System integration
Mounting procedure
- AMCA-valves shall not be mounted by overtightening of mounting bolts, causing mechanical distortion and
thus spool lock. (50 Nm)
- Mounting on flat surface, flatness □ 0,01/100 mm (0.0004/3.9 inch)
- Don’t use conical thread for port fittings.
- For sealing purposes use O-rings.
- Check the voltage and current of the solenoid before operation.
- Avoid ingression of contamination during mounting.
- Check if the hydraulic pipes, tank and the oil are clean and demands to the needed requirements (NAS 1638
class 8)
Fluid maintenance
Due to the construction, the APV-valve is not highly susceptible to particulate (silt type) lock, nor to
contaminant wear. Therefor the contaminant sensitivity is low.
- Use mineral oil. Other fluids on request.
- Keep the contamination level better or equal to NAS 1638 class 8 or ISO 4406: 18/16/13.
Startup procedure
- Check if all ports are connected according to the diagram before starting the pump or setting the valve
under pressure.
- To further bleeding, it is recommended to switch the valve under a low pressure. This will satisfy in most
cases.
- In most cases, the manufacturer has set, according to order the flow and pressure of the valve. When these
settings have to be changed please see page 18 to check the possibilities.
Troubleshooting
1) System pressure and pressure setting too low
a. 1 main load pressure relief (1) contaminated.
Cause: dirt particles between cone and seat.
Solution: turn adjustment counter clockwise, activate the directional valve several times. If
necessary dismantle the main load pressure relief (1). Check for damages, if so replace cone and
seat.
Examine the system filter.
b. Damping orifice (2) or (11) blocked (dirt or fouled) if necessary remove and clean
c. 3-Way compensator spool jammed open. When removing plug(4) the spring should pudh out the 3-
way compensator (3).
Examine the 3-way compensator and bore for dirt or damages. If necessary, deburr with care. Flush
the spool to remove dirt.
d. Fault in other components in the system.
Check for a damaged pump, motor, seals etc.
2) User moves erratically
a. Air in system
Bleed the end-and springcaps (7/8) or the hendle mechanism with the stroke limiting screws.