Publ. MEV...A-E-06/07
FEATURES
* Load independent flow control corresponds to the
spool-position proportional to the electrical input
signal.
* The pump pressure always corresponds to the user
pressure, +3,6,8 or 12 bar (43, 86, 114 or 172 psi)
p compensator.
* The built-in pump-unloading valve results in:
- very low power turned into heat;
- minimum loading of the prime mover.
* User speed is precisely controlled under all load
conditions.
* Progressive regulating curve; no pressure peaks
when switching; sensitive control even for
alternating pressures.
* Constant working speed of differential cylinders at
the different regulating flow to the valve by grinding
angle.
* Constant recirculation pressure independent of the
number of units.
* Any limiting of flow for every user port.
* Load independent switching adjustment, constant
acceleration and deceleration.
* Proportional solenoids with longer life for the
armature in the oil (explosion proof solenoids “II 2 EEx
mII T4 or T5”, available).
* Proportional directional control valves also
available as:
- Manual proportional series MHV and
- Hydraulic proportional series MOV.
Any combination of these control options is
possible.
* The sub plate system allows a construction up to
8 control valves.
MEV PROPORTIONAL DIRECTIONAL CONTROL VALVE
Electrical operation
Sizes 12, 16, 20, 25, 32
Series MEV...A
2
TECHNICAL DATA
Operating pressure (P,A,B) ...350 bar (5000 psi)
Maximum return pressure (T):
- aluminium springcaps 15 bar (214 psi)
- cast iron springcaps 30 bar (428 psi)
p compensator 3; 6; 8 or 12 bar (43; 86; 114 or 172 psi)
Pressure setting range 5...350 bar (72...5000 psi)
Flow range ...800 l/min (...211 USgpm) - with 32 cSt at 40
o
C
Fluid Mineral oil according to DIN 51524/51525
Fluid temperature range -35...+80°C (-31°...+176°F)
Viscosity range 2,8...380 cSt, optimal 30 cSt
Contamination level max. according to NAS 1638 Class 9 or ISO 18/15
Nominal voltage 12 V, 24 V
Nominal current 12 V DC = 1.400 mA ; 24 V DC = 700 mA
Hysteresis 3...8% (50...800 l/min (13...211 USgpm))
Continuous operating 100%
Type of protection IP 65, optional IP67/II 2 EEx m II T4
Recommended dither frequency 100Hz
Mounting position optional
Size working ports: MEV12 : 1/2" BSP (SAE optional)
(in subplate) MEV16 : 3/4" BSP (SAE optional)
MEV20 : 1" BSP (SAE optional)
MEV25 : 1 1/4" BSP (SAE optional)
MEV32 : 1 1/2" BSP (SAE optional)
Max. flow in l/min. (USgpm) related to the p in bar (psi) over the compensator, per nominal bore:
1
) For the MEV only valid with
external pilot supply
2
) Due to loss of pressure
c.q. energy conversion into
heat, we recommend the
next largest size related
to a lower p compensator.
3
) recirculation at low
pressure only with
MUV
3 (43)
1
) 6 (86) 8 (114) 12 (172)
2
)
MEV12 50 (13) 80 (21) 90 (24) 100 (26)
MEV16 100 (26) 140 (37) 155 (41) 180 (47)
MEV20 160 (42) 225 (59) 250 (66) 300 (79)
MEV25 250 (66) 350 (92) 390 (103) 500 (132)
MEV32 400 (106) 500 (132) 550 (145) 800 (211)
Size
p compensator
X
X
X
Spool
types
Symbols Operation Characteristic
Spool
types
Symbols Operation Characteristic
A
4/3 way
a0b
AB
PT
AB
PT
AB
PT
AB
PT
AB
PT
AB
PT
AB
PT
AB
PT
AB
PT
AB
PT
In neutral position
all ports blocked
3
)
B
4/3 way
In neutral position
A-T 20% of nominal
bore
3
)
C
4/3 way
In neutral position
B-T 20% of nominal
bore
3
)
D
4/3 way
In neutral position
A+B-T 20% of nominal
bore
3
)
E
4/2 way
P-B and A-T 70%
of nominal bore
F
4/2 way
In neutral position
all ports blocked
3
)
G
4/2 way
In neutral position
A+B-T 20% of nominal
bore
3
)
K
3/3 way
Port A out of function
position
3
)
M
3/2 way
Port A out of function,
P-B 70% of nominal
bore
O
3/2 way
Port B out of function,
port T leakage flow
3
)
3
DESCRIPTION
Conventional directional control valves control start, stop and directions of movement from hydraulic motors
and cylinders. However, the speed of these users depends on the load pressure. If this load pressure varies,
the speed is hardly controllable (figure 1)
The AMCA proportional directional control valves are pressure compensated and achieve an ideal control of
force, speed, acceleration and deceleration, independent of the load and increased demands (figure 2)
The pressure compensator could be a pressure relief valve (MUV) or a pressure reducing valve (MDM), together
with the throttling function of one or more directional control valve spools. This compensator acts as a by-pass
(3-way) flow control valve (with MUV) or as series (2-way) flow control valve (with MDM).
See figures 3 and 4.
100
90
80
70
60
50
40
30
20
10
100
0
20 4030 50 7060 80 10090
Load 235 bar (3357 psi)
Load 185 bar (2643 psi)
Load 5 bar (71 psi)
Load 245 bar (3500 psi)
Load 1 to 350 bar (14,29 to 5000 psi)
0
20
10
40
30
50
60
70
80
90
100
010 3020 40 8050 60 70 90 100
Advantages of the AMCA Proportional Directional Control Valves:
The shape of the AMCA proportional directional control valve spool differs from the conventional one.
The result is a progressive flow curve (figure 5). To make optimal use of the maximum stroke of the spool the
flow angles of the A and/or B port can be defined for the different flows. For a constant flow, the pressuredrop
over the orifice of the spool remains constant, independent of the load pressure (figure 6).
MUV
T
control valves
directional
one or more
A/B
P
one or more
directional
control valves
P
A/B
MDM
Pressure diff.constant
350 (5000)
280 (4000)
210 (3000)
140 (2000)
(43, 86, 114 or 172 psi)
Recirculation pressure 3,6,8 or 12 bar
70 (1000)
0
0
Loadpressure
Pumppressure
100204030 50 7060 80 90 100
0
10
20
30
40
50
60
70
80
100
90
Stroke %
Inputsignal %
Flow %
Time
Pressure bar (psi)
Fig. 1
Control range %
Flow %
Control range %
Flow %
Fig. 2
Fig. 3 Fig. 4
Fig. 5 Fig. 6
4
Functioning of the by-pass (3-way) flow control
valve (with MUV)
(this type is used in combination with fixed
displacement pumps) (fig. 7 and 8)
The AMCA-MUV has three functions:
1. Energy saving
If the directional control spools are in neutral position
(spool 1 in fig.7), and the pump is running, the
pressure relief valve 1 (MUV) opens at low pressure
(depending on the spring 3, 6, 8 or 12 bar (43, 86,
114 or 172 psi)).
P and T are connected. The power (pxq
v
) turned into
heat is very low.
The spring chamber is connected, via the “load-
pressure check back system”, to T (tank).
(example fig. 21)
2. Load independent flow control
(acting as a 3-way flow control valve)
If one directional control spool is actuated (spool 2
in fig. 7, where P is connected to B2), the load-
pressure is connected to the spring chamber of the
MUV. The left part of the “load pressure check back
system” is closed by spool 2. The load-pressure
added to the spring-equivalent pressure is in balance
with the pressure at P. Therefore the p over the
directional control valve remains constant (3, 6, 8 or
12 bar (43, 86, 114 or 172 psi)).
As q
v
= k. p, the flow remains constant, at a given
opening of port B2, independent of the load-pressure.
The output (flow) is proportional to the input signal
(displacement of spool).
The unnecessary pumpflow returns to tank.
3. Adjustable maximum load pressure
The maximum load-pressure can be restricted by the
adjustable relief valve 2.
Functioning of the series (2-way) flow control
valve (with MDM)
(this type is used in combination with variable
displacement/pressure compensated pumps
(example fig. 9 and 10) or accumulator circuits.
The AMCA-MDM has three functions:
1. Energy saving
If the directional control spools are in neutral position
(spool 1 in fig. 9) and the pump is running, the
pressure reducing valve MDM (normally open) tends
OPERATION
to close (is balancing).
The pressure controls the pump-capacity to a
minimum. Again the power (p x q
v
) turned into heat
is very low.
The spring chamber is connected, via the “load-
pressure check back system” to T (tank).
2. Load independent flow control
(acting as a 2-way flow control valve)
If one directional control spool is actuated (spool 2
in fig. 9) MDM-orifice throttles the flow and reduces
the pressure. This reduced pressure is connected to
B2.
The left part of the “load pressure check back system”
is closed by spool 2. The load pressure added to the
spring-equivalent pressure (3, 6, 8 or 12 bar (43, 86,
114 or 172 psi)) is in balance with the reduced
pressure.
Therefore the p at flow angle 2 remains constant
(3, 6, 8 or 12 bar (42, 86, 114 or 172 psi)). As q
v
=
k. p, the flow remains constant at a given opening
of port B2, independent of the load pressure.
The output (flow) is proportional to the input signal
(displacement of spool).
There is no unnecessary pumpflow (pump capacity
is controlled by pressure).
3. Adjustable maximum load pressure
The maximum load pressure can be restricted by
the adjustable relief valve 2.
Functioning of the by-pass (3-way) flow control
valve (with MUV/R)
(this type is used if there is a need to use the MUV
as a sequence valve)
(fig. 11 and 12)
The function is the same as described in clause 1
(fig. 7). The return bore is blocked (as in fig. 9). There
is an additional possibility of directing the pumpflow
from P to R (fig. 12) to feed another circuit up to 350
bar, or to control the adjusting mechanism on a
variable displacement pump (fig. 11).
(example fig. 24)
Note: (1)
If the systempump is of the load sensing type,
no compensator is required. (example fig.25)
(2)
For simultanious operation of the proportional
directional control valve, independent of
loadpressure, we advice a pressure
compensator for each control valve.
For flows < 201 l/min. (53 USgpm) per control
section, the MFC stacked valves are a good
alternative in this case. (see Publ. F12/18K)
5
OPERATION
another circuit
Spool 2
B2
End plate
A2
MDM orifice
Pressure relief valve 1 (MUV)
Pressure relief valve 1 (MUV/R)
0
Reducing valve (MDM)
0
M
Inlet plate
Spring chamber
B1
T
P
A1
spool orifice
T1
End plate
Load-pressure check back system
Adjustable relief valve 2
Spool 1
Damping-screw
B1B2
A1A2
spool orifice
R
P
M
Spring chamber
Inlet plate
Damping-screw
Load-pressure check back system
Spool 1Spool 2
Adjustable relief valve 2
Adjustable relief valve 2
Load-pressure check back system
T1
B2 B1
End plate
A2 A1
P
Spring chamber
Inlet plate
Spool 1Spool 2
Damping-screw
P
A1
B1
P
T
T
A1
B1
A2
B2
A2
B2
A1
RTP
B1
A2
B2
Fig. 9 Series flow control valve
Fig. 10 With MDM
Fig.7 By-pass control valve
Fig. 8 With MUV
Fig. 11 By-pass flow control valve
Fig. 12 With MUV/R
6
OPERATION
Functioning of the proportional directional control valve with electrically controlled pilot stage. (MEV)
(Fig. 13, 14 and 15)
When solenoid a is actuated it pushes the pilot spool towards solenoid b and opens throttle position 1.
This allows pilot pressure to the springchamber 1 (speed controlled by the adjustable restriction 5) and also
through bore 3 to the end of the pilot spool opposite to solenoid a.
The balance force on the pilot spool is the force of the solenoid which is proportional to the electric input.
The balance force equates the pilot pressure in solenoid b and also in springchamber 1.
This pressure pushes the main spool against the spring in springchamber 2 and thus takes up a position
proportional to the electric input signal.
With the screws on the springchambers the maximum flow can be adjust by turning in the screw and block the
main spool in his stroke.
Solenoid b
Springchamber 1
Throttle position 1
3
TA TPB
Springchamber 2
Throttle position 2
56
Solenoid a
4
b
P
A
B
T
a
a
P
A
T
B
b
Fig. 13 MEV
Fig. 14 (detailed)
Fig. 15 (simplified)
7
24V
12V
0
0
300 400
600 800
600
1200
500
1000
650
1300
8 bar (114 psi)
3 bar (43 psi)
6 bar (86 psi)
12 bar (172 psi)
100
90
80
70
60
50
40
30
20
10
0
5020010 3040 8060 70 90 100
min.
max.
100
90
80
70
60
50
40
30
20
10
0
5020010 3040 8060 70 90 100
0
0
12V
24V
300
600 1200
600400
800
500
1000
650
1300
3000
16
12
25
20
32
15010050 250200 350 400
DIAGRAMS
Stroke %
Flow %
Inputsignal mA.
Stroke %
Flow %
Inputsignal mA.
Response time from neutral position
to maximum spool stroke.
Measured with external pilot supply
on the pilot stage = 100 bar (1430 psi)
at 32 cSt.
msec
Size
Flow P A/B
with max. spoolangles
with 3, 6, 8 or 12 bar spring
(43, 86, 114 or 172 psi)
Flow P A/B
with min. spoolangles
to max. spoolangles
8
DIAGRAMS
0
0
50 100 150 200
3 (43)
6 (86)
9 (129)
12 (172)
3 bar (43 psi)
6 bar (86 psi)
8 bar (114 psi)
12 bar (172 psi)
MUV-12
(13.2) (26.4) (39.6) (52.8)
MUV-16
12 bar (172 psi)
8 bar (114 psi)
6 bar (86 psi)
3 bar (43 psi)
9 (129)
3 (43)
0
6 (86)
12 (172)
(26.4)
0
(13.2)
50 100
(39.6)
150
(52.8)
200
400300
MUV-20
(79.2) (105.6)
12 bar (172 psi)
8 bar (114 psi)
6 bar (86 psi)
3 bar (43 psi)
9 (129)
3 (43)
0
6 (86)
12 (172)
0
(26.4)
100
(52.8)
200
400 600
MUV-25
(52.8)
200
(105.6) (158.5)
12 bar (172 psi)
8 bar (114 psi)
6 bar (86 psi)
3 bar (43 psi)
9 (129)
6 (86)
3 (43)
0
12 (172)
0
3 bar (43 psi)
6 bar (86 psi)
12 bar (172 psi)
8 bar (114 psi)
800
15 (214)
18 (257)
21 (300)
24 (343)
MUV-32
(211.4)
3 (43)
6 (86)
9 (129)
12 (172)
0
0
(52.8)
200
(105.6)
400
(158.5)
600
Flow l/min. (USgpm)
p bar (psi)
Flow l/min. (USgpm)
p bar (psi)
Flow l/min. (USgpm)
p bar (psi)
Flow l/min. (USgpm)
p bar (psi)
Flow l/min. (USgpm)
p bar (psi)
Free recirculation pressure P T
MUV with 3, 6, 8 or 12 bar spring (43, 86, 114 or 172 psi).
9
0
0
50 80 100
10 (143)
15 (214)
20 (286)
A1-T
A6-T
B6-T
B1-T
5 (72)
MEV-12
(13.2) (21.1) (26.4)
Flow l/min. (USgpm)
p bar (psi)
0 160 300225
B1-T
B6-T
A6-T
A1-T
MEV-20
(42.3) (59.4) (79.3)
5 (72)
10 (143)
0
15 (214)
20 (286)
250 500
B1-T
B6-T
MEV-25
A6-T
A1-T
(66.1) (132.1)
10 (143)
5 (72)
0
20 (286)
15 (214)
0
(92.5)
350
400 800
B1-T
B6-T
A6-T
A1-T
MEV-32
(105.7)
(211.4)
10 (143)
5 (72)
0
20 (286)
15 (214)
0
(132.1)
500
A1 A2 A4A3 A5 A6
T
B1 B2 B4B3 B5 B6
Flow l/min. (USgpm)
p bar (psi)
MEV-16
B6-T
B1-T
A6-T
A1-T
0
5 (72)
10 (143)
15 (214)
20 (286)
0
(26.4)
100 140
(37)
180
(47.6)
Flow l/min. (USgpm)
Flow l/min. (USgpm)
p bar (psi)
Pressure drop A/B T
DIAGRAMS
Flow l/min. (USgpm)
p bar (psi)
measured with C-spool and
max. spoolopening A/B T
Viscosity 32 cSt.
Including subplates and couplings.
p bar (psi)
10
AP
A..DM
P
MDM..A
A
A..EV
T2
MEV..A
b
B
a
a
B
A
P
T
b
A..UV
TP
MUV..A
A..EV
A
B
AP
A
P
MEV..A
b
a
a
T
B
b
3
1
2
CONFIGURATION
TYPE OF VALVE MOUNTING
The AMCA proportional directional control valves series MEV...A are sub-plate-, multiple sub-plate- and ganged
sub-plate valves. A complete AMCA-MEV..A system consists for example of three main parts (fig 16)
1. MUV or MDM :pressure relief (fig 17) or
pressure reducing valve (fig 18)).
2. MEV :4/3 directional control valve with
electrically controlled pilot stage.
3. Ganged sub-plates :including inlet- and endplate
Fig. 17 (detailed)
Fig. 17
a
(simplified)
Fig. 18 (detailed)
Fig. 18
a
(simplified)
Fig. 16
1 : MUV..A or MDM..A
2 : MEV..A (including pilot stage)
3 : A..UV or A..DM + A..EV + AP
11
OPTIONS
The following options are possible (see fig 19,
application (example) and ordering code).
Port connections:
T2 :
Low back pressure.
- if a MUV-valve is mounted, T2 is normally
plugged in the subplate, or
- if there are cylinders in the circuit with a large
returnflow, T2 shall be connected to tank for a
lower return pressure in the valve, or
- if a MDM-valve is mounted on the subplate,
T2 is the mainport to tank.
T3 : External pilot drain (on the pilot stage).
- is neccesary if the backpressure in the
returnline rises continually above 6 bar, for
example a spring loaded check valve in the
returnline between T connection of the valve
and the tank connection,
- T3 is a pilotdrain and has to be drained to tank
seperately.
X: Auxiliary port (on inlet subplate).
- the maximum pressure-level in the entire
system can be remotely controlled by the use
of a small relief valve (size 4 mm (0.16 inch))
connected to the auxiliary port X, or
- the pressure in the entire system can be
unloaded by the use of an electrically operated
2/2 valve connected to aux. port X (e.g. for
load security systems on mobile cranes), or
- in case of a load sensing system, the load
pressure check back signal on the X port can
be connected to the load sense port of the
variable displacement pump.
X2 : External pilot supply (on the pilot stage).
- if, due to very light loads, the pump pressure
does not rise up to 12 bar (172 psi) during a
part of the cycle, the pilot stage shall be fed
by an external pilot supply source.
Y: Auxiliary port (on the directional control
subplate).
- if it is necessary that one or more users in a
circuit operate at reduced pressure, a small
relief valve (size 4 mm (0.16 inch)) may be
connected to port Y.
Z:Auxiliary port (on the directional control
subplate).
- if valves are combined (with the same or
different size), port Z is used, or
- for sensing the load pressure check back
signal, this port shall be connected to port X of
the next valve, which requires only a simple
inlet plate AN (see ordering code).
Options are standard with BSP thread, SAE thread
is optional
A..UV/T2/X
TPXT2
MUV..A
T1
A..EV/Y/Z
YA
B
Z
AP../T1
MEV..A/T3/X2
b
X2
a
T3
Fig. 19 (detailed) with options
12
VARIANTS/OPTIONS
The following variants/options are possible (see
ordering code, page 26 and 28).
Compensator (MUV/MDM) variants:
Recirculation pressure:
V : Adjustment 6...12 bar (86...172 psi). The
spring in the spring chamber is adjustable
between 6 and 12 bar (86 and 172 psi) for
exact control of the max. flow on users A
and B of the proportional directional control
valve. (see page 26)
Max. pressure adjustments variants:
H : With handwheel (Ø 30mm, Ø 1.18inch) for
manual adjustment without using tools
E2 : Electrical remote control up to 350 bar (5000
psi)
W : Without pressure adjustment, no relief valve.
Options:
Q : Normally, MUV spools have no connection
between the P bore and the spring chamber.
In certain cases, a small orifice (0,6 mm) to
provide a “positive feed in” is desirable. As
an example: for multi-section blocks.
P : Normally, MDM spools are mounted with a
small orifice, to connect the reduced pressure
to the spring chamber for quick response. If
one or more MDM valves are connected to a
load sensing pump, option P (plugged MDM-
spool) is recommended.
Electrical control system:
N : No proportional control, on/off
F : Proportional control
Spool types:
A,B,C,D,E,F,G,K,M,O : See page 2
Flow:
.../... : Flow port A/port B in litres/minute, the choice
has to be made in combination with the p of
the compensator (MUV or MDM). For the
maximum flow per p compensator see page
2.
Note: the control valve is standard equiped
with stroke limitation screws in the spring
caps, if the flow of a port is adjusted with this
screw, the electrical input signal has a shorter
bandwidth.
Options:
ACS : Adjustable Centering Springs on the main
spool, if the users A and B should have
exactly the same flow in combination with the
same current on solenoids a and b.
G : Cast iron spring caps. If the standard
aluminium caps are not suitable for the
environment conditions. (for instance sea-
water resistance)
JS : Additional connection for hydraulical control,
with shuttle valves and restriction for external
pilot control e.g., through pilot pressure
devices.
M : Additional manual control, a second control
possibility in addition to the electrical control.
(manual override)
MSW : As option M, suitable for special environment
conditions like seawater. (the springcap is also
in cast iron)
N : Neutral spool position signal, through inductive
switch.
Solenoid types:
A : 12 VDC IP65 with emergency control by pin
B : 24 VDC IP65 with emergency control by pin
(standard)
E : 12 VDC IP65 with emergency control by
button
F : 24 VDC IP65 with emergency control by
button
H : 24 VDC IP67 with explosion proof, II 2 G EEx
m II T4, IP 57, including connector and 5 metres
(16.4 ft) cable
J : 24 VDC Military, IP 67, without female
connector
Control valve (MEV) variants:
13
APPLICATIONS
Many applications have been realized.
Some examples are described below.
1. Concrete pump Australia
2. Swing Bridge Britain
3. Grader China
4. Fire Ladder France
5. Arc Furnace France
6. Road Bridge France
7. Container Handling France
8. Road Roller France
9. Canal Lock France
10. Injection Moulding Machine France
11. Telescope Cranes Germany
12. Rocker Truck Germany
13. Winches for Mobile Cranes Germany
14. Injection Moulding Machine India
15. Ladle Carriage Italy
16. Injection Moulding Machine Italy
17. Grinding Machine Italy
18. Deck Cranes Norway
19. Winches Norway
20. Waste Collection Switzerland
21. Salt Spreader Switzerland
22. Salt Spreader The Netherlands
23. Skyworker The Netherlands
24. Rubber Press The Netherlands
25. Fire Brigade Skyworker The Netherlands
26. Steering Gear (for ships) The Netherlands
27. Cargo Cranes The Netherlands
28. Grain Elevator The Netherlands
29. Manipulator (Robot) The Netherlands
30. Cargo Doors The Netherlands
31. Ship cleaning Installations The Netherlands
32. Probing Machines The Netherlands
33. Winches for Fishing Vessels The Netherlands
34. Diamond-, Exploration- and
Rotary drilling equipment USA
Fig. 20 Cone Penetration Testing Unit, The Netherlands
14
APPLICATIONS
48l/min.
M
7l/min.
M
4 bar
120 bar60 bar
MUV..A
A..UV
MEV-12-ASFFC-50
TP
A..EV
A
B
b
MEV..A
AP
a
AP-12-A
A-12-EV
A-12-UV
MUV-12-AS6S
COUNTERBALANCE VALVES
PILOT CONTROLLED
NON-RETURN VALVES
stroke 1800 mm
Cylinder , bore 250 mm
A
XL
P
B
T
b
MEV..A
ab
MEV..A
AB AB AB
ab
MEV..A
ab
MEV..A
a
Fig. 21 Circuit diagram example
Fig. 22 Example for simultaneous operation (independant of load pressure)
See note on page 4.
15
Parallel circuit with fixed displacement pump
Two valve blocks using only one pressure compensator (MUV).
By connecting port X (the load pressure signal) of the second control block (AN..A) to port Z of the first control
block (A..EV/Z), the MUV creates a load independent flow control for both valve-blocks (not for simultaneous
operation).
Series circuit with fixed displacement pump
With the subplate A..UV/R there is an additional possibility of directing the pumpflow from P to R in order to feed
another circuit.
Note: - Connecting T2 of the subplate A..UV/R must always be connected to tank.
- Not for simultaneous operation.
APPLICATIONS (EXAMPLE)
B2
A..EV/YA..UV/X
TP XT2Y
MUV..A
b
MEV..A
A1
B1
A..EV/Z
A2
ab
MEV..A
T3
MEV..A/T3/X2
Z
AP../T1
T1
T
AN..A
a
A..EV
PX A
B
b
X2
AP
a
A..UV
TP
A..EV
A
B
AP
b
MUV..A MEV..A
a
A..UV/R
RP T2
A..EV
A
B
AP
MUV..A
ab
MEV..A
AP../T1
T1
A
A..EV
B
ba
MEV..A
a
A..EV
A
B
MEV..A
b
TP
AN..A
X
M
MIN. P LS-PUMP 6 bar (86 psi)
Load independent flow control by using load sensing pump. (No AMCA compensator: AN)
If the hydraulic system is equiped with a load sensing pump, the X port of the inlet plate AN..A has to be
connected with the load sensing signal-port of the LS-pump. A pressure compensator MUV or MDM is not
necessary in that case.
Note: If ordering the control valves (MEV) the p of the pump has to be specified, so the spools can be grinded
for the ordered flow.
Fig. 23
Fig. 24
Fig. 25
First control block
Second control block
16
DIMENSIONS
Nominal bore
X2,T3
T1
X
A,B,P,T,T2
Y, Z
12 16 20 25 32
1/2" (8)
1/8" (4)
3/8" (6)
1/8" (4)
1/8" (4)
1/4" (6)
3/8" (6)
1/8" (4)
1/8" (4)
3/4" (12)
1/4" (6)
1/8" (4)
1/2" (8)
1" (16)
1/4" (6)
3/4" (12)
1/4" (6)
1/8" (4)
1/4" (6)
1 1/4" (20)
1" (16)
1 1/2" (24)
1/4" (6)
1/8" (4)
1/4" (6)
f
a
d
e
b
c
k
l
j
g
h
w
x2
y1
x1
t2
v
s
t1
p1
r
m
n
y2
z
u
60 (2.36)
40 (1.58)
50 (1.97)
46 (1.81)
46 (1.81)
60 (2.36)
60 (2.36)
246 (9.69)
40 (1.58)
50 (1.97)
46 (1.81)
188 (7.41)
20 (0.79)
11 (0.43)
33 (1.30)
74 (2.92)
M6x8
17 (0.67)
93 (3.66)
38 (1.50)
110 (4.33)
36 (1.42)
55 (2.17)
70 (2.76)
8 (0.32)
10 (0.39)
145 (5.71)
M8x10
25 (0.99)
15 (0.59)
98 (3.86)
11 (0.43)
55 (2.17)
229 (9.02)
25 (0.99)
115 (4.53)
55 (2.17)
85 (3.35)
170 (6.70)
86 (3.39)
54 (2.13)
338 (13.32)
68 (2.68)
70 (2.76)
46 (1.81)
60 (2.36)
55 (2.17)
86 (3.39)
68 (2.68)
55 (2.17)
70 (2.76)
14 (0.55)
170 (6.70)
118 (4.65)
18,5 (0.73)
65 (2.56)
27 (1.06)
256 (10.09)
M8x10
30 (1.18)
11 (0.43)
135 (5.32)
65 (2.56)
100 (3.94)
200 (7.88)
58 (2.29)
376 (14.81)
100 (3.94)
76 (2.99)
70 (2.76)
55 (2.17)
68 (2.68)
86 (3.38)
100 (3.94)
76 (2.99)
68 (2.68)
86 (3.39)
16 (0.63)
201,5 (7.94)
M8x10
31 (1.22)
21 (0.83)
136 (5.36)
11 (0.43)
75,5 (2.97)
284 (11.19)
33,5 (1.32)
159,5 (6.28)
75,5 (2.97)
117,5 (4.63)
235 (9.26)
120 (4.73)
66 (2.60)
425 (16.75)
90 (3.55)
100 (3.94)
68 (2.68)
86 (2.39)
76 (2.99)
120 (4.73)
90 (3.55)
76 (2.99)
100 (3.94)
17 (0.67)
AP
A-EV
MEV
A-UV
MDM
MUV
13,73 (3.09)
17,65 (3.97)
44,13 (9.92)
17,65 (3.97)
26,48 (5.95)
26,48 (5.95)
16,67 (3.75)
23,54 (5.29)
58,84 (13.23)
41,19 (9.26)
41,19 (9.26)
23,54 (5.29)
29,42 (6.61)
78,45 (17.64)
78,45 (17.64)
34,32 (7.72)
93,16 (20.94)
34,32 (7.72)
58,84 (13.23)
78,45 (17.64)
125,53 (28.22)
125,53 (28.22)
132,39 (29.76)
78,45 (17.64)
93,16 (20.94)
88,26 (19.84)
205,94 (46.30)
93,16 (20.94)
181,42 (40.78)
205,94 (46.30)
Control spool stroke
in mm. (inch)
Connecting threads in BSP (SAE thraight thread 'O'ring BOSS)
(Other thread on request)
Dimensions in mm. (inch)
Weight in N (lbs)
Dimensions option M in mm. (inch)
182,5 (7.19)
18
0
10
0
51
0
Ø8 (Ø0.32)
30 (1.18)
30 (1.18)
Ø25 (Ø0.99)
110 (4.33)
45 (1.77)
75 (2.96)
234 (9.22)
18
0
-
66
0
234 (9.22)
58
0
5
0
18
0
30 (1.18)
Ø10 (Ø0.39)
Ø32 (Ø1.26)
30 (1.18)
79 (3.11)
58 (2.29)
140 (5.52)
30 (1.18)
Ø32 (Ø1.26)
Ø10 (Ø0.39)
30 (1.18)
170 (6.70)
70 (2.76)
90 (3.55)
270 (10.64)
12
0
71
0
-
30 (1.18)
25 (0.99)
Ø40 (Ø1.58)
Ø12 (Ø0.47)
200 (7.88)
80 (3.15)
164 (6.46)
270 (10.64)
12
0
-
82
0
30 (1.18)
Ø40 (Ø1.58)
Ø12 (Ø0.47)
23 (0.91)
235 (9.26)
88 (3.47)
171 (6.74)
mr
m
m
m6
m4
m3
m5
m2
m1
n
m
2 x 8 2 x 10 2 x 12 2 x 14 2 x 16
(2 x 0.32) (2 x 0.39) (2 x 0.47) (2 x 3.15) (2 x 0.63)
118 (4.65)
19 (0.75)
46 (1.81)
81 (3.19)
11 (0.43)
11 (0.43)
M6x8
22 (0.87)
204 (8.04)
140 (5.52)
70 (2.76)
46 (1.81)
94 (3.70)
55 (2.17)
296 (11.66)
48 (1.89)
70 (2.76)
60 (2.36)
46 (1.81)
50 (1.97)
40 (1.58)
55 (2.17)
70 (2.76)
12 (0.47)
46 (1.81)
60 (2.36)
17
DIMENSIONS
n
w
t1
p1p1
t1
m
m1
m3
l
n
187 (7.37)
63,5
x2
0
t2
x1
m
30
x2
z
m
t2
0
x1
30
63,5
60
s
t1
p1
m
mr
m2 m4
m6
19
m5
r
0
e
c
y2
x1
a
u
x2
t2
0
db
10(0.39)
15 (0.59)
e
e
j
v
46
k
ug
f
h
56
m
m
55
y1
y1
(2.50) (2.50)(2.36)
(1.18) (1.18)
(1.81)
(2.21)
MUV
MDM
MEV MEV AP
T1
T
P
T2
B2
A2
X2
T3
X
Y
Z
MUV MEV MEV AP
MDM MEV
P
T2
X
MEVMUV/R
R
T2
X
P
Y
Z
Option M
18
DIMENSIONS
D1
PT
PL2
PL4
PL
PL1
PL3
PL2
PL4
Ø7,8 (Ø0.31)
Ø4 (Ø0.16)
PL
PL1
PL3
B
1,2 (0.047)
X
D1
PX
PM1
PM2
D1
D2
M
M2
M1
Ø4 (Ø0.16)
M2
Ø7,8 (Ø0.31)
PX
B
X
1,2 (0.047)
M3
PT
PM1 PM2
D1
M
M1
D1
1,9 (0.075)
D1
D2
M3
1,9 (0.075)
0,01/100
==
+0,3 (+0.012)
==
0,8
+0,1 (+0.004)
0,8
+0,15 (+0.006)
==
0,01/100
==
0,8
+d2
+0,1 (+0.004)
(32)
(0.0004/3.94)
(32)
(32)
+0,1 (+0.004)
(32)
0,8
+0,15 (+0.006)
+0,1 (+0.004)
0,8
(32)
(0.0004/3.94)
L
X
P
XPTL
L
X
PT
70 (2.76)M3 60 (2.36)
T
125 (4.93)
155 (6.11)
100 (3.94)
100 (3.94)
X
PL4
27 (1.06)
PL2
PL3
PL1
31 (1.22)
147,5 (5.81)
117,5 (4.63)
177,5 (6.99)
117,5 (4.63)
PX 76 (2.99)
PT
PL
70 (2.76)
89 (3.51)
PM1
PM2
40 (1.58)
15 (0.59)
84,5 (3.33)
84 (3.31)
105,5 (4.16)
46 (1.81)
19 (0.75)
MUV
90 (3.55)B 76 (2.99)
Ø31,25 (Ø1.23)
Ø25 (Ø0.99)
M8M
M2
M1
14 (0.55)
10 (0.39)
D2
D1
M10
15 (0.59)
12 (0.47)
Ø37,5 (Ø1.48)
Ø32 (Ø1.26)
25 32
DIMENSIONS + LAY-OUT FOR SUBPLATES MUV; TO PRODUCE BY CUSTOMERS
MUV..A
135 (5.32)97 (3.82) 115 (4.53)PL3
X
PL4 85 (3.35)
19 (0.75)20 (0.79)
67 (2.64)
25 (0.99)
105 (4.14)
PL
PL2
PL1
PT
PX
PM1
PM2
M3
M1
M2
M
70 (2.76)
70 (2.76)
48 (1.89)
59 (2.32)
51 (2.01)
48 (1.89)
55 (2.17)
55 (2.17)
38 (1.50)
37 (1.46)
75 (2.96)
70 (2.76)
70 (2.76)
60 (2.36)
63 (2.48)
M8
17 (0.67)
12 (0.47)
38 (1.50)
24 (0.95)
24 (0.95)
15 (0.59)
15 (0.59)
44 (1.73)
8 (0.32)
12 (0.47)
M6
31 (1.22)
31 (1.22)
50 (1.97)
12 (0.47)
17 (0.67)
M10
Ø26,6 (Ø1.05)
Ø26,6 (Ø1.05)
d2
D3
D2
B
D1
MUV
0,2 (0.008)
55 (2.17)
Ø16 (Ø0.63)
Ø21,9 (Ø0.86)
Ø21,9 (Ø0.86)
0,15 (0.006)
Ø17,25 (Ø0.68)
Ø17,25 (Ø0.68)
Ø12 (Ø0.47)
60 (2.36)
0,2 (0.008)
68 (2.68)
Ø20 (Ø0.79)
1612 20
ALL COORDINATES
0,25 (0.001)
Dimensions in milimeters (inches)
19
DIMENSIONS
D1
PT
PL2
PL4
PL
PL1
PL3
PL2
PL4
Ø7,8 (Ø0.31)
Ø4 (Ø0.16)
PL
PL1
PL3
B
1,2 (0.047)
X
D1
PX
PM1
PM2
D1
D2
M
M2
M1
Ø4 (Ø0.16)
M2
Ø7,8 (Ø0.31)
PX
B
X
1,2 (0.047)
M3
PT
PM1 PM2
D1
M
M1
D1
1,9 (0.075)
D1
D2
M3
1,9 (0.075)
0,01/100
==
+0,3 (+0.012)
==
0,8
+0,1 (+0.004)
0,8
+0,15 (+0.006)
==
0,01/100
==
0,8
+d2
+0,1 (+0.004)
(32)
(0.0004/3.94)
(32)
(32)
+0,1 (+0.004)
(32)
0,8
+0,15 (+0.006)
+0,1 (+0.004)
0,8
(32)
(0.0004/3.94)
L
X
L
X
70 (2.76)M3 60 (2.36)
125 (4.93)
155 (6.11)
100 (3.94)
100 (3.94)
X
PL4
27 (1.06)
PL2
PL3
PL1
31 (1.22)
147,5 (5.81)
117,5 (4.63)
177,5 (6.99)
117,5 (4.63)
PX 76 (2.99)
PT
PL
70 (2.76)
89 (3.51)
PM1
PM2
40 (1.58)
15 (0.59)
84,5 (3.33)
84 (3.31)
105,5 (4.16)
46 (1.81)
19 (0.75)
MDM
90 (3.55)B 76 (2.99)
Ø31,25 (Ø1.23)
Ø25 (Ø0.99)
M8M
M2
M1
14 (0.55)
10 (0.39)
D2
D1
M10
15 (0.59)
12 (0.47)
Ø37,5 (Ø1.48)
Ø32 (Ø1.26)
25 32
DIMENSIONS + LAY-OUT FOR SUBPLATES MDM; TO PRODUCE BY CUSTOMERS
XP L
H
P
R
MDM..A
P
RH
P
P
R
P
H
135 (5.32)97 (3.82) 115 (4.53)PL3
X
PL4 85 (3.35)
19 (0.75)20 (0.79)
67 (2.64)
25 (0.99)
105 (4.14)
PL
PL2
PL1
PT
PX
PM1
PM2
M3
M1
M2
M
70 (2.76)
70 (2.76)
48 (1.89)
59 (2.32)
51 (2.01)
48 (1.89)
55 (2.17)
55 (2.17)
38 (1.50)
37 (1.46)
75 (2.96)
70 (2.76)
70 (2.76)
60 (2.36)
63 (2.48)
M8
17 (0.67)
12 (0.47)
38 (1.50)
24 (0.95)
24 (0.95)
15 (0.59)
15 (0.59)
44 (1.73)
8 (0.32)
12 (0.47)
M6
31 (1.22)
31 (1.22)
50 (1.97)
12 (0.47)
17 (0.67)
M10
Ø26,6 (Ø1.05)
Ø26,6 (Ø1.05)
d2
D3
D2
B
D1
MDM
0,2 (0.008)
55 (2.17)
Ø16 (Ø0.63)
Ø21,9 (Ø0.86)
Ø21,9 (Ø0.86)
0,15 (0.006)
Ø17,25 (Ø0.68)
Ø17,25 (Ø0.68)
Ø12 (Ø0.47)
60 (2.36)
0,2 (0.008)
68 (2.68)
Ø20 (Ø0.79)
1612 20
ALL COORDINATES 0,25 (0.001)
Dimensions in milimeters (inches)
20
DIMENSIONS
PL4
PXZ
PL2
PA B PA B
D4
PL4
D4
D4
M3
PT1
PL1
PL3
D3
B
D2D2
PM1
PB
PA
PT2
PM2
PM4PM3
D1
D1
D3
M1
M2
M
D2
D5
1,9 (0.075)
M1
M2
M3
D1
PL1
PL3
B
1,2 (0.047)
1,9 (0.075)
Ø4 (Ø0,16)
D3
Ø7,8 (Ø0,31)
M
D4
D3
D2
PT2
PXZ
PL2
PM1
PB PA
PM2
PT1
D2
D4
XZ
D1
ZX
==
==
+d3
+d3 +d5
=
==
=
+d3
+0,1 (+0.004)
+0,15 (+0.006)
+d3
(0.0004/3.94)
0,01/100
D2
+0,1 (+0.004)
0,8
(32) (32)
0,8
(32)
0,8
+0,1 (+0.004)
(32)
0,8
(32)
0,8
(0.0004/3.94)
0,01/100
(32)
0,8
T1
B
B
P
T2
A
A
X
Z
T1 B P
Z
X
AT2
85 (3.35)70 (2.76)55 (2.17)PL1
9 (0.35)Z
PL4
PL3
PXZ
PL2
X
123 (4.85)
9 (0.35)
49 (1.93)
123 (4.85)
55 (2.17)
15 (0.59)10 (0.39)
148 (5.83)
10 (0.39)
64 (2.52)
148 (5.83)
70 (2.76)
169 (6.66)
15 (0.59)
77 (3.03)
169 (6.66)
85 (3.35)
19 (0.75)PA
PT2
PT1
PM2
PM1
PB
26,6 (1.05)
38 (1.05)
38 (1.50)
26,6 (1.05)
19 (0.75)
D4
M3
M2
M1
M
33 (1.30)
14 (0.55)
M6
9 (0.35)
Ø12 (Ø0.47)
30 (1.18)24 (0.95)
30 (1.18)
48 (1.89)
48 (1.89)
30 (1.18)
24 (0.95)
43 (1.69)
60 (2.36)
60 (2.36)
43 (1.69)
30 (1.18)
40 (1.58)
15 (0.59)
Ø14 (Ø0.55)
M8
12 (0.47)
50 (1.97)
17 (0.67)
M10
12 (0.47)
Ø18 (0.008)
Ø17,25 (Ø0.68)
d3
D3
D2
D1
B
0,15 (0.006)
Ø11 (Ø0.43)
46 (1.81)
Ø12 (Ø0.47)
MEV 12
0,2 (0.008)
Ø21,9 (Ø0.86)
Ø14 (Ø0.55)
Ø16 (Ø0.63)
55 (2.17)
Ø26,6 (Ø1.05)
0,2 (0.008)
Ø17 (Ø0.67)
68 (2.68)
Ø20 (Ø0.79)
16 20
DIMENSIONS + LAY-OUT FOR SUBPLATES MEV; TO PRODUCE BY CUSTOMERS
PL4
X
Z
PAB
PXZ
PL3
PL2
PT2
PL1
PT1
212,5 (8.37)188 (7.41)
18,5 (0.73)
18,5 (0.73)
13,5 (0.53)
91 (3.59)
21 (0.83)
21 (0.830)
16 (0.63)
108,5 (4.27)
188 (7.41)
100 (3.94)
100 (3.94)
70 (2.76)
70 (2.76)
117,5 (4.63)
212,5 (8.37)
117,5 (4.63)
84 (3.31)
84 (3.31)
Ø29,7 (Ø1.17)Ø25 (Ø0.99)D5
PM3
PM4
PM2
PB
PM1
PA
M1
M2
M3
d5
M
53 (2.09)
53 (2.09)
24 (0.95)
36 (1.42)
24 (0.95)
36 (1.42)
63 (2.48)
63 (2.48)
28,5 (1.12)
43 (1.69)
28,5 (1.12)
43 (1.69)
12 (0.47)
16 (0.63)
60 (2.36)
0,2 (0.008)
M8
12 (0.47)
17 (0.67)
70 (2.76)
0,3 (0.01)
M10
B
D3
D4
d3
D2
D1
MEV
90 (3.55)76 (2.99)
Ø31,25 (Ø1.23)
0,3 (0.01)
Ø25 (Ø0.99)
Ø25 (Ø0.99)
Ø18 (Ø0.71)
Ø37,5 (Ø1.48)
0,3 (0.01)
Ø32 (Ø1.26)
Ø23 (Ø0.91)
Ø30 (Ø1.18)
25 32
ALL COORDINATES 0,25 (0.001)
1,2 (0.047)
Ø4 (Ø0,16)
Ø7,8 (Ø0,31)
+0,15 (+0.006)
+0,1 (+0.004)
Dimensions in milimeters (inches)
21
MAINTENANCE DATA
Mounting procedure
- AMCA-valves shall not be mounted by
overtightening of mounting bolts, causing
mechanical distortion and thus spool lock. (see
tightening torques).
- Mounting on flat surface, flatness
0,01/100 mm
(0.0004/3.9 inch).
- Don’t use conical thread for port-fittings.
- For sealing purposes, use O-rings.
- At the port-connections at the sub-plates, the B-
port shall be connected to the line with the largest
return-flow (e.g. piston-side of differential cylinder),
because in the valve the distance B-T is shorter
than A-T.
- Check the voltage and current of the solenoids,
before operation.
- Avoid ingression of contaminants during mounting.
Start-up procedure
- Start the system-flushing procedure with the
adjustment-screw of relief valve (see fig. 29-31,
(1) on page 22) fully released to achieve the
minimum pressure.
- Turning the adjustment-screw clockwise (360 turn
= ca. 100 bar (143 psi)), the maximum load-pressure
rises up to the desired level. (max. 350 bar (5000
psi)). During this adjustment the end-users (cylinder
and/or motor) should be blocked.
- Check the valve-function and the tightness of
fittings etc.
- Use the stroke limiting screws to bleed the end-
caps, during system bleeding.
Adjustment procedure
MDM/MUV
To avoid instability of the MDM- or MUV-spool, the
damping-screw (see fig. 32, (2) on page 22) is factory-
setted. Adjustment on location is possible as follows:
- Remove the cover-screw (width 5 mm (0.2 inch))
- Adjust the damping with the damping-screw (width
5 mm (0.2 inch)), turning clockwise or anti-
clockwise for more or less throttling.
Note: Don’t throttle too much especially in the case
of MDM otherwise the load signal can be disturbed.
Valve response time
The valve response time is adjustable from 0,24 -
10 seconds. Adjustment screws are on the pilot stage
below the solenoids.
- Turn the adjustment screws clockwise to enlarge
valve response time.
- Turn the adjustment screws anti-clockwise to
shorten valve response time.
Flow-adjustment
Factory-setting of flows, as ordered in ordering code.
If, after long life-cycle, re-adjustment should be
necessary, two possibilities are available, depending
on the configuration:
1. Stroke limiter (see fig. 33, (5) on page 22)
- Remove cover-screw of stroke limiter
- Loosen the lock-nut (width 13 mm (0.51 inch))
- Turn the stroke limiting screw (width 4 mm (0.16
inch)) clockwise to reduce flow and anti-clockwise
to enlarge flow.
2. p adjustment (see page 26)
- Loosen the lock-nut (width 13 mm (0.51 inch))
- Turn the adjustment screw (width 4 mm (0.16 inch))
clockwise to enlarge the preset spring-force, to
achieve more flow. (anti-clockwise to reduce flow)
- Tighten lock-nut.
Note: If the flow through A-port is sufficient and
the flow through B-port should be enlarged, adjust
first the B-flow by
p-adjustment and reduce after
that the A-flow by stroke limitation.
Fluid maintenance
Due to the construction, these AMCA-valves, are
not highly susceptible to particulate (silt type) lock,
nor to contaminant wear. Therefore the contaminant
sensitivity is very low.
- Use mineral oil (recommended ISO/VG-32). Other
fluids on request.
- Keep the contamination level better or equal NAS
1638 class 9 or ISO 18/15.
22
Fig. 33Fig. 33
Fig. 32Fig. 32
Fig. 29,30 and 31Fig. 29,30 and 31
2
MUV..A
A..UV
A..DM
A..UV/R
MDM..A
1
TP
34
MUV..A
A..UV
PRT
A..UV/R
13
MUV..A
4
PT
A..DM
1
MDM..A
3A 4
8
5
6
T
b
8
5
9
6
P
T
7
a
AB
A..EV
MEV..A
TROUBLE SHOOTING
A. System pressure too low or set pressure
cannot be reached
1. Relief valve cartridge fouled
Dirt particles jammed between cone and seat of
relief valve (1) and prevent pressure being built
up.
Turn adjustment anti-clock wise, switch a
directional valve several times. If necessary,
dismantle (a M4 bolt assists in removing the
springcup). If damaged, replace cone and seat.
Examine the system filter.
2. Damping throttle (2) blocked (dirt or
maladjustment).
If necessary, remove, clean and replace.
Adjust to 1 1/2 - 2 1/2 turns from fully closed
position. Find the right damping position. Turn the
throttle only by unloaded pump.
3. MUV-spool (3) or MDM-spool (3A) jammed open
When removing lower end-cover (4) the spring
should push out of the spool. Remove and
examine the spool and bore for damage. Deburr
with care. Flush the spool to remove dirt.
4. Faults in other components of the system
Damaged pump, motor, seals etc.
Note: The set pressure can only be reached if a
cylinder is at the end of its stroke or a motor
is stalled.
B. User moves erratically
1. Air in system
Bleed both end-caps with stroke limiting screws
(5).
Slacken bolts (6) fixing the solenoids to body and
retighten after repeated operation.
2. Pilot valve faulty
Fit a pressure gauge in place of the stroke limiting
screws to observe pilot pressure.
If persistent, swap pilot stage (7) to another
section to detect faulty unit.
3. Excessive friction of directional spool
Remove both end-caps (8) and examine spool
(9) and bore from dirt or damage. Deburr with care.
Examine system filter.
Also spool lock, when mounting faces are not
flat.
4. Excessive damping
See B2.
5. Excessive friction in other components of the
system
C. User does not move or moves at slow speed
1. Damping throttle blocked or dirty
See A2.
2. Relief valve setting too low
See A1.
3. Directional spool does not shift
See B3.
4. MUV or MDM-spool jammed open
See A3.
5. There is insufficient user load.
6. Filter in returnline is contaminated.
D. Pump does not unload
1. MUV-spool jammed (see A3)
2. Directional spool not centring
Excessive friction (see B3).
Electrical fault. Check the electrical circuit.
Fig.29 Fig.30 Fig.31 Fig.32
Fig.31
23
RECOMMENDED SPARE PARTS
HB-0014-003
HB-0014-002
HB-0112-014
HB-0014-001
HB-0014-001
8 bar
Relief valve insert
Size
HR-0115-335
HR-0111-335
HR-0111-335
HR-0114-335
HR-0113-33520
32
25
12
16
MEV
MDM
MUV MEV AP
Size
Spring (MUV/MDM):
P compensator
25
32
16
20 HR-0113-040
HR-0115-040
HR-0114-040
HR-0111-040
12
3 bar(with X2)
HR-0111-040
HR-2123-032
HR-2124-032
HR-2125-032
HR-2121-032
HR-2121-032
6 bar
SOLENOID 24 V + EEx m II T4 (Explosion Proof)
SOLENOID 24 V + MANUAL BUTTON
SOLENOID 12 V + MANUAL PIN
SOLENOID 24 V + MANUAL PIN
SOLENOID 24 V + IP67 and MIL.
SOLENOID 12 V + MANUAL BUTTON
WX-2270K051 :
WX-2270K041 :
Female connector for MIL. solenoid
WX-2170K101 :
WX-2170K012 :
WX-2170K011 :
WX-2170K002 :
WX-2170K001 :
Solenoid (including BUNA-N seal)
Spring cap (cast iron)Spring cap (alu.)
HR-2121-309
HR-2122-309
HR-2123-309
HR-2124-309
MEV-20
MEV-25
MEV-32
MEV-12
MEV-16
HR-2124-759
HR-2123-759
HR-2122-759
HR-2121-759
HR-2125-759
HR-2121-040
HR-2123-040
HR-2125-040
HR-2124-040
HR-2121-040
12 bar
Centering spring
MEV-32
MEV-25
MEV-20
MEV-16
MEV-12 HR-2121-016
HR-2123-016
HR-2124-016
HR-2125-016
HR-2122-016
Spring (cartridge) :HR-0111-039
HR-2121-264 : Pilot stage without solenoid
HR-2121-264V : Ditto with Viton seals
Pilot stage
With standard seals
HR-0111-635
HR-0115-635
HR-0111-635
HR-0114-635
HR-0113-635
With Viton seals
with stroke limitation with stroke limitation
24
RECOMMENDED SPARE PARTS
6 Nm (4.4 lb.ft) : 4xM5
40 Nm (29.6 lb.ft)
330 Nm (244.2 lb.ft)
215 Nm (159.1 lb.ft)
135 Nm (99.9 lb.ft)
80 Nm (59.2 lb.ft)TIEROD SIZE 16:
TIEROD SIZE 25:
TIEROD SIZE 32:
TIEROD SIZE 20:
TIEROD SIZE 12:
MUV/MDM-12
MUV/MDM-16
MUV/MDM-25
MUV/MDM-20
MUV/MDM-32
10 Nm (7.4 lb.ft)
25 Nm (18.5 lb.ft)
25 Nm (18.5 lb.ft)
50 Nm (37 lb.ft)
50 Nm (37 lb.ft)
MEV-12
MEV-16
MEV-20
MEV-25
MEV-32
10 Nm (7.4 lb.ft)
25 Nm (18.5 lb.ft)
50 Nm (37 lb.ft)
25 Nm (18.5 lb.ft)
50 Nm (37 lb.ft)
A-..-DM
A-..-UV
MDM-..-A
MUV-..-A
A-..-EVA-..-EV
AP-..-A
PILOT STAGE
for MDM-..-A/ED
for MUV-..-A/ED + A-..-UV
for MUV-..-A/ED
for MEV-..-A..F. + A-..-EV
for MDM-..-A + A-..-DM
for MEV-..-A..N. + A-..-EV
for MUV-..-A + A-..-UV
for MDM-5016
for AP-..-A
020
030
018
017
for AN-..-A
015
013
011
012
010
SEALS (BUNA-N 70
0
Shore)
ASSEMBLY KIT:SEALS(BUNA-N 70
0
Shore),
SEALS (VITON 70
0
Shore)
SEALS (VITON 90
0
Shore)
ASSEMBLY KIT:SEALS(VITON 70
0
Shore),
SCREWS OR BUSHES
ASSEMBLY KIT:SEALS(VITON 90
0
Shore),
SCREWS OR BUSHES
SCREWS OR BUSHES
21
26
16
11
06
01
for MUV-..-A/V + A-..-UV
for MDM-..-A/V + A-..-DM
for MUV-..-A/V
for MDM-..-A/V
for MUV-..-A
for MDM-..-A
for AN-..-A + A-..-UV
for MEV-..-A..N.
for MEV-..-A..F.
for MDM-..-A/ED + A-..-DM040
072
071
062
061
038
035
032
033
031
: 3x 16
: 3x 14
: 3x 10
: 3x 12
: 3x 8
: 6xM10
: 6xM8
: 4xM10
: 4xM8
: 4xM6
: 4xM10
: 4xM8
: 8xM10
: 6xM8
: 4xM6
MEV-..-A MEV-..-A
SPARE KITR
SIZE 3232
SIZE 12
SIZE 16
SIZE 20
SIZE 25
20
25
12
16
R......
Seals and assembly kits
Maximum tightening torques MEV
25
7: AP 16 A
5: MEV 16 ASFFA 50/100
6: A 16 EV
3: MEV 16 ASFFA 100/100
4: A 16 EV
2: A 16 UV/X
1: MUV 16 AS6S
4
7
6
2
1
3
5
Example for Ordering
One electrically controlled directional control valve assembly, nominal bore 16, mounting type; sub-plate, consists
of:
1. MUV Pressure relief valve, p compensator 6 bar (86 psi)
2. A..UV/X Inlet plate for ganged sub-plate and pressure relief valve with X connection for remote control
3. MEV 4/3 way controlvalve, spool type A, flow range 100 l/min (26 USgpm) (at ports A + B , with spring
return to neutral position and adjustable flow limiter
4. A..EV Sub-plate for 4/3 way valve, standard
5. MEV 4/3 way controlvalve, spool type A, flow range at port A = 50 l/min (13 USgpm) port B = 100 l/min
(26 USgpm) with spring return to neutral position and adjustable flow limiter
6. A..EV Sub-plate for 4/3 way control valve, standard
7. AP..A AP endplate, standard
(Ordering codes see page 26, 27, 28 and 29)
ORDER EXAMPLE
26
M U V 1 6 A S 6 S / Viton
Model Number
Compensator type
MUV = pressure relief valve
MDM = pressure reducing valve
Size
12 = for size 12
16 = for size 16
20 = for size 20
25 = for size 25
32 = for size 32
Mounting type
A = Sub-plate
Series
S = max. operating pressure
350 bar (5000 psi)
p Compensator
3 = 3 bar version (43 psi) *
6 = 6 bar version (86 psi)
8 = 8 bar version (114 psi)
12 = 12 bar version (172 psi) **
V = 6-12 bar (86-172 psi) adjustable, see picture below.
(to increase or decrease the flows of the control valves)
Maximum pressure adjustment
S = With screw (standard)
H = With handwheel for manual adjustment
E
2 = Electrical remote control up to 350 bar (5000 psi)
W = Without pressure adjustment
Options
P = Plugged MDM-spool (standard)
Q = Orifice in MDM-spool
Viton = With Viton seals 70 Shore
... = Factory setting of operating pressure: 350 bar (5000 psi)
Indicate here other desired operating pressure in bar.
* Only with external pilot pressure (X2) on MEV-section.
** Due to loss of pressure, c.q. energy conversion into heat,
we recommend the next largest series.
ORDERING CODE
(For composing a valve block use a copy of the order form, page 30)
MUV OR MDM
T
P
MAX.PRESSURE SETTING
P ADJUSTMENT
Option V
( P Adjustment 6-12 bar)
27
AN 16 A / T2
Model Number
Series
AN = Inlet plate*
Size
12 = for size 12
16 = for size 16
20 = for size 20
25 = for size 25
32 = for size 32
Mounting type
A = Sub-plate
Options
SAE = S.A.E. straight thread ‘O’RING BOSS
T2 = 2nd tankport
Viton = With Viton seals
* AN = Inlet plate for use with variable displacement pump (L.S. pump) or two valve systems in parallel use, with one MUV.
Standard with X-port in sub-plate
A 16 UV / T2
Model Number
Series
A = Sub-plate
Size
12 = for size 12
16 = for size 16
20 = for size 20
25 = for size 25
32 = for size 32
Sub-plate
UV = for MUV
DM = for MDM
Options
R = allows serial connection with 2nd MUV (only for sub-plate UV)
SAE = S.A.E. straight thread O RING BOSS
T2 = 2nd tankport (only for sub-plate UV)
Viton = With Viton seals
X = Remote Control Connection
(For composing a valve block use a copy of the order form, page 30)
INLETPLATE FOR GANGED SUB-PLATES
ORDERING CODE
INLETPLATE FOR GANGED SUB-PLATES (WITHOUT MOUNTED MUV OR MDM)
28
ORDERING CODE
MEV 16 A S F F A 50/50 / T3 / X2 / A
Model Number
Series
MEV = Directional control valve,
electrically controlled
Size
12 = for size 12
16 = for size 16
20 = for size 20
25 = for size 25
32 = for size 32
Mounting type
A = Sub-plate
Series
S = Max. operating pressure
350 bar (5000 psi)
Position lock
F = Spring return (spring ctr)
Control system
N = on/off
F = proportional
Spool type
A, B, C, D, E, F, G, K, M or O. See page 2
Maximum Flow (l/min)
.../... = choose the flow for port A and port B
(see for max. flows page 2 , choose the flow in
combination with the p compensator)
In case of differing flow ranges for ports
A + B, the range for port A is given first,
followed by the range for B, eg. 50/100.
Options
ACS = Adjustable Centering Springs
G = Cast iron spring caps
JS = Additional connection for hydraulical control
M = Additional manual control
MSW = Additional manual control Seawater Resistant
N = Neutral spool position signal, through inductive switch
SAE = S.A.E. straight thread ‘O’RING BOSS (Option T3 and/or X2)
T3 = External pilot drain
Viton = With Viton seals
X2 = External pilot pressure
Solenoid types
A = 12V DC IP65 with emergency control by pin
B = 24V DC IP65 with emergency control by pin (standard)
E = 12V DC IP65 with emergency control by button
F = 24V DC IP65 with emergency control by button
H = 24V DC IP57 EEx m II T4 (Explosion Proof)
J = 24V DC IP67 Military, without female connector
(For composing a valve block use a copy of the order form, page 30)
CONTROL VALVE (MEV)
29
AP 16 A / T1
Model Number
Series
AP = End-plate
Size
12 = for size 12
16 = for size 16
20 = for size 20
25 = for size 25
32 = for size 32
Mounting type
A = Sub-plate
Options
SAE = S.A.E. straight thread ‘O’RING BOSS
T1 = With additional tank port.
Viton = With Viton seals
A 16 EV / Y
Model Number
Series
A = Sub-plate
Size
12 = for size 12
16 = for size 16
20 = for size 20
25 = for size 25
32 = for size 32
Sub-plate
EV = for MEV
Options
SAE = S.A.E. straight thread ‘O’RING BOSS
Viton = With Viton seals
Y = Remote Control Connection
Z = Remote Control Connection
(For composing a valve block use a copy of the order form, page 30)
GANGED SUB-PLATE
ORDERING CODE
END PLATE (AP)
30
Company
Name
Order No.
Quantity
(complete system)
Date :
:
:
:
:
(stamp)
MUV or MDM
INLET PLATE
INLET PLATE
M
A
AN
A
MEV
1
2
MEV
A
3
MEV
A
4
MEV
A
5
MEV
A
6
MEV
A
7
MEV
A
8
MEV
A
END PLATE AP
AS
EV
EV
EV
EV
EV
EV
EV
EV
A
AS
AS
AS
AS
AS
AS
AS
AS
F
F
F
F
F
F
F
F
SUBPLATE
GANGED
MEV +
Size
Spool type
Flow
DO NOT WRITE ON THIS CHART - make a photocopy of this page and record
the valve ordering code on the copy (then the chart can be used more than once)
AB
ORDER FORM
31
NOTES
AMCA Hydraulic Fluid Power B.V.
B.Kuiperweg 33, 9792 PJ TEN POST
P.O.BOX 18, 9790 AA TEN BOER
The Netherlands
Tel.: +31 (0) 50 - 3023577
Fax.: +31 (0) 50 - 3021226
e-mail: sales@amca-nl.com
homepage: http://www.amca-nl.com
Your local representative