File: AD5002_E 08/2014/eI • 28
1
PRESSURE DROPS
INTRODUCTION
DIRECTIONAL CONTROL VALVES CETOP 5/NG10
The ARON directional control valves NG10 designed for subplate mounting with an in-
terface in accordance with UNI ISO 4401 - 05 - 04 - 0 - 94 standard (ex CETOP R 35 H
4.2-4-05), and can be used in all fi elds on account of their excellent capacity and pressure
specifi cations.
The use of solenoids with wet armatures means that the construction is extremely functional
and safe completely dispensing with need for dynamic seals. The solenoid dust cover is screwed
directly onto the valve casing whilst the coil is kept in position by a ring nut.
Great care has been taken in the design and the production of the ducts and the improvement
of the spools has allowed relatively high fl ow rates to be accommodated with minimal pressure
drops (Δp). The operation of the directional valves can be electrical, pneumatic, oleodynamic,
mechanical or lever operated .
The centring position is achieved by means of calibrated length springs which, once the action
of impulse is over, return the spool to the centre or end travel position.
The solenoids constructed with protection class in accordance with DIN 40050 standards
are available in either direct current (IP65) or alternating current (IP66) with different voltage
and frequencies.
All types of electrical controls can be fi tted, on request, with different types of manual emer-
gency controls. The electrical supply takes place through connectors meeting DIN 43650 ISO
4400 standards; connectors are also available with built in rectifi er or pilot lights.
The valves are designed for use with DIN 51524 standard hydraulic mineral oils and it is
recommended that fi lters should be fi tted to ensure a maximum contamination level of class
10 in accordance with NAS 1638, ß
25
75.
Spool Connections
type
PA PB AT BT PT
01 2 2 5 5
02 3 3 6 6 3
03 2 2 6 6
04 3 3 4 4 1
05 3 3 5 5
06 2 2 5 5
66 2 2 5 5
07 1 5
10 3 3 5 5
11 4 5
Curve No.
Spool Connections
type
PA PB AT BT PT
22 4 5
14 3 3 6 6 2
15 2 2 4 5
16 2 2 4 5
17 3 3
19 3 3 4 5
20 3 3 4 5
21 3 3
28 3 3 6 6 2
Curve No.
The diagram at the side show the pressure drop
curves for spools during normal usage. The fl uid
used is a mineral oil with a viscosity of 46 mm
2
/s
at 40°C; the tests have been carried out at a fl uid
temperature of 40°C.
For higher fl ow rates than those in the diagram, the losses will be those expressed by the
following formula:
Δp1 = Δp x (Q1/Q)
2
where Δp will be the value for the losses for a specifi c fl ow rate Q which can be obtained from
the diagram, Δp1 will be the value of the losses for the fl ow rate Q1 that is used.
CETOP 5/NG10
S
TANDARD SPOOLS CH. I PAG E 30
AD.5.E... CH. I PAG E 31
AD.5.E...J* CH. I PAG E 32
AD.5.E...Q5 CH. I PAG E 32
AD.5.O... CH. I PAG E 33
AD.5.D... CH. I PA GE 33
AD.5.L... C
H. I PAG E 34
"A16" DC SOLENOIDS CH. I PAG E 35
"K16" AC SOLENOIDS CH. I PAG E 35
STANDARD CONNECTORS CH. I PAG E 19
Δp (bar)
Q (l/min)
1 2
3
4
5
6
File: AD5002_E 08/2014/eI • 29
1
TAB.2
M
OUNTING
DIRECTIONAL CONTROL VALVES CETOP 5/NG10
• Mounting type D is only
for valves with detent
In case of mounting D
with detent a maximum
supply time of 2 sec is
needed (only for AC coils).
The springs for the version
with detent (mounting D)
are different from those for
standard versions.
TAB.4 - VARIANTS
VARIANT CODE PAGE
No variant (without connectors) S1(*)
Viton SV(*)
Emergency button ES(*) I•35
Preset for microswitch - (E/F/G/H only) see below note MS(*) I•31- I•34
Rotary emergency button P2(*) I•35
Marine version (AD.5.O..) H1
Preset for microswitch + Viton MV
Spool movement speed control (VDC only) with ø 0.5 mm diameter orifi ce 5S(*) I•32
Spool movement speed control (VDC only) with ø 0.6 mm diameter orifi ce 6S(*) I•32
Spool movement speed control (VDC only) with ø 0.7 mm diameter orifi ce 7S(*) I•32
Spool movement speed control (VDC only) with ø 0.8 mm diameter orifi ce 8S(*) I•32
External draining solenoid (electrically operated only) S5(*) I•32
Microswitch+ Detent (for lever operation) MD
Detent for lever control D1
= Maximum counter-pressure on T port: 4 bar - Microswitch type AM1107 code V79000001 can be ordered separately.
= Variant codes stamped on the plate
ORDERING CODE
AD Directional valve
5 CETOP 5/NG10
* Type of operator (tab.1)
** Spools
(see tables on page I•30
)
* Mounting type (tab.2)
* Voltage / Specifi cation (tab.3)
** Variants (tab.4)
2 Serial No.
STANDARD
C
D
E
F
SPECIALS (WITH PRICE INCREASING)
G
H
I
L
M
(*) Coils with Hirschmann connection supplied without connectors. The connectors can be ordered separately, ch. I page 19.
TAB.3 - VOLTAGE / SPECIFICATION
TAB.1 - TYPE OF OPERATOR
E Electrical
D Direct mechanical
O Oleo-pneumatic
L Lever
Operator
Voltage
Specs.
Description Note
E
A
24V/50Hz
AC Voltage **
(Technical
data see page
I • 35)
B
48V/50Hz*
J
115V/50Hz - 120V/60Hz
Y
230V/50Hz - 240V/60Hz
E
240V/50Hz*
F
24V/60Hz*
K
Without AC coils
L
12V
DC Voltage **
(Technical
data see page
I • 35)
M
24V
N
48V*
P
110V*
Z
102V*
115Vac/50Hz
120Vac/60Hz
with rectifi er
X
205V*
230Vac/50Hz
240Vac/60Hz
with rectifi er
W
Without DC coils
DZ
standard
OZ
standard
L
Z
valve with lever
X
valve without lever
* Special voltage
** Voltage codes are not stamped on the plate, their are
readable on the coils.
File: TCRS005_E 00/2000/eI • 30
1
TWO SOLENOIDS, SPRING CENTRED “C” MOUNTING
Spool Covering Transient position
type
01 +
02 -
03 +
04* -
05 +
66 +
06 +
07* +
08* +
10* +
22* +
11* +
12* +
13* +
14* -
28* -
STANDARD SPOOLS
ONE SOLENOID, SIDE B “F” MOUNTING
Spool Covering Transient position
type
01 +
02 -
03 +
04* -
05 +
66 +
06 +
08* +
10* +
22* +
12* +
13* +
07* +
15 -
16 +
17 +
14* -
28* -
ONE SOLENOID, SIDE A “E” MOUNTING
Spool Covering Transient position
type
01 +
02 -
03 +
04* -
05 +
66 +
06 +
08* +
10* +
12* +
15 -
16 +
17 +
14* -
28* -
TWO SOLENOIDS “D” MOUNTING
Spool Covering Transient position
type
19* -
20* +
21* +
DIRECTIONAL CONTROL VALVES CETOP 5/NG10
(*) Spool with price increasing
With spools 15 / 16 / 17 only the mounting E / F are possible
• 19 / 20 / 21 spool not planned for AD.5.E...J*
• For lever operated the spools used are different.
Available spools for this kind of valve see AD5L..
File: AD5E002_E 04/2010/eI • 31
1
MS
LIMITS OF USE (MOUNTING C-E-F)S
E = Manual override
OVERALL DIMENSIONS
AD.5.E... SOLENOID OPERATED VALVES CETOP 5/NG10
Max. pressure por ts P/A/B 350 bar
Max. pressure por t T (DC coil) see note (*) 250 bar
Max. pressure por t T (AC coil) 160 bar
Max. ow 100 l/min
Max. excitation frequency 3 Hz
Duty cycle 100% ED
Fluid viscosity 10 ÷ 500 mm
2
/s
Fluid temperature -25°C ÷ 75°C
Ambient temperature -25°C ÷ 60°C
Max. contamination level class 10 in accordance with NAS
1638 with fi lter ß
25
75
Weight (with one DC solenoid) 4 Kg
Weight (with two DC solenoids) 5,1 Kg
Weight (with one AC solenoid) 3,5 Kg
Weight (with two AC solenoids) 4,3 Kg
(*) Pressure dynamic allowed for 2 millions of cycles.
A max. counter-pressure of 4 bar at T is permitted
for the variant with a microswitch (MS).
The tests have been carried out with solenoids at operating temperature and a voltage 10% less than rated voltage with a fl uid temperature
of 40°C. The fl uid used was a mineral oil with a viscosity of 46 mm
2
/s at 40°C.
The values in the diagram refer to tests carried out with the oil fl ow in two directions simultaneously T = 2 bar (e.g. from P to A and the same
time B to P).
In the cases where valves 4/2 and 4/3 were used with the fl ow in one direction only, the limits of use could have variations which may even be
negative. Rest time: the values are indicative and depend on the following parameters: hydraulic circuit, fl uid used and variations in hydraulic
scales (pressure P, fl ow Q, temperature T).
DIRECT CURRENT SOLENOIDS (DC)
ALTERNATING CURRENT SOLENOIDS (AC)
Direct current : Energizing 60 ÷ 95 ms.
De-energizing 25 ÷ 70 ms.
Alternating current: Energizing 12 ÷ 30 ms.
De- energizing 10 ÷ 55 ms.
MS = Microswitch
Fixing screws UNI 5931 M6x40
with material specifi cations min 8.8
Tightening torque 8 Nm / 0.8 Kgm
Support plane
specifi cations
P (bar)
Q (l/min)
P (bar)
Q (l/min)
1
Spool
type DC AC
01 1 8
02 1 6
03 2 7
04 4 10
05 1 6
06 - 66 3 9
14-28 5 11
15 3 10
16 1 6
Solenoids
Curves
2
3
4
5
6
7
8
9
10
11
I • 32File: AD5EJ$2_E 02/2000/e
1
OVERALL DIMENSIONS
EAD5E...Q5 - 02/2000/e
EAD5E...J$ - 00/2000/e
AD.5.E...J* VALVES WITH SPOOL MOVEMENT SPEED CONTROL VARIANT J*
Valves type AD5.E... with spool movement speed control.
These ON-OFF type valves are used when a lower spool movement
speed than usual for conventional solenoid valves is required to prevent
impacts which could adversely affect the smooth running of the system.
The system consists of reducing the transfer section for the fl uid from
one solenoid to the other by means of calibrated orifi ce.
This version can only be used with a direct current (DC) and also in-
volves a reduction in the limits of use so that we suggest to always
test the valve in your application.
E = Manual override
Max. pressure ports P/A/B 320 bar
Max. pressure port T - see note (*) 250 bar
Max. ow 100 l/min
Duty cycle 100% ED
Fluid viscosity 10 ÷ 500 mm
2
/s
Fluid temperature -25°C ÷ 75°C
Ambient temperature -25°C ÷ 60°C
Weight with one DC solenoid 3,6 Kg
Weight with two DC solenoids 4,5 Kg
(*) Pressure dynamic allowed for 2 millions of cycles.
Fixing screws UNI 5931 M6x40
with material specifi cations min. 8.8
Tightening torque 8 Nm / 0.8 Kgm
Support plane
specifi cations
AD.5.E...Q5 VALVES WITH EXTERNAL DRAINING SOLENOID - VARIANT Q5
To order AD.5.J* version valves, specify the orifi ces code.
The operation is linked to a minimum counter-pressure on
the T line (1 bar min.)
The switching time referred to the spool travel detected by a
LVDT transducer can vary for the NG10 valve a minimum of 200
to a maximum of 400 ms depending on 5 fundamental variables:
1) Diameter of the calibrated orifi ce (see table)
2) Hydraulic power for clearance referring to fl ow and pressure
values through the valve
3) Spool type
4) Oil viscosity and temperature
5) Counter-pressure at T line
• Possible mounting: C / E / F / G / H
• 19 / 20 / 21 spools not planned for AD.5.E...J*
E = Manual override
Valves type AD5.E...Q5 with external draining solenoid.
This involves valves with solenoid drainage chambers separated
by line T in the CETOP 5 interface distinguished by the letter L.
This solution makes it possible to operate with a maximum counter-
pressure at T up to 320 bar using only 12.9 material fi xing screws to
ensure the maximum safety of the solenoid valve fi xing and use of
an additional drain. This version can be used for direct current (DC)
and alternating current (AC), but involves a reduction in the limits of
usage depending on the pressure at T.
Mounting possible: C / D / E / F / G / H / I / L / M
For subplate see BSH.5.31..
Max. pressure ports P/A/B/T 320 bar
Max. pressure port L (DC coils) see note (*) 250 bar
Max. pressure port L (AC coils) 160 bar
Max. ow 100 l/min
Max. excitation frequency 2 Hz
Duty cycle 100% ED
Fluid viscosity 10 ÷ 500 mm
2
/s
Fluid temperature -25°C ÷ 75°C
Ambient temperature -25°C ÷ 60°C
Weight with one DC solenoid 3,6 Kg
Weight with two DC solenoids 4,5 Kg
Weight with one AC solenoid 3,5 Kg
Weight with two AC solenoids 4,3 Kg
(*) Pressure dynamic allowed for 2 millions of cycles.
Support plane
specifi cations
Fixing screws UNI 5931 M6x40
with material specifi cations 12.9 must be used
Tightening torque 8 Nm / 0.8 Kgm
CALIBRATED
ORIFICE
AVAILABLE
ø (mm) M6x6 Code
0.5 M89.10.0031 5S (J5+S1)*
0.6 M89.10.0026 6S (J6+S1)*
0.7 M89.10.0032 7S (J7+S1)*
0.8 M89.10.0033 8S (J8+S1)*
* Old code
I • 33File: AD5O002_E 05/2000/e
1
OVERALL DIMENSIONS
AD.5.O... OLEO-PNEUMATIC OPERATION TYPE VALVES CETOP 5/NG10
Max. pressure ports P/A/B 320 bar
Max. pressure port T 160 bar
Max. ow 100 l/min
Min. operating pressure 4 + [0.027 x (pt*)] bar - see note
Max. operating pressure 200 bar
Fluid viscosity 10 ÷ 500 mm
2
/s
Fluid temperature -25°C ÷ 75°C
Ambient temperature -25°C ÷ 60°C
Max. contamination level class 10 in according with NAS
1638 with fi lter ß
25
75
Weight (single pilot) 4,1 Kg
Weight (twin pilot) 5,4 Kg
• Possible mounting:
C / D / E / F / G / H /
I L / M
• Ordering code see
page I•29
(pt*) = Pressure at
port T
Fixing screws UNI 5931 M6x40
with material specifi cations min. 8.8
Tightening torque 8 Nm / 0.8 Kgm
Support plane
specifi cations
AD.5.D... DIRECT MECHANICALLY OPERATED TYPE VALVES CETOP 5/NG10
OVERALL DIMENSIONS
Max. pressure ports P/A/B 320 bar
Max. pressure port T 20 bar
Max. ow 100 l/min
Operating force - see note (*) 8 Kg - see note (**)
Fluid viscosity 10 ÷ 500 mm
2
/s
Fluid temperature -25°C ÷ 75°C
Ambient temperature -25°C ÷ 60°C
Max. contamination level class 10 in accordance with NAS
1638 with fi lter ß
25
75
Weight 3,8 Kg
• Possible mounting:
E / F / G / H
• Ordering code see
page I•29
Notes:
(*) In the absence of
counter-pressure at
port T
(**)10 Kg with a pres-
sure of 20 bar at T
Stroke 8 mmm
Extra stroke 2 mm
Working stroke 4 mm
Support plane
specifi cations
Fixing screws UNI 5931 M6x40
with material specifi cations min. 8.8
Tightening torque 8 Nm / 0.8 Kgm
EAD5O - 02/2000/e
EAD5D - 03/2000/e
File: AD5L002_E 03/2015/eI • 34
1
M1
OVERALL DIMENSIONS
AD.5.L... LEVER OPERATED TYPE VALVES
CETOP 5/NG10
• Possible mounting:
C / E / F
(with mounting “F” and
spools “15-16-17” the
lever is on side “B”)
There is no D type
mounting
• The variant D1
specifi es the detent
(mechanical connec-
tion) for lever opera-
tion
The springs for the
version with detent
(variant D1) are dif-
ferent from those for
standard versions.
Max. pressure ports P/A/B 320 bar
Max. pressure port T 160 bar
Max. ow 100 l/min
Lever angle 2 x 15°
Fluid viscosity 10 ÷ 500 mm
2
/s
Fluid temperature -25°C ÷ 75°C
Ambient temperature -25°C ÷ 60°C
Max. contamination level class 10 in accordance with
NAS 1638 with fi lter ß
25
75
Weight 4,7 Kg
Weight with M1 variant 5,35 Kg
• Completely different spools are used for these (lever operated)
valves than for all other types of operation (e.g. electrical, mechani-
cal, pneumatic operation, .....)
• Available spools: 01 / 02 / 03 / 04 / 05 / 06 / 66 / 07 / 22 / 13 / 15 /
16 / 17 (for hydraulic symbols see page 1•30)
Microswitch type AM1107 code V79000001 can be ordered
separately.
M1 = Microswitch
Fixing screws UNI 5931 M6x40
with material specifi cations min. 8.8
Tightening torque 8 Nm / 0.8 Kgm
Support plane
specifi cations
AD.5.L...
O
RDERING CODE CH. I PAG E 29
STANDARD SPOOLS CH. I PAG E 30
Side A Side B
File: TA16K16_E 07/2013/eI • 35
1
Type of protection (in relation to the connector used) IP 66
Number of cycles 18.000/h
Supply tolerance +10% / -10%
Ambient temperature -54°C ÷ 60°C
Duty cycle 100% ED
Max. pressure static 210 bar
Insulation class wire H
Weight 0,8 Kg
Type of protection (in relation to the connector used) IP 65
Number of cycles 18.000/h
Supply tolerance ±10%
Ambient temperature -30°C ÷ 60°C
Duty cycle 100% ED
Insulation class wire H
Weight 0,9 Kg
"K16" AC SOLENOIDS FOR CETOP 5
"A16" DC
COILS FOR CETOP 5
EMERGENCY (COILS WITH HIRSCHMANN CONNECTION)
ROTARY WITHOUT CONNECTOR (P2)
ROTARY WITH CONNECTOR (P1)
MANUAL WITHOUT CONNECTOR (ES)
MANUAL WITH CONNECTOR (E1)
EMERGENCY (COILS WITH HIRSCHMANN CONNECTION)
ROTARY WITHOUT CONNECTOR (P2)
ROTAN ROTARY WITH CONNECTOR (P1)
MANUAL WITHOUT CONNECTOR (ES)
MANUAL WITH CONNECTOR (E1)
VOLTAGE
(V)
MAX WINDING TEMPERATURE
(AMBIENT TEMPERATURE 25°C)
RATED POWER
(W)
RESISTANCE AT 20°C
(OHM) ±7%
12V 106°C 45 3.2
24V 113°C 45 12.4
48V* - 45 -
102V
(
*
)(
**
)
-45-
110V
(
*
)(
**
)
118°C 45 268
205V
(
*
)(
**
)
-45-
* Special voltages
** The european low voltage directive
is applied to electronical equipments
used at a nominal voltages between
50 and 1000 VAC or 75 and 1500 VDC.
In conformity with the low directive each
part of the manifold or the subplate
on which the valve is mounted should
be connected to a protective earth
with a resistence less than 0.1 ohms.
VOLTAGE
(V)
MAX. WINDING TEMPERATURE
(A
MBIENT TEMPERATURE25°C)
R
ATED
POWER(VA)
I
N RUSH CURRENT
(VA)
RESISTANCE AT 20°C
(O
HM) ±10%
24V/50Hz 134°C 124 454 0.56
24V/60Hz* 115°C 103.5 440 0.55
48V/50Hz* 134°C 113 453 2.10
115V/50Hz-120V/60Hz
(
*
)(
**
)
121°C - 138°C - - 10.8
230V/50Hz-240V/60Hz
(
*
)(
**
)
121°C - 138°C - - 43.0
240V/50Hz
(
*
)(
**
)
134°C 120 456 47.39
* Special voltage
** The european low voltage directive
is applied to electronical equip-
ments used at a nominal voltages
between 50 and 1000 VAC or 75
and 1500 VDC. In conformity with
the low directive each part of the
manifold or the subplate on which
the valve is mounted should be
connected to a protective earth with
a resistence less than 0.1 ohms.