F fixed flow control valve fitted in cavity e.
Volt
Lever Stick
Hand lever
31
Cavity
Cavity
Vers.
Type of housing
Cavity
Cavity
Cavity
Cavity
Cavity
1
UP100K4P0- 01
7
18VM01 RS3/ 817
SDF817/ 22- TH VRC818/ 09- F
a
b
c
d
e
f
g
e
a
d
b
P
PTT T
TT1
Volt
Stick Lever
Hand Lever
12
Vers.Type of housing
Cavity
Cavity
Cavity
Cavity
Cavity
Cavity
Cavity
7
21VM01 RS3/ 817
SDF817/ 22- TH VRC818/ 05- F
1
UP100K4G2- 04
ab
c
d
e
f
g
e
a
b
d
TTP
P
T
T
- UP100 Power pack with integrated valves and prearranged
for external manifold
- VM01C pressure relief valve set at 180 bar
- RS3/817 check valve.
- SDF817/22-TH solenoid operated directional valve
(12 V. D.C.) fitted in cavity d.
- VDF818/09-F fixed flow control valve fitted in cavity e.
C
C
a
b
P
PTT
T
UP100 power pack prearranged for external directional control valves.
- VM01C pressure relief valve set at 210 bar.
- RS3/817 check valve.
- HD106 K02 ADC08 manual operated directional valve fitted on UP100 housing.
Cavity
Cavity
Cavity
Vers.Type of housing
Valves for sect. valveHand LeverLever
Posit.Circuit
Sectional body valve
El. n.
10A20K601DH1
9
1
7
UP100K4D0- 02
21VM01 RS3/ 817
a
b
c
L10 AL001
DC
B
A
0
BA
0
C
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1.5 Housing UP100K6 (Single acting)
1.5.1 Main specification
Cavity a = M20X1.5 (relief valve cavity)
Cavity b = 3/4”-16 UNF (check valve cavity)
Cavity c = 3/4”-16 UNF (directional valve cavity)
Cavity e = 7/8”-14 UNF (flow regulator cavity)
Cavity f = return line
- A = Main work port
- M = Secondary work port
One only possible assembling position for the directional
valve
Three possible flow range capacity (8-14-25 lt/1') for the so
lenoid directional control valve.
a
e
b
c
A
M
Cavities identification
f
a
e
b
c
A
c
A
M
b
c
e
a
TTP
M
A
A
M
PT
T
a
e
c
b
Example of standard circuit
Basic circuit
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1.5.2 Component accepted by the single cavities
EPP817/22-TV
ZR817/22-......... Z817/22-HS
T 817/2
NV1/817-R
M1
**VM01C
VRC818/*-R
VRC818/*-F
T 818/0
RS3/817
RM3/817-A
VPE817/22-TV-A
T 817/2P-602
T 817/2T-602
T 818/2T-602
T 817/0
a
e
b
c
UP100K6
00VC00
SDF817/22-TH
SDFE817/22-TH
SPF817/22-TOV
SPFE817/22-TOV
SPD817/22-TV
PPF817/TV-03
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1.5.3 Dimensions
Sec. A−A
A A
M10x1.5
133 (5.24”)
82 (3.23”)
38 (1.5”)
(.43”) 11
117.4 (4.62”)
117.4 (4.62”)
133.5 (5.25”)
24 (1.02”)
18 (.71”)
15 (.6”)
46 (1.8”)
30.5 (1.2”)
11 (.43”)
= =
37 (1.46”)
= =
35 (1.38”)
25.5 (1”)
30.5
52 (2.05”)49.5 (1.95”)
(.24”) 6
(.12”) 3
40 (1.57”)
55 (2.16”)
(.6”) 15
ø98.3 (3.87”)
ø 110 (4.33”)
44 (1.73”)
37 (1.45”)
ø 123 (4.84”)
41 (1.61”)
29 (1.14”)
0.5 (.02”)
8 (.3”)
5 (.2”)12.5 (.49”)
O-Ring 6425
ø107.32x5.34 NBR70
M6x1
Relief Valve side
Embedding
side
Pump side
Fixation side
Supplied with port M plugged - Standard Version
Type Port A Port M
UP100K6G2−01 1/4” BSP 1/4” BSP
Other versions to order
Type Port A Port M
UP100K6G3-01 3/8” BSP 1/4” BSP
UP100K6S2-02 SAE6 SAE6
Example
Vers.Type of housing
10-2G6K001PU
1
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1.5.4 Examples for compilation of hydraulic power pack specification form
- UP100 Power pack set up for single acting circuit.
Main work port A thread 1/4” BSP (secondary work port
M threaded 1/4” BSP plugged)
- VM01C pressure relief valve set at 150 bar
- RS3/817 check valve.
- SDF817/22-TH solenoid operated directional valve
(12 VDC) fitted in cavity c.
- VRC818/05-F fixed flow control valve fitted in cavity e.
a
e
b
c
M
A
PT T
e
g
d
a
b
c
F-50/818CRV
HT-22/718FDS
718/3SR10MV51
7
10-2G6K001PU
1
Type of hausing Vers.
Cavity
Cavity
Cavity
Cavity
Cavity
Cavity
13
Hand lever Lever stick
Volt
C
- UP100 power pack set up for single acting circuit.
Main work port A with 3/8” BSP thread (secondary
work port M with 1/4” BSP thread plugged).
- VM01C pressure relief valve set at 180 bar
- RS3/817 check valve.
- ZR817/22-TV manual operated directional valve fitted
in cavity c.
- VRC818/B-R adjustable flow control valve fitted in
cavity e.
TTP
A
M
c
b
e
a
R
g
f
e
d
c
b
a
10-3G6K001PU
1
18CRV
VT-22/718Z718/3SR10MV81
7
8/ B- R
Cavity
Cavity
Cavity
Cavity
Cavity
Cavity
Cavity
Type of housing
Vers.
Hand lever
Lever stick
Volt
AL001L10
C
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1.6 Housing UP100K7 (Single acting)
1.6.1 Main specification
Cavity a = M20X1.5 (relief valve cavity)
Cavity c = 3/4”-16 UNF directional valve
Cavity e = the cavity is always machined for flow regulator
function. Internal flow regulator valve (fixed set-
ting, only) available, if needed.
Cavity h = internal check valve cavity
- A = Main work port 9/16”-18 UNF
(other threads not possible)
- M = Secondary work port 9/16” - 18 UNF
(1/4” BSPP option)
- T, T1= return to tank
One only possible assembling position for the directional
valve
Fixed setting compensated flow control valve available
(slip-in shape,
e cavity).
a
e
c
A
T
h
M
Cavities identification
a
e
c
A
c
A
M
h
e
h
T (optional)
T1 (optional)
T1 (optional)
c
e
a
TP
M
A
A
M
P
T
a
h
c
Example of standard circuit with
T and T1 return lines
Basic circuit
e
h
T
T1
T
T1
A
M
P
T
a
h
c
e
T
T1
Same example without flow control
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1.6.3 Dimensions
134 (5.28")
11 (.43")
40 (1.57")
Ø 109.6 (4.31")
20 (.79")
6 (.24")
55.5 (2.19")
5 (.20")
46 (1.81")
30.5 (1.20")
(.79") 20 20 (.79")
7.5 (.30")
(.45") 11.5
15 (.59")
Relief Valve side
Pump side
Fixation side
A A
11 (.43”)
117.4 (4.62”)
117.4 (4.62”)
24 (1.02”)
82 (3.23”)
133 (5.24”)
18 (.71”)
15 (.6”)
M10x1.5
Ø 98.3 (3.87")
123 (4.84”)
29 (1.14”)
41 (1.61”)
3 (.12")
Sec. A−A
Supplied with port M plugged - Standard Version
Type Port A Port M Port T Port T1
UP100K7 S2−00 9/16” - 18 UNF
9/16” - 18 UNF
Plugged
1/4” BSPP 9/16” - 18 UNF
UP100K7 S2−02 9/16” - 18 UNF
9/16” - 18 UNF
Plugged
- -
Example
Vers.Type of housing
00-2S7K001PU
1
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1.6.4 Examples for compilation of hydraulic power pack specification form
- UP100 Power pack set up for single acting circuit.
Main work port A thread 1/4” BSP (secondary work port
M threaded 1/4” BSP plugged)
- VM01C pressure relief valve set at 150 bar fitted in
cavity a.
- SDF817/22-TH solenoid operated directional valve
(12 VDC) fitted in cavity c.
- VRC flow control valve fitted in cavity e.
- RP1/815-03 check valve fitted in cavity h..
A
M
P
T
a
h
c
e
h
a
c
HT-22/718FDS
10MV51
7
00-2S7K001PU
1
Type of hausing Vers.
Cavity Cavity
Cavity
Hand lever Lever stick
Volt
C
1PR / 815-03
e
Cavity
- UP100 power pack set up for single acting circuit.
Main work port A with 3/8” BSP thread (secondary
work port M with 1/4” BSP thread plugged).
- VM01C pressure relief valve set at 180 bar fitted in
cavity a.
- DMR2-080 manual loweringl valve fitted in cavity
c.
- VRC flow control valve fitted in cavity e.
- RP1/815-03 check valve fitted cavity h.
A
M
P
T
a
h
c
e
M
h
e
c
a
00-2S7K001PU
1
21CRV
080-2RD10MV81
7
7/ 06-
Cavity
Cavity
Cavity
Cavity
Type of housing
Vers.
Hand lever
Lever stick
Volt
L10
C
PR
F
1/815-
0
3
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1.7 Preassembled housings
The table summarizes part number to be stated in the event
that is wished to order the housing sub-assembly fitted with
shaft seal only.
Remember that the preassembled housing is supplied with
out the O-Rings kit, which must be ordered separately.
Preassembled housing K1-K3-K4-K6-K7 with shaft seal
200511203410
Body type Code
K1
UP100 K1G2-01 200740431021
UP100 K1G3-01 200740431141
UP100 K1G2-19 200740431471
UP100 K1M3-01 200740431620
K3
UP100 K3P0-01 200740410531
UP100 K3P0-02 200740410541
UP100 K3G2-01 200740420071
UP100 K3S2-01 200740420101
Body type Code
K4
UP100 K4G2-01 200740420111
UP100 K4P0-01 200740410561
UP100 K4D0-01 200740440321
UP100 K4D0-02 200740440370
K6
UP100 K6G2-01 200740431381
UP100 K6G3-01 200740431391
UP100 K6S2-02 200740431401
K7 UP100 K7S2-00 200740431690
1.7.1 O-rings kit
O-Rings kit 200974200400 for plastic tank SK01
O-Rings kit 200974200510 for steel tank SK02
Pump O-Ring
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2 Gear pumps
2.1 Technical information
For the maximum flexibility, we can choose from
three different type of interchangeable gear pumps:
S309 = Standard single pumps
S309LN = Low Noise single pumps (LN)
S609 = Double pumps
All these types of gear pumps have the same
mechanical and hydraulic interface.
The Standard (S309) and Low Noise (S309LN)
versions have also the same external dimensions
(at the same displacement).
Note: Low Noise gears have been designed to
provide a lower noise level mainly when pump running
at medium/high rotation speed (rpm).
But apart from the numeric values, the real feeling
to the human ears is really good if compared to
the already excellent standard gears, mainly at
medium and low pressure
.
42
44
46
48
50
52
54
56
58
60
62
64
66
0
LAeq [dB(A)]
Pressure [bar]
50 100 150 200 250
AP100/3.5 STD 3000rpm
AP100/2.5 STD 3000rpm
AP100/3.5 LN 3000rpm
AP100/2.5 LN 3000rpm
Low Noise versions Vs standard gears
Examples of noise emission
2.1.1 Material
Cover: Pressure diecast aluminium alloy
Intermediate flange for HI-LO pump: gravity diecast
aluminium alloy
Body: Extruded bar aluminium alloy
Gears: Casehardened and aluminium hardened steel.
Bearings: special antifriction alloy.
Seals: NBR.
AP100/** S309
AP100/** - ** S609
AP100/** S309 LN
DEDICATED LN GEARS
DEDICATED LN
BALANCING BLOCKS
2.1.2 Suitable fluids
Bucher Hydraulics recommends to use a mineral based oil
according to type HM (ISO 6743/4) or type HLP (DIN 51524)
only.
Viscosity range:
recommended 20 - 120 mm
2
/s (cSt)
admitted up to 400 mm
2
/s (cSt)
Operating temperature range: -15/+80 °C (+70° C with plas
tic tank).
For other fluids consult our Sales Center.
2.1.3 Inlet
Absolute pressure at the pump inlet must be
V > 0.75 bar (11 PSI)
Accordingly, avoid:
- significant differences in height of pump and tank
- long pipeline runs
- sharp bends, restrictions, etc. causing turbulent flow
In certain applications, inlet pressure may be higher than
1 bar (14.3 PSI), or at any rate higher than atmospheric.
For pumps with standard configuration, the pressure regis
tering at the gauge M1 should be:
M1 < 3.5 bar (50 PSI).
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M
V
M
P
M
M1
M
P
Attention: Use of pumps at temperatures
above 80°C must always be agreed upon with
our Technical Office, and in any case this can
cause a significant worsening in the volumetric
efficiency. For use under conditions different
from those indicated in this catalogue, please
contact our Sales Center.
2.1.4 Outlet
Pressure levels:
P1 = continuous operating pressure
P2 = intermittent operating pressure
P3 = peak pressure
The recommended delivery pipe oil speed is between:
v = 2 - 5 m/s
In the next pages are indicated the performances for each
pump.
P1
P2
P3
t (s)
p (bar)
max. 15 s
Example of the values in the table
AP100 Displacement
L
Max pressure
n min. n max.
Pump type
cm
3
/
rev
Cu.In.
P.R.
P1 P2 P3
mm inch. bar PSI bar PSI bar PSI
AP100/2.5
S309
2.5 .152 86.4 3.40 210 3000 230 3300 250 3600 650 5000
2.1.5 Calculating the specifications of a gear pump
The equations for calculating the following parameters are
given below:
Vc = (cm3/g) pump displacement;
n = (g/min) Drive shaft rpm;
Q = (l/min) flow rate;
P = (bar) Operating pressure;
M = (Nm) Torque;
N = (kW) Power
hv = (%) Volumetric efficiency
hm = (%) Mechanical efficiency
ht = (%) Total efficiency
M
p
n
M
Q
N (M,n)
Vc
p =p =
N =
Vc =
100000
n =
9555
N
n
η
v
Example
AP100/2.5 Vc= 2.5 cm
3
/r n= 1500 r/min p=200 bar η
v
= 94% η
m
= 87%
η
t
=
η
v
η
m
N · 6.12 · η
t
N · 6120 · η
m
6120 · η
m
Vc · n 100000 · Q
100000 · Q
Vc · n · p Q · p
Vc · n
6.12 · η
t
Vc · η
v
n · η
v
M =
N =
Q =
100000
2.5 · 1500
Q =
94= 3.52 l/min.
η
t
= 0.94 · 0.87 = 0.82 = 82%
N =
3.52 · 200
6.12 · 82
= 1.4 kW
9555
1.4
1500
M =
= 9 Nm
Q
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2.2 Single unidirectional pumps - Counterclockwise rotation
2.2.1 Standard single pump AP100
S
AP100/** − S309
+5
20
Nm
Pump
2/001PA S309,5
Hi-Lo
Series
2
Example
Inlet
M6X1
O-Ring replacement kit: 200974001450
3/8” BSP
(.47”)12
L
6
+5
20
Nm
Displacement
AP100
Order code
L
Max. pressure
n.
min.
n.
max
cm
3
/
rev
Cu.In
P.R.
Pump type
P1 P2 P3
mm inch bar PSI bar PSI bar PSI
1.2 .073 AP100/1.2 S309 200748210270 86.1 3.39 230 3330 250 3620 280 4060 800 5000
1.7 .103 AP100/1.7 S309 200748220230 88.1 3.47 230 3330 250 3620 280 4060 650 5000
2.5 .152 AP100/2.5 S309 200748230340 91.4 3.60 230 3330 250 3620 280 4060 650 5000
3.5 .213 AP100/3.5 S309 200748240240 95.7 3.77 230 3330 250 3620 280 4060 650 4000
4.3 .262 AP100/4.3 S309 200748250160 99.3 3.91 230 3330 250 3620 270 3910 550 4000
5.0 .305 AP100/5 S309 200748260230 102.1 4.02 220 3190 230 3330 250 3620 500 3500
6.5 .396 AP100/6.5 S309 200748270260 107.1 4.22 220 3190 230 3330 250 3480 500 3000
7.8 .476 AP100/8 S309 200748280130 112.7 4.44 190 2750 210 3040 230 3330 500 3000
10 .610 AP100/10 S309 200748290800 121.8 4.79 160 2320 180 2610 200 2900 500 2500
2.2.2 Heavy usage (Run-in @ 270 bar) for limited duty service
Displacement
AP100
Order code
cm
3
/
rev
Cu.In
P.R.
Pump type
1.2 .073 AP100/1.2 S309 200748210340
1.7 .103 AP100/1.7 S309 200748220310
2.5 .152 AP100/2.5 S309 200748230410
3.5 .213 AP100/3.5 S309 200748240320
4.3 .262 AP100/4.3 S309 200748250220
5.0 .305 AP100/5 S309 200748260280
6.5 .396 AP100/6.5 S309 200748270320
7.8 .476 AP100/8 S309 200748280180
10 .610 AP100/10 S309 200748290850
Attention: Use of pumps at temperatures above 80°C must
always be agreed upon with our Technical Office, and in any
case this can cause a significant worsening in the volumetric
efficiency.
Heavy usage pumps should be utilized just for short time duty
service applications and for a limited number of cycles.
Please contact our sales office for more information
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2.2.3 Low Noise single pump AP100 LN
S
AP100/** − S309LN
+5
20
Nm
Pump
2/001PAS309,5
Hi-Lo
Series
2
Example
Inlet
M6X1
O-Ring replacement kit: 200974001450
3/8” BSP
(.47”)12
L
6
+5
20
Nm
The pump series S309LN has fixing screws 5 mm
longer compared to the previous used for the S409
series. Take care to use the right screws type and
lock them at the right above setting torque value.
LN
Displacement
AP100
Order code
L
Max. pressure
n.
min.
n.
max
cm
3
/
rev
Cu.In
P.R.
Pump type
P1 P2 P3
mm inch bar PSI bar PSI bar PSI
1.2 .073 AP100/1.2 S309LN 200748210430 86.1 3.39 230 3330 250 3620 280 4060 800 5000
1.7 .103 AP100/1.7 S309LN 200748220440 88.1 3.47 230 3330 250 3620 280 4060 650 5000
2.5 .152 AP100/2.5 S309LN 200748230600 91.4 3.60 230 3330 250 3620 280 4060 650 5000
3.5 .213 AP100/3.5 S309LN 200748240490 95.7 3.77 230 3330 250 3620 270 3910 650 4000
4.3 .262 AP100/4.3 S309LN 200748250340 99.3 3.91 230 3330 250 3620 270 3910 550 4000
Attention: Use of pumps at temperatures above 80°C must always
be agreed upon with our Technical Office, and in any case this can
cause a significant worsening in the volumetric efficiency.
For use under conditions different from those indicated in this catalogue,
please contact our Sales Center.
For other displacements availability, please contact our Sales Center.
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2.3 Double pumps with HI-LO valve - Counterclockwise rotation
AP100/** - **S609
S
P
ET
Series
Pump
Example
2/001PAS609,5
Hi-Lo
2
1st pump
2nd pump Setting Valve
−6, 5 06
Standard setting values for HI-LO valve
03 = 30 bar (spring with adjustment range from 15 - 55 bar)
06 = 60 bar (spring with adjustment range from 55 - 90 bar)
O-Ring replacement kit: 200974001431
The pump series S609 has fixing screws 5 mm
longer compared to the previous used for the S509
series. Take care to use the right screws type and
lock them at the right below setting torque value.
3/8” BSP
INLET
(1.65”)42
(1.26”)
32
(1.08”)
27.5
(.61”)
15.5
L
(.47”)
12
3/8” BSP
(.45”)
11.5
(2.31”)
58.7
20 Nm
10
20 Nm
+5
+5
T
E
2 nd pump
1 st pump
S309 back cover
S309 body
S309 front
balancing plate
screws
see notes
6
1st Pump 2nd Pump
AP100
L Dimension Existing code
cm
3
/
rev
Cu. In.
P.R.
cm
3
/
rev
Cu. In.
P.R.
1st Pump 2nd Pump mm inch Order code Description
Pressure
Setting
(bar)
1.2 .073 4.3 .262 AP100/1.2 AP100/4.3 184.5 7.26 200111194314 AP100/1,2-4,3.03 S609 30
1.2 .073 5.0 .305 AP100/1.2 AP100/5 187 7.36 200111194311 AP100/1,2-5,0.08 S609 80
1.2 .073 6.5 .396 AP100/1.2 AP100/6.5 192 7.56
1.2 .073 7.8 .476 AP100/1.2 AP100/8 198 7.80 200111194312 AP100/1,2-8,0.03 S609 30
1.7 .103 4.3 .262 AP100/1.7 AP100/4.3 186.5 7.34
1.7 .103 5.0 .305 AP100/1.7 AP100/5 189 7.44 200111294309 AP100/1,7-5,0.06 S609 60
1.7 .103 6.5 .396 AP100/1.7 AP100/6.5 194 7.64
1.7 .103 7.8 .476 AP100/1.7 AP100/8 200 7.87
2.5 .153 4.3 .262 AP100/2.5 AP100/4.3 189.5 7.46
2.5 .153 5.0 .305 AP100/2.5 AP100/5 192.5 7.58
2.5 .153 6.5 .396 AP100/2.5 AP100/6.5 197.5 7.78
2.5 .153 7.8 .476 AP100/2.5 AP100/8 203 7.99 200111394308 AP100/2,5-8,0.05 S609 50
3.5 .215 5.0 .305 AP100/3.5 AP100/5 197 7.76
3.5 .215 6.5 .396 AP100/3.5 AP100/6.5 202 7.95 200111494312 AP100/3,5-6,5.06 S609 60
3.5 .215 7.8 .476 AP100/3.5 AP100/8 207.5 8.17
N.B.: Please contact our Sales Center if even one of the operating limits indi
cated in the tables above (temperature, pressure, rpm) is exceeded, as
well as in the case of two or more maximum values at the same time, or
for applications with particularly heavy-duty cycles.
Note (*): For availability of pumps without ordering code please contact our
Sales Center.
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3 Tanks
Tanks supplied by Bucher Hydraulics S.p.A. are classified
in two families, according to the material used in manu
facture:
3.1 Plastic tanks
3.2 Metal tanks
For both following our fixing system
± 2
10
For the correct number of fixing bracket, bracket spacers and fixing bolts,
see “Notes of fitment” of each Tank families
3.1 Plastic tanks
3.1.1 Technical information
Material: Polypropylene (PP)
Color: neutral, translucent allowing visual check on the oil
level
Operating temperature range: -15 / +70°C
Suitable fluids: use only mineral oil based hydraulic fluids
responding to ISO - DIN standards.
Hydrocarbon based fluids (e.g. benzene, benzol, etc.) must
not be used. Contamination levels must be no higher than
class 20/18/15 as prescribed by ISO 4406.
Versions: Tank are available in numerous versions, allow
ing installation of the power pack in different horizontal and
vertical positions.
Attention: Whilst the fixing and sealing systems
are designed for operation under the most heavy-
duty conditions, the tank must be securely an
chored when fitted to mobile equipment, and
when subject to shocks and heavy vibrations
generally, by means of flexible clips located in the
recesses provided. Care must be taken never to
stress and deform the tank when tightening the
anchorages.
Guideline capacity values:
Two capacity values are defined:
- Filling capacity:
The quantity of oil that the tank is able to hold, allowing for
the volume occupied by the pump and the suction assembly
kit.
- Suction capacity:
the maximum quantity of the oil the pump is able to draw,
hence the quantity of the oil that effectively can be used.
The values given in the table relate to an AP100/1.7 pump
with its standard suction assembly kit.
A tolerance of ± 5% is allowed on the values indicated.
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3.1.2 Square tanks from 1.5 to 3.5 litres
3
2
1
Nominal capacity
(P-016Q-A)
(P-016Q-A)(P-016Q-E)
(P-016Q-F)(P-016Q-B)
H
G
F
E
D
A
A
C
B
I
Pos.FittingTank
3
P035Q- A
Example
Nom
Cap
Type Code
A B C D E F G H I
mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch
1.5 L P-015Q-A 200973410020 130 5.2 132 5.2 145 5.7 82 3.3 104 4.1 30 1.2 107 4.3 24 1.0
1.5 L P-015Q-B 200973410030 130 5.2 132 5.2 145 5.7 82 3.3 104 4.1 30 1.2 107 4.3 24 1.0
1.5 L P-015Q-E 200973410060 130 5.2 132 5.2 145 5.7 82 3.3 104 4.1 30 1.2 107 4.3 24 1.0 150 5.9
1.5 L P-015Q-F 200973410070 130 5.3 132 5.2 145 5.7 82 3.3 104 4.1 30 1.2 107 4.3 24 1.0 150 5.9
1.6 L P-016Q-A 200973490010 130 5.3 150 5.9 82 3.3 104 4.1 30 1.2 1.0
2.5 L P-025Q-A 200973420020 130 5.3 235 9.3 248 9.8 82 3.3 104 4.1 30 1.2 210 8.3 24 1.0
2.5 L P-025Q-B 200973420030 130 5.3 235 9.3 248 9.8 82 3.3 104 4.1 30 1.2 210 8.3 24 1.0
2.5 L P-025Q-E 200973420060 130 5.3 235 9.3 248 9.8 82 3.3 104 4.1 30 1.2 210 8.3 24 1.0 253 10.0
2.5 L P-025Q-F 200973420070 130 5.3 235 9.3 248 9.8 82 3.3 104 4.1 30 1.2 210 8.3 24 1.0 253 10.0
3.5 L P-035Q-A 200973430020 130 5.3 300 11.8 313 12.3 82 3.3 104 4.1 30 1.2 275 10.8 24 1.0
3.5 L P-035Q-B 200973430030 130 5.3 300 11.8 313 12.3 82 3.3 104 4.1 30 1.2 275 10.8 24 1.0
3.5 L P-035Q-E 200973430060 130 5.3 300 11.8 313 12.3 82 3.3 104 4.1 30 1.2 275 10.8 24 1.0 318 12.5
3.5 L P-035Q-F 200973430070 130 5.3 300 11.8 313 12.3 82 3.3 104 4.1 30 1.2 275 10.8 24 1.0 318 12.5
Horizontal mounting
Drain outlet (3)
P-0**Q-EP-0**Q-BP-0**Q-A P-0**Q-F
Filler at rear (2)Filler at front (1)
Filler at front (1)
Drain outlet (3)
Filler at rear (2)
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Vertical mounting
Filler at fornt (1)
L= 30 fitting (1)
P-0**Q-E L115P-0**Q-A L30 P-0**Q-A L115 P-0**Q-E L30
L= 115 fitting (1)
Drain outlet
(
3
)
L=115 fitting (1)
Filler at fornt (1)
Filler at fornt (1)
L= 30 fitting (1)
Filler at fornt (1)
Drain outlet (3)
L= 115 fitting
L= 30 fitting
Filler fittings for vertical mounting positions
1
1
PA-Q520
3
L30
Tank Fitting Pos.
Example
30
115
code 200970000390
code 200970000380
Filling capacity
AP100/1.7 pump, standard suction assembly kit
max.
Max. Capacity
max.
Max. Capacity
Nominal
capacity
Horizontal Vertical Type
1.5 l 1.15 l 1.2 l P-015Q
1.6 l 1.4 l 1.45 l P-016Q
2.5 l 2.5 l 2.6 l P-025Q
3.5 l 3.5 l 3.6 l P-035Q
Suction capacity
max.
Suction capacity
min.
max.
Suction capacity
min.
AP100/1.7 pump, standard suction assembly kit
Nominal
capacity
Horizontal Vertical Type
1.5 l 0.82 l 0.9 l P-015Q
1.6 l 1.15 l 1.15 l P-016Q
2.5 l 2.3 l 2.35 l P-025Q
3.5 l 3.2 l 3.25 l P-035Q
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Notes of fitment:
Care needs to be taken over the following aspects of fitting
and securing the tank. For horizontal mounting arrange
ments, the clip fastener must be positioned within the limits
indicated in picture A. other positions can result in deforma
tion of the tank, and consequently in the risk of leakage.
The clip should not be positioned against the filler as shown
in pack housing,compressing the spigot O-Ring (fig.C).
Fig. D shows the range of angular adjustment allowed to the
filler. Once positioned, the filler is tightened with a relative
clip as shown in picture E, which also indicates the groove
provides the sealing action when the filler is in use.
Groove for clip
Level
90°
max. 100°
picture A
B
C
D
E
5
Nm
7
Nm
Fixing kit for plastic tanks of 3.5 litres FIX01
code: 200771900160
Tank fixing clip
Tank fixing bracket (q.ty 4)
Bracket spacer (q.ty 4)
M6X18 fixing bolt (q.ty 4)
Oil drain plug PLDP1-00
code: 200778000120
Plug Ø18
O-Ring 3050
Filler cap PLFP1-01
code: 200527099901
Ø18 filler cap with double breather
and O-Ring (q.ty 2)
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3.1.3 Square tanks from 6 up to 12 litres
2
3
1
TB
Nominal capacity
A-Q080P
3
Tank Fitting Pos.
Example
Filler breather cap 1/2” BSP
Drain oil SAE6
M
G
L
E
H
A
A
F
Tanks color standard is neutral translucent
4 Nm
5Nm
Nom
.Cap
.
Type Code
A L E F G H M
mm inch mm inch mm inch mm inch mm inch mm inch mm inch
6 l P-060Q-A BT 200973490140 180 7.1 310 12.2 110 4.4 291 11.5 25 1.0 66 2.6
8 l P-080Q-A BT 200973450050 180 7.1 365 14.4 110 4.4 346 13.7 25 1.0 66 2.6
10 l P-100Q-A BT 200973460050 180 7.1 420 16.6 110 4.4 401 15.8 25 1.0 66 2.6
12 l P-120Q-A BT 200973490150 180 7.1 490 19.3 110 4.4 471 18.6 25 1.0 66 2.6
6 l P-060Q-B BT 200973490120 180 7.1 310 12.2 110 4.4 291 11.5 25 1.0 66 2.6
8 l P-080Q-B BT 200973450040 180 7.1 365 14.4 110 4.4 346 13.7 25 1.0 66 2.6
10 l P-100Q-B BT 200973460040 180 7.1 420 16.6 110 4.4 401 15.8 25 1.0 66 2.6
12 l P-120Q-B BT 200973490130 180 7.1 490 19.3 110 4.4 471 18.6 25 1.0 66 2.6
6 l P-060Q-E BT 200973490100 180 7.1 310 12.2 110 4.4 291 11.5 25 1.0 66 2.6
8 l P-080Q-E BT 200973450030 180 7.1 365 14.4 110 4.4 346 13.7 25 1.0 66 2.6
10 l P-100Q-E BT 200973460030 180 7.1 420 16.6 110 4.4 401 15.8 25 1.0 66 2.6
12 l P-120Q-E BT 200973490110 180 7.1 490 19.3 110 4.4 471 18.6 25 1.0 66 2.6
6 l P-060Q-F BT 200973490060 180 7.1 310 12.2 110 4.4 291 11.5 25 1.0 66 2.6
8 l P-080Q-F BT 200973450010 180 7.1 365 14.4 110 4.4 346 13.7 25 1.0 66 2.6
10 l P-100Q-F BT 200973460010 180 7.1 420 16.6 110 4.4 401 15.8 25 1.0 66 2.6
12 l P-120Q-F BT 200973490070 180 7.1 490 19.3 110 4.4 471 18.6 25 1.0 66 2.6
Horizontal/vertical mounting
P-0**Q-F BTP-0**Q-A BT* P-0**Q-B BT P-0**Q-E BT*
Drain outlet (3)
Filler at front (1)
Drain outlet (3)
Filler at rear (2)Filler at rear (2)Filler at front (1)
* (horizontal and vertical mounting)
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Filling capacity
AP100/5 pump, standard suction assembly kit
max.
Max. Capacity
max.
Max. Capacity
Nominal
capacity
Horizontal Vertical Type
6 l 6.5 l 6.5 l P-060Q-**
8 l 8.5 l 8.5 l P-080Q-**
10 l 10.5 l 10.5 l P-100Q-**
12 l 12.5 l 12.5 l P-120Q-**
Suction capacity
max.
Suction Capacity
min.
max.
Suction Capacity
min.
AP100/5 pump, standard suction assembly kit
Nominal
capacity
Horizontal Vertical Type
6 l 5.5 l 5.5 l P-060Q-**
8 l 7.5 l 7.5 l P-080Q-**
10 l 9.5 l 9.5 l P-100Q-**
12 l 11.5 l 11.5 l P-120Q-**
Fixing kit for horizontal tanks FIX02
code: 200771900310
Tank fixing clip
Tank fixing bracket (q.ty 4)
M6X18 fixing bolt (q.ty 4)
Oil drain plug TP
code: 200527481501
TCEI 9/16UNF SAE6 plug
Filler cap PLFT4-01
code: 200527060502
1/2” BSP Plug
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3.1.4 Rectangular tanks of 5 litres
E
F
M
A
G
L
190
TBL-S050P
3
Tank Fitting Pos.
Example
100
80
E
F
M
A
G
L
190
TBI-S050P
3
Tank Fitting Pos.
Example
100
80
190
F
M
G
L
A
TBA-S050P
3
Tank Fitting Pos.
Example
P-050S-L BT
P-050S-A BT
P-050S-A BT
P-050S-I BT
Horizontal/Vertical mounting
Nom
.Cap
.
Type Code
A L E F G M
mm inch. mm inch. mm inch. mm inch. mm inch. mm inch.
5 l
P-050S-L BT
200973440010 150 6.03 215 8.64 172.5 6.93 300 12.06 180 7.23 90 3.62
5 l
P-050S-A BT
200973440020 150 6.03 215 8.64 300 12.06 180 7.23 90 3.62
5 l
P-050S-I BT
200773440030 150 6.03 215 8.64 172.5 6.93 300 12.06 180 7.23 60 2.41
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Filling capacity
max.
Max. Capacity
max.
Max capacity
max.
Max. Capacity
P-050S-LBT / P-050S-IBT
P-050S-ABT
P-050S-ABT
P
100/5 pump, standard suction assembly kit
Nominal
capacity
Horizontal Vertical Type
5 l 6.2 l 6.0 l P-050S-ABT
5 l 6.1 l P-050S-LBT
5 l 6.1 l P-050S-IBT
Suction capacity
max.
Suction Capacity
max.
max.
min.
min.
min.
AP100/5 pump, standard suction assembly kit
Suction Capacity
Suction Capacity
Nominal
capacity
Horizontal Vertical Type
5 l 5.5 l 5.0 l P-050S-ABT
5 l 5.3 l P-050S-LBT
5 l 5.3 l P-050S-IBT
Fixing kit FIX01
code: 200771900160
Tank fixing clip
Tank fixing bracket (q.ty 4)
Bracket spacer (q.ty 4)
M6X18 fixing bolt (q.ty 4)
Filler cap PLFT4-01
code: 200527060502
1/2” BSP Plug
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3.1.5 Round tanks from 6 to 14 litres
TB
Nominal capacity
A-R080P
3
Tank Fitting Pos.
Example
Filler breather cap. 1/2”BSP
Drain oil SAE6
3
1
2
H
L
G
E
A
F
Tanks color standard
is neutral transluscent
5
Nm
4 Nm
Nom.
Cap.
Type Code
A L E F G H
mm inch. mm inch. mm inch. mm inch. mm inch. mm inch.
6 l P-060R-A BT 200973490230 200 7.1 220 8.7 127 5 201 8.0 80 3.2
8 l P-080R-A BT 200973450070 200 7.1 285 11.3 127 5 266 10.5 80 3.2
10 l P-100R-A BT 200973460070 200 7.1 325 12.8 127 5 306 12.1 80 3.2
12 l P-120R-A BT 200973490240 200 7.1 410 16.2 127 5 391 15.4 80 3.2
14 l P-140R-A BT 200973490200 200 7.1 490 19.3 127 5 471 18.6 80 3.2
6 l P-060R-B BT 200973490210 200 7.1 220 8.7 123 4.9 201 8.0 80 3.2
8 l P-080R-B BT 200973450060 200 7.1 285 11.3 123 4.9 266 10.5 80 3.2
10 l P-100R-B BT 200973460060 200 7.1 325 12.8 123 4.9 306 12.1 80 3.2
12 l P-120R-B BT 200973490220 200 7.1 410 16.2 123 4.9 391 15.4 80 3.2
14 l P-140R-B BT 200973490190 200 7.1 490 19.3 123 4.9 471 18.6 80 3.2
6 l P-060R-E BT 200973490290 200 7.1 220 8.7 127 5 201 8.0 80 3.2
8 l P-080R-E BT 200973450100 200 7.1 285 11.3 127 5 266 10.5 80 3.2
10 l P-100R-E BT 200973460100 200 7.1 325 12.8 127 5 306 12.1 80 3.2
12 l P-120R-E BT 200973490300 200 7.1 410 16.2 127 5 391 15.4 80 3.2
14 l P-140R-E BT 200973490180 200 7.1 490 19.3 127 5 471 18.6 80 3.2
6 l P-060R-F BT 200973490250 200 7.1 220 8.7 123 4.9 201 8.0 80 3.2
8 l P-080R-F BT 200973450080 200 7.1 285 11.3 123 4.9 266 10.5 80 3.2
10 l P-100R-F BT 200973460080 200 7.1 325 12.8 123 4.9 306 12.1 80 3.2
12 l P-120R-F BT 200973490260 200 7.1 410 16.2 123 4.9 391 15.4 80 3.2
14 l P-140R-F BT 200973490160 200 7.1 490 19.3 123 4.9 471 18.6 80 3.2
Horizontal/vertical mounting
Drain outlet (3)
Filler at front (1)
Drain outlet (3)
Filler at rear (2)Filler at rear (2)Filler at front (1)
* (horizontal and verical mounting)
P-0**R-F BTP-0**R-A BT* P-0**R-B BT P-0**R-E BT*
Filling capacity
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AP100/5 pump, standard suction assembly kit
max.
Max. capacity
max.
Max. capacity
Nominal
capacity
Horizontal Vertical Type
6 l 4.8 l 4.5 l P-060R-**
8 l 6.8 l 6.5 l P-080R-**
10 l 7.5 l 8.0 l P-100R-**
12 l 8.5 l 8.5 l P-120R-**
14 l 12 l 12.5 l P-140R-**
Suction capacity
max.
Suction capacity
max.
Suction capacity
min.
min.
AP100/5 pump, standard suction assembly kit
Nominal
capacity
Horizontal Vertical Type
6 l 4.5 l 3.5 l P-060R-**
8 l 6.5 l 5.0 l P-080R-**
10 l 7.0 l 7.0 l P-100R-**
12 l 8.0 l 7.5 l P-120R-**
14 l 11.5 l 11.5 l P-140R-**
Fixing kit for horizontal tanks FIX02
code : 200771900310
Tank fixing clip
Tank fixing bracket (q.ty 4)
M6X18 fixing bolt (q.ty 4)
Oil drain plug TP
code: 200527481501
TCEI 9/16UNF SAE6 plug
Filler cap PLFT4-01
code: 200527060502
1/2” BSP plug
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3.1.7 Plastic tanks vertical assembling positions
P15 P35 P25
P45
3
The power pack housing shown in the examples is UP100/K1
P035Q- A 150L3 P
Example
OIL OIL OIL
OIL
Tank Fitting Pos.
Assembling position Assembling position Assembling position
Assembling position
VM
side
VM
side
VM
side
VM
side
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3.2 Metal tanks
3.2.1 Technical information
Materials: Sheet metal.
Color: Black paint finish (Standard)
Condition of use: Suitable fluids: mineral oil based hydraulic
fluids responding to ISO -DIN standards.
Operating temperature range: -15 / +80°C
Hydrocarbon based fluids (e.g. benzene, benzol, etc.) must
not be used.
Versions: tanks are available in numerous versions, allow
ing installation of the power pack in different horizontal and
vertical positions.
For additional tank shapes and versions, please contact
our Sales Center
3.2.2 Tanks L050R-01, L080R-01
Example
0-R080L
3
Tank
P51
Fitting Pos.
1
A
D
B
C
Nom.
Cap.
Type Code
A B C D
Oil filler
cap
Oil drain
plug
mm inch. mm inch. mm inch. mm inch.
5 l L050R-01 200972440321 270 10.7 180 7.09 55 2.17 25 1.0 3/8”BSP 1/2”BSP
8 l L080R-01 200972450060 285 11.3 200 7.9 60 2.4 25 1.0 3/8”BSP 1/2”BSP
P01*
P03
P04
P45
P35
P15*
Horizontal assembling positions Vertical assembling positions
* L050R-01 position not suitable for UP100 K3P0* and K4P0*
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3.2.3 Tanks L050R-02, L080R-02
Example
0-R080L
3
Tank
P10
Fitting Pos.
2
D
A
F
B
E
C
Nom
.
Cap.
Type Code
A B C D E F
Oil
filler
cup
Oil
drain
plug
mm inch mm inch mm inch mm inch mm inch mm inch
5 l L050R-02 200972440010
270 10.7 180 7.09 98 3.85 25 1.0 201.5 7.93 212.5 8.4 3/8”BSP 1/2”BSP
8 l L080R-02 200972450010
285 11.3 200 7.9 105 2.4 25 1.0 221.5 8.72 225 8.9 3/8”BSP 1/2”BSP
P01
P04
P03
Horizontal assembling positions
P02
Filling capacity
AP100/5 pump, standard suction assembly kit
max.
Max. Capacity
max.
Max Capacity
Suction capacity
Nominal
capacity
Horizontal Vertical Type
5 l 5.4 l 5.2 l L050R-01
5 l 5.4 l L050R-02
8 l 7.5 l 7.0 l L080R-01
8 l 7.5 l L080R-02
AP100/5 pump, standard suction assembly kit
max.
Suction Capacity
min.
max.
Suction Capacity
min.
Suction capacity
Nominal
capacity
Horizontal Vertical Type
5 l 4.9 l 4.9 l L050R-01
5 l 4.9 l L050R-02
8 l 7.0 l 6.0 l L080R-01
8 l 7.0 l L080R-02
L
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3.2.4 Metal tanks fitting notes
Fixing kit for metal tanks of 3,5 liters and over FIX03
code: 200771900280
Fixing bracket (q.ty 4)
Bracket spacer (q.ty 4)
M6X18 fixing bolt (q.ty 4)
Tank collar LS01
code: 200609400052
Spigot diameter 123
Height of collar 25 mm.
Material: pressed steel
Provides interface between power pack housing and
special tank
Oil filler cap
Plastic material
Complete with breather
Thread: Code:
3/8” BSP PLFT3-01 200678000350
1/2” BSP PLFT4-01 200527060502
1” BSP PLFT6-01 200527060901
1/2” BSP
3/8” BSP
1” BSP
Oil filler cap
Plastic material
Complete with breather
Complete with dipstick
Thread: Code:
3/8” BSP (L=25) PLFT3-A01 200678000700
3/8” BSP (L=81) PLFT3-A02 200678000370
3/8” BSP (L=103) PLFT3-A03 200678000380
3/8” BSP (L=165) PLFT3-A04 200678000340
3/8” BSP (L=81) PLFT3-A05 200527099907*
1/2” BSP (L=140) PLFT4-A01 200678000050
1” BSP (L=165) PLFT6-A01 200678000500
*
for L050R-01
Horizontal assembling for power pack with plastic/metal
tank
Important: Overhanging assembling configurations for
motor or tank are not admitted
Important: For hydraulic units assembling
A.C. electric motors equal or higher than 1.5
HP- 1.1KW, it's recommended to order the B34
frame size version.
Consequently it is recommended to fix the hydraulic unit
by the A.C. electric motor feet or where possible both
electric motor and tank feet.
Vertical assembling for power pack with plastic/metal tanks
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4 Suction/Return assembly kits
This section is intended to assist those customers who
choose to purchase single sub-assemblies separately and
put together their own power packs.
Table below shows the ordering code for suction and dis
charging kit.
The right choice is a function of tank capacity, assembly po
sition and pump.
This information is not requested when building a complete
power pack ordering code
4.1 Suction assembly kits for plastic tanks
4.1.1 Suction assembly kits for square tanks from 1,5 to 3,5 litres
Pump S309
Horizontal positions - P01, P02, P03, P04
P-015Q-* P-016Q-* P-025Q-* P-035Q-*
AP100/1.2
200685001370 - GA01
200759902120 - GA28
200759902120 - GA28 200759902120 - GA28
AP100/1.7
AP100/2.5
AP100/3.5
AP100/4.3
AP100/5
AP100/6.5
AP100/8
AP100/10
Pump S309
Vertical positions - P15, P35, P25, P45
P-015Q-* P-016Q-* P-025Q-* P-035Q-*
AP100/1.2
200759901940 - GA17 200759901760 - GA02 200759901990 - GA21
200759902020 - GA24
AP100/1.7
AP100/2.5
AP100/3.5
200759901940 - GA17 200759901980 - GA20
AP100/4.3
200759901780 - GA20
AP100/5
AP100/6.5
200759901880 - GA12
AP100/8
AP100/10 200759901770 - GA03 200759901860 - GA10
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4.1.2 Suction assembly kits for square tanks from 6 to 12 litres
Pump S309
Horizontal positions - P01, P02, P03, P04
P-060Q-** P-080Q-** P-100Q-** P-120Q-**
AP100/1.2
200759901830 - GA09 200759901830 - GA09 200759901830 - GA09 200759901830 - GA09
AP100/1.7
AP100/2.5
AP100/3.5
AP100/4.3
AP100/5
AP100/6.5
AP100/8
AP100/10
Pump S309
Vertical positions - P15, P25, P35, P45
P-060Q-** P-080Q-** P-100Q-** P-120Q-**
AP100/1.2
200759901790 - GA05 200759902160 - GA30
200759902050 - GA27 200759901900 - GA14
AP100/1.7
AP100/2.5
200759902020 - GA24 200759901800 - GA06
AP100/3.5
AP100/4.3
200759901810 - GA07
200759901870 - GA11
AP100/5
AP100/6.5
200759901780 - GA04 200759902030 - GA25
AP100/8
200759902040 - GA26
AP100/10 200759901890 - GA13
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4.1.3 Suction assembly kits for round tanks from 6 to 14 litres
Pump S309
Horizontal positions - P01, P02, P03, P04
P-060R-** P-080R-** P-100R-** P-120R-** P-140R-**
AP100/1.2
200759901820 -
GA08
200759901820 -
GA08
200759901820 -
GA08
200759901820 -
GA08
200759901820 -
GA08
AP100/1.7
AP100/2.5
AP100/3.5
AP100/4.3
AP100/5
AP100/6.5
AP100/8
AP100/10
Pump S309
Vertical positions - P15, P25, P35, P45
P-060R-** P-080R-** P-100R-** P-120R-** P-140R-**
AP100/1.2
200759901970 -
GA19
200759901780 -
GA04
200759901790 -
GA05
200759902050 -
GA27
200759901900 -
GA14
AP100/1.7
200759901810 -
GA07
AP100/2.5
AP100/3.5
200759901860 -
GA10
AP100/4.3
200759901770 -
GA03
200759901870 -
GA11
AP100/5
200759902130 -
GA29
200759902040 -
GA26
AP100/6.5
200759902010 -
GA23
AP100/8
200759901920 -
GA16
200759901780 -
GA04
AP100/10
200759901960
-GA18
200759901990 -
GA21
200759902160 -
GA30
200759901890 -
GA13
4.2 Suction assembly kits for metal tanks
4.2.1 Suction assembly kits for square and round metal tanks from 5 to 18 litres
Pump S309
Horizontal positions - P01, P02, P03, P04
L-050R-01 L-080R-01 L-050R-02 L-080R-02
AP100/1.2
200759901910 - GA15 200759901820 - GA08 200759901910 - GA15 200759901820 - GA08
AP100/1.7
AP100/2.5
AP100/3.5
AP100/4.3
AP100/5
AP100/6.5
AP100/8
AP100/10
Pump S30
9
Vertical positions - P15, P25, P35, P45
L-050R-01 L-080R-01
AP100/1.2 200759901780 - GA04
200759901780 - GA04
AP100/1.7
200759901860 - GA10
AP100/2.5
AP100/3.5
AP100/4.3
200759902010 - GA23
AP100/5
AP100/6.5
200759902000 - GA22
200759901860 - GA10
AP100/8
200759902010 - GA23
AP100/10 200759901990 - GA21
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4.3 Accessories
4.3.1 Filter conveyor: standard FC01
Filter conveyor
PATENTED
Assembled on the return line
Plastic material
Polyester filter area
150 micron filtering net
Fixed directly on the housing
Seal for the pump body.
Code with screws: 200957000230
The internal shape of the filtering convejor replaces the ex
ternal profile of the gear pump as well as the external profile
matches the internal diameter of the tank spigot. The main
feature of the filtering convejor is to collect all returns avoid
ing oil-foam effects, possible small clearances between the
internal and external above profiles have to be judged as
normal referring 150 micron size to the filtering net capacity,
only.
4.3.2 Filter conveyor : special applications
Filter convejor FC02
code with screws: 200957000240
Filter convejor FC03
code with screws: 200957000250
G
PM817
suction line
Suction tube code:
200785000200
L= 50 mm (1/4” BSP)
200685000510
200529420006
(3/8”M-1/4”F H)
Return tube for G cavity used for
UP100K1G2-19 mounting
Code: 200785000200
For UP100K1G2-19 mountingFor cavity “G” suction mounting
12.2
6.25
G
4.3.3 Suction filter
Suction plastic filter FA01
Square: 59 mm
Filtering: 216 micron
Thread: 3/8” BSP - Female
Code: 200546112025
24 (.94”)
Suitable for standard version
Suction steel filter FA02
Diameter: 60 mm.
Filtering: 250 micron
Thread: 3/8” BSP - Female
Code: 200546112008
Suction steel filter FA03
Diameter: 80 mm.
Filtering: 250 micron
Thread: 3/8” NPT - Male
Code: 200546112009
Suction steel filter
Diameter: 80 mm.
Filtering: 60 micron
Thread: 3/8” NPT
Code: 200657000050 (Male) FA04
200657000060 (Female) FA05
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5 Electric motors
Electric motor available:
5.1 D.C. motors
Generally used for mobile applications
5.2 A.C. motors
Generally used for stationary applications
5.1 D.C. motors
5.1.1 Technical information
Available versions:
Voltage: 12-24 and 48 V
Power rating: 0.8 ÷ 3 kW.
For different input voltage and power rating, consult our
Sales Center.
Direction of rotation:
Unless otherwise stated, all motors are specified clockwise
rotation, suitable for driving counterclockwise pump.
Type of winding:
D.C. motors can be manufactured in different types of field
windings:
- Permanent magnets
- Series
- Compound
M
−
+
Permanent magnets
M
+
−
Series
M
+−
Compound
Insulation class:
The class of electric insulation reflects the maximum tem
perature the motor can register during operation without
damage to the insulating material internally of the motor it
self.
The following table indicates insulation classes to CEI
15-26.
Class Y A E B F H
Temperature (_C) 90 105 120 130 155 180
Type of duty:
To ensure selection of the electric motor best suited to a giv
en set of operating conditions, the duty cycle needs to be
verified. Duty cycles S1, S2 and S3 are defined below in ac
cordance with CEI 2-3
Continuous duty S1:
Operation on-load (steady conditions) for a period of indefi
nite duration, during which the motor reaches thermal equi
librium without exceeding the maximum permissible tem
perature.
Short time duty S2
Operation on-load (steady conditions) for a period of limited
duration, denoted td in the diagram, during which maximum
permissible temperature is reached, followed by an off-load
period of duration sufficient for the temperature of the motor
to return to ambient temperature.
Intermittent duty S3
A sequence of identical cycles, each 10 minutes in duration,
the single cycle comprises a period of operation on-load td,
during which the motor may reach its maximum permissible
temperature, is reached, followed by an off-load period of
limited duration tm, insufficient for the temperature of the
motor to return to ambient temperature.
The value of S3 indicates the duration of the on-load period
td in relation to the overall cycle time tp, as a percentage.
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x 100
S3 =
t
t
t
°C °C
°C
t
d
t
d
+
t
m
T
max
T
eq
T
a
T
a
T
max
T
max
T
a
T
l
Continuous duty S1
Short time duty S2
Intermittent duty S3
t
P
t
P
t
P
t
d
t
d
t
m
t
p
P = load..
T
eq
= temperature at thermal equilibrium
T
max
= maximum permissible temperature
T
l
= operating temperature
T
a
= ambient temperature
t
d
= duration of on-load period
t
m
= duration of off-load period
t
p
= duration of cycle (10 min.)
Degree of protection:
This indicates the level of protection afforded in preventing
contact between live parts of the motor and people or for
eign matter generally, and preventing the penetration of wa
ter.
The degree of protection is indicated in accordance to the
initials IP and two identifying digits:
Example:
IP 4 4
second digit
Denotes protection factor
first digit
The first digit indicates the degree of protection afforded to
the motor against contact with people or foreign bodies.
The second digit indicates the degree of protection afforded
to the motor against the effects of penetration by water.
0
no protection 0 no protection
1 protection against solid bodies measuring > 50 mm 1 protection against water dripping vertically
2 protection against solid bodies measuring > 12 mm 2 protection against water dripping at 15° max
3 protection against solid bodies measuring > 2.5 mm 3 protection against rain
4 protection against solid bodies measuring > 1 mm 4 protected against water splash
5 protection against dust 5 protected against water spray
The degree of protection indicated for each individual electric motor, refers to the motor when mounted to a Bucher
Hydraulics S.p.A. power pack.
5.1.2 Characteristic curves
Characteristic curves are given for each motors, from which
to establish pressure, flow rate and current consumption
values, and S2 and S3 duty cycles.
4 8 12 16 20 24
1512.5107.552.5
160
120
80
40
20
15
10
050
100
150 200
5
I (A)
(l/min.)Q
P (bar)
S2
(min)
S3
(%)
S2
S3
0
0
8
90
6
11.5
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5.1.3 Example of how the graphs are used
Required data
Flow rate Q = 8 l/1'
Pressure p =100 bar
Pump displacement
Determined by the intersection of the required p and Q
curves.
In the example indicated, pump AP100/2.5 has the required
p and Q specifications.
In the event that there is no point of intersection with any
curve, a displacement as near as possible to the required
flow rate should be selected.
Current consumption
This is determined by taking a vertical line from the pressure
value to its point of intersection with the I curve correspond
ing to the selected displacement.
In the example illustrated, current consumption is:
I = 90 Ampere
Type of use
Having established the current, the relationship of the S2
and S3 curves will give the following values:
S2 = 6 min. S3 = 11.5%
Terminals
Unless otherwise stated, d.c. motors supplied by Bucher
Hydraulics S.p.A. have two terminals.
Poles are identified in accordance with IEC34-8
A1 - A2 Armature
D1 - D2 Series
B1 - B2 Poles
E1 - E2 Parallel
Electric diagram
A typical arrangement for connection of the motor to the
power supply is shown in the diagram.
Mounting directions
The tie bolts must not be withdrawn completely
while fitting motor, but retracted just for a short
distance (30-50 mm max).
Once fitted to the power pack, the motor should be run off-
load momentarily (5 seconds max) to verify its correct oper
ation: supply power to the windings and measure the cur
rent drain, which must not exceed the following values:
24 V motor - I < 35 Ampere
12 V motor - I< 70 Ampere
Power cable
The wire selected for power connections must be of cross
section appropriate for the rated current of the motor.
Tightening torques
When assembling the motor and power pack and securing
the wires of the power cable to the motor terminals, observe
the tightening torque values indicated.
Brush life
The brushes will wear down progressively with continued
operation of the motor, and must be replaced when reduced
to their minimum useful length.
Since the rate of wear on the brushes is dictated by the op
erating conditions and cannot therefore be broadly speci
fied, consult our Sales Center for guidance.
+
-
+
A2, E2D1, E1
M
-
+
D1, E1
A2, E2
D1, E1
Versions available on request
1. Motors with electrical device monitoring brush wear
2. Motors with thermocouple
3. Fan-cooled motors
Fan-cooled motors, 12 and 24 volt, are available, for further
information, consult our Sales Center.
Bucher Hydraulics S.p.A. is not an electric motors
manufacturer so these components come from third
part. Bucher Hydraulics S.p.A. reserves the right to
change the motor supplier without notice whenever
considers it necessary. Minor dimensional and cosmetic
differences may exist.
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Voltage Nominal Power
12 V 800 W
24 V 800 W
Protection index: IP54..............................
Insulation class: F.................................
Type of winding: Permanent magnets.................
Relay fixing kit 200709000090.......................
Minimum brushes length: 5 mm (0.2 inches)...........
Weight: 3.70 Kg (8.15 lb)
Rotation
reversible
Ø 89.5 (3.52")
Ø85 (3.35")
Ø15 (.59")
6.43 (0.25”)
24.2 (.95")
152.5 (6")
20.5 (.8")
M6-6h
A1+
A2-
-0.5
10
+0
4
Nm
52 (2.04”)
Attention!
Verify the electrical connection.
The motor must rotate clockwise
Rotation
reversible
Motor Motor with relay
12V-800W 24V-800W 12V-800W 24V-800W
Type C128PK/A0 C228PK/A0
C128PK/A0
+ R109
C228PK/A0
+ R215
Code 200543912809 200543922801 200763310270 200763320300
Relay Standard
Relay
type
R109 R215
Example
Electric motor Pos.
Relè
Pos.
FR2 1 5
S
5
C228PK/ A1
Motor mounting position
Relay mounting positions
Standard positions
Standard positions
S A L
H
F
G D
B
A1+
A2-
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Voltage Nominal Power
12 V 1600 W
24 V 2200 W
Protection index: IP44..............................
Insulation class: F..................................
Type of winding: Compound.........................
Brushes kit: BK01 (12/1600) 200544138022...........
BK02 (24/2200) 200544138023...........
Minimum brushes length: 9 mm (0.35 inches)..........
Weight: 6.800 Kg (14.960 lb)
(.25”)
(.24")
(1.38”)
(.38")
Nm
9.7
+0.8
-0.3
6
+0.5
0
Ø35 j6
6.43
+0.1
0
158.5 (6.23”)
112 (4.41”)
90
45°
ø
8.5
+0.5
8
±1
Nm
(3.54”)
0
-0.011
Ø15k6
(.59")
Rotation
Right
Motor Motor with relay Motor with thermal switch
12V-1600W 24V-2200W 12V-1600W 24V-2200W 12V-1600W 24V-2200W
Type C135AB/H0 C240AB/S0
C135AB/H0
+R109
C240AB/S0
+R215
C135AB/HT C240AB/ST
Code 200543913706 200543924007 200763310240 200763320330 200543913502 200543924008
Relay Standard
Relay
type
R109 R215
Motor mounting positions
Relay mounting positions
Example
Electric motor Pos.
Relay
Pos.
LR1 0 9
S
5
C1 3 5 AB/ H1
Standard positions
Standard positions
S A
F E D
BCG
H
L
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Voltage Nominal Power
12 V 1500 W
24 V 2000 W
Protection index: IP44..............................
Insulation class: F..................................
Type of winding: Compound.........................
Brushes kit: BK03 12/1500) 200544138016............
BK04 (24/2000) 200544138015...........
Minimum brushes length: 12.5 mm (0.5 inches)........
Weight : 7.3 Kg (15.4 lb)
13
10
(.31”)
(.56”)
(.31”)
(.71”)
(1.65”)
(7.42”)
(4.41”)
(3.54”)
ø 112
14.2
+0,5
42
-0.01
-0.05
ø
8
+0.5
0
8 e10
18
0
-0.1
90
188.5
45°
ø
8.5
+0.5
Nm
8
±1
Nm
Rotation
Right
Motor Motor with relay
12V-1500W 24V-2000W 12V-1500W 24V-2000W
Type C134AK/O0 C238AK/P0
C134AK/O0
+ R109
C238AK/P0
+ R215
Code 200543913416 200543923813 200763310260 200763320250
Relay Standard
Relay
type
R109 R215
Motor mounting positions Relay mounting positions
Example
Electric motor Pos.
Relay
Pos.
S
5
C1 3 4 AK/ O0
Standard positions Standard positions
H
G
E
B
D
C
FLAS
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Voltage Nominal Power
24 V 2200 W
Protection index: IP54..............................
Insulation class: B.................................
Type of winding: SERIE.............................
Minimum Brushes length: 5 mm (0.2 inches)..........
Weight : 6.5 Kg (14.99 lb)
171 (6.73")
114
112 (4.41")
90.4
40°
8
Ø35
6.43
6
9.5
9
Ø6
98.35
5 Nm
+2
-0
8
±1
Nm
(.37")
(.24")
(.25")
(1.38"DIA)
(3.87")
(.24"DIA)
(.35")
Rotation
Right
Motor Motor with relay
24V-2500W 24V-2500W
Type C242AD/F0
C242AD/F0
+R215
Code 200543924211 200763320340
Relay Standard
Relay
type
R109 R215
Motor mounting positions Relay mounting positions
Example
Electric motor Pos.
Relay
Pos.
LR2 1 5
S
5
C2 4 2 AD/ F0
Standard positions
Standard positions
S A L F E D
H G C B
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Voltage Nominal Power
48 V 2000 W
Protection index: IP54..............................
Insulation class: F.................................
Type of winding: Compound.........................
Brushes kit: BK05 200544138018....................
Minimum brushes lenght: 12.5 mm (0.5 inches)........
Weight : 7.3 Kg (16 lb)
(3.54”)
(4.41”)
(7.42”)
(1.65”)
(.71”)
(.31”)
(.56”)
(.31”)
188.5
90
0
-0.1
8 e 10
8
+0.5
0
-0.01
-0.05
14.2
Ø112
Ø42
Ø18
0,5
8.5
+0.5
Nm
8
±1
Nm
Rotation
Right
Motor Motor with relay
48 V - 2000 W
Type T82K
Code 200543933803
Relay
Relay type
Motor mounting positions
Example
Electric motor Pos.
Relay
Pos.
S
5
T82K
Standard positions
S
A
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Voltage Nominal Power
24 V 3000 W
Protection index: IP44..............................
Insulation class: F..................................
Type of winding: Compound.........................
Brushes kit: BK06 200544138011....................
Minimum brushes length: 15 mm (0.6 inches)..........
Weight : 12 Kg (26.4 lb)
(.31”)
(.56”)
(.31”)
(.71”)
(1.65”)
(9.07”)
(5.63”)
230.5
14.2
±0,5
42
-0.01
-0.05
ø
8
+0.5
0
8 e 10
ø
0
-0.1
143
125 (4.92”)
45_
18
10
+2
Nm
8.5
+0.5
Nm
Rotation
Right
Motor Motor with relay
24 V - 3000 W
Type T106K
Code 200543924806
Relay
Relay type
Motor mounting position
Example
Electric motor Pos.
Relay
Pos.
5
Standard positions
S
A
K601TS
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Voltage Nominal Power
24 V 3000 W
Protection index: IP43..............................
Insulation class: F..................................
Type of winding: Compound.........................
Brushes kit: BK07 200544138029....................
Minimum brushes length: 15 mm (0.6 inches...........
Weight : 12 Kg (26.4 lb)
8.5
+0.5
Nm
141 (5.55”)
218 (8.58”)
(1.38”)
(0.59”)
(0.25”)
(0.21”)
(0.28”)
(0.21”)
35ø
15
+0.012
+0.001
ø
k6
6.43
+0.1
0
5.42
0
-0.5
7.15
0
-0.9
5.35
0
-0.9
130 (5.12”)ø
45°
102 (4.02”)
8
±1
Nm
Rotation
Right
Motor Motor with relay
24 V - 3000 W 24 V - 3000 W
Type C248AK/Z0 C248AK/Z1
Code 200543924601 200543924602
Relay Heavy duty
Relay type
R212
Standard positions only
Motor mounting position Relay mounting positions
Example
Electric motor Pos.
Relay
Pos.
5
Standard positions
SA
E
C
A842CS
Standard positions
AAK/ Z0
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5.1.4 Starter Relays - Technical information
Versions:
Available voltage: 12-24 V
Standard: suitable for most applications.
Heavy duty: for more arduous conditions
See relative table for technical data for:
- Electrical insulation class
- Type of duty
- Protection factor:
The level of protection is defined according to the same pa
rameters as listed for electric motors.
- Contact life:
The contacts of the relay will wear down progressively dur
ing operation.
Since the rate of wear is dedicated by the type of duty and
cannot therefore be broadly specified, consult our Sales
dept. for guideline information.
Fitment to electric motor
Starter relays can be fitted to the frame of the motor by two
different methods:
1. Direct
The relay is secured with screws, using holes already
tapped in motor frame. In this instance there is one standard
mounting position only.
2. Metal clip
Suitable for standard relays only.
The relay is secured by means of a clip encircling the motor
frame and inserted through special slots in the feet of the re
lay itself.
In this instance, several mounting positions are possible.
Electrical diagram
A typical arrangement for connection of the relay to the elec
tric motor is shown in the diagram.
Electric diagram
+
-
M
D1, E1
A2, E2
+
-
+
Ch.10
10 Nm
4
Nm
D1, E1
A2, E2
-
+
Direct fixing
Fixing with clip
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29 (1.14")
20°
17°
17°
20°
56 (2.20")
92.7 (3.65")
72 (2.83")
113.5 (4.47")
38 (1.49")
23 (.91")
7.5 (.30")
5 (.20")
41.6 (1.64")
74 (2.91")
65.4 (2.57")
Voltage
Type
Code
Amps
Consumption
by the coil
Current for continuous duty
Max. current (5 sec.)
Protection index
Insulation class
12 V 24 V
R109 R215
200544134109 200544134215
2.2 A 1.2 A
150 A
800 A
IP66
F
Heavy duty (STANDARD for wide range of DC el. motors)
Nm
4
Nm
1.7
Ø63.5 (2.50")
13
Weight: 0.37 kg
+1
Nm
5
Weight : 1.268 Kg (2.75 lb)
Voltage
Type
Code
Amps Consumption
by the coil
Current for continuous duty
Protection index
Insulation class
24 V
R212
200544134212
1.1 A
300 A
IP42
B
30 (1.18”)
61 (2.40”)
69 (2.72”)
54.5 (2.14”)
M10x1.5
111.5 (4.39”)
40.5 (1.59”)
61 (2.40”)
30 (1.18”)
6.5 (.26”)
51.4 (2.02”)
Heavy duty (3000 W. el. motors)
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5.2 A.C. Motors
5.2.1 Technical information
Versions:
Electric motors supplied by Bucher Hydraulics S.p.A. re
spond to European Standard EN60034-1 (IEC-3, CEI2-3,
VDE 0530T1).
Available power ratings: 0.25 ÷ 4 kW
Single phase motor: 230V ±5% - 50 Hz
Three phase motor: 230/400V ±10% - 50 Hz
European standard IEC38 (1983) envisages the unification
of supply voltages, adopting 230 V for single phase and 400
V for three phase. Motors responding to this standard are
available only by request: consult our Bucher Hydraulics.
Protection factor
Standard electric motors are specified:
Protection degree: IP54 (IP55 on request)
Insulation class: F (max 105°).
Type of duty
All motors can be supplied rated for continuous duty S1 or
intermittent duty S3<80%.
With respect to the European Standard IEC 6003430:2008
all motors rated for continuous duty S1, will be manufac
tured according to IE2 Efficiency class
Efficiency class:
All motors respond to European standard IEC
6003430:2008. This means all the motors between 0,75
kW and 375 kW both 2 and 4 poles, rated for continuous du
ty S1 or intermittent duty S3≥ 80%, are in IE2 Efficiency
class.
Speed of rotation
The nominal speed of rotation for A.C. motors is calculated
by the following formula: n= (60 • f ) / P
f= frequency (50 Hz for EU / 60 Hz for USA)
P= pair of poles
A 4 poles motor has 1500 rev/min as nominal speed
Pole number:
Indicated motors are 4 pole type, but Bucher Hydraulics
S.p.A. can supply 2 pole motors too.
Please ask Bucher Hydraulics.
Size
The size designation gives the main dimensions for the
standard electric motors: shaft dimensions, type of flange,
max diameter, etc. A specific table shows the essential di
mensions corresponding to each standard size.
The electric motors with direct flange have their own dimen
sions especially the front flange.
Frame size
Standard option:
Standard motors have B34 frame so mounting flange with
spigot, tapped fixing holes and motor fixing feet.
B14 frame is also available on request
Direct flange motors are delivered without fixing feet (B14
style).
Spigot
B34
Mounting
Feet
Ventilation:
All the motors (standard and direct flange) can be available
with or without ventilation. Normally the direct flange motors
are delivered without ventilation.
Important to say that motors without ventilation can not be
rate for continuous duty S1.
Paint finish
All motors are aluminum alloy die cast not painted.
Starting single phase motors
Standard single phase motors have a permanently con
nected run capacitor. Where starts are made on-load or in
especially heavy-duty condition, requiring a starting torque
higher than the nominal torque, single phase induction mo
tors can be supplied, by request, with a dual capacitor ar
rangement: a start capacitor, disconnected by an automatic
cutout once the motor is up to speed, and a permanently
connected run capacitor, or hydraulic circuit with decom
pression valve assembled on the pump.
Please consult Bucher Hydraulics.
Electrical diagrams
The following illustration shows a number of connection dia
grams for single phase and three phase electric motors.
The terminal boxes used for these motors respond to NFC
51-118 (IEC34-8) and have 6 power terminals.
A terminal is also provided for the earth wire, which must al
ways be connected
(220V) (380V)
U1 V1 W1
V2
U2W2
L1 L2 L3
W2 U2 V2
U1 V1 W1
L1 L3L2
L1
U1 V1 W1
V2U2W2
L2
W2 U2 V2
U1 V1 W1
L1 L2
W2 U2 V2
U1 V1
W1
L1 L2
L1
U1
V1
W1
V2
U2W2
L2
SINGLE
PHASE
motor
Rotation A
Rotation B
Rotation A
Rotation B
THREE PHASE motor
DELTA
STAR
Three phase motors: with terminals U1-V1-W1 connected respectively to
phases L1-L2-L3 of supply, the motor will rotate clockwise (as viewed from
the shaft end).
With high starting torque
Bucher Hydraulics S.p.A. is not an electric motors
manufacturer so these components come from third
part. Bucher Hydraulics S.p.A. reserves the right to
change the motor supplier without notice whenever
considers it necessary. Minor dimensional and cosmetic
differences may exist.
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5.2.2 Standard interface (flange/drive needed)
F
B34Frame size
D
C
A
I
Gø
H
Eø
L
B
ø
N
ø
M
ø
Pj6
Size
Dimensions
Units A B C D E F G H I L M N P
71
mm 218 140 109 30 14
M6
7 90 112 71 105 85 70
inch 8.58 5.51 4.29 1.18 0.55 0.27 3.54 4.41 2.79 4.13 3.35 2.76
80
mm 237 156 123 40 19
M6
9 100 125 80 120 100 80
inch 9.33 6.14 4.84 1.57 0.75 0.35 3.94 4.92 3.15 4.72 3.94 3.15
90S
mm 255 178 128 50 24
M8
9 100 140 90 140 115 95
inch 10.04 7 5.04 1.97 0.94 0.35 3.94 5.51 3.54 5.51 4.53 3.74
90L
mm 279 178 128 50 24
M8
9 125 140 90 140 115 95
inch 11 7 5.04 1.97 0.94 0.35 4.92 5.51 3.54 5.51 4.53 3.74
100
mm 309 194 137 60 28
M8
12 140 160 100 160 130 110
inch 12.16 7.64 5.40 2.36 1.1 0.47 5.51 6.3 3.94 6.3 5.12 4.33
112
mm 331 219 50 60 28
M8
12 140 190 112 160 130 110
inch 13.03 8.62 1.97 2.36 1.1 0.47 5.51 7.48 4.41 6.3 5.12 4.33
Note: Indicated dimensions can vary without notice within the maximum admitted by the European Standards IEC72-1 and IEC34-7.
5.2.3 Direct flange (simple drive needed)
A
133
133
Ø10.5
4.5
E
8
24.5
8
.31"
.96"
.31"
.18"
5.24"
5.24"
.91" DIA
117
4.61"
117
4.61"
B
C
Size
Dimensions
Units A B C E
71
mm 183 136 122 17
inch 7.20” 5.35” 4.80” .67”
80
mm 198 154 143 17
inch 7.80” 6.06” 5.63” .67”
90S
mm 213 174 148 25
inch 8.39” 6.85” 5.82” .98”
90L
mm 237 174 148 25
inch 9.33” 6.85” 5.82” .98”
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5.2.4 Standard interface 4 pole - 50 Hz - 230 V
Frame size B14 SINGLE PHASE
Power
Size Type Code
kW HP
0.25 0.33 71 T209 200543161221
0.37 0.5 71 T201 200543161823
0.55 0.75 80 T202 200543162231
0.75 1 80 T203 200543162631
1.1 1.5 90S T204 200543163041
1.5 2 90L T205 200543163441
2.2 3 100 T206 200543164051
Frame size B34 SINGLE PHASE
Power
Size Type Code
kW HP
0.25 0.33 71 T709 200543161223
0.37 0.5 71 T701 200543161822
0.55 0.75 80 T702 200543162233
0.75 1 80 T703 200543162633
1.1 1.5 90S T704 200543163042
1.5 2 90L T705 200543163442
2.2 3 100 T706 200543164052
5.2.5 Standard interface 4 pole - 50 Hz - S3=70% - 230/400 V
Frame size B14 THREE PHASE
Power
Size Type Code
kW HP
0.25 0.33 71 T009 200543561221
0.37 0.5 71 T001 200543561821
0.55 0.75 80 T002 200543562231
0.75 1 80 T003 200543562631
1.1 1.5 90S T004 200543563041
1.5 2 90L T005 200543563441
2.2 3 100 T006 200543564051
3 4 100 T007 200543564851
4 5.5 100 T008 200543565061
Frame size B34 THREE PHASE
Power
Size Type Code
kW HP
0.25 0.33 71 T509 200543561222
0.37 0.5 71 T501 200543561822
0.55 0.75 80 T502 200543562232
0.75 1 80 T503 200543562632
1.1 1.5 90S T504 200543563042
1.5 2 90L T505 200543563442
2.2 3 100 T506 200543564052
3 4 100 T507 200543564852
4 5.5 100 T508 200543565062
5.2.6 Direct flange 4 pole -50 Hz - S3=30% -
230 V
Frame size B14 style SINGLE PHASE
Power
Size Type Code
kW HP
1.5 2 90* TC05 200543163443
2.2 3 90* TC06 200543164054
5.2.7 Direct flange 4 pole -50 Hz - S3=30% -
230/400
Frame size B14 style THREE PHASE
Power
Size Type Code
kW HP
1.5 2 80* TA05 200543563452
2.2 3 90* TA06 200543564059
* As reference only: special sizes not included in the European Standars IEC72-1 and IEC34-7
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6 Drives
6.1 Introduction
The drives illustrated in this chapter are intended for use in
conjunction with D.C. and A.C. motors as described in the
previous chapter.
To allow the use of different motors, the interface on the mo
tor side is shown with the dimensions of the spigot and of
the end of the pump drive shaft.
(2.18”)
(0.84”)
(0.26”)
4 X M6-6H hole
dept 15
(0.59”)
42 (1.65”)
ø30
(1.18”)
ø35.7
(1.40”)
ø42
+0,016
0
(1.65”)
30 (1.18”)
27 (1.06”)
10
+0,1
-0,1
(0.39”)
3 (0.11”)
3 (0.11”)
8 (0.31”)
55.5
6.5
21.5
+0,15
-0,1
8°
117.4
117.4
102
98.3
0
-0,05
ø (3.86”)
90
+0.10
-0.10
(3.54”)
ø110
+0
-0.05
(4.33”)
4 X M8-6H hole
dept 15
(0.59”)
+0,1
-0,1
(4.01”)
(4.62”)
(4.62”)
6.1.1 Materials
The flanges for connection of the power pack housing and
electric motor are in aluminium alloy GdAlSi12Cu to
EN-AB 46100 (UNI5076).
Couplings are high strength steel, with mating surfaces
hardened by heat treatment for added resistance to wear.
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6.1.2 Drives for D.C. motors
The tables allow selection of the correct drive for then selected motor.
Motor type Voltage Power Drive
C135AB/H0 C135AB/H0 + R109 12 V 1600 W
E145
C240AB/S0 C240AB/S0 + R215 24 V 2200 W
C242AD/F0 C242AD/F0 + R215 24 V 2200 W
C248AK/Z0 C248AK/Z1 24 V 3000 W
C134AK/O0 C134AK/O0 + R109 12 V 1500W
E156
C238AK/P0 C238AK/P0 + R215 24 V 2000 W
T82K 48 V 2000 W
T106K 24 V 3000 W
C128PK/A0 C128PK/A0 + R109 12 V 800 W
E163
C228PK/A0 C228PK/A0 + R215 24 V 800 W
6.2 Drives for A.C. motors
6.2.1 Single phase
Motor type
Power
Size Drive
kW HP
T209-T709 0.25 0.33
71 E133
T201-T701 0.37 0.5
T202-T702 0.55 0.75
80 E131
T203-T703 0.75 1
T204-T704 1.1 1.5 90S
E132
T205-T705 1.5 2 90L
T206-T706 2.2 3 100
E137
6.2.2 Three phase
Motor type
Power
Size Drive
kW HP
T009-T509 0.25 0.33
71 E133
T001-T501 0.37 0.5
T002-T502 0.55 0.75
80 E131
T003-T503 0.75 1
T004-T504 1.1 1.5 90S
E132
T005-T505 1.5 2 90L
T006-T506 2.2 3
100
E137
T007-T507 3 4
T008-T508 4 5.5 112
6.2.3 Direct flange
Motor type
Power
Size Drive code
kW HP
TA05
1.5 2
80
(.31”)
(.83”)
(.72”)
(.16”)
(.31”)
(.22”)
18.2
4
8
5.6
8
21
E160
200659400330
TC05 90*
TC06 - TA06 2.2 3 90*
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6.3 Drive E145
(1.1”)
(1.38”)
(1.65”)
(1.46”)
3 (.12”)
6 (.24”)
5.5 (.22”)
37
6.4 (.25”)
8 (.31”)
35ø
42ø
28ø
15 (.6”)
Coupling code
200659600290
Code E145 200960400400
Bush code
200658200061
6.4 Drive E156
(.79”)
6 (.24”)
20ø
7 (.27”)
38 (1.5”)
8 (.31”)
8 (.31”)
7 (.27”)
Code E156 200659600280
6.5 Drive E163
(1.18”)
A
A
SEC. A-A
M6x1
15
Nm
+5
(1.46”)
(0.24”)
(0.25”)
(0.22”)
6.5 (0.25”)
90 (3.54")
30
5.5
37
6.4
8 (.31”)
6
14.5 (.57”)
3
(.12”)
17.5 (.69”)
Coupling code
200659600290
Code E163 200960400410
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6.6 Drive E131
A
A
(.86”)
(.31”)
(.83”)
(.72”)
(.16”)
(.31”)
(.22”)
(.24”)
(.85”)
SEC. A-A
15
Nm
+5
M8x1.25
M6x1
10
Nm
+2
(.31”)
(.17”)
(1.45”)
(1.22”)
(.39”)
9,5 (.37”)
117,38 (4.62”)
117,38 (4.62”)
6,5 (.25”)
132x132 (5.2”x5.2”)
22
21.7
6
18.2
4
8
5.6
8
21
10
4.3
31
8
36,8
Motor coupling
A
Pump coupling
B
Code: 200959400120
B
A
+
Code E131 200960400430
6.7 Drive E132
Motor coupling
A
Pump coupling
B
Code: 200959400130
B
A
+
(.33”)
(4.62”)
(.37”)
(4.62”)
(5.2”x5.2”)
A
A
(.31”)
(.83”)
(.72”)
(.16”)
(.31”)
(.22”)
(1.23”)
(1.07”)
(.31”)
(.31”)
(.17”)
(1.6”)
(1.38”)
M8x1.25
15
Nm
+5
M8x1.25
15
Nm
+5
SEC. A-A
(.91”)
132x132
117.4
117.4
9.5
8.5
18.2
4
8
5.6
8
21
32
4,3
35
40,8
8
8
27,3
16
Code E132 200960400440
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6.8 Drive E133
Motor coupling
A
Pump coupling
B
Code: 200959400110
B
A
+
(.64”)
(.2”)
(.31”)
(.18”)
(1.45”)
(.94”)
(.26”)
(4.62”)
(.37”)
(4.62”)
(5.2”x5.2”)
(.75”)
A
A
M8x1.25
+5
Nm
15
SEC. A-A
(.31”)
(.83”)
(.72”)
(.16”)
(.31”)
(.22”)
(.27”)
132x132
6.5
9.5
117.4
117.4
16.2
4.5
8
24
36.8
5
19
4
8
5.6
8
21
18.2
7
Code E133 200960400420
+2
Nm
10
M6x1
6.9 Drive E137
Motor coupling
A
Pump coupling
B
Code: 200959400140
B
A
+
(.83”)
(.31”)
(.31”)
(.21”)
(.85”)
(.22”)
(1.23”)
(.24”)
(.31”)
(1.57”)
(2.35”)
(.31”)
(.35”)
(.37”)
(4.62”)
(4.62”)
(5.2”x5.2”)
(2.28”)
SEC. A-A
A
A
+5
Nm
15
M8x1.25
+5
Nm
15
M8x1.25
(.83”)
9.5
9
117.4
117.4
58
21
85.6
8
5.5
21.7
31.2
8
8
6
40
59.8
132x132
21
Code E137 200960400450
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7 Cartridge valves
7.1 Introduction
This chapter includes all technical information relating to
valves for use in conjunction with the housings described in
section 1.
Complete the designation codes for the selected valves ac
cording to the technical information and guidelines given for
each component. Illustrated here by way of example is a
correct and complete compilation for section 7 of the hy
draulic power pack designation form.
g
f
c
e
b
d
23
F-11/818CRVR-718/1VN
HT-22/718FDS718/3SR10M15V
a
7
Cavity
Cavity
Cavity
CavityCavity
Cavity Cavity
VoltStick lever
Hand lever
C
7.1.1 Materials
Bucher Hydraulics cartridge valves are manufactured using
steel of high mechanical strength. Friction and potential
wear are minimized by special heat treatments. Surface
heat treatments protect parts exposed to the external envi
ronment. Standard seals are NBR (Buna N), with backup
ring in PTFE. For application requiring special compound
FPM (Viton) etc. consult Bucher Hydraulics.
7.1.2 Indication for use
Use mineral oil based hydraulic fluids to ISO/DIN standard,
only. Recommended viscosity range: 20-120 mm
2
/s (cSt)
maximum viscosity 700 mm
2
/s (cSt).
For different fluids and operating conditions, consult our
Sales Dpt.
All valves showed in the present catalogue are marked with
correct flow direction, please observe it always. Valves
must never be tampered with or modified.
Any unwarranted interference may adversely affect the
safety and correct operation of the entire system.
Seals and backup rings are user-serviceable.
The appropriate replacement kit is indicated for each valve.
Before installing a valve in its cavity, ensure that the housing
and all components of the system are clean.
Smear external seals lightly with grease, and check that any
filters installed are correctly positioned.
Tighten the valve to the specified torque setting.
7.1.3 General technical information
All valves with leakage-free operating characteristic are
100% factory tested.
Nonetheless, the guaranteed maximum leakage may be
exceeded if the valve is installed in a system with inade
quate filtration.
Pressure drops and general performance indicated in the
catalogue are referred exclusively to the component.
In the case of valves subject to adjustable setting, such as
the pressure relief and if not specified in the order, we set
them according to standard setting values indicated at sec
tion 7.2.1.
7.1.4 Solenoid valves
The correct selection of the solenoid valve is related to the
maximum flow rate and operating pressure values. In a sys
tem with a single acting cylinder, therefore, it must be con
sidered that the effective rate of flow through the unloading
solenoid valve is not the flow delivered by the pump, but
rather the momentary flow exhausted from the cylinder, or
the restricted flow needing a pressure-compensated flow
control valve, if installed.
The nominal voltage is the value indicated on the solenoid.
Effective voltage must be measured at the terminals of the
solenoid connector.
A maximum allowed tolerance of ±10% in relation to the
nominal value is accepted.
Incorrectly power supply components and cables (which
length has to be as shorter as possible) and/or low battery
charge can cause not correct solenoid valve operation.
Standard solenoids valves are designed for D.C. operation.
A.C. supply requires a connector with bridge rectifier includ
ed. When energized with A.C. voltage, the solenoids can
operate at 50 or 60 Hz frequency, without distinction.
The connection used for standard solenoids are to EN
175301-803 (DIN 43650).
Solenoid with different connections (Amp JuniorTimer, Di
rect Wiring, etc.) can be supplied on request, after agree
ment with Bucher Hydraulics.
The solenoid can be rotated through 360_, and the connec
tor positioned at 90_ intervals.
Specified performance datas were recorded in stabilized
solenoid operated temperature and voltage at the -10% of
the nominal value.
All solenoid valves are fitted with protective O-rings in
stalled between the tube and the solenoid.
This protects internal parts from condensation and contami
nants, which could cause malfunction.
Standard solenoids are not suitable for operation in environ
ments where there is any risk of explosion (see Directives
and standards)
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7.1.5 General notes on D.C. power input
A fast and secure coupling is obtained using the special
connector (type 200544110009).
The cable coming from the D.C. power source (batteries,
rectified a.c. main supply, etc.) must be connected as indi
cated in the diagram (figure 1).
The negative and positive polarity of the wires need not be
verified for connection purposes. The connector incorpo
rates a terminal for earthing the solenoid.
It is important to check that the grommet and armour clamp
nut are correctly assembled (figure 2), as this prevents the
cable being wrenched from connector.
7.1.6 General notes on A.C. power input
Solenoid valves can be operated off the A.C. mains supply
using a special connector (type 200544110012) which con
verts the current to provide the D.C. input required by the
solenoid.
The connector in question is identified by a symbol (figure
3) marked both on the top and on the bottom face.
The conversion from alternate to direct current is effected
by a rectifier circuit comprising a four-diode bridge, and a
voltage-dependent resistor (figure 4) protecting against
over voltages in the power supply circuit.
Accordingly, the solenoid are designed to operate correctly
only when connected to a diode bridge which reduces the
input voltage by 10%.
The earth connection is made by way of the terminal provid
ed.
Fig. 3Fig. 1
2
1
2
1
VDR
SolenoidConnector
Direct current
Earth
Fig. 2
Washer
Grommet
Alternative current (A.C.)
Earth
Connector Solenoid
Nut
Rectifier symbol
Fig. 4
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For users wishing to make up special circuits and blocks
with Bucher Hydraulics S.p.A. cartridge valves, it is impor
tant to observe the indications given below when machining
the valve cavities.
(1.53”)
(.79”)
(.55”)
(.33”)
(.04”)
(1.97”)
(1.14”)
(.51”)
(.04”)
(1.02”)
B
B
C
C
3.2
3.2
26 min
M20x1.5-6H
M14x1.5-6H
13
29
±0.05
50 min.
14 max.
20
8.5
39 min.
Ø0.04
Ø0.05
(.008”)
(1.22”)
(.55”)
(.33”)
(.45”)
(.33”)
(.01”)
(.47”)
(.69”)
(.77”)
(1.2”)
(.5”)
(.81”)
(.98”)
1.6
3.2
R.0.2
B
12.7
-0
+0.025
3/4-16 UNF-2B
20.6
-0
+0.10
25
11.5 max.
8.5 max.
14
31
-0
+0.5
2.5
-0
+0.20
12
17.5
-0
+0.20
19.5
+0.15
-0.15
30.5 min.
8.5 max.
(1.34”)
(.71”)
(.45”)
(.55”)
(.45”)
(.94”)
(1.5”)
(.63”)
(.1”)
(.008”)
(.62”)
(.81”)
(.94”)
(1.22”)
3.2
1.6
R.0.2
B
14 max.
11.5 max.
38 min.
34 min
11.5 max.
18
24
+0
-0.15
16
2.6
-0
+0.2
31
24
-0
+0.05
7/8-14 UNF-2B
20.6
-0
+0.10
15.85
-0
+0.05
B
Ø0.04
Ø0.05
B
Ø0.04
Ø0.05
Two-way cavity M20x1.5
Two-way cavity 3/4” - 16 UNF
Two-way cavity 7/8” - 14 UNF
12 min.
* If not possible to comply with the minimum
diameter (12 mm), consider to increase the
internal diameter (18,5 mm) with anular area
near the discharging hole.
*
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7.2 Pressure relief valves
7.2.1 Pressure relief valve: **VM01C
Direct acting
Balanced piston
Adjustable setting
Four setting ranges
Max. pressure. 350 bar ***..........................
Max. flow rate 60 l/min...............................
Temperature range -20/+100 _C.....................
Weight 0.155 Kg....................................
T
P
The valve can be sealed against tampering
Option: plastic tamper proof cap CAP01
code 200678400562
M20X1.5
44
83
92
Ø25.8
10
(**)
-0
13
10
+5
Nm
-0
24
65
+5
Nm
4
P
T
(**)WASHER
P
T
3.62"
3.27"
1.73"
.39"
(**) Assembly instruction:
Check the correct position of the front
copper washer and tighten with a torque
wrench at the indicated value
1.02" DIA
20
44
1.73"
.79"
Pressure viscosity characteristic 46 cSt at 40°C
280
605040302010
0
260
240
220
200
180
160
140
120
100
80
60
40
20
bar
l/min
300
320
221-350
221-350
150-250
96-220
96-220
30-95
70
5-30 (*)
(*) see performances trace/minimum pressure setting (- - - -)
The purpose of a relief valve is to keep the maximum
system pressure at a safe level. When the hydraulic power
unit is supplied with pressure relief valves, the correct cali
bration is provided by Bucher Hydraulics S.p.A. and there
are no reasons to change this value.
*** Maximum admitted pressure value: 230 bar when used
into power pack bodies.
Pressure setting
For present values other than those indicated, replace the
first two digits of the designation with the setting required.
For example, required setting 120 bar: designation type 12
VM01C. Always check that the required value falls within
the standard ranges of adjustment.
Performances
Max. flow 60 l/min.
Pressure setting flow 5 l/min
Max internal leakage
200 cm/min at 80% of
nominal pressure setting
Oil viscosity 12 to 400 cSt
Oil temperature -20 to 100 °C
Recomanded filtration 21/19/16 (10 NAS 1638)
Marking info: Printed code and date
Spring Setting range Standard setting Q max (l/min) Type Code
00 Plugged Without valve - 00VC00 200978400140
02 5 - 30 bar 20 bar 30 (*) 02VM01C 200787403600
05 30 - 95 bar 50 bar 60 05VM01C 200787403480
12 96 - 220 bar 120 bar 60 12VM01C 200787403420
15 150 - 250 bar 150 bar 60 15VM01C 200787403470
23 221 - 350 bar 230 bar 60 23VM01C 200787403430
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7.3 Check valves
7.3.1 Check valve: RS3/817
Ball type
Flow from 2 to 1
Code 200787601410...............................
Max. pressure 230 bar.............................
Max. flow: 25 l/min..................................
Cracking pressure 0.5 bar...........................
Temperature range -20/+90 _C......................
O-Ring replacement kit 200974200160................
Weight 0.040 Kg...................................
(.5”)
(.12”)
(.33”)
(1.08”)
(1.41”)
2
1
2
1
3
27.5
8.5
36
3/4-16 UNF
ø12.7
-5
+7
35 Nm
Oil: Viscosity 37 cSt at 40°C
Pressure drops
bar
10
8
6
4
2
0
25 l/min.20151050
2-1
7.3.2 Check valve: RM3/817-A
Ball type
Flow from 2 to 1
Pressure through 1 and M
Code: 200787602160...............................
Max. pressure. 230 bar.............................
Max. Flow: 25 l/min.................................
Cracking pressure 0.5 bar...........................
Temperature range -20/+90 _C......................
O-Ring replacement kit 200974200160................
Weight: 0.070 Kg...................................
(.5”)
(.33”)
(1.08”)
(1.08”)
(2.16”)
2
1
12 Nm. max.
M
1/4”BSP
8.5
27.5
27.5
55
3/4-16 UNF
ø12.7
M
2
1
-5
+7
35 Nm
Port M must be used only as a pressure outlet.
Normally supplied plugged.
Apply the prescribed tightening torque at port M.
Pressure drops: see RS3/817 performances
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7.3.3 Check valve: RP1/815-0.3 (for K7 only)
Ball type
Flow from 2 to 1
Code 200533940090...............................
Max. pressure (***) 350 bar.........................
Install torque 6 Nm.................................
Max. flow: see diagram..............................
Cracking pressure <0.5 bar..........................
Temperature range -20/+90 _C......................
Weight 0.006 Kg...................................
2
1
1
2
9/16-18 UNF
9.5 (.37")
Oil: Viscosity 37 cSt at 40°C
Pressure drops
bar
10
8
6
4
2
0
l/min
20151050
2-1
*** = max.admitted pressure when used into power pack bodies: 230 bar
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7.4 Solenoid operated directional valves
Circuit Solenoid Override Type Power Description Page
Normally
closed
On-Off
Without manual
override
Standard version
Piloted standard (16 Watt)
SPD817/22-TV
Page 98
Direct acting heavy duty (27 Watt) SDF817/22-TH Page 99
With manual
override
Piloted standard (27 Watt) SPFE817/22-TV Page 100
Direct acting heavy duty (27 Watt) SDFE817/22-TH Page 99
Proportional
Without manual
override
Piloted standard (26 Watt)
PPF817/TV-03
Page 104
Normally
open
On-Off
Without manual
override
Standard version
Piloted standard (27 Watt)
SPF817/22-TOV
Page 101
With manual
override
Piloted standard (27 Watt) SPFE817/22-TOV Page 101
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7.4.1 Solenoid operated directional valve:
SPD817/22-TV
Normally closed
Piloted - 16 W
Poppet type
Flow from 1 to 2
Weight (complete valve): 0.230 Kg
-5
+7
35
Nm
4
(0.157”)
8.8
(0.35”)
49.2
(1.93”)
61.6
(2.43”)
28.6
(1.13”)
41.8 (1.65”)
69.8
(2.75”) DC
76.3 (3”) AC
17
(0.67”)
27.8 (1” 3/32)
3/4”-16 UNF
1
2
250 micron
7/8"
1
2
Performances
Max. pressure (***) 270 bar
Max. recommended pressure See 2.2
Max. flow 20 l/min.
Rated power 16 Watt
Intermittence ED= 100%
Voltage tolerance ± 10%
Internal leakage 0-5 drops/min.
Temperature range -20/+90 _C
Connector type DIN 43650
Time to open 12 V 20 l/min
80% of final change of state
16 ms.
Time to close 12 V - 20 l/min
80% of final change of state
18 ms.
O-Ring replacement kit 200974200480
*** = max.admitted pressure when used into power pack bodies: 230 bar
Oil: Viscosity 32 Cst at 38°C
0
1
2
3
4
5
6
7
0 2 4 6 8 10 12 14 16 18 20
l/min
Pressure drop bar (Cartridge only)
1 - 2
Minimum suggested working pressure = 5 bar
Directional valve without coil and connector
Type Code*
SPD817/22-TV P.M. 200533910019
* Mechanical part code only. For connector and coil see section: 7.4.5 - 7.4.6
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7.4.2 Solenoid operated directional valve:
SDF817/22-TH - SDFE817/22-TH
Normally closed
Poppet type
Direct acting - 27 Watt
Flow from 1 to 2
With (SDFE) or without (SDF) manual override
Manual override = push to open
36 (1.42")
23.5
52.5
30.5
Ø 12.7 (.5" DIA)
3.5
9
61
68
27
(1.2”)
(.14")
(.35”)
(2.40”)
(2.68”)
(1.08”)
(C.C.)
(.92”)
(2.04”)
Filter 150 μm
Weight (mechanical part only): 0.121 Kg
1
2
3/4”-16 UNF
SDF817
1
2
SDFE817
1
2
24
35 Nm
-5
+10
Performances
Max. pressure 230 bar
Max. recommended pressure See 2.2
Max. flow
15 l/min.
230 bar
Rated power 27 Watt
Intermittence ED= 100%
Voltage tolerance ± 10%
Internal leakage 0-5 drops/min.
Temperature range -20/+90 _C
Connector type DIN 43650
Time to open (50-210 bar) 15-50 ms.
Time to close (50-210 bar) 10-50 ms.
Pressure drops
Oil: Viscosity 37 cSt at 40°C
bar
5
4
3
2
1
0
151050
Max. flow rate depending on nominal pressure
6
l/min.
25
0 50 100 150 200
0
5
10
15
20
l/min
230 bar
Operating limit
8
7
9
20
Type Code*
ELVAL SDF817/22TH P.M. 200757200940
ELVAL SDFE817/22TH P.M. 200757200970
* Mechanical part code only. For connector and coil see section: 7.4.5 - 7.4.6
SDF817
SDFE817
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7.4.3 Solenoid operated directional valve:
SPFE817/22TV
Normally closed
Poppet type
Piloted (27 W)
Flow from 1 to 2
With manual override (screw type)
Manual override = unscrew to open
1
2
1
2
Filter 280 μm
36 (1.42")
23.5 (.93")
52.5 (2.07")
71.5 (2.81")
3 (.12")
14.6 (.58")
70.9 (2.79")
3/4”-16 UNF
Ø12.7 (5”DIA)
36.1 (1.42")
24
35 Nm
Weight (mechanical part only): 0.118 Kg
-5
+10
Performances
Max. pressure (***) 350 bar
Max. recommended pressure See 2.2
Max. flow 40 l/min.
Rated power 27 Watt
Intermittence ED= 100%
Voltage tolerance ± 10% / -15%
Internal leakage 0.25 cm
3
/min.
Temperature range -20/+90 _C
Connector type DIN 43650
Time to open <= 30 ms.
Time to close <= 50 ms.
*** = max.admitted pressure when used into power pack bodies: 230 bar
Oil: Viscosity 46 cSt at 40°C
Pressure drops
bar
20
16
12
8
4
0
50 l/min403020100
1→2 (Energised)
Minimum suggested working pressure = 5 bar
Type Code*
ELVAL SPFE817/22TV P.M. 200757200960
* Mechanical part code only. For connector and coil see section: 7.4.5 - 7.4.6
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7.4.4 Solenoid operated directional valve:
SPF817/22TOV - SPFE817/22TOV
Normally open
Poppet type
Piloted (27 W)
Flow from 1 to 2
With (SPFE) or without (SPF) manual override (pin type)
Manual override = push to open
Weight (mechanical part only): 0.120 K
g
1
2
1
2
SPFE
SPF
1
2
Filter 280 μm
24
-5
+10
35 Nm
66.1 (2.60")
9.8 (.39")
3 (.12")
62.7 (2.47")
3/4”-16 UNF
Ø12.7
27 (1.06")
31.3
23.5 (.93")
52.5 (2.07")
36
(1.23")
(1.42")
Performances
Max. pressure (***) 300 bar
Max. recommended pressure See 2.2
Max. flow 40 l/min.
Rated power 27 Watt
Intermittence ED= 100%
Voltage tolerance ± 10% / -15%
Internal leakage 0.25 cm
3
/min.
Temperature range -20/+90 _C
Connector type DIN 43650
Time to open <= 30 ms.
Time to close <= 50 ms.
*** = max.admitted pressure when used into power pack bodies: 230 bar
Oil: Viscosity 46 cSt at 40°C
Pressure drops
bar
20
16
12
8
4
0
50 l/min403020100
Minimum suggested working pressure = 5 bar
1→2 (Energised)
Type Code*
ELVAL SPF817/22TOV P.M. 200757200980
ELVAL SPFE817/22TOV P.M. 200757200990
* Mechanical part code only. For connector and coil see section: 7.4.5 - 7.4.6
SPF817
SPFE817
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7.4.5 Directional valve solenoids
2
1
(.92”) (.96”)
38.5 (1.51”)
36 (1.42”)
23.5
24.5
21.5 (.85”)
23.5
22.5
16.5
36
11.5
13
16.5
19.5
3
13
52
2.05"
.51"
.92"
1.42"
.89"
.65"
.51"
.65"
.77"
.12"
.42"
2
1
C36-HC
DIN connection
SDF817 - SPFE817 (TV-TO) - SDFE817 - SPF817 (TO)
C36-AJ
AMP connection
17 24.8
28.6
37.2
18
2
1
1.13"
.67"
.98"
.71"
1.46"
SPD817
C28-HC
DIN connection
For solenoid
valve series
C36-**
SDF817 SPE817
C28-**
SPD
Wire class H (VDE0580)
Protection IP65 (DIN40050)
Coil
insulation
F
Duty rating ED 100%
Connector
style
DIN 43650 or AMP84-9419 DIN 43650
Stabilized
temperature
70_C
95°C
(DC vers.)
Voltage
tolerance
± 10%
Connector
style
Supply
Voltage
Nominal
Coil voltage
Power
(Watt)
Resistance (Ohm) Current (Ampere)
Coil code
Voltage
code
Ambient
temp.
Stabil.
temp.
Ambient
temp.
Stabil.
temp.
SDF - SPFE - SDFE - SPF
C36-**
DIN
12 V. DC. 12 V. DC. 27.2 5.3 8 2.2 1.5 200674910100 13
24 V. DC. 24 V. DC. 27 21.3 32 1.12 0.75 200674920080 23
48 V. DC. 48 V. DC. 27 85.3 130 0.56 0.37 200674930030 33
24 V. AC. 21.6 V. DC. 27.1 17.2 26 1.25 0.83 200674820050 21
110 V. AC. 98 V. DC. 27 355 530 0.27 0.18 200674840050 41
220 V. AC. 198 V. DC. 27.6 1422 2130 0.14 0.10 200674860060 51
AMP
12 V. DC. 12 V. DC. 27.2 5.3 8 2.2 1.5 200674910250 13
24 V. DC. 24 V. DC. 27 21.3 32 1.12 0.75 200674920200 23
SPD
C28-HC
DIN
12 V. DC. 12 V. DC. 16 9 11.4 1.35 1.09 200541210039 13
24 V. DC. 24 V. DC. 16 36 46.2 0.667 0.53 200541220037 23
24 V. AC. 21.6 V. DC. 16 27.7 34.4 0.713 0.592 200541120015 21
110 V. AC. 108 V. DC. 16 843 1053 0.15 0.1 200541140014 41
220 V. AC. 216 V. DC. 16 3364 4168 0.624 0.498 200541160016 51
A.C. Supply requires a connector with bridge rectifier included.
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7.4.6 Connector for solenoid directional valves
1
2
1
2
28.5 (1.12")
42 (1.65")
30 (1.18")
CN-01
Part number:
200544110009
For power input D.C.
Connector type DIN 43650
Number of poles
2 +
Supply voltage max. 220 V.
Nom. capacity at contacts 10 A.
Max capacity at contacts 16 A.
Resistance at contacts ≥ 4 mOhm
Max section of cable 1.5 mm
2
Outer material
Glass fibre
reinforced
Nylon
Contact mount material
Color Black
Armour clamp Pg 9
Ø cable 6-8 mm.
Protection factor IP65
(DIN40050)
Insulation class C (VDE0110)
Temperature range -40 / +90 _C
1
2
33.8 (1.33")
43 (1.69")
30 (1.18")
VDR
1
2
CN-02
Part number:
200544110012
For power input A.C.
Connector type DIN 43650
Number of poles
2 +
Supply voltage max. 220 V.
Nominal capacity at contacts 10 A.
Max. capacity at contacts 16 A.
Resistance at contacts ≥ 4 mOhm
Max. section of cable 1.5 mm
2
Outer material
Glass fibre
reinforced Nylon
Contact mount material
Color Black
Diodes 1N 4007 GP
Overvoltage protection VDR
Armour clamp Pg 9
Ø cable 6-8 mm.
Protection factor IP65
(DIN40050)
Insulation class C (VDE0110)
Temperature range -40 / +90_C
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7.4.7 Proportional solenoid valve: PPF817/TV-03
Normally closed
Poppet type
Flow from 1 to 2
1
2
1
2
3/4-16 UNF
65
8.1
37
24
26
(.32")
(2.56")
(1.46" DIA)
(.94")
(1.02")
-5
+7
35 Nm
24
Electric performances 24 V
Max. pressure 250 bar
Max. flow 30 l/min
Max internal leakage 5 drops/min
Voltage type 12 VDC
Voltage tolerance +10% / -15%
Coil power 26 w
ED 100%
Fluids
Mineral based or synthetics
with lubrificating properties
Oil viscosity 7.4 to 420 cSt
Oil temperature range -30° to 110°C
Recommended fltration
20/18/15 ISO 4406
(9NAS 1638)
Oil: Viscosity 46 cSt at 40°C
Pressure drops
bar
16
12
8
4
0
302010025155
l/min
0
10
20
30
40
50
0 0.2 0.4 0.6 0.8 1
Oil: Viscosity 37 cSt at 40°C - Inlet pressure 100 bar
Q (l/min)
I (Amps)
Typical hysteresis
Type Code*
ELVAL PPF817/TV-03 P.M. 200533960022
COIL 24 V. DC. 200674920020
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7.5 Manual override valves
7.5.1 Manual override valve: NV1/817-R
Manual override
Flow restrictor
Poppet type
Flow from 1 to 2
Code 200787601601...............................
Max. pressure 230 bar.............................
Max. flow 25 l/min...................................
Internal leakage 0-5 drops/min.......................
Temperature range -20/+90 °C.......................
O-Ring replacement kit 200974200160................
Weight 0.110 Kg....................................
(.85”)
(1.04”)
24.5 max.
5
(.96”)
(1.08”)
(.16”)
(.5”)
(.95”)
(.51”)
27.5
21.5 min
4
24
13
ø12.7
3/4-16 UNF
ø26.5
Oil: Viscosity 37 cSt at 40°C
bar
10
8
6
4
2
0
20151050
2
1
1
1
2
2
Pressure drops with restrictor open
25 l/min.
-5
+7
35 Nm
-3
+0
10 Nm
7.6 Directional valves
7.6.1 Directional valve: EPP817/22-TV
Manually operated
Push to open
Poppet type
Flow from 1 to 2
Max. pressure 230 bar.............................
Max. Flow: 25 l/min.................................
Internal leakage 0-5 drops/min.......................
Temperature range -20/+90 _C......................
O-Ring replacement kit 200974200160................
Weight: 0.140 Kg...................................
(.5”)
2
1
3/4-16 UNFø
12.7ø
1
2
300 micron
(.24”)
(1.18”)
(2.26”)
max.57.5
30ø
6
(1.08”)
27.5
-5
+7
35 Nm
1-2
bar
20
16
12
8
4
0
25 l/min.20151050
Pressure drops
Oil: Viscosity 37 cSt at 40°C
The EPP817/... comes complete with a knob allowing rapid
operation, and a boot of plastic material to exclude dust, dirt,
etc.
In this version, the knob is fitted with a stroke limiter to pre
vent possible damage to internal parts.
Type Code
EPP817/22-TV 200787601680
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7.6.2 Directional valve: VPE817/22-TV-A
Pilot operated
External connection
Poppet type
Flow from 1 to 2
Max. pressure 230 bar.............................
Max. flow: 25 l/min..................................
Internal leakage 0-5 drops/min.......................
Temperature range -20/+90 _C......................
O-Ring replacement kit 200974200160................
Weight: 0.130 Kg.. ................................
(1.04”)
(1.08”)
(1.44”)
(.5”)
(.39”)
1/4” BSP
1
2
300 micron
X
2
1
X
36.5
10
3/4-16 UNFø
27.5
12.7ø
26.5ø
-5
+7
35 Nm
P
a
e
b
d
PTT T
T
TTP
P = max. 7 bar
VPE817/22-TV-A
Auxiliary circuit
X
150 bar
max.
UP100K1-UP100K4
Pilot port Type Code
1/4” BSP VPE817/22-TV-A 200787601740
1-2
bar
20
16
12
8
4
0
25 l/min.20151050
This is a pilot operated directional valve, two-way two-posi
tion series, with external pilot connection.
The connection of ports 1 and 2 across the valve is obtained
by pressurizing the pilot chamber X from an external circuit.
Pilot pressure difference to shift is 14 bar approx.
As illustrated in the hydraulic diagram alongside, the pilot
chamber X must be connected to tank so as to ensure that
the valve cannot be opened involuntarily by back pressure.
Care must be taken that the pressure loss and maximum
pressure values indicated in the diagram are not exceeded.
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7.7 Manual lowering valve
7.7.1 Manual lowering valve:
ZR817/22-TV (dedicated housing is requested)
Normally closed
Code 200987601960...............................
Max. pressure 230 bar.............................
Max. flow 25 l/min...................................
Internal leakage 0-5 drops/min.......................
Temperature range -20/+90 °C.......................
O-Ring replacement kit 200974200160................
Weight: 0.050 Kg.
0 0.5 1.0 1.5 2.0 2.5
0
2
4
6
8
10
l/min.
Stroke
mm
1-2
0 5 10 15 20 25 l/min.
0
4
8
12
16
20
bar
Code: 200787601940
(.69”)
1
2
(.83”)
1
2
28 (1.1”)
62
(2.44”)
52.5
(2.06”)
17.5
8x1.25M
57
(2.24”)
29
(1.14”)
12.7ø (.5”)
3/4-16 UNF
21
Oil: Viscosity 37 cSt at 40°C
The connecting end of the lever allows
the handle to be mounted in two ifferent
positions.
10°
5
+1
Nm
-5
+8
25 Nm
8x1.25M
15
10°
Metering performance.
Mounting positions: L10-L12-L14-L16 (see 7.7.2)
M8x1.25
Lo
7
A100L
Lever stick
Lever stick
Lo Length Type Code
150 mm - 5.90 inches AL001 200702210190
200 mm - 7.87 inches AL002 200702210030
250 mm - 9.84 inches AL003 200702210050
300 mm - 11.80 inches AL004 200702210060
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7.7.2 Manual lowering valve mounting positions
A*00L
L
A*00L
L
A*00LL21
A*00LL01A*00LL01
A*00LL21
A*00LL41
Lever stick
Hand lever
A*00LL6116
14
Lever stick
Hand lever
Hand Lever
Lever stick
Lever stickHand lever
Hand lever
Lever stick
Hand lever
Lever stick
Hand lever
Lever stick
Hand lever
Lever stick
7
1
UP100K* * * **
Vers.
Z 817 / 22
Cavity
-TV
Cavity
d
7
1
UP1 0 0K1 * * **
Vers.
Z817/22-TV
Cavity
c
Type of housing
d
Type of housing
Cavity
c
RR
Mounting allowed in housing types K1-K4
Mounting allowed in housing type K1
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7.7.3 Manual lowering valve with microswitch:
ZR817/22-TVM (dedicated housing is requested)
Normally closed
Code 200987601950...............................
Max. pressure 230 bar.............................
Max. flow 25 l/min...................................
Internal leakage 0-5 drops/min.......................
Temperature range -20/+90 °C.......................
O-Ring replacement kit 200974200160................
(.83”)(.83”)
1
2
1
2
B
C
A
A
C
B
Code: 200.78760194.0
Weight: 0.050 Kg.
bar
20
16
12
8
4
0
20151050
1-2
25 l/min.
Flow
21
52.5
(2.06”)
62
(2.44”)
28 (1.1”)
8x1.25M
8x1.25M
29
(1.14”)
12.7ø (.5”)
3/4-16 UNF
84 (3.31”)
10°
10°
Oil: Viscosity 37 cSt at 40°C
The connecting end of the lever allows
the handle to be mounted in two different
positions.
A → B = Microswitch operated
A → C = Hydraulically operated
-5
+8
25 Nm
5
+1
Nm
15
Mounting positions: L10-L12-L14-L16 (see 7.7.2)
Microswitch performance: see section 9.3
M8x1.25
Lo
7
A100L
Lever stick
Lever stick
Lo Length Type Code
150 mm - 5.90 inches AL001 200702210190
200 mm - 7.87 inches AL002 200702210030
250 mm - 9.84 inches AL003 200702210050
300 mm - 11.80 inches AL004 200702210060
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7.7.4 Manual lowering valve with safety lever support and without microswitch: ZR817/22-TVS
For housings:
UP100/K1
UP100/K4
Normally closed
Code 200987601970...............................
Max. pressure 230 bar.............................
Max. flow: 25 l/min..................................
Internal Leakage 0-5 drops/min......................
Temperature range -20/+90 _C......................
O-Ring replacement kit 200974200160................
Code: 200787601940
Weight: 0.050 Kg.
Flow
Mounting positions: L10-L14-L16 (see 7.7.2)
bar
20
16
12
8
4
0
20151050
1-2
25 l/min.
(2.44”)
(2.06”)
(1.1”)
28
62
52.5
8x1.25M
8x1.25M
29 (1.14”)
12.7ø (.5”)
3/4-16 UNF
84 (3.31”)
(.83”)
21
0 0.5 1.0 1.5 2.0 2.5
0
2
4
6
8
10
l/min.
Stroke
mm
1
2
The connecting end of the lever allows
the handle to be mounted in two different
positions.
2
1
-5
+8
25 Nm
5
+1
Nm
Metering performance
15
10°
10°
Oil: Viscosity 37cSt at 40°C
7
Lever Stick
A410L
Lever Stick
Lo
M8x1.25
L
0
Length Type Code
160 mm-6.29 inches AL014-E 200702210090
122 mm-4.82 inches AL002-E 200702210040
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7.7.5 Manual lowering valve with microswitch and safety lever support: ZR817/22-TVMS
For housings:
UP100/K1
UP100/K4
Normally closed
Code 200987601980...............................
Max. pressure 230 bar.............................
Max. flow 25 l/min...................................
Internal leakage 0-5 drops/min.......................
Temperature range -20/+90 _C......................
O-Ring replacement kit 200974200160................
Code: 200787601940
Weight: 0.050 Kg.
Flow
Mounting positions: L10-L14-L16 (see 7.7.2)
l/min.
bar
20
16
12
8
4
0
20151050
1-2
25
(2.44”)
(2.06”)
(1.1”)
28
62
52.5
8x1.25M
8x1.25M
29 (1.14”)
12.7ø (.5”)
3/4-16 UNF
84 (3.31”)
(.83”)
21
C
A
B
C
A
B
1
2
2
1
The connecting end of the lever allows
the handle to be mounted in two different
positions.
A → B = Microswitch operated
A → C = Hydraulically operated
Microswitch performance: see section 9.3
-5
+8
25 Nm
5
+1
Nm
15
Oil: Viscosity 37mm
2
/s at 40°C
10°
10°
7
Lever stick
A410L
L
ever Stick
Lo
M8x1.25
L
0
Length Type Code
160 mm-6.29 inches AL014-E 200702210090
122 mm-4.82 inches AL002-E 200702210040
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7.7.6 Manual lowering valve: Z817/22-HS
For housings:
UP100/K1
UP100/K4
Normally closed
High sensibility
Code 200987601800...............................
Max. pressure 230 bar.............................
Max. flow: 25 l/min..................................
Internal Leakage 0-5 drops/min......................
Temperature range -20/+90 _C......................
O-Ring replacement 200974200160..................
Flow
Mounting positions: L10-L12-L14-L16 (see 7.7.2)
l/min.
bar
20
16
12
8
4
0
20151050
1-2
25
The connecting end of the lever allows
the handle to be mounted in two different
positions.
(1.08”)
(.69”)
3/4-16 UNF
12.7ø (.5”)
8x1.25M
8x.125M
17.5
52.5 (2.06”)
62 (2.44”)
28 (1.1”)
46 (1.81”)
27.5
40 (1.57”)
Code: 200787601790
Weight: 0.070 Kg.
1
2
2
1
mm
l/min.
10
8
6
4
2
0
2.52.01.51.00.50
Stroke
-5
+8
25 Nm
5
+1
Nm
Metering performance
12
Oil: Viscosity 37 cSt at 40°C
10°
10°
7
Lever stick
A100L
L
ever stick
M8x1.25
Lo
L
0
Length Type Code
150 mm-5.90 inches AL001 200702210190
200 mm-7.87 inches AL002 200702210030
250 mm-9.84 inches AL003 200702210050
300 mm-11.80 inches AL004 200702210060
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7.7.7 Manual lowering valve: DMR2-080
For housing:
UP100/K7
Normally closed
Zero Leak
Mechanically-Operated Valve
Code 200987603420...............................
Lever Code 500214110803..........................
Valve code 500208510802..........................
Max. operating pressure 210 bar.....................
Nominal flow: 20 l/min...............................
Internal Leakage 0 drops/min........................
Temperature range -20/+90 _C......................
Flow
l/min.
bar
3.4
2.8
2.1
1.4
.7
0
161284020
1
2
Oil: Viscosity 32 cSt at 38°C
4.1
25.5
30.9
29.7 (1.17")
45°
128 (5.04")
155 (6.10")
29 (1.14")
27.4 (1.08")
19.05 (.75")
23.7 (.93")
Filter
27.1 Nm
2
1
(1.22")
(1.001")
1-2
7
1
UP1 0 0K7 2 0 0P
Vers.
DR2-080
Cavity
c
Type of housing
Cavity
c
M
Mounting allowed in housing type K7
L01
Hand lever
L21
Hand lever
L41
Hand lever
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7.8 Flow control valves
7.8.1 Flow control valve: VRC818/**-F
Compensated
Fixed setting
Seven pre-set flow values
Flow from 2 to 1
Max. pressure 230 bar.............................
Max. flow: 30 l/min..................................
Controlled flow rate see table........................
Tolerance ± 15%..................................
Temperature range -20/+90 _C......................
O-Ring replacement kit 200974200150................
Weight: 0.090 Kg.. ................................
(.08”)
(.25”)
(1.32”)
(1.57”)
(.62”)
(1.18”)
(1.06”)
6.5
40
2
33.5
ø15.85
7/8-14 UNF
27
ø30
2
1
21
27
-5
+7
35 Nm
VRC818/03-F
VRC818/02-F
VRC818/04-F
VRC818/05-F
VRC818/06-F
VRC818/09-F
VRC818/11-F
18
16
14
12
2
4
6
8
10
0 50 100 150 200 250 bar
0
20
l/min.
Oil: Viscosity 37mm
2
/s at 40°C
X
Nominal flow Ø X Type Code
2 l/min. 1.25 VRC818/02-F 200787200790
3 l/min. 1.50 VRC818/03-F 200787200780
4 l/min. 2.00 VRC818/04-F 200787200770
5 l/min. 2.25 VRC818/05-F 200787200760
6 l/min. 2.50 VRC818/06-F 200787200750
9 l/min. 3.00 VRC818/09-F 200787200740
11 l/min. 3.50 VRC818/11-F 200787200730
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7.8.2 Flow control valve: VRC818/*-R
Compensated
Adjustable setting
Two setting flow ranges
Flow from 2 to 1
Max. pressure (***) 250 bar.........................
Max. flow: 50 l/min..................................
Controlled: 1-6 l/min................................
5-30 l/min..........................................
Temperature range -20/+90 _C......................
O-Ring replacement kit 200974200150...............
Weight: 0.260 Kg...................................
200660200011
12
1
2
13
4
Sheath
7/8-14 UNF
10 (.39”)
max. 68 (2.68”)
ø15.8
(.62”)
34 (1.34”)
Sheath shrink temperature: T= 60_C
-3
+0
10 Nm
-5
+7
35 Nm
*** = max.admitted pressure when used into power pack bodies: 230 bar
l/min.
40
0
250 bar200150100500
20
16
12
8
4
24
28
32
36
Oil: Viscosity 37mm
2
/s at 40°C
A heat-shrinkable sheath can be supplied, if requested to
prevent the valve being tampered with.
When ordering, state in full the sheath part number, and, if
the valve is to be supplied with sheath already fitted, the flow
value setting required.
Setting range Type Code
1-6 l/min. VRC818/A-R 200787200830
5-30 l/min. VRC818/B-R 200787200840
Fixed version
12
7/8-14 UNF
10 (.39”)
30 (1.18”)
ø15.8
(.62”)
34 (1.34”)
-5
+7
35 Nm
VRC818/*−F**
Nominal flow
(l/min) +12%
Type Code
10 VRC818/D-F10 200787201490
12 VRC818/C-F12 200787200850
20 VRC818/B-F20 200787200970
30 VRC818/B-F30 200787201030
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7.8.3 Flow control valve: VRC01/**
Compensated
Fixed setting
Seven pre-set flow values
Flow from E to U
Max. pressure 230 bar.............................
Controlled flow rate see table........................
Tolerance: ± 15%..................................
Performances see VRC818/*F.......................
Temperature range -20/+90 _C......................
Weight: 0.060 Kg...................................
Max. U-E flow rate = max. + 30% of E-U flow
(.95)
E
U
3/8” BSP
19 (.75”)
24 (.94”)
24
3/8” BSP
Port A
d
a
b
c
e
f
g
UE
UE
EU Pressure flow
Controlled flow
-5
+7
30 Nm
The VRC01 flow control valve can be installed in any power
pack housing with 3/8” BSP pressure port E.G.
Type UP100K1G3 housing.
The VRC01 can be utilized in all those appli
cations which make use of a normally open
solenoid operated unloading valve. With this
arrangement, pump flow is unloaded to tank
with the lowest pressure drop.
In view of the particular type of construction, it is impor
tant not to exceed the indicated ratio between pressure
flow (free reverse flow through the valve) and the con
trolled flow when unloading.
Port
d
A
E
U
TTP
d
b
e
a
Cavity
VRC01/**
A
X
Nominal flow Ø X Type Code
2 l/min. 1.25 VRC01/2 200787200030
3 l/min. 1.50 VRC01/3 200787200040
4 l/min. 2.00 VRC01/4 200787200050
5 l/min. 2.25 VRC01/5 200787200060
6 l/min. 2.50 VRC01/6 200787200070
9 l/min. 3.00 VRC01/9 200787200080
11 l/min. 3.50 VRC01/11 200787200010
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7.8.4 Flow control valve: VRC 127/**-F (for K7 only)
Ball type
Flow from 2 to 1
Max. pressure (***) 250 bar.........................
Temperature range -20/+90 _C......................
Weight 0.013 Kg...................................
Flow tolerance ±10%..............................
Nominal flow Setting Type Code
4 l/min 04 VRC127/04-F 200533920056
6 l/min 06 VRC127/06-F 200533920057
7 l/min 07 VRC127/07-F 200533920058
9 l/min 09 VRC127/09-F 200533920059
10 l/min 10 VRC127/10-F 200533920060
11 l/min 11 VRC127/11-F 200533920061
12 l/min 12 VRC127/12-F 200533920062
24.5
12.7
10.5
2
1
2
1
l/min
10
8
6
4
2
0
bar
200150100750
250225
12
1751251005025
*** = max.admitted pressure when used into power pack bodies: 230 bar
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7.9 Emergency hand pump: PM817/1.5
7.9.1 Emergency hand pump: PM817/1.5
For housings:
UP100/K1G2-19 and UP100K4P0-01
Inlet check
Outlet check
Ball type
Code 200948200080...............................
Max. recommended pressure 210 bar................
Displacement 1.5 cm
3
..............................
Internal leakage 0-5 drops/min.......................
Temperature range -20/+90 _C......................
O-Ring replacement kit 200974200340...............
The connecting end of
the lever allows the
handle to be mounted in
two different positions.
Code: 200784200070
Weight: 0.250 Kg
1
2
1
2
M 10x1.5
M 10x1.5
82
27.5
3/4 - 16 UNF
40
24.98
60 (2.36”)
72 (2.83”)
ø 12.7 (.5”)
(1.08”)
(3.23”)
(1.57”)
(.98”)
AB
60°
A
B
60°
16
Nm
18
45
(1.77”)
10 (.39”)
+5
0
5
+1
Nm
B → A = Inlet
A → B = Outlet
Mounting positions: L10-L12-L14-L16 (see 7.9.2)
7
Lever stick
A100L
Lever stick
M10x1.5
Lo
L
0
Length Type Code
190 mm - 7.48 inches AL001 200702220010
255 mm - 10.04 inches AL002 200702220030
300 mm - 11.81 inches AL003 200702220040
350 mm - 13.78 inches AL004 200702220050
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7.9.2 Emergency hand pump PM817/1.5 positions
A*00L
L
A*00L
L
A*00LL21
A*00LL01
A*00LL01
A*00LL21
A*00LL41
Lever stick
Hand lever
A*00LL61
16
14
Lever stick
Hand lever
Hand Lever
Lever stick
Lever stickHand lever
Hand lever
Lever stick
Hand lever
Lever stick
Hand lever
Lever stick
Hand lever
Lever stick
7
1
UP1 0 0K1 2 1 9G
Vers.
P817/1.
Cavity
5
8
1
UP100K3 001P
Vers.
417
Type of housing
Type of housing
Manifold
2M
Mounting allowed in housing type K1G2-19 Cavity
Mounting allowed in housing type K3P0-01 with manifold 4217
C
c
7
P 817/1.5
Cavity
M
Suction line
Suction line
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7.10 Valve cavity plugs
7.10.1 Valve cavity plug T817/0
8
3 (.12”)
11.5 (.45”)
3/4-16 UNF 2B
Zero way
Code 200527481701
O-Ring code 200514224711
Weight 0.040 Kg.
2
1
7.10.2 Valve cavity plug T817/2
1
2
35.5 (1.40”)
3 (.12”)
27.5 (1.08”)8 (.31”)
3/4-16 UNF
12.7ø (.5”)
Two way
-5
+7
35 Nm
Code 200778800020
Seal kit code 200974200160
Weight 0.070 Kg.
2
1
7.10.3 Valve cavity plug T818/0
9
7/8-14 UNF
3 (.12”)
13 (.52”)
Zero way
Code 200527481801
O-Ring code 200514231511
Weight 0.080 Kg.
2
1
7.10.4
ì
Valve cavity plug T817/2P-602
24
1
2
1
P
12 Nm. max.
12.7ø (.5”)
3/4-16 UNF
27.5 (1.08”)
3 (.12”)
35.5 (1.40”)
1/4 BSP
Pressure port available
-5
+7
35 Nm
Code 200778800060
Seal kit code 200974200160
Weight 0.040 Kg.
1
P2
1
7.10.5 Valve cavity plug T817/2T-602
24
12 Nm. max.
1
1
2T
12.7ø (.5”)
3/4-16 UNF
27.5 (1.08”)
3 (.12”)
35.5 (1.40”)
1/4 BSP
Return port available
-5
+7
35 Nm
Code 200778800070
Seal kit code 200974200160
Weight 0.030 Kg.
1
T2
1
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7.10.6 Example of plugs fitted into valve cavities
-a-
-e-
-b-
-d-
-c-
-a-
-e-
-b-
-d-
-c-
-a-
-e-
-b-
-d-
-c-
T817/2P-602
T817/2T-602
T817/2
Can be used to plug a standard cavity, preventing the
pressure line from unloading directly to tank.
Can be used to convert a standard directional valve
cavity for use as a threaded port on the pressure line.
Can be used to convert a standard directional valve
cavity for use as an auxiliary threaded tank return port.
The pressure line remains unaffected.
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8 Manifolds
8.1 Technical information
Power pack housings K3 and K4 can be connected directly
or in combination with manifolds, allowing the assembly of
complex circuits in compact and modular solution.
Standard manifolds
The range includes monobloc or sectional manifolds with
which to create parallel or series circuits for cartridge type
solenoid valves or CETOP R35H design.
Take care to verify the position of the filling plug of the cho
sen tank avoiding version having interference with the valve
block. As alternative stackable solutions are available.
Special manifolds
To reduce the dimensions and complexity of the system
generally (connecting pipe-lines, etc.) special manifolds
can be designed and manufactured to meet particular re
quirements.
These fully customized manifolds, complete with valves,
will incorporate the required hydraulic circuit in its entirety
while meeting the dimensional and positional requirements
specified by the customer.
TYPE
CETOP3 R35H-ISO4401 Stackable Modular
Example
UP100
interface
UP100
type
UP100K3P0-01
UP100K4P0-01
UP100K3P0-01
UP100K4P0-01
UP100K3P0-01
UP100K4P0-01
Section 8.2 8.3 8.4
TYPE
Manifold fitted by
threaded fitting
HDS11 ON-OFF
HDS07 ON-OFF
Special blocks dedicated/
Power pack bodies
Example
UP100
interface
UP100
type
UP100K1G2*
UP100K4G2*
UP100K4D0-01 UP100K9*
Section 8.5 8.6 8.7 - 8.8 - 9
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8.2 CETOP3 R35H-ISO4401
8.2.1 Intermediate plate 2144 for manifolds 5073-5033-5053-2083-2043-2013
T
(.33”)
ø8.5
(.33”)
ø8.5
(.33”)
(.33”)
ø8.5
ø8.5
(3.15”)
(.55”)
(1.57”)
(.55”)
(1.89”)
(1.08”)
(.49”)
(.67”)
(.98”)
(.49”)
(1.38”)
(2.66”)
P
T
P
T
200514237211
P
PT
14ø
14ø
67.5
35
12.5
40
48
80
25
17
27.5
12.5
n°2 O-Ring 109
Type
2144
200764900050
8.2.2 Parallel circuit - Monobloc manifolds 1-2-3 for solenoid valves
DIN24350 FORM A CETOP R35H-ISO4401
B
A
A
B
TP
A
B
M
A
B
TP
A
B
M
A
B
TP
M
5133
5073
5153
200764600030
200764600080
200764601080
* for versions with 4 and more solenoid valves please contact our Sales Center
A-B ports
Port M (plugged)
3/8” BSP
1/4” BSP
5173
5033 5053
200764600020
200764600040
200764600050
Rear A/B ports :
Lateral A/B ports :
200-P-991214-EN-16/11.2019
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(1.28”)
P
T
12.5 (.49”)
12.5 (.49”)
32.5
12.5 (.49”)
n°2 O-Ring 109
200.5142.37211
(1.55”)
(1.59”)
(2.22”)
(2.22”)
(.79”)
(.79”)
(.79”)
(2.22”)
5073
5033
5053
AB
AB
AB
M
M5
AB
AB
AB
20
87
(3.42”)
135 (5.31”)
183 (7.20”)
108.5 (4.27”)
56.5
160.5 (6.32”)
30 (1.2”)
80 (3.15”)
39.5
12.5 (.49”)
X
31 (1.22”)
32.5 (1.28”)
40.5
20
30(1.2”)
56.5
56.5
108.5
(4.27”)
30 (1.2”)
20
80
(3.15”)
80
(3.15”)
21 (.83”)
49 (1.93”)
37 (1.46”)
31.5 (1.24”)
12 (.47”)
87 (3.42”)
(.98”) 25
56.5 (2.22”)
94.6 (3.80”)
49 (1.93”)
21 (.83”)
37 (.47”)
52 (2.05”)
132 (5.20”)
31.5 (1.24”)
52 (2.05”)
12 (.47”
)
(.98”) 25
143.6 (5.65”)
(2.22”) 56.5
37 (1.46”)
52 (2.05”)
52 (2.05”)
31.5 (1.24”)
184 (7.24”)
80 (3.15”)
31 (1.22”)
32.5 (1.28”)
12 (.47”)
52 (2.05”)
52 (2.05”)
40.4 (1.59”)
(.98”) 25
56.5 (2.22”)
(2.05”) 52 52 (2.05”)
(2.22”) 56.5
195.6 (7.70”)
A
B
M
B
B
M
A
A
B
B
B
M
A
A
A
5073
5033
5053
X = 48 (1,89”)
X = 100 (3.94”)
X = 152 (5,98”)
Type Manometer port
5173
5133
5153
80 (3.15”)
31 (1.22”)
32.5 (1.28”)
40.4 (1.59”)
56.5 (2.22”)
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8.2.3 Series circuit - Suitable for solenoid valves
DIN24350 FORM A CETOP R35H - ISO4401
(2.16”)
(2.16”)
(1.77”)
T
P
ø8.5
200514237211
12.5 (.49”)
15 (.59”)
14.5 (.57”)
23 (.90”)
12.5 (.49”)
55
45
n°2 O-Ring 109
(1.89”)
(1.57”)
(1.89”)
(2.22”)
A
B
TP
B
A
A
B
M
4042
2043
2083
2013
2043
BA
2083
2013
4042
BA
BA
48
177
(6.97”)
25 (.98”)
202 (7.95”)
(1.22”)
56.5
81
(3.19”)
23.5 (.92”)
48
40
M
12.5 (.49”)
40
(2.22”)
(1.89”)
M
B
A
PT
B
A
2083
2013
4042
2013
BA
2083
4042
BA
25 (.98”)
48
177 (6.97”)
154 (6.06”)
31 (1.22”)
56.5
81 (3.19”)
48 (1.89”)
A-B ports
Port M (plugged)
3/8” BSP
1/4” BSP
200764400090
200764400070
200764000040
200764400100
8.2.4 Series circuit - Circuit with more than three solenoid valves
DIN24350 FORM A CETOP R35H - ISO4401
To obtain a hydraulic circuit with more than 3 sole
noid valves (DIN24350 FORM A CETOP R35H -
ISO4401) connected together, simply add one or
more 2043 type manifolds as required.
The hydraulic diagram shows an arrangement
with 4 solenoid valves
4042
2013
2043
2043
2083
2043
2083
2013
4042
2043
B
A
A
B
B
A
A
B
M
TP
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8.2.5 Spacer plate 4210 for manifolds: 5073- 5033-5053-2083-2043-2013
DIN24350 FORM A CETOP R35H-ISO4401
200200514237511
(2.66”)
(2.66”)
(1.75”)
12.5 (.49”)
35 (1.38”)
67.5
12.5
(.49”)
45 (1.77”)
67.5
80
(3.15”)
17 (.67”)
25 (.98”)
12.5 (.49”)
27.5
(1.08”)
24.5 (.96”)
32.5 (1.28”)
20
(.79”)
35 (1.38”)
140 (5.51”)
44.5
TP
T
P
Mounting and ordering examples
A B
A B
A B
4210
B
A
AB
BA
5053
P
T
BABA
M
AB
PT
M
B
A
5053
A
B
A
B
5053
4210
Example
Sequence Manifolds
Valves for manifolds
Q.ty
20-B
35052
31
3
1
01241
Volt
8
n°2 O-Ring 3043
4210
Code: 200764900160
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8.2.6 Solenoid valves DIN 24350 FORM A CETOP R35H - ISO4401*
BA
TP
TP
BA
TP
BA
T
BA
P
B
A
T
P
BA
PT
BA
PT
D-02
A-02
C-02
B-02
A-01
H-01
B-01
C-01
B
P
A
T
HR-01
B
P
A
T
Max. pressure 210 bar
Max. flow 25 l/min.
Intermittence ED = 100%
Voltage tolerance ± 10%
Leakage 15/60 cm
3
/min.
Connector type DIN 43650
D.C. Coils A.C. Coils
23
13
TypeVoltage
24 V.
12 V.
51
41
21
220 V.
TypeVoltage
110 V.
24 V.
* Please contact our Sales Dept. for hydraulic circuit not indicated
2083
2043
2013
BA
AB
BA
AB
T
P
BA AB
M
4042
4042
2083
2043
2013
Sequence
Manifolds Valves for manifolds
Q.ty
1
8
Volt
1
2
3
2
2
2
0
0
01
4
83
3
3
A-02
A-02
20-A
1
1
13
4
4042 1
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8.3 Stackable
8.3.1 Complete UP100 circuit example
Mounting allowed on UP100K3P0 or UP100K4P0….
1
3
4
5
6
2
7
0
Position 0 1 2 3 4 5 6 7
Element
type
ST1
VMC
01-A-
***
P1
VMC
01-A-
***
P1 00 00 Z1
Circuit - - B-02 - B-02 B-02 D-02 D-02
RS3
SPF817
A1
B1
A2
B2
A3
B3
A4
B4
A5
B5
AP100
P
T
M
M
For other circuits available please contact our Sales Center.
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8.3.2 Intermediate manifold ST1
39
83
55
80
21
33.8 44.4
24
6.5
24
29
12.2
P
T
M
P
T
P
P
.87"
1.53"
3.15"
.94"
.94"
3.27"
1.33"
1.75"
.48"
1.14"
2.16"
.25"
N°3 M6
P
T
Code:
200703500360
8.3.3 Intermediate manifold with anti-shock valve VM01C-A-*** (A port )
127.9 max
80
60
41.7
19.75
39.5
13 29 12.2
3.2
9.8
P
T
A
5.04" max
3.15"
.12"
.38"
1.14"
.48"
2.36"
.78"
1.55"
1.64"
.51"
T
P
*** = Pressure setting value (i.e. 170= 170 bar). See section 7.2.1
8.3.4 Intermediate manifold with anti-shock valve VM01C-B-*** (B port )
P
T
B
127.9 max
80
60
41.7
19.75
39.5
13
29
12.2
3.2
9.8
5.04" max
3.15"
.12"
.38"
1.14"
.48"
2.36"
.78"
1.55"
1.64"
.51"
*** = Pressure setting value (i.e. 170= 170 bar). See section 7.2.1
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8.3.5 4/3, 4/2 directional valve
61
174.8
59
15 15
31.2
30.2
56.2
23.1
P
T
2.21"
.91"
2.40"
2.32"
6.88"
1.23"
1.19"
.59"
.59"
**
(A) (B)
*: A and B channels present in P1 and Z3 elements only
(A) (B)
127
5"
7
.28"
(A) (B)
Valve with one solenoid “A” - Circuits: A-01, B-01, HR-01
Valve with one solenoid “B” - Circuit: C-01
Circuit Type
a
P
A
T
B
b
B-02-B
a
P
A
T
B
b
A-02-B
a
P
A
T
B
b
C-02-B
a
P
A
T
B
b
D-02-B
a
P
A
T
B
HR-01-B
a
P
A
T
B
A-01-B
a
P
A
T
B
B-01-B
b
P
A
T
B
C-01-B
Performances
Port threads 1/4” BSP
Max. flow 20 l/min.
Max. operating pressure at ports P,
A, B (***)
250 bar
Max. operating pressure at ports T 210 bar
Manual standard override
Standard coil interface
EN 175301-803
(DIN 43650)
Voltage 12 - 24 V.DC.
8.3.6 Elements type
00 Standard element P1 : through channels P, T; inlets A, B with sealing rings
A
B
A
B
Z1: one side inlets of channels P, T with sealing ring Z3: one side inlets of channels P, T, A, B with sealing ring
A
B
A
B
*** = max.admitted pressure when used into power pack bodies: 230 bar
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8.4 Modular manifolds series 8000
8.4.1 Manifold block for 2 solenoid valves and
1/4” BSPP port
Hydraulic performances
Max. working pressure 230 bar
Flow rate Q max. 35 l/min
Type
8200
157.4
40
116
60
26
81
60
41
39
10
22.5
PT
PT
2.36"
.89"
.39"
1.02"
3.19"
6.20"
1.54"
4.57 "
1.57"
1.61"
2.36"
T
P
18
.71"
7.5
.30"
48.5
1.91"
19
.75"
V1
V2
V1
V2
1/4"BSP
A
200514237211
n_2 O-Ring 109
n°2 Ø8.5
20
.79"
Minimum batches required, please contact our Sales Center.
8.4.2 Modular block with four way three position
solenoid valve. Spool type
Option
Type
8201
196
69
36.5
105.5
85.8
60
40
10
22.5
47.5 33.5
20
P
T
.89"
.39"
2.36"
3.38"
1.44"
2.72"
7.72"
4.15"
1.57"
.79"
1.87" 1.32"
TP
TP
A
B
PT
PT
A
B
RP/AB 3/8”
200787600720
1/4" A-B
18
.71"
14
.55"
7.5
.30"
3/8"
31
1.22"
200514237211
n_2 O-Ring 109
n°2 Ø8.5
Pmax= 230 bar
Minimum batches required, please contact our Sales Center.
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8.4.2.1 Solenoid valves dedicated to 8201 manifold
(For availability please consult our Sales Organisation)
Circuit Type
a
P
A
T
B
CH-01
a
P
A
T
B
CB-01
a
P
A
T
B
CA-01
a
P
A
T
B
CI-01
a
P
A
T
B
b
CB-02
a
P
A
T
B
b
CC-02
a
P
A
T
B
b
CA-02
a
P
A
T
B
b
CD-02
4 ways, two positions
47.9
8
37.2 28.6
39.3
52.8
2.08"
1.46"
.31"
1.89"
1.13"
1.55"
A
P
T
B
4 ways, three positions
85.7
37.237.2
39.3
28.6
52.8
8
2.08"
1.46"
1.46"
3.37"
.31"
1.13"
1.55"1.55"
A
P
B
T
Std. Voltage Type
12 V D.C. 13
Coil and connector
features: see section
7.4.5 (SPD type) and
7.4.6
24 V D.C. 23
24 V A.C. 21
110 V A.C. 41
220 V A.C. 51
Hydraulic performances
Max. pressure 210 bar
For higher
pressure/flow rate
values please contact
our Sales Center
Max. flow 11 l/min
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8.4.3 Modular block with solenoid valve
Hydraulic performances
Max. working pressure 230 bar
Flow rate Q max. 15 l/min
Type
8203
40
60
100
158.4
47.5 32.5
10
22.5
92.5
A
P
P
T
T
2.36"
.89"
.39"
1.87"
1.28"
3.94"
6.24"
1.57"
3.64"
T
P
18
.71"
25
.98"
7.5
.30"
1/4"BSP
200514237211
n_2 O-Ring 109
A
n°2 Ø8.5
20
.79"
40
1.57"
Minimum batches required, please contact our Sales Center.
8.4.4 Modular block with two solenoid valves
Hydraulic performances
Max. working pressure 230 bar
Flow rate Q max. 15 l/min
Type
8204
46
12
37
18
60
100
60
49
124.3
155
32.5
10
22.5
B
A
T
P
TP
.89"
.39"
2.36"
4.89"
1.28"
3.94"
6.10"
1.81"
2.36"
.47"
1.46"
1.93"
T
P
18
.71"
7.5
.30"
22.5
.89"
25
.98"
200514237211
n_2 O-Ring 109
1/4"BSP
B
A
V1
V2
V2
V1
n°2 Ø8.5
.71"
Minimum batches required, please contact our Sales Center.
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8.4.5 Modular spacer with 4 auxiliary ports
Type
8100
50
30
100
47.5 32.5
10
22.5
14
30
20
63
T
P
1.97"
1.18"
3.94"
1.87"
1.28"
.39"
.89"
2.48"
.79"
1.18"
.55"
Ps
M
M
Ps
T
P
Pressostato Ps
Manometro M
M
T
P
18
.71"
26
1.02"
7.5
.30"
200514237211
n_2 O-Ring 109
1/8" BSP
M ports= 1/4" BSPP
Ps ports= 1/8" BSPP
n°2 Ø8.5
Example of circuit
14
.55"
28.5
1.12"
Minimum batches required, please contact our Sales Center.
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8.4.6 Modular hand pump manifold block
Hydraulic performances
Max. working pressure 230 bar
Pump displacement 09 = 9.0 cm
3
Type
8103
100
18
27
24.5
49
20
33
10
12.5
3.94"
.71"
1.30"
.79"
.49"
.39"
1.06"
1.93"
.96"
T
P
24.5
.96"
22.5
.89"
7.5
..30"
60
2.36"
Standard cavity 3/4"-16 UNF
200514237211
n_2 O-Ring 109
n°2 Ø8.5
Minimum batches required, please contact our Sales Center.
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8.4.7 End cover
10
22.5
32.5
80
50
18
10
7.5
22.5
10
1.97"
.71"
.39"
.39"
.89"
1.28"
3.15"
.29"
.89"
.39"
200514237211
n_2 O-Ring 109
n°2 Ø8.5
Type
8104
Minimum batches required, please contact our Sales Center.
8.4.8 Power pack example
Tie-rod lengths depending on number and type of modular manifolds, please contact our Sales Center.
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8.4.9 Manifolds with direct thread ports P and T for K3P001 and K4P001 housings
P
T
200514237211
I
G
H
F
E
C
D
A
80
n_2 O-Ring 109
Type
1012 - 1013
B
Ø (P/T) Type Code A B C D E F G H I
1/4” BSP 1012 200765000620 40 30 3 14 8.5 14 11.5 3.5 41
3/8” BSP 1013 200765000600 40 29 4 14 8.5 14 11.5 3.5 41
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8.5 Special blocks
8.5.1 Special block 3051
Pre-arranged for one SPFE817/22-TV solenoid valve.
Valve block to be used in combination with the PDF817
solenoid proportional control valve in order to assure the
load held at its stopped position and control the load speed
proportionally, either during the lifting and lowering function.
Suitable for housing UP100/K1G2* - UP100/K4G2*.
22
-0
+7
25 Nm
M
2
1
70.5 (2.81") 60 (2.36”)
80.5 (3.17”)
66.5 (2.62”)
12 (.47”)
1/4”BSP
21 (.82”)
14 (.55”)
35 (1.38”)
1/4”BSP
28 (1.10”)
14 (.55”)
20 (.79”)
43 (1.69”)
3051
A.C. supply requires connector with bridge rectifier included
Normally closed
Poppet type
Piloted (27 W)
Flow from 1 to 2
With manual override (screw type)
Manual override = unscrew to open
1
2
1
2
Filter 280 μm
36 (1.42")
23.5 (.93")
52.5 (2.07")
71.5 (2.81")
3 (.12")
14.6 (.58")
70.9 (2.79")
3/4”-16 UNF
Ø12.7 (5”DIA)
36.1 (1.42")
24
35 Nm
Weight (mechanical part only): 0.118 Kg
-5
+10
Type Code
Block + Banjo 200703500261
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8.5.2 Special block 3151
Pre-arranged for 2 x SDFE817/22-TH solenoid valve
The block allows to control, singly or together the lifting and
lowering function of two single acting cylinders connected
to the port A and B. Suitable for housing UP100/K1G2* -
UP100/K4G2*. It could be only assembled on K housings
main work port A.
22
-0
+7
25 Nm
BA
c
TTP
d
b
e
a
M
60 (2.36")
60 (2.36”)
66.5 (2.62”)
12 (.47”)
1/4”BSP
80.5 (3.17”)
16 (.63”)
17 (.67”)
14 (.55”)
1/4” BSP
70 (2.76”)
28 (1.10”)
39 (1.53”)
35 (1.38”)
43 (1.69”)
3151
A.C. supply requires connector with bridge rectifier included
Normally closed
Poppet type
Direct acting - 27 Watt
Flow from 1 to 2
With (SDFE) or without (SDF) manual override
Manual override = push to open
36 (1.42")
23.5
52.5
30.5
Ø 12.7 (.5" DIA)
3.5
9
61
68
27
(1.2”)
(.14")
(.35”)
(2.40”)
(2.68”)
(1.08”)
(C.C.)
(.92”)
(2.04”)
Filter 150 μm
Weight (mechanical part only): 0.121 Kg
1
2
3/4”-16 UNF
SDFE817
1
2
24
35 Nm
-5
+10
Type Code
Block + Banjo 200703500240
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8.5.3 Special block 3152
Pre-arranged for one SDFE817/22-TH solenoid valve.
Valve block able to control and operate two single acting
cylinders with the possibility to balance both at the same
level operating the solenoid control valve.
Suitable for housing UP100/K1G2* - UP100/K4G2*.
22
-0
+7
25 Nm
21 (.82”)
14 (.55”)
35 (1.38”)
1/4”BSP
14 (.55”)
20 (.79”)
43 (1.69”)
3152
A.C. supply requires connector with bridge rectifier included
c
TTP
d
b
e
a
M
A
AB
B
60 (2.36")
60 (2.36”)
66.5 (2.62”)
12 (.47”)
1/4”BSP
80.5 (3.17”)
28 (1.10”)
Normally closed
Poppet type
Direct acting - 27 Watt
Flow from 1 to 2
With (SDFE) or without (SDF) manual override
Manual override = push to open
36 (1.42")
23.5
52.5
30.5
Ø 12.7 (.5" DIA)
3.5
9
61
68
27
(1.2”)
(.14")
(.35”)
(2.40”)
(2.68”)
(1.08”)
(C.C.)
(.92”)
(2.04”)
Filter 150 μm
Weight (mechanical part only): 0.121 Kg
1
2
3/4”-16 UNF
SDFE817
1
2
24
35 Nm
-5
+10
Type Code
Block + Banjo 200703500281
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8.6 Manifolds for HDS11-HDS07 directional control valve
8.6.1 Vertical mounting
Type
4270
200764201321
(1.1”)(.79”)
(.71”)
(1.57”)
(1.5”)
(2.36”)
(4.09”)
(.98”)
(1.48”)
(2.97”)
(1.5”)
(.43”)
(.14”)
(.37”)
(.29”)
(.19”)
(1.57”)
(1.22”)
Mounting example
UP100 K4D001
For housing:
End cover
25
40
5
11
3.5
37.5
38
75.5
7.5
9.5
28
60
38
4
18
20
28
31
104
code: 200730090050
PN31
8.6.2 Horizontal mounting
Type
4280
200764201330
Mouting example
(1.5”)
(2.36”)
(1.57”)
(2.68”)
(1.1”)
(.71”)
(1.89”)
(1.55”)
(1.22”)
(.14”)
(.43”)
(.295”)
(.37”)
(1.1”)
(1.57”)
(4.17”)
End cover
31
11
3.5
40
28
9.5
7.5
38
60
4
28
48
39.5
68
18
106
UP100 K4D001
For housing:
code: 200730090050
PN31
For technical information regarding performance, ordering informa
tion and selection, please, refer to the HDS07 and HDS11 section
of the Directional control valve catalogue.
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9 Components
9.1 Steel plate bracket pressed for UP housing SL01
(5.51”)
(4.88”)
(3.23”)
(1.89”)
(5.51”)
(4.88”)
(.43”)
(.35”)
82
140
124
124
140
48
Code
200977400120
Ø 11 n°2 holes
Ø 9 n°4 holes
9.2 Protective cover PP01 for D.C. motors
(4.3”)
(5.8”)
(4.9”) (8”)
(5.8”)
203
125
147.5
149ø
110
Code
200968800090
Only for motors:
T82K, C134AK, C238AK
9.3 Microswitch
Code
200544124014
(.40”)
(.40”)
(.73”)
(.87”)
(1.57”)
10.3
18.5
10.3
40
22.2
(.91”)
23
Code MS01 (micro only) 200544124014
Complete code MS01-K
(micro + fixing kit)
200762500050
Voltage 250 V.
Index protection IP00
Nominal current 16 A.
Max. current 20 A.
Temperature range -20/+125_C
Max total stroke 2.6 mm.
Working stroke 1.2 mm.
Mechanical life 2x10
7
cycles
Suitable for ZR817/**
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10 Operation and maintenance
This chapter list the main guidelines that should be followed
to ensure smooth operation and long life service life of the
power pack.
10.1 Oil
Use only a mineral based hydraulic oil responding to ISO/
DIN 6743/4.
Other types of fluid can use serious damage to the power
pack and jeopardize its correct operation.
Recommended viscosity is between 20 and 120 mm
2
/s.
Contamination levels must be no higher than class 18/15 as
prescribed by ISO 4406.
Check that the oil level is correct when filling the tank.
10.2 Starting
Connect the e. motor according paragraph 5.2 and check
that the direction of rotation is correct by supplying power
for 1-2 seconds only.
For power packs which use pump series AP100 S409 and
AP100 S509 the correct rotation is counterclockwise,
viewed from the fan side.
Bleed the system of any air, then fill up the oil level in the
tank after the initial period of operation.
For systems using solenoid valves with a.c. voltage, check
before operating that is fitted the right type of electric con
nector.
10.3 Maintenance
Check the oil level in the tank on a regular basis.
Following the first few hours operation, inspect the return
line filter to verify the rate of pollution, and generally check
the level of contaminants in the oil.
Clean the tank inside periodically and replace the oil after
every 500-600 hours operation.
In heavy duty conditions or hostile environments, inspec
tions and oil changes should be carried out more often.
Likewise periodically, check the power connections to the
electric motor, the solenoid valves and any other electrical
accessories (e.g. microswitches, etc.).
In the event that the O-Rings of cartridge valves need to be
renewed, use the replacement parts kit specified for each
of the valves in the catalogue, positioning the seal and the
backup ring as indicated.
Avoid makeshift arrangements using different seals.
10.4 Dealing with possible trouble
This is intended to assist those customers who choose to
purchase single sub-assemblies separately and put togeth
er their own power packs. Listed below are some of the
more commonplace problems that can occur if parts are not
assembled correctly.
Trouble observed:
Oil leaking from spigot on tank side
Probable reasons: Possible remedies:
O-Ring damaged
Inspect and replace
O-Ring
Trouble observed:
Motor turning but no pressure in circuit
Probable reasons: Possible remedies:
Hydraulic circuit wrongly
assembled
Inspect position and type
of plugs and valves fitted
into the cavities
Solenoid valve normally
open energized by not cor
rect or lower tension
Check energizing with the
correct nominal input volt
age.
Solenoid valve normally
closed but continuously
energized.
Check electrical connec
tions.
Electric motor rotates in
wrong direction
Check and modify the
electric connection
Pump bearings fitted incor
rectly
Check and re-assembling
correctly
Pressure relief valve set at
not correct valve
Check with a gauge and
set to the correct pressure
The pump does not suck
oil owing to low oil level in
the tank
Check and fill the tank with
correct oil level
The drive coupling
between pump and e.
motor is not correctly
assembled
Check and assemble in
the correct position
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Trouble observed:
Cylinder rod extends correctly, but fails to retract
when unloading valve is opened
Probable reasons: Possible remedies:
Solenoid unloading valve
not energized
Check electrical connec
tions
Solenoid unloading valve
not energized with nominal
input voltage
Check power input and
restore nominal voltage.
Solenoid valve has lower
performances compared to
the circuit requirements.
consequently unable to
handle flow/pressure.
Verify, and replace with a
model giving higher per
formances.
The solenoid valve is
blocked because of dirt in
the system
Disassemble and clean
Valve solenoid damaged
by overheating
Possible overvoltage.
Check rated voltage of
solenoid against input volt
age. If system is using
a.c., make certain the type
of the connector is correct.
Trouble observed:
Cylinder rod does not keep the position due to
internal leakage
Probable reasons: Possible remedies:
Dirt in the system
Clean up components and
restore system to a suit
able level of cleanliness.
Check that valve elements
and seats are undamaged.
Check piston seals for
wear.
Trouble observed:
Oil leaking on motor side
Probable reasons: Possible remedies:
Pump shaft seal damaged
during assembling
Check seal, and replace if
it is necessary
Trouble observed:
High noise level
Probable reasons: Possible remedies:
Air in the system.
Bleed off any air by loos
ening a pressure line fitting
Possible damage to pump
shaft oil seal damaged
during assembly
Check seal, and replace if
it is necessary
Drive coupling not fitted
correctly
Inspect and assemble cor
rectly
Coupling worn
Inspect and replace if nec
essary
Pump suction with air
inside
Check the oil level in the
tank and the connections
between filter, suction pipe
and pump
Trouble observed:
High current consumption of the electric motor
Probable reasons: Possible remedies:
Motor incorrectly installed
Check correct mounting
position if necessary
Low battery charge
Measure, and recharge if
necessary
Pump O-Ring or backup
ring not fitted correctly
Check, and if necessary
replace O-Ring and back-
up ring.
Trouble observed:
Electric motor continues to run even when
switched off
Probable reasons: Possible remedies:
Wrong electrical connec
tions
Check, and restore proper
connections
Starting relay contacts are
fuse together as a result of
high current.
Disconnect power input
immediately and verify
condition of the contacts.
Replace starter relay if
necessary
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11 Composition of hydraulic power pack ordering code
1700W
12V
M
A
M
+-
AP100/2.5
T107E
18VM01C
SDF817/22-TH-23-27HC
T817/2RS3/817
VRC818/09-F
Electric motor
T107E
Relief valve
18VM01C
Plastick tank
P-016Q-A
A port
Fitting L115
L115
Solenoid directional
SDF817/22-TH
Housing
UP100K1G201
Gear pump
AP100/2.5-S309
Check valve
RS3/817
Two-way plug
T817/2
M port (plugged)
Coil: 12 Volt DC
13
Compensated flow regulator
VRC818/09-F
Drive
E145
Mounting position
P15
1/4” BSP Port
Suction/return assembly kit (included)
Cavity -b-
Cavity -a-
Cavity -d-
Cavity -e-
1/4” BSP port
Cavity -c-
Mounting position
S
S309
UP100K1G201
P-016Q-A
Cavity -b-
Cavity -a-
Cavity -c-
Cavity -d-
Cavity -e-
Assembled power pack example
valve
OIL
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Example of hydraulic power pack ordering code
Rotation :
Code
Date
Product identification plate - Example
UP100/K1G201 AP100/2.5S309
g
f
e
b
d
a
c
7
6
5
4
3
2
1
Hi-Lo
Hand leverCavity Volt
Cavity Cavity Cavity
Cavity Cavity Cavity
Drive
Pos.Electric motor Relay Pos.
Suction assembly kit
Tank fixing kit
SeriesPump
Vers.Type of housing
Tank
Fitting
Pos.
Stick lever
P-0160Q-A L115 P15 T107E S E145
Composition of product code
2/718T
HT-22/718FDS718/3SR10MV81
541E
SE701T
51P511LA-Q610-P
903S5.2/001PA
102G1K/001PU
VRC818/ 09- F
13
a) 18VM01C b) RS3/817
c) SDF817/22-TH-13-27HC
d) T817/2 e) VRC818/09-F
Year and month
Cavities identification
S= Counterclockwise rotation
a
e
b
d
c
A
M
f
g
Work order number
C
MADE IN ITALY
--- > S 9M
200255350021
wo 50233162 - 30/12/2009
Manufacturing
month
Manufacturing year
2017 2018 2019 2020 2021 2022 2023
January 7A 8M 9M 0M 1M 2M 3M
February 7B 8N 9N 0N 1N 2N 3N
March 7C 8P 9P 0P 1P 2P 3P
April 7D 8Q 9Q 0Q 1Q 2Q 3Q
May 7E 8R 9R 0R 1R 2R 3R
June 7F 8S 9S 0S 1S 2S 3S
July 7G 8T 9T 0T 1T 2T 3T
August 7H 8U 9U 0U 1U 2U 3U
September 7I 8V 9V 0V 1V 2V 3V
October 7J 8Z 9Z 0Z 1Z 2Z 3Z
November 7K 8X 9X 0X 1X 2X 3X
December 7L 8Y 9Y 0Y 1Y 2Y 3Y
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E 2019 by Bucher Hydraulics S.p.A, I-42124 Reggio Emilia
www.bucherhydraulics.co
m
info.it@bucherhydraulics.com
All rights reserved.
Data is provided for the purpose of product description only, and must not be construed as warranted characteristics in the legal sense. The
information does not relieve users from the duty of conducting their own evaluations and tests. Because the products are subject to continual
improvement, we reserve the right to amend the product specifications contained in this catalogue.
Classification: 440.405.000
