RE 51424, edition: 2014-05, Bosch Rexroth AG

Tank mounted return line filter

with filter element according to DIN 24550

Features

The tank mounted return line filters are designed for instal-

lation on fluid tanks. Their function is to separate solid

materials from fluids.

They distinguish themselves by the following:

▶ Filter for tank mounting

▶ Special highly eﬃcient ﬁlter materials

▶ Filtration of very ﬁne particles and high dirt holding

capacity across a broad pressure diﬀerential range

▶ High collapse resistance of the ﬁlter elements

▶ Optionally equipped with mechanical optical mainte-

nance indicator with memory function

▶ Available as an option with diﬀerent electrical switching

elements, modular design

▶ By default, the ﬁlters are equipped with a bypass valve

integrated in the ﬁlter housing

▶ Optional measuring port

▶ Size according to DIN 24550: 0040 to 1000

▶ additional sizes: 2000, 2500

▶ Nominal pressure 10 bar [145 psi]

▶ Connection up to 4”

▶ Operating temperature ‒10 °C to +100 °C [14 °F to 212 °F]

RE 51424

Edition: 2014-05

Replaces: 06.11

H7855_d

Type 10TEN0040 to 1000; 10TE2000 and 2500

Contents

Features 1

Ordering code ﬁlter 2 ... 5

Preferred types 6

Ordering code accessories 7 ... 9

Symbols 10

Function, section 11

Technical data 12, 13

Compatibility with permitted hydraulic ﬂuids 13

Characteristic curves 14 ... 17

Dimensions 18 ... 21

Options 22

Maintenance indicator 23

Ordering code spare parts 24 ... 26

Assembly, commissioning, maintenance 27, 28

Tightening torques 28

Directives and standardization 29, 30

2/30 10TEN0040-1000; 10TE2000/2500 | Tank mounted return line filter

Bosch Rexroth AG, RE 51424, edition: 2014-05

Ordering code

filter

Series

01 Return line ﬁlter, simple 10 bar [145 psi] 10TE

Filter element

02 With ﬁlter element according to DIN 24550 N

Size

03 TEN...

Filter element according to DIN 24550

0040

0063

0100

Filter rating in µm

04 Nominal Paper, not cleanable P10

P25

Nominal Stainless steel wire mesh, cleanable G10

G25

G40

G60

G100

Absolute

(ISO 16889; β

x(c)

≥ 200)

Glass ﬁber material, not cleanable H3XL

H6XL

H10XL

H20XL

Absolute

(ISO 16889; β

x(c)

≥ 200)

Water-absorbing, not cleanable AS3

AS6

AS10

AS20

Pressure diﬀerential

05 Max. admissible pressure diﬀerential of the ﬁlter element 30bar [435psi] ‒ Filter with bypass valve A00

Maintenance indicator

06 Without maintenance indicator ‒ bypass cracking pressure 3.5 bar [51 psi] 0

Pressure gauge

0…6 bar [0…87 psi] right ‒ bypass cracking pressure 3.5 bar [51 psi] MR

Maintenance indicator, aluminum, mech.-optical, switching pressure 2.2. bar [32 psi], with additional pressure

gauge

0…6 bar [0…87 psi] right‒ bypass cracking pressure 3.5 bar [51 psi]

MRV2,2

Maintenance indicator, polyamide, mech./optical, switching pressure 2.2 bar [32 psi] – bypass cracking pressure 3.5 bar [51 psi] P2.2

Maintenance indicator, aluminum, mech./optical, switching pressure 0.8 bar [11.6 psi] – bypass cracking pressure 3.5 bar [51 psi] V0.8

Maintenance indicator, aluminum, mech./optical, switching pressure 1.5 bar [21.8 psi] – bypass cracking pressure 3.5 bar [51 psi] V1.5

Maintenance indicator, aluminum, mech./optical, switching pressure 2.2 bar [32 psi] – bypass cracking pressure 3.5 bar [51 psi] V2.2

Seal

07 NBR seal M

FKM seal V

01 02 03 04 05 06 07 08 09 09 09 09

10TE N – A00 – – – – – – –

Sizes 0040 to 0100

When using a pressure gauge, the maximum permissible

operating pressure is reduced to 6 bar [87 psi].

Tank mounted return filter | 10TEN0040-1000; 10TE2000/2500 3/30

RE 51424, edition: 2014-05, Bosch Rexroth AG

Ordering code

filter

01 02 03 04 05 06 07 08 09 09 09 09

10TE N – A00 – – – – – – –

Main inlet

08 Frame size

0040 0063-0100

Connection

G 3/4 ● X R3

G 1 X ●

1 1/16-12 UN -2B [SAE 12] X X U4

1 5/16-12 UN -2B [SAE 16] X X

●

Standard connection

Alternative connection

Supplementary information (Multiple speciﬁcations possible)

09 Breathing ﬁlter F

Ventilation ﬁlter with surge protection FN

Threaded coupling right (not possible with pressure gauge right) MR

without bypass valve NB

Outlet pipe L110 mm [10.92 cm] R110

Outlet pipe L150 mm [5,9 in] R150

Outlet pipe L250 mm [9.8 inch] R250

Order example:

10TEN0040-H10XLA00-P2,2-M-R3

Further versions (ﬁlter materials, connections,...) are available on request.

Sizes 0040 to 0100

4/30 10TEN0040-1000; 10TE2000/2500 | Tank mounted return line filter

Bosch Rexroth AG, RE 51424, edition: 2014-05

Ordering code

filter

Series

01 Return line ﬁlter, simple 10 bar [145 psi] 10TE

Filter element

02 With ﬁlter element according to DIN 24550 (only with frame size 0160 - 1000) N

Size

03 TEN...

Filter element according to DIN 24550

0160

0250

0400

0630

1000

TE...

(Filter elements according to Bosch Rexroth standard)

2000

2500

Filter rating in µm

04 Nominal Paper, not cleanable P10

P25

Nominal Stainless steel wire mesh, cleanable G10

G25

G40

G60

G100

Absolute

(ISO 16889; β

x(c)

≥ 200)

Glass ﬁber material, not cleanable H3XL

H6XL

H10XL

H20XL

Absolute

(ISO 16889; β

x(c)

≥ 200)

Water-absorbing, not cleanable AS3

AS6

AS10

AS20

Pressure diﬀerential

05 Max. admissible pressure diﬀerential of the ﬁlter element 30bar [435psi] ‒ Filter with bypass valve A00

Maintenance indicator

06 Without maintenance indicator ‒ bypass cracking pressure 3.5 bar [51 psi] 0

Pressure gauge

0…6 bar [0…87 psi] right ‒ bypass cracking pressure 3.5 bar [51 psi] ML

Maintenance indicator, aluminum, mech.-optical, switching pressure 2.2. bar [32 psi], with additional pressure

gauge

0…6 bar [0…87 psi] right‒ bypass cracking pressure 3.5 bar [51 psi]

MLV2.2

Maintenance indicator, polyamide, mech./optical, switching pressure 2.2 bar [32 psi] – bypass cracking pressure 3.5 bar [51 psi] P2.2

Maintenance indicator, aluminum, mech./optical, switching pressure 0.8 bar [11.6 psi] – bypass cracking pressure 3.5 bar [51 psi] V0.8

Maintenance indicator, aluminum, mech./optical, switching pressure 1.5 bar [21.8 psi] – bypass cracking pressure 3.5 bar [51 psi] V1.5

Maintenance indicator, aluminum, mech./optical, switching pressure 2.2 bar [32 psi] – bypass cracking pressure 3.5 bar [51 psi] V2.2

Seal

07 NBR seal M

FKM seal V

sizes 0160 to 2500

When using a pressure gauge, the maximum permissible

operating pressure is reduced to 6 bar [87 psi].

01 02 03 04 05 06 07 08 09 09

10TE – A00 – – – – –

Tank mounted return filter | 10TEN0040-1000; 10TE2000/2500 5/30

RE 51424, edition: 2014-05, Bosch Rexroth AG

Ordering code

filter

Main inlet

08 Frame size

0160 0250 0400 0630 1000 2000 2500

Connection

G 1 1/4 ●

‒

G 1 1/2 X ●

SAE 1 1/4“ - 3000 psi

X X

SAE 1 1/2“ - 3000 psi

X X

1 7/8-12 UN 2B [SAE 24]

X X

SAE2“ - 3000psi

‒

●

‒

SAE 2 1/2“ - 3000 psi

●

SAE3“ - 3000psi

‒

●

X X

S10

SAE4“ - 3000psi

● ●

S12

●

Standard connection

Alternative connection

Supplementary information (Multiple speciﬁcations possible)

09 Threaded coupling left (not possible with pressure gauge left) ML

without bypass valve NB

Order example:

10TEN0630-H10XLA00-P2,2-M-S9

Further versions (ﬁlter materials, connections,...) are available on request.

sizes 0160 to 2500

01 02 03 04 05 06 07 08 09 09

10TE – A00 – – – – –

6/30 10TEN0040-1000; 10TE2000/2500 | Tank mounted return line filter

Bosch Rexroth AG, RE 51424, edition: 2014-05

Preferred types

Filter rating 3 μm, 6 µm, 10 µm and 20 µm

Filter type

Flow in l/min [gpm]

with

= 30 mm

/s [142 SUS]

and Δp = 0.5 bar [7.25 psi]

Connection Material no. Connection Material no.

10TEN0040-H3XLA00-P2,2-M-… 23 [6.1] ..R3 R928041292 ..U4 R928041293

10TEN0063-H3XLA00-P2,2-M-… 35 [9.2] ..R4 R928041294 ..U9 R928041295

10TEN0100-H3XLA00-P2,2-M-… 52 [13.7] ..R4 R928041296 ..U9 R928041297

10TEN0160-H3XLA00-P2,2-M-… 105 [27.7] ..R5 R928041298 ..S5 R928041299

10TEN0250-H3XLA00-P2,2-M-… 160 [42.3] ..R6 R928041300 ..S6 R928041301

10TEN0400-H3XLA00-P2,2-M-… 290 [76.6] ..S8 R928041302 ..S9 R928041303

10TEN0630-H3XLA00-P2,2-M-… 410 [108.3] ..S9 R928041304 ..S8 R928041305

10TEN1000-H3XLA00-P2,2-M-… 560 [147.9] ..S10 R928041306 ..S12 R928041307

10TE2000-H3XLA00-P2,2-M-… 900 [237.7] ..S12 R928041308 ..S10 R928041309

10TE2500-H3XLA00-P2,2-M-… 1100 [290.6] ..S12 R928041310 ..S10 R928041311

10TEN0040-H6XLA00-P2,2-M-… 40 [10.6] …R3 R928052853 …U4 R928052854

10TEN0063-H6XLA00-P2,2-M-… 58 [15.3] …R4 R928052855 …U9 R928052856

10TEN0100-H6XLA00-P2,2-M-… 76 [20.1] …R4 R928052857 …U9 R928052858

10TEN0160-H6XLA00-P2,2-M-… 179 [47.3] …R5 R928044990 …S5 R928053324

10TEN0250-H6XLA00-P2,2-M-… 248 [65.5] …R6 R928046782 …S6 R928048118

10TEN0400-H6XLA00-P2,2-M-… 442 [116.8] …S8 R928046816 …S9 R928052860

10TEN0630-H6XLA00-P2,2-M-… 545 [144.0] …S9 R928044949 …S8 R928044930

10TEN1000-H6XLA00-P2,2-M-… 910 [240.4] …S10 R928046825 …S12 R928052861

10TEN2000-H6XLA00-P2,2-M-… 1310 [346.1] …S12 R928052862 …S10 R928052264

10TEN2500-H6XLA00-P2,2-M-… 1440 [380.4] …S12 R928052863 …S10 R928044973

10TEN0040-H10XLA00-P2,2-M-… 43 [11.3] ..R3 R928041271 ..U4 R928041272

10TEN0063-H10XLA00-P2,2-M-… 62 [16.4] ..R4 R928041273 ..U9 R928041274

10TEN0100-H10XLA00-P2,2-M-… 80 [21.1] ..R4 R928041275 ..U9 R928041276

10TEN0160-H10XLA00-P2,2-M-… 190 [50.2] ..R5 R928041277 ..S5 R928041278

10TEN0250-H10XLA00-P2,2-M-… 260 [68.7] ..R6 R928041279 ..S6 R928041280

10TEN0400-H10XLA00-P2,2-M-… 460 [121.5] ..S8 R928041281 ..S9 R928041282

10TEN0630-H10XLA00-P2,2-M-… 560 [147.9] ..S9 R928041283 ..S8 R928041284

10TEN1000-H10XLA00-P2,2-M-… 970 [256.2] ..S10 R928041285 ..S12 R928041286

10TE2000-H10XLA00-P2,2-M-… 1350 [356.6] ..S12 R928041288 ..S10 R928041289

10TE2500-H10XLA00-P2,2-M-… 1450 [383.0] ..S12 R928041290 ..S10 R928041291

10TEN0040-H20XLA00-P2,2-M-… 62 [16.4] ..R3 R928041199 ..U4 R928041200

10TEN0063-H20XLA00-P2,2-M-… 80 [21.1] ..R4 R928041201 ..U9 R928041202

10TEN0100-H20XLA00-P2,2-M-… 95 [25.1] ..R4 R928041203 ..U9 R928041204

10TEN0160-H20XLA00-P2,2-M-… 260 [68.7] ..R5 R928041205 ..S5 R928041206

10TEN0250-H20XLA00-P2,2-M-… 320 [84.5] ..R6 R928041208 ..S6 R928041209

10TEN0400-H20XLA00-P2,2-M-… 560 [147.9] ..S8 R928041210 ..S9 R928041211

10TEN0630-H20XLA00-P2,2-M-… 630 [166.4] ..S9 R928041223 ..S8 R928041224

10TEN1000-H20XLA00-P2,2-M-… 1270 [335.5] ..S10 R928041225 ..S12 R928041226

10TE2000-H20XLA00-P2,2-M-… 1600 [422.7] ..S12 R928041228 ..S10 R928041229

10TE2500-H20XLA00-P2,2-M-… 1680 [443.8] ..S12 R928041230 ..S10 R928041231

An appropriate differential pressure via the filter and measuring

device according to ISO 3968. The differential pressure measured

on the maintenance indicator is lower.

Tank mounted return filter | 10TEN0040-1000; 10TE2000/2500 7/30

RE 51424, edition: 2014-05, Bosch Rexroth AG

Ordering code

accessories

Electronic switching element for maintenance indicators

If an electronic switching element with signal suppression

up to 30 °C [86°F] is used (WE-2SPSU-M12 X 1,

R928028411), it has to be ensured that the aluminum

version of the mechanical-optical maintenance indicator

must be used. These maintenance indicators are referred

to in the filter type key as “V0.8”, “V1.5” or “V2.2”. Also

refer to the chapter "Spare parts and accessories".

The temperature-controlled signal processing does not

work with mechanical-optical maintenance indicators

made of polyamide.

Maintenance indicator

01 electronic switching element WE

Type of signal

02 1 switching point 1SP

2 switching points, 3 LED 2SP

2 switching points, 3 LED and signal suppression up to 30 °C [86 °F] 2SPSU

Connector

03 Round plug-in connection M12 x 1, 4-pole M12x1

Rectangular connector, 2-pole, design A according to EN-175301-803, only possible with “1SP” type of signal. EN175301-803

01 02 03

WE – –

Material numbers of the electronic switching elements

With the “mechanical-optical maintenance indicator” option (V..., P...), two mechanical optical maintenance indicators

are installed at the factory. So you must always order two electric switching elements as optional accessories.

Material no. Type Signal Switching points Connector LED

R928028409 WE-1SP-M12 x 1 Changeover 1

M12 x 1

R928028410 WE-2SP-M12 x 1 Normally open (at 75%) /

normally closed contact

(at 100%)

2 3 pieces

R928028411 WE-2SPSU-M12 x 1

R928036318 WE-1SP-EN175301-803 Normally closed contact 1 EN 175301-803 No

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













8/30 10TEN0040-1000; 10TE2000/2500 | Tank mounted return line filter

Bosch Rexroth AG, RE 51424, edition: 2014-05

Mating connectors according to IEC 60947-5-2

Mating connector suitable for K24 4-pole, M12 x 1with

screw connection, cable gland Pg9.

Material no. R900031155

for electronic switching element with round plug-in connection M12 x 1

Mating connector suitable for K24-3m 4-pole, M12 x 1with

potted-in PVC cable, 3 m long.

Line cross-section: 4 x 0.34 mm

Core marking: 1 brown 2 white

3 blue 4 black

Material no. R900064381

For more round plug-in connections and technical data refer to data sheet 08006.

Ordering code

accessories

(dimensions in mm [inch])

Order example:

Tank mounted return line filter with mechanical-optical maintenance indicator for p

nom.

= 10 bar [145 psi], size 0100,

with filter element 10 μm and electronic switching element M12 x 1 with 1 switching point for hydraulic fluid mineral

oil HLP according to DIN 51524.

Filter with mech. optical maintenance indicator:

10TEN0100-H10XLA00-P2,2-M-R4

Material no.:

R928041275

Switching element: WE-1SP-M12 x 1 Material no.: R928028409

Mating connector: Mating connector suitable for K24 4-pin, Material no. R900031155

M12 x 1 with screw connection,

Cable gland Pg9











Tank mounted return filter | 10TEN0040-1000; 10TE2000/2500 9/30

RE 51424, edition: 2014-05, Bosch Rexroth AG

Ordering code

accessories

(dimensions in mm [inch])

Outlet pipe, pluggable, size 0040-0100

The outlet pipes are plugged onto the filter bowl outlet

piece. Correct seat is confirmed by an audible click. After

plug-on, the outlet pipe can no longer be removed.

Recommended distance to tank bottom (unless otherwise specified): 60…160 mm [2.4…6.3 inch]

From a pipe length of 400 mm [15.75 inch] , we strongly recommend fixing the outlet pipe by

means of a tank-internal pipe bracket.

galvanized ES (stainless)

Description:

PIPE AB23-03/R…

Description:

PIPE AB23-03/R… -ES

Dimensions

d d1 l Material no. Material no.

40 [1.57] 48.3 [1.90] R 1 1/2

250 [9.84] 1 1/2 L = 250 R900109501 R900062066

400 [15.75] 1 1/2 L = 400 R900083146 R900074878

800 [31.50] 1 1/2 L = 800 R900029854 –

1300 [51.18] 1 1/2 L = 1300 R900302230 –

2000 [78.74] 1 1/2 L = 2000 R900229461 –

50 [1.97] 60.3 [2.37] R 2

400 [15.75] 2 L = 400 R900727174 R900987657

800 [31.50] 2 L = 800 R900029856 R900226706

80 [3.15] 88.9 [3.50] R 3

160 [6.30] 3 L = 160 R900062845 –

200 [7.87] 3 L = 200 R900061785 R900062067

350 [13.78] 3 L = 350 R900084137 –

650 [25.59] 3 L = 650 R900076923 R900757513

800 [31.50] 3 L = 800 R900029838 R900987653

Thread: Whitworth pipe thread according to DIN 2999 part 1, poppet 1:16

Material/surface treatment: St 33-1 according to DIN 17100/galvanized (B) according to DIN 2444

1.4541

Order example/search term

Pipe according to DIN 2440 (ISO 65) with thread R 1 1/2 and L = 250 mm [9.84inch], galvanized:

PIPE AB23-03/R 1 1/2 L = 250 material no. R900109501

Material no. Description

R928038744 ACC-R-10TEN0040-0100-R110

R928038745 ACC-R-10TEN0040-0100-R150

R928038746 ACC-R-10TEN0040-0100-R250

Outlet pipe, with threaded connection from size 0160

Dimensions and range

Outlet pipes

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

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





































10/30 10TEN0040-1000; 10TE2000/2500 | Tank mounted return line filter

Bosch Rexroth AG, RE 51424, edition: 2014-05

Symbols

Switching

element

Connector

Switching

point

100% LED

red

Switch-

ing point

75% LED

yellow

Stand-by

LED green

30 °C/20 °C

[86 °F]/[68 °F]

on/oﬀ

Electronic switching element for

maintenance indicator

Tank mounted return line ﬁlter with-

out bypass and with mechanical

indicator

Tank mounted return line ﬁlter

with bypass and mechanical indi-

cator

Tank mounted return line ﬁlters

without bypass

Tank mounted return line ﬁlters

with bypass

WE-1SP-M12 x 1

WE-1SP-EN175301-803

WE-2SPSU-M12 x 1

Circuit diagram drawn in plugged

condition at temperature > 30 °C [86 °F]

(operating state)

WE-2SP-M12 x 1

Circuit diagram drawn in plugged con-

dition (operating state)

Switching

element

Connector

Switching

point

100%

LED red

Switching

point 75%

LED

yellow

Stand-

LED

green

Switching

element

Switching

element

Connector





















Tank mounted return filter | 10TEN0040-1000; 10TE2000/2500 11/30

RE 51424, edition: 2014-05, Bosch Rexroth AG

Function, section

The tank mounted return line filter is provided in the return

line for direct attachment onto the tank of a hydraulic

or lubrication system. It can also be used as filling or

bypass filter. The filter basically consists of filter head (1)

filter head (2), cover (3), filter element (4), as well as a

bypass valve (5).

Optionally, the filter is equipped with mechanical optical

maintenance indicator (6). The electronic maintenance

indicator is connected via the electronic switching element

(7) with 1 or 2 switching points (see p. 7), which has

to be ordered separately.

During operation, the hydraulic fluid reaches the filter

housing via the inlet; here, it flows through the filter ele-

ment (4) from the outside to the inside and is cleaned

according to the filter rating. The dirt particles filtered out

settle in the filter head (2) and in the filter element (4). Via

the outlet, the filtered hydraulic fluid enters the tank. In

case of contamination, the necessary filter element

exchange is displayed by the maintenance indicator (6).

The electronic switching element (7) is attached to the

mechanical optical maintenance indicator (6) and held by

means of a locking ring.

Depending on the filter size, more additional functions are

available (only for size 0040 - 0100) - e.g. a breathing filter

(8), surge protection (9) or return pipes (10) in different

lengths – also refer to the chapter “Ordering Codes Acces-

sories”.

Outlet

Type 10TEN0063

Inlet

12/30 10TEN0040-1000; 10TE2000/2500 | Tank mounted return line filter

Bosch Rexroth AG, RE 51424, edition: 2014-05

Technical data (For applications outside these parameters, please consult us!)

Hydraulic

Maximum operating pressure bar [psi] 10 [145]

Hydraulic fluid temperature range °C [°F] –10…+100 [+14…+212]

Minimum conductivity of the medium pS/m 300

Fatigue strength according to ISO 10771 Load cycles > 10

with max. operating pressure

Type of pressure measurement of the maintenance

indicator

Back pressure

Assignment: Response pressure of the mainte-

nance indicator / cracking pressure of the bypass

valve

Response pressure of the mainte-

nance indicator

Cracking pressure of the

bypass valve

bar [psi] without maintenance indicator

3.5 ± 0.35 [50.8 ±5.1]

with pressure gauge

V0.8 ± 0.15 [11.6 ± 2.2]

V1.5 ± 0.2 [21.8 ± 2.9]

V2.2 ± 0.3 [31.9 ± 4.4]

P2.2 +0.45/-0,25 [31.9(+6.4/-3,6)]

Filtration direction From the outside to the inside

General

Size Size 0040 0063 0100 0160 0250

Weight kg [lbs] 1.4 [3.09] 1.6 [3.53] 1.8 [3.97] 4.5 [9.92] 5.0 [11.03]

Size Size 0400 0630 1000 2000 2500

Weight kg [lbs] 8.0 [17.64] 10.0 [22.05] 18 [39.7] 21.5 [47.42] 27 [59.55]

Installation position vertical

Ambient temperature range °C [°F] –10 … +65[+14…+149] (shortly down to –30 [–22])

Storage conditions – NBR seal °C [°F] –40 … +65[‒40 … +149]; max. relative air humidity 65%

– FKM seal °C [°F] –20 … +65[‒4 … +149]; max. relative air humidity 65%

Material ‒ Filter cover Carbon fiber reinforced plastic (sizes 0040...0100)

Aluminum (sizes 0160...2500)

‒ Filter head Aluminum

‒ Filter bowl Carbon fiber reinforced plastic (sizes 0040...0630)

Steel aluminized (sizes 1000...2500)

‒ Bypass valve Plastic

‒ Visual

Maintenance indicator

(P2.2) Plastic PA6

(V…) Aluminum

‒ Electronic switching element Plastic PA6

‒ Pressure gauge Plastic

‒ Seals NBR / FKM

Surface requirement tank

opening

‒ Roughness depth R

z max.

µm 25 (10TDN0040...0100) and 6.3 …16 (from 10TDN0160)

– Flatness t

E max.

µm 0.3…0.5 (10TDN0040...0100) and 0.2 (from 10TDN0160)

Tank mounted return filter | 10TEN0040-1000; 10TE2000/2500 13/30

RE 51424, edition: 2014-05, Bosch Rexroth AG

Technical data

(For applications outside these parameters, please consult us!)

Filter element

Glass fiber material H.XL Single-use element on the basis of inorganic fiber

Filtration ratio according to

ISO 16889 up to Δp = 5 bar [72.5 psi]

Achievable oil cleanliness accord-

ing to ISO 4406 (SAE-AS 4059)

Particle separation H20XL β

20(c)

≥ 200 19/16/12 … 22/17/14

H10XL β

10(c)

≥ 200 17/14/10 … 21/16/13

H6XL β

6(c)

≥ 200 15/12/10 … 19/14/11

H3XL β

5(c)

≥ 200 13/10/8 … 17/13/10

admissible pressure differential A bar [psi] 30 [435]

Electric (electronic switching element)

Electrical connection Round plug-in connection M12 x 1, 4-pole Standard connection

EN 175301-803

Version 1SP-M12 x 1 2SP-M12 x 1 2SPSU-M12 x 1 1SP-EN175301-803

Contact load, direct voltage A

max.

Voltage range V

max.

150 (AC/DC) 10-30 (DC) 250 (AC)/200 (DC)

max. switching power with resistive load W 20 70

Switching type – 75% signal – Normally open contact –

– 100% signal Changeover Normally closed contact Normally closed

contact

– 2SPSU Signal interconnec-

tion at 30 °C [86 °F],

return switching at

20 °C [68 °F]

Display via LEDs

in the electronic switching element 2SP...

Stand-by (LED green); 75%

switching point (LED yellow)

100% switching point (LED red)

Protection class according to EN 60529 IP 65 IP 67 IP 65

Ambient temperature range °C [°F] –25…+85 [–13…+185]

For direct voltage above 24 V, spark extinguishing is to be provided for protecting the switching contacts.

Weight electronic switching element:

– with round plug-in connection M12x1

kg [lbs]

0,1 [0.22]

Compatibility with permitted hydraulic fluids

Hydraulic fluid Classification Suitable

sealing materials

Standards

Mineral oil HLP NBR DIN 51524

Biodegradable – insoluble in water HETG NBR

VDMA 24568

HEES FKM

– soluble in water HEPG FKM VDMA 24568

Flame-resistant – water-free HFDU, HFDR FKM VDMA 24317

– containing water HFAS NBR

DIN 24320

HFAE NBR

HFC NBR VDMA 24317

Important information on hydraulic ﬂuids!

▶ For more information and data on the use of other hydraulic

fluids, please refer to data sheet 90220 or contact us!

▶ Flame-resistant – containing water: due to possible chemical

reactions with materials or surface coatings of machine and

system components, the service life with these hydraulic fluids

may be less than expected.

Filter materials made of filter paper (P) may not be used, filter

elements with glass fiber material have to be used instead.

▶ Biodegradable: If filter materials made of filter paper are used,

the filter life may be shorter than expected due to material

incompatibility and swelling.

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14/30 10TEN0040-1000; 10TE2000/2500 | Tank mounted return line filter

Bosch Rexroth AG, RE 51424, edition: 2014-05

Characteristic curves: H3XL

(measured with mineral oil HLP46 according to DIN 51524)

Spec. weight: < 0.9 kg/dm

Δp-Q characteristic curves for complete filter

recommended initial Δp for design = 0.5 bar [7.25 psi]

Selection of the perfect filter is made possible by our

online “Bosch Rexroth FilterSelect” design software.

Oil viscosity:

10TEN0040-H3XLA00...R3

Pressure differential in bar [psi] →

10TEN0063-H3XLA00...R4

Pressure differential in bar [psi] →

10TEN0100-H3XLA00...R4

Pressure differential in bar [psi] →

10TEN0160-H3XLA00...R5

Pressure differential in bar [psi] →

10TEN0250-H3XLA00...R6

Pressure differential in bar [psi] →

10TEN0400-H3XLA00...S8

Flow in l/min [gpm] →

Flow in l/min [gpm] → Flow in l/min [gpm] →

Pressure differential in bar [psi] →

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Tank mounted return filter | 10TEN0040-1000; 10TE2000/2500 15/30

RE 51424, edition: 2014-05, Bosch Rexroth AG

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Characteristic curves: H3XL

(measured with mineral oil HLP46 according to DIN 51524)

Spec. weight: < 0.9 kg/dm

Δp-Q characteristic curves for complete filter

recommended initial Δp for design = 0.5 bar [7.25 psi]

Selection of the perfect filter is made possible by our

online “Bosch Rexroth FilterSelect” design software.

Oil viscosity:

10TEN0630-H3XLA00...S9

Pressure differential in bar [psi] →

10TEN1000-H3XLA00...S10

Pressure differential in bar [psi] →

10TE2000-H3XLA00...S12

Pressure differential in bar [psi] →

10TE2500-H3XLA00...S12

Pressure differential in bar [psi] →

Flow in l/min [gpm] →

Flow in l/min [gpm] → Flow in l/min [gpm] →

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16/30 10TEN0040-1000; 10TE2000/2500 | Tank mounted return line filter

Bosch Rexroth AG, RE 51424, edition: 2014-05

Characteristic curves: H10XL

(measured with mineral oil HLP46 according to DIN 51524)

Spec. weight: < 0.9 kg/dm

Δp-Q characteristic curves for complete filter

recommended initial Δp for design = 0.5 bar [7.25 psi]

Selection of the perfect filter is made possible by our

online “Bosch Rexroth FilterSelect” design software.

Oil viscosity:

10TEN0040-H10XLA00...R3

Pressure differential in bar [psi] →

10TEN0063-H10XLA00...R4

Pressure differential in bar [psi] →

10TEN0100-H10XLA00...R4

Pressure differential in bar [psi] →

10TEN0160-H10XLA00...R5

Pressure differential in bar [psi] →

10TEN0250-H10XLA00...R6

Pressure differential in bar [psi] →

10TEN0400-H10XLA00...S8

Flow in l/min [gpm] →

Flow in l/min [gpm] → Flow in l/min [gpm] →

Pressure differential in bar [psi] →

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 















 





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

























 















 





























Tank mounted return filter | 10TEN0040-1000; 10TE2000/2500 17/30

RE 51424, edition: 2014-05, Bosch Rexroth AG

























Characteristic curves: H10XL

(measured with mineral oil HLP46 according to DIN 51524)

Spec. weight: < 0.9 kg/dm

Δp-Q characteristic curves for complete filter

recommended initial Δp for design = 0.5 bar [7.25 psi]

Selection of the perfect filter is made possible by our

online “Bosch Rexroth FilterSelect” design software.

Oil viscosity:

10TEN0630-H10XLA00...S9

Pressure differential in bar [psi] →

10TEN1000-H10XLA00...S10

Pressure differential in bar [psi] →

10TE2000-H10XLA00...S12

Pressure differential in bar [psi] →

10TE2500-H10XLA00...S12

Pressure differential in bar [psi] →

Flow in l/min [gpm] →

Flow in l/min [gpm] → Flow in l/min [gpm] →























 





 











18/30 10TEN0040-1000; 10TE2000/2500 | Tank mounted return line filter

Bosch Rexroth AG, RE 51424, edition: 2014-05

Dimensions: 10TEN0040, 0063, 0100

(dimensions in mm [inch])

Tank bore

Pressure gauge

Breathing ﬁlter

Type 10... B1 B2 B3 B4 B7 B8

C1 connection

C3 ØC4 ØC5 ØC6 C7 ØC10 C11 D3 D4

Standard Optional

TEN0040

[2.40]

[2.76]

140

[5.51]

[3.39]

109

[4.29]

116

[4.57]

G 3/4

G 1

1 1/16-12 UN-2B

1 5/16-12 UN-2B

NW 25

[3.15]

[3.54]

115

[4.53]

M10

[1.77]

[0.43]

[0.75]

[3.54]

TEN0063 G 1

G 3/4

1 1/16-12 UN-2B

1 5/16-12 UN-2B

TEN0100 G 1

G 3/4

1 1/16-12 UN-2B

1 5/16-12 UN-2B

Type 10... A1 A2 A3

A4 A5 A6

TEN0040

103

[4.06]

155

[6.10]

100

[3.94]

[2.56]

[1.38]

R110 190 [7.38]

R150 230 [9.06]

R250 330 [12.99]

TEN0063

163

[6.42]

160

[6.30]

R110 250 [9.84]

R150 290 [11.42]

R250 390 [15.35]

TEN0100

253

[9.96]

250

[9.84]

R110 340 [13.39]

R150 380 [14.96]

R250 480 [18.90]

Servicing height for filter element exchange





 









































Tank mounted return filter | 10TEN0040-1000; 10TE2000/2500 19/30

RE 51424, edition: 2014-05, Bosch Rexroth AG

Type 10... A1 A2 A3

A4 A5 A7

TEN0160

160

[6.30]

174

[6.85]

160

[6.30]

[3.35]

[1.77]

[2.36]

TEN0250

250

[9.84]

260

[10.24]

Type 10... B1 B2 B3 B4 B5 B6 B9 B10

C1 connection

Standard Optional

TEN0160

[3.74]

103

[4.06]

170

[6.69]

120

[4.72]

116

[4.57]

153

[6.02]

100,5

[3.96]

[2.36]

G 1 1/4

G 1 1/2

SAE 1 1/2“ 3000 psi

SAE 1 1/4“ 3000 psi

1 7/8-12 UN-2B

TEN0250 G 1 1/2

G 1 1/4

SAE 1 1/2“ 3000 psi

SAE 1 1/4“ 3000 psi

1 7/8-12 UN-2B

Type 10... C2 C3 ØC4 ØC5 ØC6 C7 C8 C9 D1 D2 D3

TEN0160

M12

M10

G 1 1/2

135

[5.31]

140

[5.51]

185

[7.28]

M10 G 3/4 G 1/4

20 (24) [0.79 (0.94)]

26 (30) [1.02 (1.18)]

[1.02]

22,5

[0.89]

TEN0250

M12

M10

20 (24) [0.79 (0.94)]

26 (30) [1.02 (1.18)]

Dimensions: 10TEN0160, 0250

(dimensions in mm [inch])

Tank bore

Servicing height for filter element exchange

View X

Pressure gauge Threaded coupling





 







































20/30 10TEN0040-1000; 10TE2000/2500 | Tank mounted return line filter

Bosch Rexroth AG, RE 51424, edition: 2014-05

Type 10... A1 A2 A3

A4 A5 A7 B1 B2 B3 B4 B5 B6 B9 B10

TEN0400 255 [10.04]

199

[7.83]

250 [9.84]

131

[5.16]

[2.36]

[3.35]

117

[4.61]

115

[4.53]

210

[8.27]

138

[5.43]

134

[5.28]

171

[6.73]

120

[4.72]

[3.03]

TEN0630 405 [15.94] 400 [15.75]

Type 10...

C1 connection

C2 C3 ØC4 ØC5 ØC6 C7 C8 C9 D1 D2

Standard Optional

TEN0400 SAE 2“ 3000 psi SAE 2 1/2“ - 3000 psi

M12 G 2

175

[6.89]

178

[7.01]

220

[8.66]

M10 G 3/4 G 1/4

20 (24)

[0.79 (0.94)]

25,5

[1.00]

TEN0630 SAE 2 1/2“ - 3000 psi SAE 2“ 3000 psi

Dimensions: 10TEN0400, 0630

(dimensions in mm [inch])

Servicing height for filter element exchange

View X

Tank bore

Pressure gauge Threaded coupling





 







































Tank mounted return filter | 10TEN0040-1000; 10TE2000/2500 21/30

RE 51424, edition: 2014-05, Bosch Rexroth AG

Type 10... A1 A2 A3

A4 A5 A7 B1 B2 B3 B4 B5 B6 B9 B10

TEN1000 400 [15.75]

158

[6.22]

530 [20.87]

165

[6.50]

[2.95]

110

[4.33]

137

[5.39]

135

[5.31]

235

[9.25]

149

[5.87]

146

[5.75]

183

[7.20]

130,5

[5.14]

[3.82]

TE2000 758 [29.84] 880 [34.65]

TE2500 993 [39.09] 1130 [44.49]

Type 10...

C1 connection

C2 C3 ØC4 ØC5 ØC6 C7 C8 C9 D1 D2

Standard Optional

TEN1000 SAE 3“ 3000 psi SAE 4“ 3000 psi

M16 G 3

200

[7.87]

202

[7.95]

250

[9.84]

M10 G 3/4 G 1/4

26 (30)

[1.02 (1.18)]

[1.38]

TE2000

SAE 4“ 3000 psi SAE 3“ 3000 psi

TE2500

Dimensions: 10TEN1000, 10TE2000, 10TE2500

(dimensions in mm [inch])

Servicing height for filter element exchange

View X

Tank bore

Pressure gauge Threaded coupling















22/30 10TEN0040-1000; 10TE2000/2500 | Tank mounted return line filter

Bosch Rexroth AG, RE 51424, edition: 2014-05

Ordering code Maintenance indicator options Item Frame size

0040-0100 0160-2500

P2,2; V0,8; V1,5; V2,2 Mechanical optical maintenance indicator 1 ● ●

MR Pressure gauge right 3a ● –

ML Pressure gauge left 3b – ●

V2,2MR Mechanical optical maintenance indicator + pressure gauge right 1 + 3a ● –

V2,2ML Mechanical optical maintenance indicator + pressure gauge left 1 + 3b – ●

plus R928… Electronic switching element See chapter "Accessories"

Ordering code Supplementary information options Item Frame size

F Breathing ﬁlter 4 ● –

FN Ventilation ﬁlter with surge protection 4 + 5 ● –

MR Threaded coupling right (not possible with pressure gauge right) 3a ● –

ML Threaded coupling left (not possible with pressure gauge left) 3b – ●

NB Without bypass valve ● ●

R110 Outlet pipe 110 cm 6 ●

–

R150 Outlet pipe 150 cm 6 ●

–

R250 Outlet pipe 250 cm 6 ●

–

Options

Outlet pipes for sizes 0040…0100 are to be ordered preferably pre-assembled over the complete filter.

Outlet pipes for other sizes must be ordered separately and are not pre-assembled.

See chapter “Order Code Accessories”.

Exemplary representation based on a filter 10TEN0063.

Outlet

Inlet

●

Optional

–

not possible















































































































Tank mounted return filter | 10TEN0040-1000; 10TE2000/2500 23/30

RE 51424, edition: 2014-05, Bosch Rexroth AG

Electronic switching element with round plug-in connec-

tion M12 x 1, 4-pole

Electronic switching element with rectangular plug-in

connection EN 175301-803

1 Mechanical optical maintenance indicator;

max. tightening torque M

A max

= 50 Nm [36.88lb-ft]

Tightening torque for back pressure indicator in

PA6.6 M

A max

= 35 Nm [25.82 lb-ft]

2 Switching element with locking ring for electrical mainte-

nance indicator (rotatable by 360°); plug-in connection

M12 x 1, 4-pole

3 Switching element with locking ring for electrical mainte-

nance indicator (rotatable by 360°); plug-in connection

EN175301-803

4 Housing with three LEDs: 24V =

green: Stand-by

yellow: Switching point 75%

red: Switching point 100%

5 Optical indicator bistable

6 Locking ring DIN 471-16 x 1,

Material no. R900003923

7 Name plate

Maintenance indicator

(dimensions in mm [inch])

Notices:

Representation contains mechanical optical maintenance indica-

tor (1) and electronic switching element (2) (3).

If an electronic switching element with signal suppression up to

30 °C [86°F] is used (WE-2SPSU-M12 X 1, R928028411), it has to

be ensured that the aluminum version of the mechanical-optical

maintenance indicator must be used. These maintenance indica-

tors are referred to in the ﬁlter type key as “V0.8"”, “V1.5” or

“V2.2”.

See chapter “Order Code Spare Parts”.

The temperature-controlled signal processing does not work with

mechanical-optical maintenance indicators made of polyamide.

24/30 10TEN0040-1000; 10TE2000/2500 | Tank mounted return line filter

Bosch Rexroth AG, RE 51424, edition: 2014-05

Ordering code

spare parts

01 Design 1.

Size

02 TEN...

(Filter elements according to DIN 24550)

0040

0063

0100

0160

0250

0400

0630

1000

TE...

(Filter elements according to Bosch Rexroth standard)

2000

2500

Filter rating in µm

03 Nominal Paper, not cleanable P10

P25

Nominal Stainless steel wire mesh, cleanable G10

G25

G40

G60

G100

Absolute

(ISO 16889); β

x(c)

≥ 200)

Glass ﬁber material, not cleanable H3XL

H6XL

H10XL

H20XL

Absolute

(ISO 16889; β

x(c)

≥ 200)

Water-absorbing, not cleanable AS3

AS6

AS10

AS20

Pressure diﬀerential

04 Maximum admissible pressure diﬀerential of the ﬁlter element: 30 bar [435 psi] A00

Bypass valve

05 without bypass valve 0

Seal

06 NBR seal M

FKM seal V

01 02 03 04 05 06

1. – A00 – 0 –

Filter element

Order example:

1,0100 H3XL-A00-0-M

For detailed information on Rexroth ﬁlter elements please refer to data sheet 51420.

Tank mounted return filter | 10TEN0040-1000; 10TE2000/2500 25/30

RE 51424, edition: 2014-05, Bosch Rexroth AG

Preferred program

Replacement elements

Filter element type

Filter material/material no.

H3XL H6XL H10XL H20XL

1.0040 …A00-0-M R928005835 R928005836 R928005837 R928005838

1.0063 …A00-0-M R928005853 R928005854 R928005855 R928005856

1.0100 …A00-0-M R928005871 R928005872 R928005873 R928005874

1.0160 …A00-0-M R928005889 R928005890 R928005891 R928005892

1.0250 …A00-0-M R928005925 R928005926 R928005927 R928005928

1.0400 …A00-0-M R928005961 R928005962 R928005963 R928005964

1.0630 …A00-0-M R928005997 R928005998 R928005999 R928006000

1.1000 …A00-0-M R928006033 R928006034 R928006035 R928006036

1.2000 …A00-0-M R928041312 R928048158 R928040797 R928041313

1,2500 …A00-0-M R928041314 R928046806 R928040800 R928041315

Ordering code

spare parts

01 Maintenance indicator W

02 mechanical optical indicator O

Design

03 Back pressure, modular design S01

Switching pressure

0.8 bar [12 psi] (not possible with plastic version)

0,8

1.5 bar [22 psi] (not possible with plastic version) 1,5

2.2bar [32psi] 2,2

Seal

05 NBR seal M

FKM seal V

Max. nominal pressure

06 10bar [145psi] 10

Housing material

07 Plastic only 2.2 bar [32 psi] possible PA

Aluminum without information

01 02 03 04 05 06 07

W O ‒ S01 ‒ ‒ ‒ 10

Mechanical optical maintenance indicator

Material no. Description

R928038773 WO-S01-0.8-M-10

R928038772 WO-S01-0.8-V-10

R928038776 WO-S01-1.5-M-10

R928038774 WO-S01-1.5-V-10

R901025310 WO-S01-2.2-M-10

R901066232 WO-S01-2.2-V-10

R928038771 WO-S01-2.2-M-10-PA

R928038769 WO-S01-2.2-V-10-PA





















26/30 10TEN0040-1000; 10TE2000/2500 | Tank mounted return line filter

Bosch Rexroth AG, RE 51424, edition: 2014-05

Ordering code

spare parts

01 Seal kit D

02 Series 10TE

Size

03 0040-0100 N0040-0100

0160-0250 N0160-0250

0400-0630 N0400-0630

1000 N1000

2000-2500 2000-2500

Seal

04 NBR seal M

FKM seal V

Supplementary information

05 Breathing ﬁlter with oil mist separator (only for size 0040-0100) FN

01 02 03 04 05

D 10TE ‒ ‒

Seal kit

Material no. Description

R928019705 71.001 P5-S00-0-0

Breathing filter element

(only for 10TEN0040-0100) incl. plastic cap

Material no. Description

R928019224

M010 0-6 bar [0-87 psi], ﬂuid connection

R1/4, Ø 50mm

Pressure gauge

yellow

green

red

When using a pressure gauge, the maximum permissible

operating pressure is reduced to 6 bar [87 psi].

Material no. Description

R928028013 D10TEN0040-0100-M

R928028014 D10TEN0160-0250-M

R928028015 D10TEN0400-0630-M

R928039806 D10TEN1000-M

R928039807 D10TE2000-2500-M

R928048445 D10TEN0040-0100-V

Material no. Description

R928052864 D10TEN0160-0250-V

R928052765 D10TEN0400-0630-V

R928052865 D10TEN1000-V

R928052866 D10TE2000-2500-V

R928048707 D10TEN0040-0100-M-FN

R928048709 D10TEN0040-0100-V-FN

Tank mounted return filter | 10TEN0040-1000; 10TE2000/2500 27/30

RE 51424, edition: 2014-05, Bosch Rexroth AG

Assembly, commissioning, maintenance

Installation

▶ The max. operating pressure of the system must not

exceed the max. admissible operating pressure of the

ﬁlter (see type plate).

▶ Before the assembly, the hole pattern of the tank must

be compared to the dimensions from the “Dimensions”

chapter.

▶ Drain pipes as of a length of approx. 500 mm must be

carried in a bracket in order to avoid oscillations caused

by the ﬂuid ﬂow in the tank. It is moreover to be

ensured that in case of maintenance works, the ﬁlter

bowl and the outlet pipe are pulled out of the ﬁlter

head together.

▶ During assembly of the ﬁlter (see also chapter “Tighten-

ing torque”), the ﬂow direction (direction arrows) and

the required servicing height of the ﬁlter element (see

chapter “Dimensions”) are to be considered.

▶ Perfect functioning is only guaranteed in the installation

position ﬁlter bowl vertically downwards and on the

tank.

▶ The maintenance indicator must be arranged in a well

visible way.

▶ Remove the plastic plugs in the ﬁlter inlet and outlet.

▶ Ensure that the system is assembled without tension

stress.

▶ The optional electronic maintenance indicator is con-

nected via the electronic switching element with 1 or 2

switching points, which is attached to the mechanical

optical maintenance indicator and held by means of the

locking ring. More details see data sheet 51450

Commissioning

Commission the system.

Notice:

There is no bleeding provided at the filter.

Maintenance

▶ If at operating temperature, the red indicator pin

reaches out of the mechanical optical maintenance

indicator and/or if the switching process in the elec-

tronic switching element is triggered, the ﬁlter element

is contaminated and needs to be replaced and cleaned

respectively. More details see data sheet 51420.

▶ The material number of the corresponding replacement

ﬁlter element is indicated on the name plate of the

complete ﬁlter. It must comply with the material num-

ber on the ﬁlter element.

▶ Switch oﬀ the system, discharge the ﬁlter on the pres-

sure side.

▶ Screw oﬀ the ﬁlter cover (NG0040-0100) and/or loosen

the screws (from NG0160) and remove the ﬁlter over

upwards.

Notice:

Note that with lower ratings, it may take slightly longer

to discharge the residual oil. If the filter element

is removed before running off residue oil, dirty oil can

occur on the clean side.

▶ Remove the ﬁlter element including the ﬁlter bowl.

From frame size 0160, the ﬁlter bowls are equipped

with removal brackets.

▶ Remove the ﬁlter element from the spigot in the ﬁlter

bowl by rotating it slightly.

▶ Clean the ﬁlter components, if necessary.

▶ Check the seals at ﬁlter cover and ﬁlter bowl for dam-

age and renew them, if necessary.

For suitable seal kits refer to chapter “Order Codes

Spare Parts”.

▶ Filter elements made of wire mesh can be cleaned. For

detailed cleaning instructions refer to data sheet 51420.

▶ Install the new or cleaned ﬁlter element on the spigot

again by slightly rotating it.

▶ The ﬁlter is to be assembled in reverse order. The

torque speciﬁcations (“Tightening torques” chapter) are

to be observed.

28/30 10TEN0040-1000; 10TE2000/2500 | Tank mounted return line filter

Bosch Rexroth AG, RE 51424, edition: 2014-05

Assembly, commissioning, maintenance

Tightening torques

(dimensions in mm [inch])

Tank mounting

Series 10… TEN0040 TEN0063 TEN0100 TEN0160 TEN0250 TEN0400 TEN0630 TEN1000 TE2000 TE2500

Screw

Tank mounting

M10 x 30 M10 x 25 M12 x 25

Quantity 2 4

Recommended property

class of screw

8.8

Tightening torque with

total

= 0.14

21 Nm ± 10% 37 Nm ± 10%

Connection ﬂange SAE 3000 psi

Series 10… TEN0040 TEN0063 TEN0100 TEN0160 TEN0250 TEN0400 TEN0630 TEN1000 TE2000 TE2500

Connection variant Thread

SAE 1 1/4“ /

SAE 1 1/2“

SAE 2“ /

SAE 2 1/2“

SAE 3“ /

SAE 4“

Tank mounting screw

‒

M10 / M12 M12 M16

Quantity 4

Recommended property

class of screw

8.8

Tightening torque with

total

= 0.14

33 Nm ± 10% /

60 Nm ± 10%

60 Nm ± 10% 137 Nm ± 10%

Filter cover

Series 10… TEN0040 TEN0063 TEN0100 TEN0160 TEN0250 TEN0400 TEN0630 TEN1000 TE2000 TE2500

Screw

Filter cover

Re-tighten by hand until stop,

if necessary using an open-end

wrench (SW19).

M10 M12

Quantity – 4

Recommended property

class of screw

– 8.8

Tightening torque with

total

= 0.14

– 21 Nm ± 10% 37 Nm ± 10%

Notices:

▶ All works at the ﬁlter only be trained specialists.

▶ Functioning and safety are only guaranteed if original

Bosch Rexroth ﬁlter elements and spare parts are

used.

▶ Warranty becomes void if the delivered item is

changed by the ordering party or third parties or

improperly mounted, installed, maintained, repaired,

used or exposed to environmental condition that do

not comply with the installation conditions.

WARNING!

▶ Assembly and disassembly only with depressurized

system! For the ﬁlter element exchange refer to “Main-

tenance”.

▶ Tank is under pressure!

▶ Do not exchange the optical/mechanical maintenance

indicator while the ﬁlter is under pressure!

Maintenance indicator

Series 10TEN0040…10TEN1000, 10TE2000, 10TE2500

Tightening torque maintenance indicator, mechanical optical, aluminum, V… 50 Nm ± 5 Nm

Tightening torque maintenance indicator, mechanical optical, PA, P2,2 35 Nm ± 3 Nm

Tightening torque cubic connector screw switching element EN-175301-803 M3/0.5 Nm

Tank mounted return filter | 10TEN0040-1000; 10TE2000/2500 29/30

RE 51424, edition: 2014-05, Bosch Rexroth AG

Complete filter with mech./opt. Maintenance indicator

Use /assignment Gas 2G Dust 2D

Assignment Ex II 2G c IIC T6 Ex II 2D c IIC T6

Conductivity of the medium pS/m min 300

Dust accumulation max ‒ 0.5 mm

electronic switching element in the intrinsically safe electric circuit

Use /assignment Gas 2G Dust 2D

Assignment Ex II 2G Ex ib IIB T4 Gb Ex II 2D Ex ib IIIC T100°C Db

perm. intrinsically safe electric circuits Ex ib IIC, Ex ic IIC Ex ib IIIC

Technical data Values only for intrinsically safe electric circuit

Switching voltage Ui max 150 V AC/DC

Switching current Ii max 1.0 A

Switching power Pi max 1.3 W T4 T

max

40 ℃ 750 mW T

max

40 ℃

max 1.0 W T4 T

max

80 ℃ 550 mW T

max

100 ℃

Surface temperature

max ‒ 100 ℃

inner capacity Ci negligible

inner inductivity Li negligible

Dust accumulation max ‒ 0.5 mm

The temperature depends on the temperature of the medium in the filter and must not exceed the value specified here.

Directives and standardization

classification according to Pressure Equipment Directive 97/23/EC

The return line filters for hydraulic applications according

to 51424 are pressure holding equipment according to

article1, section2.1.4 of the Pressure Equipment Direc-

tive97/23/EC (PED). However, on the basis of the excep-

tion in article1, section3.6 of the PEG, hydraulic filters

Use in explosive areas according to directive 94/9/EC (ATEX)

The tank mounted return line filters according to 51424

are not equipment or components in the sense of directive

94/9/EC and are not provided with a CE mark. It has been

proven with the ignition risk analysis that these inline

filters do not have own ignition sources

acc. to DIN EN 13463-1:2009.

According to DIN EN 60079-11:2012, electronic mainte-

nance indicators with a switching point:

WE-1SP-M12 x 1 R928028409

WE-1SP-EN175301-803 R928036318

are simple, electronic operating equipment that do not

are exempt from the PED if they are not classified higher

than category I (guideline1/19).

The fluids from the chapter “Compatibility with approved

pressure fluids” were considered for the classification.

They do not receive a CE mark.

have an own voltage source. This simple, electronic operat-

ing equipment may - according to DIN EN 60079-14:2012 -

in intrinsically safe electric circuits (Ex ib) be used in

systems without marking and certification.

The tank mounted return line filters and the electronic

maintenance indicators described here can be used for the

following explosive areas:

zone suitability

Gas 1 2

Dust 21 22









30/30 10TEN0040-1000; 10TE2000/2500 | Tank mounted return line filter

Bosch Rexroth AG, RE 51424, edition: 2014-05

Directives and standardization

Possible circuit according to DIN EN 60079-14

operating media

Explosive

area, zone 1

Intrinsically safe

operating equipment

Ex ib

Notices:

▶ Maintenance only by specialists, instruction by the

machine end-user acc. to DIRECTIVE 1999/92/EC

appendixII, section 1.1

▶ Functional and safety warranty only applicable when

using genuine Rexroth spare parts

WARNING!

▶ Explosion hazard due to high temperature!

The temperature depends on the temperature of the

medium in the hydraulic circuit and must not exceed

the value speciﬁed here. Measures are to be taken so

that in the explosive area, the max. admissible ignition

temperature is not exceeded.

▶ When using the tank mounted return line ﬁlters

according to 51424 in explosive areas, appropriate

equipotential bonding has to be ensured. The ﬁlter is

preferably to be earthed via the mounting screws. It

has to be noted in this connection that paintings and

oxidic protective layers are not electrically conductive.

▶ During ﬁlter element exchanges, the packaging mate-

rial is to be removed from the replacement element

outside the explosive area

Bosch Rexroth AG

Ketsch plant

Hardtwaldstr. 43

68775 Ketsch, Germany

Telephone +49 (0) 62 02 / 603-0

ﬁlter-support@boschrexroth.de

www.boschrexroth.de

forth in it, are the exclusive property of Bosch Rexroth AG. It may not be

reproduced or given to third parties without the consent of Bosch Rexroth AG.

The data speciﬁed above only serve to describe the product. No statements

concerning a certain condition or suitability for a certain application can be

derived from our information. The information given does not release the user

from the obligation of own judgment and veriﬁcation.

It must be remembered that our products are subject to a natural process of

wear and aging.

Tank mounted return filter | 10TEN0040-1000; 10TE2000/2500 31/99

RE 51424, edition: 2014-05, Bosch Rexroth AG

Bosch Rexroth AG

Ketsch plant

Hardtwaldstr. 43

68775 Ketsch, Germany

Telephone +49 (0) 62 02 / 603-0

ﬁlter-support@boschrexroth.de

www.boschrexroth.de

forth in it, are the exclusive property of Bosch Rexroth AG. It may not be

reproduced or given to third parties without the consent of Bosch Rexroth AG.

The data speciﬁed above only serve to describe the product. No statements

concerning a certain condition or suitability for a certain application can be

derived from our information. The information given does not release the user

from the obligation of own judgment and veriﬁcation.

It must be remembered that our products are subject to a natural process of

wear and aging.

Notes

32/30 10TEN0040-1000; 10TE2000/2500 | Tank mounted return line filter

Bosch Rexroth AG, RE 51424, edition: 2014-05

Notes

Bosch Rexroth AG

Ketsch plant

Hardtwaldstr. 43

68775 Ketsch, Germany

Telephone +49 (0) 62 02 / 603-0

ﬁlter-support@boschrexroth.de

www.boschrexroth.de

forth in it, are the exclusive property of Bosch Rexroth AG. It may not be

reproduced or given to third parties without the consent of Bosch Rexroth AG.

The data speciﬁed above only serve to describe the product. No statements

concerning a certain condition or suitability for a certain application can be

derived from our information. The information given does not release the user

from the obligation of own judgment and veriﬁcation.

It must be remembered that our products are subject to a natural process of

wear and aging.