RE29289, edition: 2023-05, BoschRexrothAG
Features
▶ Open
– Integrated digital axis control functionality
(IAC-Multi-Ethernet)
– Bus connection/service interface (Sercos, EtherCAT,
EtherNet/IP, PROFINET RT, POWERLINK, VARAN)
▶ Scalable
– 2 congurable analog sensor inputs
– 1 input for linear position measurement system
(SSI, 1Vpp or EnDat 2.2)
▶ Precise
– Best-in-class hydraulic controller
– High response sensitivity and low hysteresis
▶ Safe
– Internal safety function (can be used up to
category 4/PLe according to EN13849-1)
– CE conformity according to EMC Directive 2014/30/EU
Contents
Features 1
Ordering code 2, 3
Symbols 4
Function 5, 6
Pilot oil supply 7, 8
Technical data 9 … 13
Electrical connections, assignment 14, 15
Block diagram/controller function block 16
LED displays 17
Characteristic curves 18 … 35
Dimensions 36 … 41
Accessories 42, 43
Representation of the axis controller in the
system network 43
Project planning information 44
Further information 44
▶ Sizes 10…35
▶ Component series 4X
▶ Maximum operating pressure 350bar
▶ Rated ow 60…1500l/min (∆p=10bar)
H8073
Directional control valve, pilot-operated,
with integrated digital axis controller
(IAC-Multi-Ethernet)
Type4WRLD
RE29289 
Edition: 2023-05
Replaces: 2022-05
Inhalt
Features 1
Contents 1
Ordering code 2
Ordering code 3
Symbols 4
Function 5
Function 6
Pilot oil supply (schematic illustration) 7
Pilot oil supply 8
Technical data
(For applications outside these values, please consult
us!) 9
Technical data
(For applications outside these values, please consult
us!) 10
Technical data
(For applications outside these values, please consult
us!) 11
Technical data
(For applications outside these values, please consult
us!) 12
Technical data
(For applications outside these values, please consult
us!) 13
Electrical connections, assignment 14
Electrical connections, assignment 15
Block diagram/controller function block 16
LED displays 17
Characteristic curves: Flow characteristic "L"
(valid for HLP46, ϑ
oil
= 40±5°C; ∆p = 5bar per control
edge) 18
Characteristic curves: Flow characteristic "L"
(valid for HLP46, ϑ
oil
= 40±5°C; ∆p = 5bar per control
edge) 19
Characteristic curves: Flow characteristic "L"
(valid for HLP46, ϑ
oil
= 40±5°C; ∆p = 5bar per control
edge) 20
Characteristic curves: Flow characteristic "P"
(valid for HLP46, ϑ
oil
= 40±5°C; ∆p = 5bar per control
edge) 21
Characteristic curves: Flow characteristic "P"
(valid for HLP46, ϑ
oil
= 40±5°C; ∆p = 5bar per control
edge) 22
Characteristic curves: Flow characteristic "P"
(valid for HLP46, ϑ
oil
= 40±5°C; ∆p = 5bar per control
edge) 23
Characteristic curves: Flow characteristic "M"
(valid for HLP46, ϑ
oil
= 40±5°C; ∆p = 5bar per control
edge) 24
Characteristic curves: Flow characteristic "M"
(valid for HLP46, ϑ
oil
= 40±5°C; ∆p = 5bar per control
edge) 25
Characteristic curves
(measured with HLP46, ϑ
oil
= 40±5°C) 25
Characteristic curves: Size10
(measured with HLP46, ϑ
oil
= 40±5°C) 26
Characteristic curves: Size10
(valid for HLP46, ϑ
oil
= 40±5°C) 27
Characteristic curves: Size16
(measured with HLP46, ϑ
oil
= 40±5°C) 28
Characteristic curves: Size16
(measured with HLP46, ϑ
oil
= 40±5°C) 29
Characteristic curves: Size25
(measured with HLP46, ϑ
oil
= 40±5°C) 30
Characteristic curves: Size25
(measured with HLP46, ϑ
oil
= 40±5°C) 31
Characteristic curves: Size27
(measured with HLP46, ϑ
oil
= 40±5°C) 32
Characteristic curves: Size27
(measured with HLP46, ϑ
oil
= 40±5°C) 33
Characteristic curves: Size35
(measured with HLP46, ϑ
oil
= 40±5°C) 34
Characteristic curves: Size35
(valid for HLP46, ϑ
oil
= 40±5°C) 35
Dimensions: Size10
(dimensions inmm) 36
Dimensions: Size16
(dimensions inmm) 37
Dimensions: Size25
(dimensions inmm) 38
Dimensions: Size27
(dimensions inmm) 39
Dimensions: Size35
(dimensions inmm) 40
Dimensions 41
Accessories (separate order) 42
Accessories (separate order) 43
Representation of the axis controller in the system net-
work 43
Project planning information 44
Further information 44
2/44 4WRLD | Directional control valve
BoschRexrothAG, RE29289, edition: 2023-05
Ordering code
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16
4 WRL D – 4X / / 24 D6 *
01 4 main ports 4
02 Directional control valve, pilot-operated WRL
03 With integrated digital axis controller D
04 Size10 10
Size16 16
Size25 25
Size27 27
Size35 35
05 Symbols; possible version seepage4
Nominal ow (∆p = 5bar per control edge)
06 – Size10
60l/min (only symbol E, E1-, W6-, W8-, V and V1-) 60
100l/min 100 ◊
– Size16
200l/min (only symbol W6- and W8-) 200 ◊
250l/min (only symbol E, E1-, V, V1- and Q3) 250 ◊
– Size25
350l/min (only symbol W6- and W8-)
1)
350 ◊
400l/min (only symbol E, E1-, V, V1- and Q3) 400 ◊
– Size27
430l/min (only symbol W6- and W8-)
1)
430 ◊
600l/min (only symbol E, E1-, V, V1- and Q3) 600 ◊
– Size35
1000l/min (only symbol E, E1-, V and V1-) 1000
1200l/min (only symbol W6- and W8-)
1)
1200 ◊
1500l/min (only symbol E, E1-, V, V1- and Q3-) 1500 ◊
Flow characteristic
07 Linear L ◊
Linear with ne control range (only NG10; other sizes on request) P
Progressive with linear ne control range (only symbols Q3-) M
08 Without overlap jump (only symbols V, V1- and Q3) no code
With overlap jump (opening point 5% with covered valve; only symbols E, E1-, W6-, W8-) J
09 Component series 40…49(40…49: Unchanged installation and mounting dimensions) 4X
Seal material (observe compatibility of seals with hydraulic uid used, seepage11)
10 NBR seals M ◊
FKM seals V
Pilot oil ow
11 External pilot oil supply, external pilot oil return XY ◊
Internal pilot oil supply, external pilot oil return PY
Internal pilot oil supply; internal pilot oil return PT ◊
External pilot oil supply, internal pilot oil return XT
Directional control valve | 4WRLD 3/44
RE29289, edition: 2023-05, BoschRexrothAG
Ordering code
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16
4 WRL D – 4X / / 24 D6 *
12 Supply voltage 24V 24
Ethernet interface
13 EtherNET/IP E
PROFINET RT N
Sercos S
EtherCAT (CANopen prole) T
POWERLINK (CANopen prole) W
VARAN V
Electrical interface
14 ±10VDC or 4…20mA D6
Sensor interfaces
15 0…10V / 4…20mA / EnDat 2.2 S
0…10V / 4…20mA / SSI T ◊
0…10V / 4…20mA / 1Vpp U ◊
16 Further details in the plain text *
1)
Higher rated flow upon request
Notice: ◊ = Preferred type
A
aabb00
B
PT
AB
PT
E ◊
E1-
W6- ◊
W8-
V ◊
V1-
Q3- ◊
4/44 4WRLD | Directional control valve
BoschRexrothAG, RE29289, edition: 2023-05
Symbols
With symbol E1–, V1– and W8–:
P→A: q
V max
B→T: q
V
/2
P→B: q
V
/2 A→T: q
V max
Version Simple Detailed
"XY"
AB
P
ab0
TYX
AB
AB
AB
PT
P
PT
ab0
T
PX YT
"PY"
AB
P
ab0
TY
Notice:
▶ Representation dimensions accordingtoISO1219-1.
Hydraulic interim positions are shown by dashes.
▶ For information on the "switch-off behavior", refer to
Technical data on page11.
▶ SymbolsV and V1- are not suitable for use in safety
applications (no overlap).
"PT"
AB
P
ab0
T
"XT"
AB
P
ab0
TX
Notice: ◊ = Preferred type
BT A
1
2
X8A
X8M
X2M2
X2M1
X7E1
X7E2
XH2
Directional control valve | 4WRLD 5/44
RE29289, edition: 2023-05, BoschRexrothAG
Function
General
The pilot-operated IAC-Multi-Ethernet valve
(Integrated Axis Controller based on directional
control valves) is adigital directional control valve with
integrated axis controller and the following
functionalities:
▶ Position control
▶ Pressure/force control
▶ Closed-loop speed control
▶ Alternating control (position - pressure/force)
▶ Alternating control (ow - pressure/force)
▶ pQ function (ow-controlled)
Among others, the following operating modes
are possible:
▶ Valve direct control
▶ Drive-controlled position control
▶ Drive-controlled positioning
▶ Positioning block operation
▶ The command values are preset via the Ethernet
interface (X7E1 or X7E2) or, alternatively, via the
analog/digital interface (XH2)
▶ The feedback information of the actual value signals to
the higher-level control is provided optionally either
via the Ethernet interface (X7E1 or X7E2) or the
analog/digital interface (XH2)
▶ The controller parameters are set via the Ethernet
interface (X7E1 or X7E2)
Set-up
The directional control valve with IAC-Multi-Ethernet
electronics mainly consists of:
▶ Pilot control valve(1) with control spool and sleeve in
servo quality
▶ Main stage(2) with centering springsand position
feedback
▶ Integrated digital axis controller(3) with:
– analog/digital interface (XH2)
– Ethernet interfaces (X7E1, X7E2)
– analog sensor interfaces (X2M1, X2M2)
– digital sensor interface (X8M)
– interface for the position transducer of the
main stage (X8A)
Function
The integrated electronics (OBE) compare the specified
command value to the position actual value of the control
spool of the main stage. In case of acontrol deviation,
the control solenoid of the pilot control valve is activated
and its control spool is adjusted.
The flow which is activated via the control cross-sections
at the pilot control valve leads to an adjustment of the
control spool of the main valve. The stroke/control
cross-section of the main valve is regulated proportionally
to the command value. In case of acommand value
presetting of 0%, the electronics adjust the control spool
of the main valve to central position.
The pilot oil supply in the pilot control valve is
either internal via portP or external via portX.
Thefeedback can be internal via portT or external
via port Y to the tank.
6/44 4WRLD | Directional control valve
BoschRexrothAG, RE29289, edition: 2023-05
Function
Symbol V and V1-
The control spool of the main valve is not in asafe
position after the release is switched off. The enable
acknowledgment (pin 3) is not set.
If the supply voltage fails or in case of cable break,
the integrated electronics will de-energize the control
solenoid, the pilot control spool will move to the fail-safe
position and will unload the pilot oil chambers of the
main valve. Operated by the spring, the main valve
control spool will move to the offset position
(approx.6% P→B/A→T).
Symbol E., W. and Q3-
If the control spool of the main valve is in the covered
spring-centered central position, the enable
acknowledgment (pin 3) is set. If the control spool of the
main valve leaves the covered spring-centered central
position or the release is set, the enable acknowledgment
expires.
If the supply voltage fails or in case of cable break,
the integrated electronics will de-energize the control
solenoid, the pilot control spool will move to the fail-safe
position and will unload the pilot oil chambers of the
main valve. The main valve control spool assumes the
covered, spring-centered central position.
Safety function
Thanks to the control solenoids (enable pin3, low signal)
at the connector (XH2), shut-off is enabled.
The control spool of the valve is in spring-centered
central position after shut-off (see notes).
Enable acknowledgment pin 8 for solenoid B is "high".
When the control solenoid is connected (enable pin 3,
high signal), the valve can be regulated in both directions
by command value presetting.
Enable acknowledgment pin 8 for solenoid B is "low".
The integrated control electronics (OBE) of the valve
enables the additional shut-off of achannel according to
EN13849-1in both directions (depending on the symbol,
the valve can be considered as safely shut-off). For this
purpose, asuitable control system must be provided to
perform the plausibility check between the
direction-dependent valve signals "enable input" and
"enable acknowledgment" (diagnosis signal fed back by
the valve) and to react in anerror case. When using
symbolV, the valve cannot be used in asafety-relevant
manner according to EN13849-1.
Monitoring
The digital control electronics enable comprehensive
monitoring functions/error detection including:
▶ Undervoltage
▶ Communication error
▶ Cable break for analog sensor inputs and digital
position measurement system
▶ Short-circuit monitoring for analog/digital outputs
▶ Monitoring of the microcontroller(watchdog)
▶ Temperature of the integrated electronics
IndraWorks DS PC program
To implement the project planning task and to
parameterize the IAC-Multi-Ethernet valves, the user may
use the IndraWorks DS engineering tool
(seeaccessories):
▶ Project planning
▶ Parameterization
▶ Commissioning
▶ Diagnosis
▶ Comfortable administration of all data on aPC
▶ PC operating systems: Windows XP (SP3),
Windows 7-10
Notice:
▶ SymbolV and V1-:
Pilot-operated 4/3 directional control valves are
only functional in the active control loop and do
not have alocking basic position when deactivated.
Consequently, "external check valves" are required
in many applications and must be taken into
account regarding the switch-on/switch-off order.
While the electrical supply voltage is being
switched off, the drive may be accelerated for
ashort time in functional directionP → B.
▶ Symbol E. and W.:
Pilot-operated 4/3 directional control valves with
positive overlap are functional in controlled or
regulated axes. The overlap in the de-energized
state is approx.20% of the control spool stroke.
While the release is being switched off, the drive
may be accelerated for ashort time in functional
directionP →B. (For further details, please refer
to operating instructions 29391-B)
▶ 4/3 directional control valves do not have
aleakage-free basic locking when deactivated.
Leakage must be considered when designing
the drive.
▶ Valve type 4WRLD can be used as shut-off element
of cat. 3 or 4 (up to PLe according to EN13849-1).
For both categories, anadditional shut-off element
is required to achieve atwo-channel shut-off.
For further information on the safety application,
see operating instructions29391-B.
P
P
T
T
3
1
4
P
P
T
T
1
2
4
P
P
T
T
1
4
P
P
T
T
1
2
4
P
T
T
P
1
4
2
Directional control valve | 4WRLD 7/44
RE29289, edition: 2023-05, BoschRexrothAG
Further explanations on page8.
Pilot oil supply (schematic illustration)
NG10 NG16
Pilot oil supply
external: 2, 3 closed
internal: 2, 3 open
Pilot oil return
external: 1 closed
internal: 1 open
NG25 NG27
NG35
1 Plug screw M6 according to DIN906, SW3
– pilot oil return
2 Plug screw M6 according to DIN906, SW3
– pilot oil supply
3 Plug screw M12x1.5 according to DIN906, SW6
– pilot oil supply
4
Housing cover main stage (position transducer side)
8/44 4WRLD | Directional control valve
BoschRexrothAG, RE29289, edition: 2023-05
Version "XY"
External pilot oil supply
External pilot oil return
In this version, the pilot oil is supplied from aseparate
control circuit (external).
The pilot oil return is not directed into channelT
of the main valve but is separately directed to the tank
via port Y (external).
Version "PY"
Internal pilot oil supply
External pilot oil return
With this version, the pilot oil is supplied from channelP
of the main valve (internal).
The pilot oil return is not directed into channelT
of the main valve but is separately directed to the tank
via port Y (external).
In the subplate, port X is to be closed.
Version "PT"
Internal pilot oil supply
Internal pilot oil return
With this version, the pilot oil is supplied from
channelP of the main valve (internal).
The pilot oil is directly returned to channelT of the
main valve (internal).
In the subplate, ports X and Y are to be closed.
Version "XT"
External pilot oil supply
Internal pilot oil return
In this version, the pilot oil is supplied from aseparate
control circuit (external).
The pilot oil is directly returned to channelT of the
main valve (internal).
In the subplate, port Y is to be closed.
Notice:
The modification of the pilot oil supply may only be
performed by authorized specialists or at the factory.
The maximum admissible operating parameters
must be observed, seepage10.
Pilot oil supply
Directional control valve | 4WRLD 9/44
RE29289, edition: 2023-05, BoschRexrothAG
Technical data
(For applications outside these values, please consult us!)
General
Size NG 10 16 25 27 35
Type of connection Subplate mounting
Porting pattern ISO 4401-
05-05-0-05
ISO 4401-
07-07-0-05
ISO 4401-
08-08-0-05
ISO 4401-
08-08-0-05
ISO 4401-
10-09-0-05
Weight kg 9 12 19 21 80
Installation position Any
Ambient temperature range °C –20…+60
Storage temperature range °C +5 … +40
Maximum storage time Years 1 (if the storage conditions are observed, refer to the operating
instructions 07600-B)
Maximum relative humidity (no condensation) % 95
Protection class according to EN60529 IP65 (if suitable and correctly mounted mating connectors are
used)
Maximum surface temperature °C 120 (individual operation)
MTTF
D
value according
to ENISO13849
▶ Hydraulic (category 1) Years 75 (for further details, seeoperating instructions 29391-B)
▶ Hydraulic and electric (category 3
and 4, without power supply unit)
Years 70 (for further details, seeoperating instructions 29391-B)
Can be used up to category according to ENISO13849-1 3; 4 (to PL e); as a switch-off element
Sine test according to DINEN60068-2-6 10 ... 2000Hz / maximum of 10 g / 10 cycles / 3 axes
Noise test according to DINEN60068-2-64 20…2000 Hz / 10 g
RMS
/ 30g peak / 30 min. / 3 axes
Transport shock according to DINEN60068-2-27 15g / 11ms / 3 axes
Conformity ▶ CE according to EMC directive
2014/30/EU, tested according to
EN61000-6-2 and EN61000-6-3
▶ RoHS directive 2011/65/EU
1)
1)
The product fulfills the substance requirements of the
RoHS directive 2011/65/EU.
10/44 4WRLD | Directional control valve
BoschRexrothAG, RE29289, edition: 2023-05
Technical data
(For applications outside these values, please consult us!)
Hydraulic
Size NG 10 16 25 27 35
Maximum operating
pressure
▶ PortsA,B, P
– External pilot oil supply bar 350 270 350
– Internal pilot oil supply bar 280 270 280
▶ PortX bar 280 270 280
▶ PortT
3)
– External pilot oil return bar 250 210 350
– Internal pilot oil return bar 250 210 250
▶ PortY bar 250 210 250
Hydraulic fluid Seetable page11
Hydraulic fluid temperature range (flown-through) °C –20 … +70
Viscosity range ▶ Recommended mm
2
/s 20 … 100
▶ Maximum mm
2
/s 10 … 800
Maximum admissible degree of contamination of the
hydraulic fluid; cleanliness class according to ISO4406(c)
Class 18/16/13
2)
Rated flow (∆p =5bar per control edge)
3; 4)
l/min 60/100 200/250 350/400 430/600 1000/1200/
1500
Maximum flow l/min 300 800 1250 1850 4700
Maximum leakage flow
(inlet pressure 100bar)
▶ Symbol E, E1-
– Main valve l/min 0.10 0.17 0.19 0.83
– Main valve+pilot control valve l/min 0.16 0.28 0.36 1.11
▶ Symbol W6-, W8-
– Main valve l/min 0.21 0.35 0.38 1.67
– Main valve+pilot control valve l/min 0.26 0.45 0.56 1.95
Maximum zero flow
(inlet pressure 100bar)
▶ Symbol V, V1-
– Main valve l/min 1.7 2.3 2.8 3.3 7.2
– Main valve+pilot control valve l/min 1.85 2.6 3.2 3.7 7.65
▶ Symbol Q3-
– Main valve l/min 0.4 1.6 1.8 2.2 1.6
– Main valve+pilot control valve l/min 0.55 1.9 2.2 2.6 2.05
Minimum pilot pressure (pilot control valve) bar 10
Pilot flow
5)
▶ Symbol E, W l/min 3 4 10 26
▶ Symbol V, Q3- l/min 4 11 19 29
2)
The cleanliness classes specified for the components must be
adhered to in hydraulic systems. Effective filtration prevents
faults and at the same time increases the life cycle of the
components.
3)
Flow for deviating ∆p (per control edge):
q
x
= q
Vnom
x
∆p
x
5
4)
Observe project planning information, see page 44
5)
At port X and Y with stepped input signal from
0…100% (100bar)
Directional control valve | 4WRLD 11/44
RE29289, edition: 2023-05, BoschRexrothAG
Technical data
(For applications outside these values, please consult us!)
Hydraulic fluid Classification Suitable sealing
materials
Standards Datasheet
Mineral oils HL, HLP NBR, FKM DIN 51524 90220
Bio-degradable
▶ Insoluble in water HETG FKM
ISO15380
90221HEES FKM
▶ Soluble in water HEPG FKM ISO15380
Flame-resistant ▶ Water-free HFDU (glycol base) FKM
ISO 12922 90222HFDU (ester base) FKM
HFDR FKM
▶ Containing water HFC (Fuchs: Hydrotherm46M,
Renosafe500;
Petrofer: UltraSafe 620;
Houghton: Safe620;
Union: CarbideHP5046)
NBR
ISO 12922 90223
Important information on hydraulic uids:
▶ For further information and data on the use of other
hydraulic fluids, please refer to the datasheets above or
contact us.
▶ There may be limitations regarding the technical valve data
(temperature, pressure range, life cycle, maintenance intervals,
etc.).
▶ The ignition temperature of the hydraulic fluid used must be
50K higher than the maximum surface temperature.
▶ Bio-degradable and flame-resistant–containing water:
If components with galvanic zinc coating (e.g.,version"J3" or "J5")
or parts containing zinc are used, small amounts of dissolved zinc
may get into the hydraulic system and cause accelerated aging of
the hydraulic fluid. Zinc soap may form as achemical reaction
product, which may clog filters, nozzles and solenoid
valves–particularly in connection with local heat input.
▶ Flame-resistant–containing water:
– Due to the increased cavitation tendency with HFC
hydraulic fluids, the life cycle of the component may be
reduced by up to 30% as compared to the use with mineral
oil HLP. In order to reduce the cavitation effect, it is
recommended–if possible specific to the
installation–backing up the return flow pressure in portsT
to approx.20% of the pressure differential at the component.
– Dependent on the hydraulic fluid used, the maximum ambient
and hydraulic fluid temperature must not exceed 50°C.
In order to reduce the heat input into the component,
the command value profile is to be adjusted for proportional
and high-response valves.
Static/dynamic
Size NG 10 16 25 27 35
Hysteresis % <0.1
Range of inversion % <0.08
Response sensitivity % <0.05
Manufacturing tolerance q
Vmax
% ≤10
Temperature drift (temperature range 20… 80°C) %/10°C Zero shift<0.25
Zero point calibration % ±1 (ex works)
Step response time for
0…100% at X=210bar)
▶ Symbols E, E1-, W6-, W8- ms 40 60 60 60 90
Switch-off behavior
(after electrical shut-off)
▶ Symbol E, E1-
Pilot control valve in fail-safe position, main valve moves to
overlapped spring-centered central position
▶ Symbol W6-, W8-
Pilot control valve in "fail-safe" position, main valve moves to
spring-centered central position (P blocked, A/B to portT open).
▶ Symbol V, V1-
Pilot control valve in fail-safe position, main valve moves to
spring-centered "offset position" (approx.6%, P→B/A→T)
▶ Symbol Q3
Pilot control valve in "fail-safe" position, main valve moves to
spring-centered "offset position" (P blocked, A/B to portT open)
12/44 4WRLD | Directional control valve
BoschRexrothAG, RE29289, edition: 2023-05
Electrical, integrated electronics (OBE)
Supply voltage
6; 7)
▶ Nominal value VDC 24
▶ Minimum VDC 18
▶ Maximum VDC 36
▶ Maximum residual ripple Vpp 2.5 (comply with the absolute supply voltage limit values)
▶ Maximum power consumption W 40
▶ Fuse protection, external A 4, time-lag
Current
consumption
▶ Maximum
8)
A 2.5
▶ Impulse current A 4
Relative duty cycle time according to VDE 0580 S1 (continuous operation)
Functional ground and screening See pin assignment page 14 and 15
Booting time s <15
Digital inputs
(enable) XH2
▶ Quantity Optionally up to 2, configurable (analog inputs are omitted)
▶ Low level range V –3…5
▶ High-level range V >15
▶ Maximum current consumption at high level
mA <1
Digital outputs
(enable
acknowledgment)
XH2
▶ Quantity 1
▶ Low level range V 0…3
▶ High-level range V >15
▶ Current carrying capacity A 1.5 (short-circuit-proof)
▶ Inductive load admissible No
Analog inputs
(command value)
XH2
▶ Number (current and voltage input
parameterizable)
Optionally up to 2, configurable (digital inputs are no longer
required)
▶ Voltage inputs (differential inputs)
– Measurement range V –10…+10
– Input resistance kΩ 80 +10%
▶ Current inputs (reference to AGND)
– Input current range 4…20 (0…20 physically)
– Input resistance Ω 200, measuring resistance plus FET
Analog outputs
(actual value) XH2
▶ Number (current and voltage input
parameterizable)
1
▶ Voltage outputs
– Output range V –10…+10 (0…10 by software)
– Minimum load impedance kΩ 10
▶ Current outputs
– Output range mA 0…20(4…20 by software)
– Maximum load Ω 200
Technical data
(For applications outside these values, please consult us!)
6)
Supply voltage is used directly for sensor connections X2M1,
X2M2 and X8M (no internal voltage limitation)
7)
Voltage limit values must be observed directly at the connector
of the valve (observe line length and cable cross-section!)
8)
The maximum current consumption will increase when
using the sensor inputs or the switching output according
to the external load
Directional control valve | 4WRLD 13/44
RE29289, edition: 2023-05, BoschRexrothAG
Technical data
(For applications outside these values, please consult us!)
Analog sensors
X2M1, X2M2
▶ Number (current and voltage input
configurable)
1 per connector
▶ Supply voltage V 24 (corresponding to supply voltage applied to XH2)
▶ Maximum supply current mA 350 (sum X2M1, X2M2 and X8M)
▶ Voltage inputs
– Measurement range V 0…10
– Input resistance kΩ 80 +10%
▶ Current inputs (reference to AGND)
– Input current range 4…20 (0…20 physically)
– Input resistance Ω 200, measuring resistance plus PTC
Digital sensor
X8M
▶ Supply voltage 24V or 5 V
▶ Maximum supply current – 24 V mA 350 (sum X2M1, X2M2 and X8M)
– 5 V mA 250
▶ SSI transducer
– Coding Gray
– Data width Bit 12…28
– Transfer frequency range 80 kHz…1 MHz
– Line receiver / driver RS485
▶ Endat encoder
– Line receiver / driver RS485
– Resolution Minimum 10 nm and multiple
– Version 2.2
▶ 1Vpp-encoder
– Maximum transmission frequency kHz 250
1
2
3
4
5
6
PE
11
10
9
8
7
XH2
1
2
3
4
5
X7E1
1
2
5
4
3
X2M1
14/44 4WRLD | Directional control valve
BoschRexrothAG, RE29289, edition: 2023-05
Electrical connections, assignment
Pin
Core marking Interface assignment
Cable, one-part
1)
Cable, split
2)
"D6"
1 1 1 Supply voltage
2 2 2 GND
3 3 white Enable input
4 4 yellow Command value 1
3)
5 5 green Reference potential command values
6 6 violet Actual value
3; 4)
7 7 pink Command value 2
3)
8 8 red Enable acknowledgment
5)
9 9 brown Signal must not be evaluated
10 10 black No function
11 11 blue Switching output 24V – fault-free operation (supply voltage -1V / error (0V) or
power circuit signal)
PE green-yellow green-yellow Functional ground (connected directly to metal housing)
Connector pin assignment "XH2", 11-pole+PE according to EN175201-804
1)
Core marking of the connection lines for mating connector with
cable set (seeaccessories, page42, material numbers
R901268000, R901272854, R901272852)
2)
Core marking of the connection lines for mating connector with
cable set (seeaccessories, page42, material numbers
R900884671, R900032356, R900860399)
3)
Selection via commissioning software
4)
For diagnostic purposes, precise actual value response via
Ethernet interface
5)
A load increases the current consumption on pin 1
Connector pin assignment for Ethernet interface "X7E1" and "X7E2" (codingD), M12, 4-pole, socket
Pin Assignment
1 TxD +
2 RxD +
3 TxD –
4 RxD –
5 Not used
Analog congurable sensor interfaces, connections "X2M1", "X2M2" (coding A), M12, 5-pole, socket
Pin Assignment
1 Voltage output (sensor supply)
1; 2)
2 Sensor signal input current
3)
3 GND
4 Sensor signal input voltage
3)
5 Negative differential amplier input to pin 4 (optional)
1)
Voltage output same as voltage supply connected to input XH2.
(Maximum load capacity seepage15)
2)
A load increases the current consumption of the valve
(pin 1 on the connector XH2)
3)
Only one signal input per interface, configurable
1
2
5
6
7
8
4
3
X8M
Directional control valve | 4WRLD 15/44
RE29289, edition: 2023-05, BoschRexrothAG
Electrical connections, assignment
Pin Assignment
SSI
1)
EnDat 2.2
1; 2)
1Vpp
1 GND GND GND
2 +24V
3)
+5V
3)
+5V
3)
3 Data + Data + A +
4 Data – Data – A –
5 GND GND B +
6 Clock – Clock – B –
7 Clock + Clock + R +
8 +24V
3)
+5V
3)
R –
Digital sensor interface SSI, EnDat 2.2 or 1Vpp measurement system "X8M", M12, 8-pole, socket
1)
Pins 2, 8 and 1, 5 have the same assignment each
2)
Supported resolution ≥ 10 nm
3)
A load increases the current consumption of the valve
(pin 1 on the connector XH2)
Notice:
▶ Reference potential for all signals: GND
▶ The shield must be placed on both sides of the metal housing
of the plug-in connectors.
▶ For a cable length >30m, an external overvoltage arrester
must be provided in the valve voltage supply.
A
ab0
B
PT YX
1
3
10
8
9
2
4
7
5
6
PE
XH2
X7E1
X2M1
X2M2
X8M
X7E2
XH2
F
p,S
F
p,I
X
S
X
i
X
S
X
p
X
o
16/44 4WRLD | Directional control valve
BoschRexrothAG, RE29289, edition: 2023-05
Block diagram/controller function block
24V supply
Enable input
Enable acknowledgment
Without function
Signal must not be
evaluated
GND
Protective grounding
conductor
Routing (not assigned
with VARAN)
Input 1 (congurable)
Input 2 (congurable)
Reference for inputs
Output (congurable)
Bus interface
Command
value
generator
Actual value
processing
Force
controller
Position
controller
Alternating
control
Actuating
variable
adaptation
Sercos, EtherCAT,
EtherNet/IP,
PROFINET RT,
POWERLINK, VARAN
&
Position
evaluation
PID
Valve controller
Output
stage
Main stage
1: Output stage activated
0: Output stage deactivated (safe deactivation with simultaneous use of enable
acknowledgment)
1: Output stage switched off securely and valve in
preferred position
0: Output stage active or valve not in preferred position
Pressure sensor 1
Connection, optional
Pressure sensor 2
Digital position sensor
1
2
3
4
5
6
LEDs
X7E1
X7E2
Directional control valve | 4WRLD 17/44
RE29289, edition: 2023-05, BoschRexrothAG
LED displays
Meaning of the status LEDs
Module status LED
(LED 4)
Display status
Off No voltage supply
Green-red, flashing Initialization
Green, flashing Drive ready for operation
Green Drive active
Orange, flashing Warning
Red, flashing Error
Network status LED
(LED 3)
Display status
Off No voltage supply
Green Operation
Notice:
▶ LEDs 1, 2, 5 and 6 relate to interfaces "X7E1" and "X7E2"
▶ Module status LEDs 3 and 4 relate to the electronics module
▶ For adetailed description of the diagnosis LEDs, please refer
to the functional description "Rexroth HydraulicDrive HDx".
▶ Function is only available after start-up of the electronics.
LED Interface Sercos EtherNET/IP EtherCAT PROFINET RT POWERLINK VARAN
1
X7E1
Activity Activity Not used Activity Not used Active
2 Link Link Link/activity Link Link/data
activity
Link
3
Electronics
module
S Network status Network status Network status Status/error Network status
4 Module status Module status Module status Module status Module status Module status
5
X7E2
Activity Activity Not used Activity Not used not used
6 Link Link Link/activity Link Link/data
activity
not used
Link LED and Activity LED
(LED 2 and 6)
Display status
Permanently lit Cable plugged in, connection
established
Activity LED
(LED 1 and 5)
Display status
Flashing Data sent/received
12
24
36
48
60
20
40
60
80
100
300
600
900
1200
1500
200
400
600
800
1000
120
240
360
480
600
80
160
240
320
400
50
100
150
200
250
1
2
3
4
100
80604020
1)
-100 -80 -60 -40 -20 0
0
124
5.5 7.0 8.6 10.1 11.6 12.4 13.9 15.4 17.0 18.5
20
-0.5 0.5 246810-2-4-6-8-10
0 0 00000
NG10 NG10 NG16 NG25 NG27 NG35 NG35
← U
D-E
in V →
← I
D-E
in mA →
12
24
36
48
60
20
40
60
80
100
300
600
900
1200
1500
200
400
600
800
1000
120
240
360
480
600
80
160
240
320
400
50
100
150
200
250
1
2
4
3
100
80604020
1)
-100 -80 -60 -40 -20 0
0
124
5.5 7.0 8.6 10.1 11.6 12.4 13.9 15.4 17.0 18.5
20
-0.5 0.5 246810-2-4-6-8-10
0 0 00000
NG10 NG10 NG16 NG25 NG27 NG35 NG35
← U
D-E
in V →
← I
D-E
in mA →
18/44
4WRLD | Directional control valve
BoschRexrothAG, RE29289, edition: 2023-05
Characteristic curves: Flow characteristic "L"
(valid for HLP46, ϑ
oil
= 40±5°C; ∆p = 5bar per control edge)
Flow/signal function
Symbol E
Symbol E1-
Flow in l/min →Flow in l/min →
← Stroke in % →
← Stroke in % →
1)
Step compensation
1 P→A
2 B→T
3 P→B
4 A→T
1)
Step compensation
1 P→A
2 B→T
3 P→B
4 A→T
Notice:
Typical characteristic curves which are subject to tolerance
variations.
12
24
36
48
60
20
40
60
80
100
240
480
720
940
1200
86
172
258
344
430
70
140
210
280
350
40
80
120
160
200
1
2
3
4
100
80604020
1)
-100 -80 -60 -40 -20 0
0
124
5.5 7.0 8.6 10.1 11.6 12.4 13.9 15.4 17.0 18.5
20
-0.5 0.5 246810-2-4-6-8-10
0 0 0000
NG10 NG10 NG16 NG25 NG27 NG35
← U
D-E
in V →
← I
D-E
in mA →
12
24
36
48
60
20
40
60
80
100
240
480
720
940
1200
86
172
258
344
430
70
140
210
280
350
40
80
120
160
200
1
2
3
4
100
80604020
1)
-100 -80 -60 -40 -20 0
0
124
5.5 7.0 8.6 10.1 11.6 12.4 13.9 15.4 17.0 18.5
20
-0.5 0.5 246810-2-4-6-8-10
0 0 0000
NG10 NG10 NG16 NG25 NG27 NG35
← U
D-E
in V →
← I
D-E
in mA →
Directional control valve | 4WRLD 19/44
RE29289, edition: 2023-05, BoschRexrothAG
Characteristic curves: Flow characteristic "L"
(valid for HLP46, ϑ
oil
= 40±5°C; ∆p = 5bar per control edge)
Flow/signal function
Symbol W6-
Symbol W8-
Flow in l/min →Flow in l/min →
← Stroke in % →
← Stroke in % →
1)
Step compensation
1 P→A
2 B→T
3 P→B
4 A→T
1)
Step compensation
1 P→A
2 B→T
3 P→B
4 A→T
Notice:
Typical characteristic curves which are subject to tolerance
variations.
12
24
36
48
60
20
40
60
80
100
300
600
900
1200
1500
200
400
600
800
1000
120
240
360
480
600
80
160
240
320
400
50
100
150
200
250
1
2
3
4
100
80604020-100 -80 -60 -40 -20 0
0
12 13.6 15.2 16.8 18.44 5.6 7.2 8.8 10.
42
0
246810-2-4-6-8-10
0 0 00000
NG10 NG10 NG16 NG25 NG27 NG35 NG35
← U
D-E
in V →
← I
D-E
in mA →
12
24
36
48
60
20
40
60
80
100
300
600
900
1200
1500
200
400
600
800
1000
120
240
360
480
600
80
160
240
320
400
50
100
150
200
250
1
2
3
4
100
80604020-100 -80 -60 -40 -20 0
0 0 00000
0
12
42
0
246810-2-4-6-8-10
NG10 NG10 NG16 NG25 NG27 NG35 NG35
← U
D-E
in V →
← I
D-E
in mA →
13.6 15.2 16.8 18.45.6 7.2 8.8 10.4
20/44
4WRLD | Directional control valve
BoschRexrothAG, RE29289, edition: 2023-05
Characteristic curves: Flow characteristic "L"
(valid for HLP46, ϑ
oil
= 40±5°C; ∆p = 5bar per control edge)
Flow/signal function
Symbol V
Symbol V1-
Flow in l/min →Flow in l/min →
← Stroke in % →
← Stroke in % →
1 P→A
2 B→T
3 P→B
4 A→T
1 P→A
2 B→T
3 P→B
4 A→T
Notice:
Typical characteristic curves which are subject to tolerance
variations.
12
24
36
48
60
20
40
60
80
100
1
2
3
4
100
80604020
1)
-100 -80 -60 -40 -20 0
0
124
5.5 7.0 8.6 10.1 11.6 12.4 13.9 15.4 17.0 18.5
20
-0.5 0.5 246810-2-4-6-8-10
0 0
NG10 NG10
← U
D-E
in V →
← I
D-E
in mA →
1
23
4
100
80604020
1)
-100 -80 -60 -40 -20 0
0
124
5.5 7.0 8.6 10.1 11.6 12.4 13.9 15.4 17.0 18.5
20
-0.5 0.5 246810-2-4-6-8-10
0 0
NG10 NG10
← U
D-E
in V →
← I
D-E
in mA →
12
24
36
48
60
20
40
60
80
100
Directional control valve | 4WRLD 21/44
RE29289, edition: 2023-05, BoschRexrothAG
Characteristic curves: Flow characteristic "P"
(valid for HLP46, ϑ
oil
= 40±5°C; ∆p = 5bar per control edge)
Flow/signal function
Symbol E1-
Flow in l/min →Flow in l/min →
← Stroke in % →
← Stroke in % →
1)
Step compensation
1 P→A
2 B→T
3 P→B
4 A→T
1)
Step compensation
1 P→A
2 B→T
3 P→B
4 A→T
Symbol E
Notice:
Typical characteristic curves which are subject to tolerance
variations.
12
24
36
48
60
20
40
60
80
100
1
2
3
4
100
80604020
1)
-100 -80 -60 -40 -20 0
0
124
5.5 7.0 8.6 10.1 11.6 12.4 13.9 15.4 17.0 18.5
20
-0.5 0.5 246810-2-4-6-8-10
0 0
NG10 NG10
← U
D-E
in V →
← I
D-E
in mA →
1
2
4
3
100
80604020
1)
-100 -80 -60 -40 -20 0
0
124
5.5 7.0 8.6 10.1 11.6 12.4 13.9 15.4 17.0 18.5
20
-0.5 0.5 246810-2-4-6-8-10
0 0
NG10 NG10
← U
D-E
in V →
← I
D-E
in mA →
12
24
36
48
60
20
40
60
80
100
22/44
4WRLD | Directional control valve
BoschRexrothAG, RE29289, edition: 2023-05
Characteristic curves: Flow characteristic "P"
(valid for HLP46, ϑ
oil
= 40±5°C; ∆p = 5bar per control edge)
Flow/signal function
Symbol W8-
Flow in l/min →Flow in l/min →
← Stroke in % →
← Stroke in % →
1)
Step compensation
1 P→A
2 B→T
3 P→B
4 A→T
1)
Step compensation
1 P→A
2 B→T
3 P→B
4 A→T
Symbol W6-
Notice:
Typical characteristic curves which are subject to tolerance
variations.
12
24
36
48
60
20
40
60
80
100
1
2
3
4
100
80604020-100 -80 -60 -40 -20 0
0 0
NG10 NG10
0
4
246810-2-4-6-8-10
← U
D-E
in V →
← I
D-E
in mA →
12 13.6 15.2 16.8 18.45.6 7.2 8.8 10.
42
0
12
24
36
48
60
20
40
60
80
100
1
2
3
4
100
80604020-100 -80 -60 -40 -20 0
0 0
NG10 NG10
0
4
246810-2-4-6-8-10
← U
D-E
in V →
← I
D-E
in mA →
12 13.6 15.2 16.8 18.45.6 7.2 8.8 10.
42
0
Directional control valve | 4WRLD 23/44
RE29289, edition: 2023-05, BoschRexrothAG
Flow/signal function
Characteristic curves: Flow characteristic "P"
(valid for HLP46, ϑ
oil
= 40±5°C; ∆p = 5bar per control edge)
Symbol V1-
Flow in l/min →Flow in l/min →
← Stroke in % →
← Stroke in % →
1 P→A
2 B→T
3 P→B
4 A→T
1 P→A
2 B→T
3 P→B
4 A→T
Symbol V
Notice:
Typical characteristic curves which are subject to tolerance
variations.
25
75
50
100
125
0
1
2
3
4
1000
-75
-80 5
-100
102468-10 -8 -6 -4 -2 0
1 P→
A
2 B→
T
3 P→
B
4 A→
T
← U
D-E
in V →
50
100
150
200
250
300
1
2
3
4
0
1000
-75
-80 5
-100
102468-10 -8 -6 -4 -2 0
← U
D-E
in V →
1 P→
A
2 B→
T
3 P→
B
4 A→
T
100
200
300
400
500
1
2
3
4
0
1000
-75
-80 5
-100
102468-10 -8 -6 -4 -2 0
← U
D-E
in V →
1 P→
A
2 B→T
3 P→
B
4 A→T
100
200
300
400
700
500
600
12
3
4
0
1000
-75
-80 5
-100
102468-10 -8 -6 -4 -2 0
← U
D-E
in V →
1 P→
A
2 B→T
3 P→
B
4 A→T
24/44
4WRLD | Directional control valve
BoschRexrothAG, RE29289, edition: 2023-05
Characteristic curves: Flow characteristic "M"
(valid for HLP46, ϑ
oil
= 40±5°C; ∆p = 5bar per control edge)
Symbol Q3, version "400" Symbol Q3, version "600"
Flow/signal function
← Stroke in % → ← Stroke in % →
Flow inl/min →
Flow inl/min →
Symbol Q3, version "100" Symbol Q3, version "250"
← Stroke in % → ← Stroke in % →
Flow inl/min →
Flow inl/min →
Notice:
Typical characteristic curves which are subject to tolerance
variations.
2000
500
1000
1500
1
2
3
4
0
1000
-75
-80 5
-100
102468-10 -8 -6 -4 -2 0
← U
D-E
in V →
1 P→
A
2 B→
T
3 P→
B
4 A→
T
AB
P
ab0
TYX
∆p
A–B
U
E
p
P
100
80
60
40
20
0
–100
–80
–60
–40
–20
–4
–3
–2
–1
1
0
2
3
4
Directional control valve | 4WRLD 25/44
RE29289, edition: 2023-05, BoschRexrothAG
Characteristic curves: Flow characteristic "M"
(valid for HLP46, ϑ
oil
= 40±5°C; ∆p = 5bar per control edge)
Symbol Q3, version "1500"
Flow/signal function
← Stroke in % →
Flow in l/min →
Characteristic curves
(measured with HLP46, ϑ
oil
= 40±5°C)
Pressure-signal characteristic curve
Notice:
Typical characteristic curves which are subject to tolerance
variations.
← Command value in % →
← Pressure differential (B→A/A→B)
in % pP →
100 0 – 100 – 0
0 – 75 – 0
0 – 50 – 0
0 – 25 – 0
0 – 10 – 0
75
50
25
10
02040608090020 40 60 80 90
-50
1234567891020304050607080 100 200
-45
-35
-40
-30
-20
-10
-5
-3
0
5
10 360
330
300
270
240
210
180
150
120
90
60
30
0
-15
-25
26/44 4WRLD | Directional control valve
BoschRexrothAG, RE29289, edition: 2023-05
Characteristic curves: Size10
(measured with HLP46, ϑ
oil
= 40±5°C)
Transition function with stepped electric input signals
SymbolsV and Q3-
SymbolsV and Q3-
Stroke in % →
Signal change in %
Time inms →
Frequency response
Phase angle in° →
Amplitude ratio indB →
Frequency inHz →
▶ Pilot control valve, port X=100bar
▶ Main valve, port P=10bar
Signal ±1%
Signal ±5%
Signal ±25%
Signal ±100%
60
10 20 30 40 50 60 70 80 90 100 200 300
100
120
180
170
240
300
1
2
Directional control valve | 4WRLD 27/44
RE29289, edition: 2023-05, BoschRexrothAG
Characteristic curves: Size10
(valid for HLP46, ϑ
oil
= 40±5°C)
Flow/load function (with maximum valve opening; tolerance ±10%)
Flow in l/min →
Pressure differential inbar →
1 Maximum ow
2 Recommended ow
(ow velocity 30m/s)
100 0 – 100 – 0
0 – 75 – 0
0 – 50 – 0
0 – 25 – 0
0 – 10 – 0
75
50
25
10
02040608090020 40 60 80 90
-50
1234567891020304050607080 100 200
-45
-35
-40
-30
-20
-10
-5
-3
0
5
10 360
330
300
270
240
210
180
150
120
90
60
30
0
-15
-25
28/44 4WRLD | Directional control valve
BoschRexrothAG, RE29289, edition: 2023-05
Characteristic curves: Size16
(measured with HLP46, ϑ
oil
= 40±5°C)
Transition function with stepped electric input signals
Symbol V
SymbolsV and Q3-
Stroke in % →
Signal change in %
Time inms →
Frequency response
Phase angle in° →
Amplitude ratio indB →
Frequency inHz →
▶ Pilot control valve, port X=100bar
▶ Main valve, port P=10bar
Signal ±1%
Signal ±5%
Signal ±25%
Signal ±100%
1
2
100
200
250
450
500
600
700
800
300
400
10 20 30 40 50 60 70 80 90
100
200 300
Directional control valve | 4WRLD 29/44
RE29289, edition: 2023-05, BoschRexrothAG
Characteristic curves: Size16
(measured with HLP46, ϑ
oil
= 40±5°C)
Flow/load function (with maximum valve opening; tolerance ±10%)
Flow in l/min →
Pressure differential inbar →
1 Maximum ow
2 Recommended ow limitation
(ow velocity 30m/s)
100 0 – 100 – 0
0 – 75 – 0
0 – 50 – 0
0 – 25 – 0
0 – 10 – 0
75
50
25
10
02040608090020 40 60 80 90
-50
1234567891020304050607080 100 200
-45
-35
-40
-30
-20
-10
-5
-3
0
5
10 360
330
300
270
240
210
180
150
120
90
60
30
0
-15
-25
30/44 4WRLD | Directional control valve
BoschRexrothAG, RE29289, edition: 2023-05
Characteristic curves: Size25
(measured with HLP46, ϑ
oil
= 40±5°C)
Transition function with stepped electric input signals
Symbol V
SymbolsV and Q3-
Stroke in % →
Signal change in %
Time inms →
Frequency response
Phase angle in° →
Amplitude ratio indB →
Frequency inHz →
▶ Pilot control valve, port X=100bar
▶ Main valve, port P=10bar
Signal ±1%
Signal ±5%
Signal ±25%
Signal ±100%
1
2
350
400
800
900
1200
1250
10 20 30 40 50 60 70 80 90
100
200 300
Directional control valve | 4WRLD 31/44
RE29289, edition: 2023-05, BoschRexrothAG
Characteristic curves: Size25
(measured with HLP46, ϑ
oil
= 40±5°C)
Flow/load function (with maximum valve opening; tolerance ±10%)
Flow in l/min →
Pressure differential inbar →
1 Maximum ow
2 Recommended ow limitation
(ow velocity 30m/s)
100 0 – 100 – 0
0 – 75 – 0
0 – 50 – 0
0 – 25 – 0
0 – 10 – 0
75
50
25
10
02040608090020 40 60 80 90
Signal ±1 %
Signal ±5 %
Signal ±25 %
Signal ±100 %
-50
1234567891020304050607080 100 200
-45
-35
-40
-30
-20
-10
-5
-3
0
5
10 360
330
300
270
240
210
180
150
120
90
60
30
0
-15
-25
32/44 4WRLD | Directional control valve
BoschRexrothAG, RE29289, edition: 2023-05
Characteristic curves: Size27
(measured with HLP46, ϑ
oil
= 40±5°C)
Transition function with stepped electric input signals
Symbol V
SymbolsV and Q3-
Stroke in % →
Signal change in %
Time inms →
Frequency response
Phase angle in° →
Amplitude ratio indB →
Frequency inHz →
▶ Pilot control valve, port X=100bar
▶ Main valve, port P=10bar
Signal ±1%
Signal ±5%
Signal ±25%
Signal ±100%
1
2
430
500
600
1000
1500
1850
10 20 30 40 50 60 70 80 90
100
200 300
Directional control valve | 4WRLD 33/44
RE29289, edition: 2023-05, BoschRexrothAG
Characteristic curves: Size27
(measured with HLP46, ϑ
oil
= 40±5°C)
Flow/load function (with maximum valve opening; tolerance ±10%)
Flow in l/min →
Pressure differential inbar →
1 Maximum ow
2 Recommended ow limitation
(ow velocity 30m/s)
100 0 – 100 – 0
0 – 75 – 0
0 – 50 – 0
0 – 25 – 0
0 – 10 – 0
75
50
25
10
02040608090020 40 60 80 90
-50
1234567891020304050607080 100 200
-45
-35
-40
-30
-20
-10
-5
-3
0
5
10 360
330
300
270
240
210
180
150
120
90
60
30
0
-15
-25
34/44 4WRLD | Directional control valve
BoschRexrothAG, RE29289, edition: 2023-05
Characteristic curves: Size35
(measured with HLP46, ϑ
oil
= 40±5°C)
Transition function with stepped electric input signals
SymbolsV and Q3-
SymbolsV and Q3-
Stroke in % →
Signal change in %
Time inms →
Frequency response characteristic curves
Phase angle in ° →
Amplitude ratio indB →
Frequency inHz →
Signal ±1%
Signal ±5%
Signal ±25%
Signal ±100%
▶ Pilot control valve, port X=100bar
▶ Main valve, port P=10bar
1000
1200
1500
10 20 30 40 50 60 70 80 90100 200 300
4700
4000
3300
2000
3000
1
2
Directional control valve | 4WRLD 35/44
RE29289, edition: 2023-05, BoschRexrothAG
Characteristic curves: Size35
(valid for HLP46, ϑ
oil
= 40±5°C)
Flow/load function (with maximum valve opening; tolerance ±10%)
Flow in l/min →
Pressure differential inbar →
1 Maximum ow
2 Recommended ow
(ow velocity 30m/s)
Rzmax 4
0.01/100
108
27
13.5
73
25.5
31 105
111.3
247
35
87
49
17177
248
70
6
228
205
15
46
30
3
7
2
6
4
5
1
8
AB
BT A
F
1
F
2
F
4
F
3
TT1
P
10
BAXY
36/44 4WRLD | Directional control valve
BoschRexrothAG, RE29289, edition: 2023-05
Dimensions: Size10
(dimensions inmm)
Notice:
The dimensions are nominal dimensions which are subject to
tolerances.
Required surface quality of the
valve contact surface
Valve mounting screws and subplates, seepage41.
1 Pilot control valve
2 Main valve
3 Integrated electronics (OBE)
4 Inductive position transducer (main valve)
5 Name plate
6 Identical seal rings for portsP,A,B, T
Identical seal rings for ports X, Y
7 Space required for removing the mating connector
8 Mating connectors, separate order, seepage42 and
datasheet08006.
10 Machined valve contact surface, porting pattern
according to ISO4401-05-05-0-05
Rzmax 4
0.01/100
158
29
13
96
7
27
28 154
3
34
256
43
96
49
77
304
Ø3
93
228
251 15
46
3
7
2
6
4
9
5
1
8
BT A
F
1
F
6
F
5
F
2
G
1
G
2
F
4
F
3
TP
10
Y
B
A
X
Directional control valve | 4WRLD 37/44
RE29289, edition: 2023-05, BoschRexrothAG
Dimensions: Size16
(dimensions inmm)
1 Pilot control valve
2 Main valve
3 Integrated electronics (OBE)
4 Inductive position transducer (main valve)
5 Name plate
6 Identical seal rings for portsP,A,B, T
Identical seal rings for ports X, Y
7 Space required for removing the mating connector
8 Mating connectors, separate order, seepage42 and
datasheet08006.
9 Positioning pin
10 Machined valve contact surface, porting pattern
according to ISO4401-07-07-0-05
Deviating from the standard: PortsP,A,B,T – Ø20mm
Minimum screw-in depth:
▶ Ferrous metal: 1.5xØ
▶ Non-ferrous metal: 2.0xØ
Required surface quality of the
valve contact surface
Notice:
The dimensions are nominal dimensions which are subject to
tolerances.
Valve mounting screws and subplates, seepage41.
Rzmax 4
0.01/100
261
283 15
46
12
19
3
42 191
77
364
Ø6
21
195
14
120
41
46
12649
286
118
37
2
1
8
BT A
65
4
9
F
1
F
6
F
5
F
2
G
1
G
2
F
4
F
3
TP
Y
BAX
10
38/44 4WRLD | Directional control valve
BoschRexrothAG, RE29289, edition: 2023-05
Required surface quality of the
valve contact surface
Dimensions: Size25
(dimensions inmm)
1 Pilot control valve
2 Main valve
3 Integrated electronics (OBE)
4 Inductive position transducer (main valve)
5 Name plate
6 Identical seal rings for portsP,A,B, T
Identical seal rings for ports X, Y
7 Space required for removing the mating connector
8 Mating connectors, separate order, seepage42 and
datasheet08006.
9 Positioning pin
10 Machined valve contact surface, porting pattern
according to ISO4401-08-08-0-05
Deviating from the standard:
▶ Ports X, Y – Ø14mm
Minimum screw-in depth:
▶ Ferrous metal: 1.5xØ
▶ Non-ferrous metal: 2.0xØ
Notice:
The dimensions are nominal dimensions which are subject to
tolerances.
Valve mounting screws and subplates, seepage41.
Rzmax 4
0.01/100
21
200
14
124
16
20.5
3
42 198
77
371
Ø6
41
50
14049
264
287 15
120
46
300
37
2
1
8
BT A
65
4
9
F
1
F
6
F
5
F
2
G
1
G
2
F
4
F
3
TP
Y
BAX
10
Directional control valve | 4WRLD 39/44
RE29289, edition: 2023-05, BoschRexrothAG
Required surface quality of the
valve contact surface
Dimensions: Size27
(dimensions inmm)
1 Pilot control valve
2 Main valve
3 Integrated electronics (OBE)
4 Inductive position transducer (main valve)
5 Name plate
6 Identical seal rings for portsP,A,B, T
Identical seal rings for ports X, Y
7 Space required for removing the mating connector
8 Mating connectors, separate order, seepage42 and
datasheet08006.
9 Positioning pin
10 Machined valve contact surface, porting pattern
according to ISO4401-08-08-0-05
Deviating from the standard:
▶ PortsP,A,B,T – Ø32mm
Minimum screw-in depth:
▶ Ferrous metal: 1.5xØ
▶ Non-ferrous metal: 2.0xØ
Notice:
The dimensions are nominal dimensions which are subject to
tolerances.
Valve mounting screws and subplates, seepage41.
Rzmax 4
0.01/100
199
111
360
15
46
30
90
230 50
254
390
43
2
55 32077
524
Ø6
45 147.6
1)
324
22
203
6
5
4
9
AB
7
1
8
BT A
F
1
F
6
F
5
F
2
G
1
G
2
F
4
F
3
TPY
X
BA
10
40/44 4WRLD | Directional control valve
BoschRexrothAG, RE29289, edition: 2023-05
Dimensions: Size35
(dimensions inmm)
Required surface quality of the
valve contact surface
1 Pilot control valve
2 Main valve
3 Integrated electronics (OBE)
4 Inductive position transducer (main valve)
5 Name plate
6 Identical seal rings for portsP,A,B, T
Identical seal rings for ports X, Y
7 Space required for removing the mating connector
8 Mating connectors, separate order, seepage42 and
datasheet08006.
9 Positioning pin
10 Machined valve contact surface, porting pattern
according to ISO4401-10-09-0-05
Deviating from the standard: PortsP,A,B,T – Ø50mm
1)
Position G1 according to DIN24340 Form A
Notice:
The dimensions are nominal dimensions which are subject to
tolerances.
Valve mounting screws and subplates, seepage41.
Directional control valve | 4WRLD 41/44
RE29289, edition: 2023-05, BoschRexrothAG
Dimensions
Notice:
▶ The tightening torque of the hexagon socket head cap
screws refers to the maximum operating pressure.
▶ Only the valve mounting screws listed here may be used
(for size16, aminimum screw length of 55mm is admissible,
as well).
▶ Prior to assembly, check the existing mounting bore on the
block for sufficient screw-in depth.
Subplates (separate order) with porting pattern according to
ISO4401, seedatasheet45100.
Valve mounting screws (separate order)
Size
Quantity
Hexagon socket head cap screws Material number
10 4 ISO 4762 - M6 x 45 - 10.9-CM-Fe-ZnNi-5-Cn-T0-H-B
Friction coefficient µ
total
=0.09…0.14; tightening torque M
A
=13.5Nm±10%
R913043777
or
4 ISO 4762 - M6 x 45 - 10.9
Friction coefficientµ
total
=0.12…0.17; tightening torqueM
A
=15.5Nm ±10%
Not included in the Rexroth
delivery range
or
4 ASME B18.3 - 1/4-20 UNC x 1 3/4" - ASTM-A574
Tightening torque M
A
=15Nm [11 ft-lbs] ±10%
Not included in the Rexroth
delivery range
16 2 ISO 4762 - M6 x 60 - 10.9-CM-Fe-ZnNi-5-Cn-T0-H-B
Friction coefficientµ
total
=0.09 … 0.14; tightening torqueM
A
=12.2Nm ±10%
R913043410
4 ISO 4762 - M10 x 60 - 10.9-Zn/nc/480h/C
Friction coefficient µ
total
=0.09…0.14; tightening torque M
A
=58Nm ±20%
R913014770
or
2 ISO 4762 - M6 x 60 - 10.9
Friction coefficientµ
total
=0.12…0.17; tightening torqueM
A
=15.5Nm ±10%
Not included in the Rexroth
delivery range
4 ISO 4762 - M10 x 60 - 10.9
Friction coefficient µ
total
=0.12…0.17; tightening torque M
A
=75Nm ±10%
or
2 ASME B18.3 - 1/4-20 UNC x 2 1/4" - ASTM-A574
Tightening torque M
A
=15Nm [11 ft-lbs] ±10%
Not included in the Rexroth
delivery range
4 ASME B18.3 - 3/8-16 UNC x 2 1/4" - ASTM-A574
Tightening torque M
A
=60Nm [44 ft-lbs] ±10%
25, 27 6 ISO 4762 - M12 x 60 - 10.9-Zn/nc/480h/C
Friction coefficient µ
total
=0.09…0.14; tightening torque M
A
=100Nm±20%
R913015613
or
6 ISO 4762 - M12 x 60
Friction coefficient µ
total
=0.12…0.17; tightening torque M
A
=100Nm±10%
Not included in the Rexroth
delivery range
or
6 ASME B18.3 - 1/2-13 UNC x 2 1/4" - ASTM-A574
Tightening torque M
A
=110Nm [81 ft-lbs] ±10%
Not included in the Rexroth
delivery range
35 6 ISO 4762 - M20 x 60 - 10.9-Zn/nc/480h/C
Friction coefficient µ
total
=0.09…0.14; tightening torque M
A
=465Nm±20%
R913014726
or
6 ISO 4762 - M20 x 60 - 10.9
Friction coefficient µ
total
=0.12…0.17; tightening torque M
A
=610Nm±10%
Not included in the Rexroth
delivery range
or
6 ASME B18.3 - 3/4-10 UNC x 2 1/4" - ASTM-A574
Tightening torque M
A
=395Nm [291 ft-lbs] ±10%
Not included in the Rexroth
delivery range
42/44 4WRLD | Directional control valve
BoschRexrothAG, RE29289, edition: 2023-05
Accessories (separate order)
Mating connectors and cable sets
Port Designation Version Short
designation
Material
number
Data
sheet
XH2 Mating connector; for valves
with round connector,
11-pole+PE
Metal, shielded 12PN11…EMC R901268000 08006
Plastic, two cable outlets 12PN11...2XD8 R900884671
Cable sets; for valves with
round connector, 11-pole+PE
Metal, shielded, 5 m 12PN11REFS
EMV…BG
R901272854
Metal, shielded, 20 m R901272852
Plastic, shielded, 5 m 12PN11REFF
2X…
R900032356
Plastic, shielded, 20 m R900860399
X7E1,
X7E2
Cable set; shielded,
4-pole,D coding
Straight connectorM12, on straight
connectorM12, line cross-section 0.25mm
2
,
CAT5e, length freely selectable (=xx.x)
– R911172111
1)
–
Cable set; shielded, 4-pole Straight connectorM12, on straight connector
RJ45, line cross-section 0.25mm
2
, CAT5e,
length freely selectable (=xx.x)
– R911172135
2)
–
X2M1,
X2M2
Cable set; shielded, 5-pole,
for connecting Rexroth
pressure sensors,
typeHM20, A coding
PUR/PVC, straight connectorM12, on straight
socketM12, line cross-section 0.34mm
2
, 0.6 m
– R901111709 –
PUR/PVC, straight connectorM12, on straight
socketM12, line cross-section 0.34mm
2
, 1.0 m
– R901111712 –
PUR/PVC, straight connectorM12, on straight
socketM12, line cross-section 0.34mm
2
, 2.0 m
– R901111713 –
Cable set; shielded, 5-pole,
A coding
Straight connectorM12, on free line end,
line cross-section 0.34mm
2
, 1.5 m
– R901111752 –
Straight connectorM12, on free line end,
line cross-section 0.34mm
2
, 3.0 m
– R901111754 –
Straight connectorM12, on free line end,
line cross-section 0.34mm
2
, 5.0 m
– R901111756 –
Straight connectorM12, on free line end,
line cross-section 0.34mm
2
, 10.0 m
– R913005147 –
Plug-in connector; 5-pole,
M12x1, pins, A coding
Metal (cable diameter 4…6mm) – R901075542 –
X8M Cable set; shielded, 8-pole,
A coding (only SSI, 1Vpp)
3)
Straight connectorM12, on free line end,
line cross-section 0.25mm
2
, 10m
– R913002641 –
1)
Additional indication of typedesignation RKB0040/xx.x
2)
Additional indication of typedesignation RKB0044/xx.x
3)
Recommendation: Sensor manufacturer Heidenhain when
using an EnDat 2.2 sensor.
Notice:
▶ Tighten the M12 connector with amanual torque wrench
by 1Nm.
▶ Self-locking M12 cables must be used.
▶ It must be ensured that cables are secured without radial
forces.
▶ All cables connected to XH2, X7E1 and X7E2 must be
bundled in awire harness after 20cm at the latest.
The wire harness must be fixed after further 20…30cm.
Make sure that there is no relative motion between the
fixation and the valve.
▶ Before the fixation point, there must not be any cable loops.
▶ In general, the information on installation provided by the
cable manufacturers must be observed.
▶ Respectively, the cables of X2M1, X2M2 and X8M, if used,
are also fixed as described above.
▶ For further information, seeoperating instructions 29391-B
Directional control valve | 4WRLD 43/44
RE29289, edition: 2023-05, BoschRexrothAG
Accessories (separate order)
Protective cap
Protective capM12 Version Material number
R901075563
Parameterization
The following is required for the parameterization with PC Material number/download
Commissioning software IndraWorks, IndraworksD, IndraworksDS www.boschrexroth.com/IAC
Connection cable, 3m Shielded, M12 on RJ45, length can be freely selected (=xx.x) R911172135
(additional indication of
typedesignationRKB0044/xx.x)
Control system
HMI
Control system integrated
into the valve
Position, force, alternating control
BUS IN
BUS OUT
Voltage supply of
analog/digital I/O
SI interface
Position
SSI/EnDat 2.2/1 Vpp
Pressure on control spool side
4…20mA / 0…10V
Pressure, ring side
4…20mA / 0…10V
Pressure sensor Pressure sensor
Sercos
EtherCAT
EtherNet/IP
PROFINET RT
POWERLINK
Representation of the axis controller in the system network
BoschRexrothAG, RE29289, edition: 2023-05
44/44 4WRLD | Directional control valve
BoschRexrothAG
Industrial Hydraulics
Zum Eisengießer 1
97816 Lohr am Main, Germany
Phone +49 (0) 93 52 / 40 30 20
my.support@boschrexroth.com
www.boschrexroth.com
© All rights reserved to BoschRexrothAG, also regarding any disposal,
exploitation, reproduction, editing, distribution, as well as in the event of
applications for industrial property rights.
The data specied above only serve to describe the product. No statements
concerning acertain condition or suitability for acertain application can be
derived from our information. The information given does not release the
user from the obligation of own judgment and verication.
It must be remembered that our products are subject to anatural process of
wear and aging.
Further information
▶ Directional control valve with integrated digital axis controller
(IAC-Multi-Ethernet, component series 2X)
Datasheet29391 and
29391-B
▶ Operation eldbus electronics (xx=software version):
– Functional description RexrothHydraulicDriveHDx-20
– Parameter description RexrothHydraulicDriveHDS-16, HDx-17…HDx-20
– Description of diagnosis RexrothHydraulicDriveHDS-16, HDx-17…HDx-20
– 30338-FK
– 30330-PA
– 30330-WA
▶ Subplates Datasheet45100
▶ Hydraulic uids on mineral oil basis Datasheet90220
▶ Environmentally compatible hydraulic uids Datasheet90221
▶ Flame-resistant, water-free hydraulic uids Datasheet90222
▶ Flame-resistant hydraulic uids – containing water (HFAE, HFAS, HFB, HFC) Datasheet90223
▶ Hexagon socket head cap screw, metric/UNC Datasheet08936
▶ Hydraulic valves for industrial applications Datasheet07600-B
▶ General product information on hydraulic products Datasheet07008
▶ Installation, commissioning and maintenance of servo valves and high-response valves
Datasheet07700
▶ Assembly, commissioning and maintenance of hydraulic systems Datasheet07900
▶ CE Declaration of Conformity Upon request
▶ Commissioning software and documentation on the Internet www.boschrexroth.com/IAC
▶ Information on available spares www.boschrexroth.com/spc
Project planning information
▶ The supply voltage must be permanently connected;
otherwise, bus communication is not possible.
▶ If electro-magnetic interference is to be expected,
take appropriate measures for ensuring the function
(depending on the application, e.g.shielding,
ltration).
▶ The devices have been tested in the plant and are
supplied with default settings.
▶ Only complete devices can be repaired.
Repaired devices are returned with default settings.
User-specic settings will not be applied.
The machine end-user will have to retransfer the
corresponding user parameters.
▶ When replacing component series 3X with 4X,
only the valve mounting screws listed in the
data sheet may be used. Prior to assembly,
check the existing mounting bore on the block for
sufcient screw-in depth.
▶ The maximum operating pressure of 350bar at portT
is possible with size35 from component series43.
For component series ≤42, the valve may be operated
up to a maximum of 250bar.
▶ Maximum operating pressure of 350bar at portT only
with double ow (supply via ports P and T, discharge
via ports A and B; the supply pressure must be kept
constant, load pressure in the discharge can be
pulsating) without changing the direction of ow.
▶ Can be used without restriction up to a maximum
operating pressure of 250bar at portT.