RE 48113, edition: 2017-06, Bosch Rexroth AG
Manifolds with installation bore
for a pressure relief valve
Features
▶ Base element for ready-for-connection controls in
vertical stacking design
▶ Compact hydraulic controls
▶ Common pump and tankline
▶ Separate actuator ports of the stations
▶ Measuring ports in the actuator lines
▶ Mounting of NG6 or NG10 sandwich plates and valves
▶ Pressure relief valve type DBD in pressure line P
▶ Connection possibility of a pressure gauge in pressure
line P
▶ Sizes 6 and 10
▶ Component series 40
▶ Maximum operating pressure 315bar
▶ 1 ... 8 stations
Type HSR 06 and 10
RE 48113
Edition: 2017-06
04-4_5HRS-06
Contents
Features 1
Ordering code 2
Description 2
Standard program 3
Technical data 4
Switching symbols 5
Dimensions 6, 7
Required ordering code of a completely
mounted manifold 8, 9
Selection of possible subplate-mounted valves 10
Accessories 11
Project planning information 12
2/12 HSR 06, HSR 10 | Manifolds
Bosch Rexroth AG, RE 48113, edition: 2017-06
Ordering code
Number of ready-for-connection controls in vertical stacking design
01 1 control 1
2 controls 2
3 controls 3
4 controls 4
5 controls 5
6 controls 6
7 controls 7
8 controls 8
02 Manifold HSR
Size
03 Size 6 06
Size 10 10
Measuring ports
04 With measuring ports in the actuator ports A and B M
Component series
05 Manifold with installation possibility for a pressure relief valve type DBD 6 (with NG06) or DBD 10 (with NG10)
and attachment possibility for a pressure gauge type ABZMM in pressure channel P
40
Connection thread
06 Pipe thread according to ISO 228 Part 1 01
Position of actuator ports
07 Bottom D
Coating
08 Galvanic coating DIN 50979 Fe//ZN8//CN/T0
Phosphate coating DIN EN 12476 PHOSPHATED
1)
01 02 03 04 05 06 07
Manifold HSR M - 40 / 01 D
1)
Manganese or zinc phosphate coating
Description
▶ Manifolds are the base element for ready for connection
controls in vertical stacking design.
▶ On each station, highly compact hydraulic controls can
be build using vertically stackable sandwich plate valves
in connection with on/off and proportional servo valves.
▶ All stations have a common pump and tank port (P2
and T2).
▶ The pump line is lead out at both front sides of the
manifold.
▶ Every station is equipped with separate actuator ports
"A" and "B” and measuring ports “MA” and “MB”.
▶ The actuator ports are located at the bottom side of the
plate.
▶ The manifolds are prepared for the installation of a
pressure relief valve type DBD 6 or DBD 10 and a
pressure gauge type ABZMM in channel P.
Manifolds | HSR 06, HSR 10 3/12
RE 48113, edition: 2017-06, Bosch Rexroth AG
NG
Number of
stations
Port size
A, B
Port size
P, T
Type key
Manifold...
Material number Weight in kg MKZ
1)
6 1 G3/8 G1/2 1HSR06M-40/01D PHOSPHATED R900731948 4.9 A3
6 2 G3/8 G1/2 2HSR06M-40/01D PHOSPHATED R900731949 6.6 A3
6 3 G3/8 G1/2 3HSR06M-40/01D PHOSPHATED R900731951 8.4 A3
6 4 G3/8 G1/2 4HSR06M-40/01D PHOSPHATED R900731952 10.1 A3
6 5 G3/8 G1/2 5HSR06M-40/01D PHOSPHATED R900731953 11.8 A3
6 6 G3/8 G1/2 6HSR06M-40/01D PHOSPHATED R900731954 13.6 A3
6 7 G3/8 G1/2 7HSR06M-40/01D PHOSPHATED upon request 15.3 A3
6 8 G3/8 G1/2 8HSR06M-40/01D PHOSPHATED R900731956 17.1 A3
6 1 G3/8 G1/2 1HSR06M-40/01D FE//ZN8//CN/T0 R901447930 4.9 A3
6 2 G3/8 G1/2 2HSR06M-40/01D FE//ZN8//CN/T0 R901475552 6.6 A3
6 3 G3/8 G1/2 3HSR06M-40/01D FE//ZN8//CN/T0 R901473532 8.4 A3
6 4 G3/8 G1/2 4HSR06M-40/01D FE//ZN8//CN/T0 R901464548 10.1 A3
6 5 G3/8 G1/2 5HSR06M-40/01D FE//ZN8//CN/T0 R901475553 11.8 A3
6 6 G3/8 G1/2 6HSR06M-40/01D FE//ZN8//CN/T0 R901475554 13.6 A3
6 7 G3/8 G1/2 7HSR06M-40/01D FE//ZN8//CN/T0 R900731955 15.3 A3
6 8 G3/8 G1/2 8HSR06M-40/01D FE//ZN8//CN/T0 R901466553 17.1 A3
10 1 G3/4 G1 1HSR10M-40/01D FE//ZN8//CN/T0 R901280497 11.0 A3
10 2 G3/4 G1 2HSR10M-40/01D FE//ZN8//CN/T0 R901282333 17.0 A3
10 3 G3/4 G1 3HSR10M-40/01D FE//ZN8//CN/T0 R901283657 23.5 A3
10 4 G3/4 G1 4HSR10M-40/01D FE//ZN8//CN/T0 R901287176 29.0 A3
10 5 G3/4 G1 5HSR10M-40/01D FE//ZN8//CN/T0 R901287178 35.0 A3
10 6 G3/4 G1 6HSR10M-40/01D FE//ZN8//CN/T0 R901287180 41.0 A3
10 7 G3/4 G1 7HSR10M-40/01D FE//ZN8//CN/T0 R901287181 47.0 A3
10 8 G3/4 G1 8HSR10M-40/01D FE//ZN8//CN/T0 R901287182 53.0 A3
Standard program
Order example for a manifold with phosphate coating:
Manifold with 5 stations of NG6, series 40, pipe thread and outlets at the bottom, with Minimess connections;
Manifold 5HSR06M-40/01D PHOSPHATED, material number: R900731953
1)
MKZ = material mark; A3 = standard delivery range
4/12 HSR 06, HSR 10 | Manifolds
Bosch Rexroth AG, RE 48113, edition: 2017-06
general
Size 6, 10
Stations From 1 ... 8
Material GGG40
Surface coating Galvanic coating according to DIN50979(FE//ZN8//CN//T0)
Phosphate coating
according to DIN EN 12476 with after-treatment
(greases, oils, lubricants) (FE//ZNPH/R/5/T4 or FE//MNPH/R/5/T4)
Maximum operating pressure
1)
bar 315
Hydraulic fluid See table below
Fixing holes 4 x M8 front threads for vertical attachment, 2 through holes ø9 for
front attachment
Notice:
For the installation, commissioning and maintenance of oil
hydraulic systems, please observe data sheet 07900.
Technical data
(For applications outside these values, please consult us!)
Hydraulic fluid Classification Standards Data sheet
Mineral oils Mineral oil HLP DIN51524 90220
Bio-degradable ▶ Insoluble in water Triglycerides (rape seed oil) HETG ISO15380 90221
Synthetic esters HEES
▶ Soluble in water Polyglycols HEPG ISO15380
Flame-resistant ▶ Water-free Organic esters HFDU, phosphoric acid esters HFDR ISO12922 90222
▶ Containing water Emulsions HFA-E, aqueous solution HFC ISO12922 90223
Important information on hydraulic fluids:
▶ For further information and data on the use of other hydraulic
fluids, please refer to the data sheets above or contact us.
▶ Some hydraulic fluids (HFC, HFD ...) may attack and destroy
galvanized surfaces. Phosphatized plates (zinc phosphate
coating, if applicable) are therefore not suitable.
The zinc content of plates with galvanized insides, however, is
very low. After a flushing procedure with subsequent filter
exchange, the zinc is washed out.
Special caution is required regarding leaking hydraulic fluid,
especially during maintenance and disassembly of the manifold.
1)
Manifold without valve fitting
A, B = G3/4MA, MB = G1/4
MB1
P1
MP
MA1 A1 B1 MA2 A2 B2
P2
MB2
T2
MA3 A3 B3 MB3MA2 A2 B2 MB2
P
T
G1/4
G1
G1
G1
B3MB1
P1
MP
A, B = G3/8
MA1 A1 B1 MA2
MA, MB = G1/4
A2 B2 MB2 A3MA3 MB3 MA4 A4
P2
MB4B4
T2
P
T
G1/2
G1/4
G1/2
G1/2
Manifolds | HSR 06, HSR 10 5/12
RE 48113, edition: 2017-06, Bosch Rexroth AG
Switching symbols: Manifolds with 4 stations
Manifold 4HSR10M-40/01D
Manifold 4HSR06M-40/01D
Notice:
The pressure relief valves are not included in the scope of
delivery.
79.5
63
30
19
50
L
6080
95
50
25
55
10
L1
40
50
50
2x Ø9
A1
B1
MB1
P1
MA1
30
8
52
4x M8-13
8
17
63
72
P2P2T2T2
6/12 HSR 06, HSR 10 | Manifolds
Bosch Rexroth AG, RE 48113, edition: 2017-06
Dimensions: Manifold 1-8HSR06M-40/01
(dimensions in mm)
Number of
stations
L L1
1 140 130
2 190 180
3 240 230
4 290 280
5 340 330
6 390 380
7 440 430
8 490 480
104.5
80
125
70
27
10
70
27
56
10
24
70
115
44
83 82
L
82
9
L1
25
100
35
103
82
82
2x Ø9
3x M8-13
A1
B1
MB1
P1
MA1
P2
T2
Manifolds | HSR 06, HSR 10 7/12
RE 48113, edition: 2017-06, Bosch Rexroth AG
Dimensions: Manifold 1-8HSR10M-40/01C S08
(dimensions in mm)
Number of
stations
L L1
1 157 149
2 239 231
3 321 313
4 403 395
5 485 477
6 567 559
7 649 641
8 731 723
MB1
P1
MP
MA1 A1 B1 MA2 A2 B2
P2
MB2
T2
3
2
1
BA
TP
P
T
.36
.22
.21
.0
.35.34.33.32
.31
.14
.13
.12
.11
.01
ba
-..-..
-Y*B-Y*A
8/12 HSR 06, HSR 10 | Manifolds
Bosch Rexroth AG, RE 48113, edition: 2017-06
Required ordering code of a completely mounted manifold
Example:
2-fold manifold
Manifolds | HSR 06, HSR 10 9/12
RE 48113, edition: 2017-06, Bosch Rexroth AG
Required ordering code of a completely mounted manifold
Example:
2-fold manifold
1)
Material number and short designation of the type are defined by Rexroth.
Item Quantity Device designation Type designation Material number
.0 1 2HSR06MD4X...C736A/G24N9K4M01
1) 1)
.01 1 Manifold 2HSR06M-40/01D PHOSPHATED R900731949
.11 1 Check valve Z1S 6 P15-4X/N R901219725
.12 1 Sandwich plate HSZ 06 A431-1X/LJ4M00 R900971827
.13 1 Check valve Z2S 6B1-6X/ R900347501
.14 1 Directional spool valve 4WE 6 H73-6X/EG24N9K4/A12 R900906660
4 Stud screw DIN939-M5X180-10.9 R900028125
4 Round nut ZN10035-M5-ST R913020308
.21 1 Flow control valve Z2FRM 6 TB2-2X/6QRV R900910912
.22 1 Cover plate HSA 06 A005-4X/M00 R901092289
4
Hexagon socket head
cap screw
ISO4762-M5X80-10.9-F& R913000070
.31 1 Pressure relief valve DBDS 6 K1X/315P220 R900773948
.32 1 Measuring coupling MCS20-SDS-E-G1/4-ST3N00Z-M R900009090
.33 1 Measuring coupling MCS20-SDS-E-G1/4-ST3N00Z-M R900009090
.34 1 Measuring coupling MCS20-SDS-E-G1/4-ST3N00Z-M R900009090
.35 1 Measuring coupling MCS20-SDS-E-G1/4-ST3N00Z-M R900009090
.36 1 Pressure gauge ABZMM 63- 400BAR/MPA-R/B-G R900022459
1 Assembly kit AB-G1/4-G-G1/4-NBR R901126946
2 Plug screw ZN10001-G3/8A-N-ST R913011602
For port A2, B2:
1 Plug screw ZN1001-G1/2A-N-ST R913011603
For port P1:
1 Name plate RNI-17620-001-REXROTH R900002783
10/12 HSR 06, HSR 10 | Manifolds
Bosch Rexroth AG, RE 48113, edition: 2017-06
Selection of available subplate-mounted valves
Sandwich plate valves Data sheet
Sandwich plates, type HSZ 06 48050
Sandwich plates, type HSZ 10 48052
Pressure reducing valves, type ZDR 6 26570
Pressure reducing valves, type ZDR 10 26585
Pressure relief valves, type ZDB 6 and Z2DB 6 25751
Pressure relief valves, type ZDB 10 and Z2DB 10 25761
Check valves,type Z2S 6 21548
Check valves, type Z2S 10 21553
Check valves, type Z1S 6 21534
Check valves, type Z1S 10 21537
Throttle check valves, type Z2FS 6 27506
Throttle check valves, type Z2FS 10 27518
Pressure switch, type HED 8 50061
Directional valves Data sheet
Type WE6 (electrically operated) 23178
Type WE10 (electrically operated) 23340
Type M-SED 6 22049
Type M-SEW 6 22058
Type M-SED 10 22045
Type M-SEW 10 22075
Type WP6 and WH6 (fluidicly operated) 22282
Type WM10, WP10 and WN10
(manually, fluidicly operated)
22334
Type WM6 (mechanically or manually operated) 22280
Type WEH10 (electro-hydraulic) 24751
Cover plates Data sheet
Type HSA 06 and HSA 10 48042
Adapter plates Data sheet
Type HSE 48045
Proportional directional valves Data sheet
Type WRA6 and WRA10
(direct operated, without electrical position feedback)
29055
Type WRE6 and WRE10
(direct operated, with electrical position feedback)
29061
Type WRZ/WRH
(pilot-operated, without position feedback)
29115
Cartridge valve Data sheet
Pressure relief valve, type DBD 6 and DBD 10 25402
Pressure gauge Data sheet
Type ABZMM63 50205
.
.
Manifolds | HSR 06, HSR 10 11/12
RE 48113, edition: 2017-06, Bosch Rexroth AG
Accessories: Mounting screws dependent on the valve fitting
Stud screw M5 DIN 939, property class 10.9 Round nut ZN10035-M5-ST, material no.: R913020308
Stud screw M6 DIN 939, property class 10.9
Round nut ZN10035-M6-ST, material no.: R913020310
L = length of the stud screws according to DIN 939
Notice:
▶ The length of the mounting screws of the attached vertical
stackings have to be calculated individually.
▶ Up to 115 mm, hexagon socket head cap screw according to
ISO 4762 with stability 10.9 may be used. From 120 mm, stud
screws according to DIN 939 or threaded bolts with stability
10.9 and corresponding round nuts are to be used.
▶ For the tightening torques, please refer to the data sheets of
the valves used.
Bosch Rexroth AG, RE 48113, edition: 2017-06
12/12 HSR 06, HSR 10 | Manifolds
Bosch Rexroth AG
Industrial Hydraulics
Zum Eisengießer 1
97816 Lohr am Main, Germany
Phone +49 (0) 93 52 / 40 30 20
my.support@boschrexroth.de
www.boschrexroth.de
© This document, as well as the data, specifications and other information set
forth in it, are the exclusive property of Bosch Rexroth AG. It may not be
reproduced or given to third parties without its consent.
The data specified above only serve to describe the product. No statements
concerning a certain condition or suitability for a certain application can be
derived from our information. The information given does not release the user
from the obligation of own judgment and verification. It must be remembered
that our products are subject to a natural process of wear and aging.
Project planning information
Notice:
The illustrated sections of circuit diagrams are examples. The
project planning information must also be observed for valves
with a similar function.
Pressure reducing valve in
connection with check valve
Pressure relief valve in
connection with check valve
The pressure reducing valve
type ZDR..DA (pressure
reduction in channel A) must
always be installed between
the directional valve and the
check valve type Z2S... This
ensures that the check valve
can block in a leak-free
manner.
Leak-free blocking of the
actuator is not possible if a
pressure relief valve type
ZDB../Z2DB.. is effective in
channel A and/or B and a
check valve is installed.
Pressure switch in connection with throttle check valve
Supply control Discharge control
The pressure switch type
HED 8 OH, effective in channel
A and/or B, is installed between
the subplate and the throttle
check valve type Z2FS.
The pressure switch type
HED 8 OH, effective in channel
A and/or B, is installed between
the directional valve and the
throttle check valve type Z2FS.
