Two stage proportional directional valves

digital,

with LVDT transducer and positive spool overlap

DPZO-TES-SN-BP-251

Series

number

Two stage proportional

directional valve

Valve size ISO 4401:

1 = 10 2 = 16 4 = 25 6 = 32

Nominal flow (l/min) at Δp 10 bar P-T

--/ /-

MODEL CODE for STANDARD SPOOLS













Spool type - regulating characteristics:



Configuration:

71 =

73 =

53 =

Standard

Option /B

progressive

linear

differential-progressive

P-A = Q, B-T = Q/2

P-B = Q/2, A-T = Q

differential-linear

P-A = Q, B-T = Q/2

P-B = Q/2, A-T = Q

2 71 L 5

* * *

5 (L,DL,S,D)

100

250

480

3 (L,S,D)

160

DPZO-1 =

DPZO-2 =

DPZO-4 =

DPZO-6 =

Spool size

FS172

5 (L,S,D)

640

Alternated P/Q controls

SN = none

Fieldbus connectors

Main connector





Valve body

Main stage Spool

Pilot valve







Main stage position transducer

On-board digital driver

USB connector







51 =

DPZO-TEB, DPZO-TES

Two stage digital proportional valves

specifically designed for directional and

speed controls.

They are equipped with one LVDT position

transducer (main stage) and positive spool

overlap for best dynamics in directional

controls and not compensated flow

regulations.

TEB basic execution with analog reference

signals and USB port for software functional

parameters setting.

TES full execution which includes also

optional alternated P/Q controls and field-

bus interfaces for functional parameters

setting, reference signals and real-time

diagnostics.

The

on-board digital driver

performs the

valve’s hydraulic regulation according to

the reference signal and assures valve-to-

valve interchangeability thanks to the

factory presetting.

Size: 10 ÷ 32 - ISO 4401

Max flow: 180 ÷ 1600 l/min

Max pressure: 350 bar



Seals material, see sect.

- = NBR

PE = FKM

BT = HNBR

Table FS172-7/E

(1) Only in version SN-NP

(2) For possible combined options, see section

(3) Double power supply only for TES

Hydraulic options (2):

B = solenoid

with on-board digital driver and position

transducer at side of port B of the main stage

(side A of pilot valve)

D = internal drain

E = external pilot pressure

Electronics options

(2):

F = fault signal

I = current reference input and monitor 4÷20mA

(omit for std voltage ±10VDC)

= enable signal

Z = double power supply, enable, fault and monitor

signals - 12 pin connector

(3)

Safety option TÜV certified - only TES (2):

U = safe double power supply

K = safe on/off acknowledge signals

See section

TEB = basic on-board digital driver (1)

TES = full on-board digital driver

DPZO

SNTES

Fieldbus interfaces, USB port always present:

NP = Not present

BC = CANopen EW = POWERLINK

BP = PROFIBUS DP EI = EtherNet/IP

EH = EtherCAT EP = PROFINET RT/IRT

71-D9

71-L9

73-D9 73-L9

Nominal flow (l/min) at Δp 10bar P-T

MODEL CODE for SPECIAL SPOOLS - refer to section for valve model code and options

Spool size

DPZO-1 =

DPZO-2 =

Configuration, spool type and size:

100

250

480

Spool size

DPZO-4 =

DPZO

//-- -

NP 2 71 - L9

* * *

For regenerative circuit

(additional external check

valve required)

see 11.1 - diagram 19

For regenerative circuit

internal to the valve

see 11.1 - diagram 20

TES

GENERAL NOTES

Atos digital proportionals valves are CE marked according to the applicable directives (e.g. Immunity and Emission EMC Directive).

Installation, wirings and start-up procedures must be performed according to the general prescriptions shown in tech table F003 and in the

user manuals included in the E-SW-* programming software.

VALVE SETTINGS AND PROGRAMMING TOOLS

Valve's functional parameters and configurations, can be easily set and optimized using Atos

E-SW programming software connected via USB port to the digital driver (see table GS003).

For fieldbus versions, the software permits valve's parameterization through USB port also if

the driver is connected to the central machine unit via fieldbus.

USB or Bluetooth connection

TES

TEB

E-C-SB-USB/M12 cable

E-A-SB-USB/OPT isolator

The software is available in different versions according to the driver’s options (see table GS500):

E-SW-BASIC support: NP (USB) PS (Serial) IR (Infrared)

E-SW-FIELDBUS support: BC (CANopen) BP (PROFIBUS DP) EH (EtherCAT)

EW (POWERLINK) EI (EtherNet/IP) EP (PROFINET)

E-SW-*/PQ support: valves with SP, SF, SL alternated control (e.g. E-SW-BASIC/PQ)

WARNING: drivers USB port is not isolated! For E-C-SB-USB/M12 cable, the use

of isolator adapter is highly recommended for PC protection

Fieldbus allows valve direct communication with machine control unit for digital reference, valve diagnostics and settings. These execution

allow to operate the valves through fieldbus or analog signals available on the main connector.

FIELDBUS - only for TES, see tech. table GS510

SAFETY OPTIONS - only for TES

Atos range of proportional directional valves, provides functional safety options /U and /K ,

designed to accomplish a safety function, intended to reduce the risk in process control systems.

Safe double power supply, option /U: the driver has separate power supplies for logic and solenoids. The safe condition is reached by cutting

the electrical supply to solenoids, while electronics remains active for monitoring functions and fieldbus communication, see tech table FY100

E-C-SB-M12/BTH cable

E-A-SB-USB/BTH adapter

WARNING: Bluetooth adapter is available only for European, USA and Canadian markets!

Bluetooth adapter is certified according RED (Europe), FCC (USA) and ISED (Canada) directives

Safety function via on/off signals, option /K: upon a disable command, the driver checks the spool position and it provides an acknowledgement

signal only when the valve is in safe condition, see tech table FY200

They are TÜV certified in compliance to IEC 61508 up to SIL 3 and ISO 13849 up to category 4, PL e

GENERAL CHARACTERISTICS

Assembly position Any position

Subplate surface finishing to ISO 4401

Acceptable roughness index: Ra ≤ 0,8, recommended Ra 0,4 – Flatness ratio 0,01/100

MTTFd valves according to EN ISO 13849 75 years, see technical table P007

Ambient temperature range

Standard = -20°C ÷ +60°C /PE option = -20°C ÷ +60°C /BT option = -40°C ÷ +60°C

Storage temperature range

Standard = -20°C ÷ +70°C /PE option = -20°C ÷ +70°C /BT option = -40°C ÷ +70°C

Surface protection

Zinc coating with black passivation (body) galvanic treatment (driver housing)

Corrosion resistance

Salt spray test (EN ISO 9227) > 200 h

Conformity

REACH Regulation (EC) n°1907/2006

FS172

Valve model

DPZO-*-1

DPZO-*-2

DPZO-*-4 DPZO-*-6

Pressure limits

[bar]

ports P, A, B, X = 350; T = 250 (10 for option /D); Y = 10;

Spool type

standard

special

L5, DL5, S5, D5 L3, S3, D3 L5, DL5, S5, D5 L5, S5, D5

D9 D9, L9 D9

Nominal flow (1)

[l/min]

Δp P-T

100 160 250 480 640

160 270 430 830 1100

180 400 550 1000 1600

Piloting pressure [bar] min. = 25; max = 350

Piloting volume [cm

] 1,4 3,7 9,0 21,6

Piloting flow (2) [l/min]

1,7 3,7 6,8 14,4

Leakage (3)

100 / 300 100 / 300 200 / 500 900 / 2800

0,15 / 0,5 0,2 / 0,6 0,3 / 1,0 1,0 / 3,0

Response time (4) [ms]

≤ 60 ≤ 75 ≤ 90 ≤ 120

Hysteresis

≤ 1 [% of max regulation]

Repeatability

± 0,5 [% of max regulation]

Thermal drift

zero point displacement < 1% at ΔT = 40°C

Pilot [cm

]

Main stage [l/min]

ELECTRICAL CHARACTERISTICS

Note: a maximum time of 800 ms (depending on communication type) have be considered between the driver energizing with the 24 V

power supply and when the valve is ready to operate. During this time the current to the valve coils is switched to zero.

Power supplies

Nominal : +24 V

Rectified and filtered : V

RMS = 20 ÷ 32 VMAX (ripple max 10 % VPP)

Max power consumption 50 W

Max. solenoid current 2,6 A

Coil resistance R at 20°C

3 ÷ 3,3

Analog input signals

Voltage: range ±10 V

DC (24 VMAX tollerant) Input impedance: Ri > 50 kΩ

Current: range ±20 mA Input impedance: Ri = 500 Ω

Monitor outputs

Output range: voltage ±10 V

@ max 5 mA

current ±20 mA @ max 500 Ω load resistance

Enable input

Range: 0 ÷ 5 V

DC (OFF state), 9 ÷ 24 VDC (ON state), 5 ÷ 9 VDC (not accepted); Input impedance: Ri > 10 kΩ

Fault output

Output range: 0 ÷ 24 V

DC (ON state > [power supply - 2 V] ; OFF state < 1 V ) @ max 50 mA;

external negative voltage not allowed (e.g. due to inductive loads)

Alarms

Solenoid not connected/short circuit, cable break with current reference signal, over/under temperature,

valve spool transducer malfunctions, alarms history storage function

Insulation class

H (180°) Due to the occuring surface temperatures of the solenoid coils,

the European standards ISO 13732-1 and EN982 must be taken into account

Protection degree to DIN EN60529 IP66 / IP67 with mating connectors

Duty factor Continuous rating (ED=100%)

Tropicalization Tropical coating on electronics PCB

Additional characteristics

Short circuit protection of solenoid’s current supply; 3 leds for diagnostic; spool position control by P.I.D.

with rapid solenoid switching; protection against reverse polarity of power supply

Electromagnetic compatibility (EMC) According to Directive 2014/30/UE (Immunity: EN 61000-6-2; Emission: EN 61000-6-3)

Communication interface

USB

Atos ASCII coding

CANopen

EN50325-4 + DS408

PROFIBUS DP

EN50170-2/IEC61158

EtherCAT, POWERLINK,

EtherNet/IP, PROFINET IO RT / IRT

EC 61158

Communication physical layer

not insulated

USB 2.0 + USB OTG

optical insulated

CAN ISO11898

optical insulated

RS485

Fast Ethernet, insulated

100 Base TX

Recommended wiring cable

LiYCY shielded cables, see section

(1) For different Δp, the max flow is in accordance to the diagrams in section 12.2

(2) With step reference input signal

0 ÷100 %

HYDRAULIC CHARACTERISTICS - based on mineral oil ISO VG 46 at 50 °C

(3) At p = 100/350 bar

(4) 0-100% step signal see detailed diagrams in section 11.3

SEALS AND HYDRAULIC FLUIDS - for other fluids not included in below table, consult our technical office

Seals, recommended fluid temperature

NBR seals (standard) = -20°C ÷ +60°C, with HFC hydraulic fluids = -20°C ÷ +50°C

FKM seals (/PE option) = -20°C ÷ +80°C

HNBR seals (/BT option) = -40°C ÷ +60°C, with HFC hydraulic fluids = -40°C ÷ +50°C

Recommended viscosity

20÷100 mm

/s - max allowed range 15 ÷ 380 mm

Hydraulic fluid

Suitable seals type

Classification

Ref. Standard

Mineral oils

NBR, FKM, HNBR

HL, HLP, HLPD, HVLP, HVLPD

DIN 51524

Flame resistant without water

FKM

HFDU, HFDR

ISO 12922

Flame resistant with water

NBR, HNBR

HFC

Max fluid

contamination level

see also filter section at

www.atos.com or KTF catalog

normal operation

longer life

ISO4406 class 18/16/13 NAS1638 class 7

ISO4406 class 16/14/11 NAS1638 class 5

Δp = 10 bar

Δp = 30 bar

Max permissible flow

DIAGRAMS (based on mineral oil ISO VG 46 at 50 °C)

DPZO-1:

1 = L5 2 = DL5 3 = S5 4 = D5

Regulated flow [l/min]

Stroke [% of max]

Note:

Hydraulic configuration vs. reference signal

(standard and option /B)

Reference signal

0 ÷ +10 V

P n A / B n T

12 ÷ 20 mA

DPZO-4:

12 = L5 13 = DL5 14 = S5 15 = D5

DPZO-6:

16 = L5 17 = S5 18 = D5

DPZO-2:

5 = L3 6 = S3 7 = D3

DPZO-2:

8 = L5 9 = DL5 10 = S5 11 = D5

Regulated flow [l/min]

11.1 Regulation diagrams (values measure at p 10 bar P-T)

Stroke [% of max]

}

Reference signal

0 ÷ -10 V

P n B / A n T

12 ÷ 4 mA

}

Regulated flow [% of max]

Stroke [% of max]

D9 spool type with a fourth position specific to regenerative

circuit, performed by means of an additional external check

valve.

19 = differential - regenerative spool D9

(not available for valve size 32)

Application

example

20 =

linear - internal regenerative spool L9

(available only for valve size 16)

Stroke [% of max]

L9 spool type with a fourth position specific to perform a

regenerative circuit internal to the valve.

rigenerative

Regulated flow [% of max]

DPZO-1:

1 = spools L5, S5, D5, DL5, D9

11.2 Operating diagrams

Flow /Δp diagram stated at 100% of spool stroke

DPZO-2:

2 = spools L3, S3, D3

3 = spools L5, S5, D5, DL5, D9, L9

DPZO-6:

6 = L5, S5, D5

DPZO-4:

4 = spools L5, S5, D5, DL5, D9

Valve pressure drop Δp [bar]

Flow rate [l/min]

11.3 Response time

The response times in below diagrams are measured at different

steps of the reference input signal. They have to be considered as

average values.

For the valves with digital electronics the dynamics performan-

ces can be optimized by setting the internal software parame-

ters.

Time [ms]

Spool stroke [%]

Step signal [%]

DPZO-1

DPZO-2

DPZO-4

DPZO-6

0 -100

0 -75

0 -50

0 -25

0 -100

0 -75

0 -50

0 -25

0 -100

0 -75

0 -50

0 -25

11.4 Operation as throttle valve

Single solenoid valves (*51) can be

used as simple throttle valves:

Pmax = 250 bar

Max flow [l/min]

Δp = 30 bar

320 860 2200

151-L5 251-L5 451-L5 651-L5

DPZO-*-

1600

Flow rate [l/min]

FS172











HYDRAULIC OPTIONS

 Pilot valve

 Main stage

 Pressure reducing valve

 Plug to be added for external pilot trough port X

 Plug to be removed for internal drain through port T

POSSIBLE COMBINED OPTIONS

ELECTRONICS OPTIONS

F = This option permits to monitor the eventual fault condition of the driver, as for example the solenoid short circuit/not connected, reference

signal cable broken for option /I, spool position transducer broken, etc. - see 15.9 for signal specifications.

I = This option provides 4 ÷ 20 mA current reference and monitor signals, instead of the standard ±10 V

DC.

Input signal can be reconfigured via software selecting between voltage and current, within a maximum range of ±10 VDC or ±20 mA.

It is normally used in case of long distance between the machine control unit and the valve or where the reference signal can be affected

by electrical noise; the valve functioning is disabled in case of reference signal cable breakage.

Q = This option permits to inhibit the valve function without removing the power supply to the driver. Upon disable command the current to the

solenoid is zeroed and the valve’s spool moves to rest position.

The option /Q is suggested for all cases where the valve has to be frequently inhibited during the machine cycle – see 15.7 for signal spe-

cifications.

Z = This option provides, on the 12 pin main connector, the following additional features:

Fault output signal - see above option /F

Enable input signal - see above option /Q

Repeat enable output signal - only for TEB (see 15.8)

Power supply for driver’s logics and communication - only for TES

(see 15.2)

C = This option is available to connect pressure (force) transducers with 4 ÷ 20 mA current output signal, instead of the standard ±10 V

DC.

Input signal can be reconfigured via software selecting between voltage and current, within a maximum range of ±10 VDC or ±20 mA.

TEB-SN, TES-SN

/FI, /IQ, /IZ

B = Solenoid, on-board digital driver and position transducer at side of port A of the

main stage. For hydraulic configuration vs reference signal, see 11.1

D = Internal drain (through port T).

Pilot and drain configuration can be modified as shown in the functional scheme

here aside. For detailed view of plugs position, see section

The valve’s standard configuration provides internal pilot and external drain.

E = External pilot (through port X).

Pilot and drain configuration can be modified as shown in the functional scheme

here aside. For detailed view of plugs position, see section

The valve’s standard configuration provides internal pilot and external drain.

Functional Scheme - example of configuration 71

Hydraulic options:

all combination possible

Electronics options - Standard versions:

TES-SN

/IU, /IK

Electronics options - Safety certified versions:

POWER SUPPLY AND SIGNALS SPECIFICATIONS

Generic electrical output signals of the valve (e.g. fault or monitor signals) must not be directly used to activate safety functions, like to switch-ON/OFF

the machine’s safety components, as prescribed by the European standards (Safety requirements of fluid technology systems and components-

hydraulics, EN-982).

For certified safety options: /U see tech. table FY100 and /K see tech. table FY200

15.1 Power supply (V+ and V0)

The power supply must be appropriately stabilized or rectified and filtered: apply at least a 10000 μF/40 V capacitance to single phase

rectifiers or a 4700 μF/40 V capacitance to three phase rectifiers. In case of separate power supply see 15.2.

15.2 Power supply for driver’s logic and communication (VL+ and VL0) - only for TES with /Z option

The power supply for driver’s logic and communication must be appropriately stabilized or rectified and filtered: apply at least a 10000 μF/40 V

capacitance to single phase rectifiers or a 4700 μF/40 V capacitance to three phase rectifiers.

The separate power supply for driver's logic on pin 9 and 10, allow to remove solenoid power supply from pin 1 and 2 maintaining active the

diagnostics, USB and fieldbus communications.

A safety fuse is required in series to each power supply: 2,5 A time lag fuse.

A safety fuse is required in series to each driver’s logic and communication power supply: 500 mA fast fuse.

15.3 Flow reference input signal (Q_INPUT+)

The driver controls in closed loop the valve spool position proportionally to the external reference input signal.

Reference input signal is factory preset according to selected valve code, defaults are ±10 V

DC for standard and 4 ÷ 20 mA for /I option.

Input signal can be reconfigured via software selecting between voltage and current, within a maximum range of ±10 VDC or ± 20 mA.

Drivers with fieldbus interface can be software set to receive reference signal directly from the machine control unit (fieldbus reference).

Analog reference input signal can be used as on-off commands with input range 0 ÷ 24VDC.

15.4 Flow monitor output signal (Q_MONITOR) - not for /F

The driver generates an analog output signal proportional to the actual spool position of the valve; the monitor output signal can be

software set to show other signals available in the driver (e.g. analog reference, fieldbus reference, pilot spool position).

Monitor output signal is factory preset according to selected valve code, defaults are ±10 V

DC for standard and 4 ÷ 20 mA for /I option.

Output signal can be reconfigured via software selecting between voltage and current, within a maximum range of ±10 VDC or ± 20 mA.

15.5 Enable input signal (ENABLE) - not for standard and /F

To enable the driver, supply a 24 V

DC on pin 3 (pin C): Enable input signal allows to enable/disable the current supply to the solenoid,

without removing the electrical power supply to the driver; it is used to active the communication and the other driver functions when the

valve must be disabled for safety reasons. This condition does not comply with norms IEC 61508 and ISO 13849.

Enable input signal can be used as generic digital input by software selection.

15.6 Repeat enable output signal (R_ENABLE) - only for TEB with /Z option

Repeat enable is used as output repeater signal of enable input signal (see 15.5).

15.7 Fault output signal (FAULT) - not for standard and /Q

Fault output signal indicates fault conditions of the driver (solenoid short circuits/not connected, reference signal cable broken for 4 ÷ 20 mA

input, spool position transducer cable broken, etc.). Fault presence corresponds to 0 V

DC, normal working corresponds to 24 VDC.

Fault status is not affected by the Enable input signal. Fault output signal can be used as digital output by software selection.

ELECTRONIC CONNECTIONS AND LEDS

V+

ENABLE referred to:

V0 VL0

Q_INPUT+

INPUT-

Q_MONITOR referred to:

AGND VL0

AGND

R_ENABLE

VL+

VL0

FAULT referred to:

V0 VL0

EARTH

16.2 Main connector signals - 12 pin /Z option

Input - power supply

Gnd - power supply

Input - on/off signal

Input - analog signal

Software selectable

Input - analog signal

Output - analog signal

Software selectable

Gnd - analog signal

Output - on/off signal

Input - power supply

Gnd - power supply

Output - on/off signal

TECHNICAL SPECIFICATIONS

NOTES

TEB /Z TES /Z

Power supply 24 VDC

Power supply 0 V

Enable (24 V

DC) or disable (0 VDC) the valve

Flow reference input signal: ±10 V

DC / ±20 mA maximum range

Defaults are ±10 V

DC for standard and 4 ÷ 20 mA for /I option

Negative reference input signal for Q_INPUT+ and F_INPUT+

Flow monitor output signal: ±10 V

DC / ±20 mA maximum range

Defaults are ±10 V

DC for standard and 4 ÷ 20 mA for /I option

Analog ground

Do not connect

Repeat enable, output repeter signal of enable input, referred to V0

Do not connect

Power supply 24 V

DC for driver’s logic and communication

Do not connect

Power supply 0 V

DC for driver’s logic and communication

Fault (0 VDC) or normal working (24 VDC)

Internally connected to the driver housing

V+

AGND AGND

ENABLE

Q_INPUT+

INPUT-

Q_MONITOR referred to:

AGND V0

FAULT

EARTH

Input - power supply

Gnd - power supply

Gnd - analog signal

Input - on/off signal

Input - analog signal

Software selectable

Input - analog signal

Output - analog signal

Software selectable

Output - on/off signal

TECHNICAL SPECIFICATIONS

NOTES

Standard

Power supply 24 VDC

Power supply 0 VDC

Analog ground

Enable (24 V

DC) or disable (0 VDC) the valve, referred to V0

Flow reference input signal: ±10 V

DC / ±20 mA maximum range

Defaults are ±10 V

DC for standard and 4 ÷ 20 mA for /I option

Negative reference input signal for Q_INPUT+

Flow monitor output signal: ±10 V

DC / ±20 mA maximum range

Defaults are ±10 V

DC for standard and 4 ÷ 20 mA for /I option

Fault (0 V

) or normal working (24 V

DC)

Internally connected to the driver housing

16.1 Main connector signals - 7 pin Standard, /Q and /F options

Note: do not disconnect VL0 before VL+ when the driver is connected to PC USB port

FS172

EH, EW, EI, EP fieldbus execution, connector - M12 - 4 pin

PIN SIGNAL

TECHNICAL SPECIFICATION (1)

TX+

Transmitter

RX+

Receiver

TX-

Transmitter

RX-

Receiver

Housing

SHIELD

BC fieldbus execution, connector - M12 - 5 pin

PIN SIGNAL

TECHNICAL SPECIFICATION (1)

CAN_SHLD

Shield

not used

- pass-through connection (2)

CAN_GND

Signal zero data line

CAN_H

Bus line (high)

CAN_L

Bus line (low)

USB connector - M12 - 5 pin always present

PIN SIGNAL

TECHNICAL SPECIFICATION (1)

+5V_USB

Power supply

Identification

GND_USB

Signal zero data line

D-

Data line -

D+

Data line +

BP fieldbus execution, connector - M12 - 5 pin

PIN SIGNAL

TECHNICAL SPECIFICATION (1)

+5V

Termination supply signal

LINE-A

Bus line (high)

DGND

Data line and termination signal zero

LINE-B

Bus line (low)

SHIELD

16.3 Communications connectors -

(1) Shield connection on connector’s housing is recommended (2) Pin 2 can be fed with external +5V supply of CAN interface

16.4 TEB connections layout

MAIN CONNECTORS

A3A1

Ø 28

Ø 29

~ 93

~ 100

PG13.5

PG16

Ø 28

Ø 29

~ 60

~ 76PG11

PG11

35.5

~ 23

~ 50

Ø15

ZM-12P - 12 pin - metallic (1)

ZH-12P - 12 pin - plastic

ZM-7P - 7 pin - metallic (1)

ZH-7P - 7 pin - plastic

TRANSDUCER AND USB CONNECTOR

E-C-SB-USB/M12

USB CABLE

cable lenght 4m

SPOOL POSITION

MAIN STAGE

male - 7 pin (2)

male - 12 pin (2)

USB

Standard, /Q, /F

(1) Use of metallic connectors is strongly recommended in order to fulfill EMC requirements (2) Pin layout always referred to driver’s view

13.5

Ø14

PLASTIC PROTECTION CAP - supplied with the valves

USB cap

Tightening torque: 0,6 Nm

DO NOT REMOVE

FS172

16.5 TES connections layout

Three leds show driver operative conditions for immediate basic diagnostics. Please refer to the driver user manual for detailed information.

16.6 Diagnostic LEDs - only for TES

Not Present

CANopen

PROFIBUS DP

EtherCAT

POWERLINK

EtherNet/IP

PROFINET

VALVE STATUS LINK/ACT

NETWORK STATUS NETWORK STATUS

SOLENOID STATUS LINK/ACT

FIELDBUS

LEDS

L1 L2 L3

MAIN CONNECTORS

A3A1

Ø 28

Ø 29

~ 93

~ 100

PG13.5

PG16

Ø 28

Ø 29

~ 60

~ 76PG11

PG11

Ø 15

~ 62

Ø 20

~ 51

~ 62

Ø 20

~ 58

~ 46

Ø 20

~ 58

Ø 15

Ø 20

~ 58

Ø 15

~ 50

35.5

~ 23

13.5

Ø14

ZM-12P - 12 pin - metallic (1)

ZH-12P - 12 pin - plastic

ZM-7P - 7 pin - metallic (1)

ZH-7P - 7 pin - plastic

FIELDBUS CONNECTORS

PROFIBUS DP

ZM-5PM/BP

ZM-5PM

ZM-5PF

ZM-4PM/E

CANopen

ZM-5PF/BP

E-TRM-BC-M12/5PM

Terminator

male (2)

female (2)

female - INPUT (2)

ZM-4PM/E

E-TRM-BP-M12/4PF

Terminator

TRANSDUCER AND USB CONNECTORS

E-C-SB-USB/M12

USB CABLE

cable lenght 4m

male (2)

PROFIBUS DP

EtherCAT

POWERLINK

EtherNet/IP

PROFINET

CANopen

PLASTIC PROTECTION CAP - supplied with the valves

USB cap

Tightening torque: 0,6 Nm

DO NOT REMOVE

female - OUTPUT (2)

EtherCAT

POWERLINK

EtherNet/IP

PROFINET

male - 7 pin (2)

male - 12 pin (2)

USB

Standard, /Q, /F

male (2)

female (2)

(1) Use of metallic connectors is strongly recommended in order to fulfill EMC requirements (2) Pin layout always referred to driver’s view

SPOOL POSITION

MAIN STAGE

CONNECTORS CHARACTERISTICS - to be ordered separately

CONNECTOR TYPE POWER SUPPLY POWER SUPPLY

CODE ZM-7P ZH-7P

Type 7pin female straight circular 7pin female straight circular

Standard According to MIL-C-5015 According to MIL-C-5015

Material Metallic Plastic reinforced with fiber glass

Cable gland PG11 PG11

Recommended cable

LiYCY 7 x 0,75 mm

max 20 m (logic and power supply)

or LiYCY 7 x 1 mm

max 40 m (logic and power supply)

LiYCY 7 x 0,75 mm

max 20 m (logic and power supply)

or LiYCY 7 x 1 mm

max 40 m (logic and power supply)

Conductor size up to 1 mm

- available for 7 wires up to 1 mm

- available for 7 wires

Connection type to solder to solder

Protection (EN 60529) IP 67 IP 67

CONNECTOR TYPE POWER SUPPLY POWER SUPPLY

CODE ZM-12P ZH-12P

Type 12pin female straight circular 12pin female straight circular

Standard DIN 43651 DIN 43651

Material Metallic Plastic reinforced with fiber glass

Cable gland PG13,5 PG16

Recommended cable LiYCY 12 x 0,75 mm

max 20 m (logic and power supply)

LiYCY 10 x 0,14mm

max 40 m (logic)

LiYY 3 x 1mm

max 40 m (power supply)

Conductor size 0,5 mm

to 1,5 mm

- available for 12 wires

0,14 mm

to 0,5 mm

- available for 9 wires

0,5 mm

to 1,5 mm

- available for 3 wires

Connection type to crimp to crimp

Protection (EN 60529) IP 67 IP 67

18.1 Main connectors - 7 pin

18.3 Fieldbus communication connectors

CONNECTOR TYPE

BC CANopen (1) BP PROFIBUS DP (1)

EH EtherCAT, EW POWERLINK,

EI EtherNet/IP, EP PROFINET (2)

CODE ZM-5PF ZM-5PM ZM-5PF/BP ZM-5PM/BP ZM-4PM/E

Type

5 pin female

straight circular

5 pin male

straight circular

5 pin female

straight circular

5 pin male

straight circular

4 pin male

straight circular

Standard M12 coding A – IEC 61076-2-101 M12 coding B – IEC 61076-2-101 M12 coding D – IEC 61076-2-101

Material Metallic Metallic Metallic

Cable gland Pressure nut - cable diameter 6÷8 mm Pressure nut - cable diameter 6÷8 mm Pressure nut - cable diameter 4÷8 mm

Cable CANbus Standard (DR 303-1) PROFIBUS DP Standard Ethernet standard CAT-5

Connection type screw terminal screw terminal terminal block

Protection (EN 60529) IP67 IP 67 IP 67

(1) E-TRM-** terminators can be ordered separately - see tech table GS500 (2) Internally terminated

18.2 Main connectors - 12 pin

IN / OUT FIELDBUS COMMUNICATION CONNECTORS

Two fieldbus communication connectors are always available for digital drivers executions BC, BP, EH, EW, EI, EP.

This features allows considerable technical advantages in terms of installation simplicity, wirings reduction and

also avoid the usage expensive T-connectors.

For BC and BP executions the fieldbus connectors have an internal pass-through connection and can be used

like end point of the fieldbus network, using an external terminator (see tech table GS500).

For EH, EW, EI and EP executions the external terminators are not required: each connector is internally terminated.

BC and BP pass-through connection

fieldbus

network

fieldbus

interface

fieldbus

network

19 PLUGS LOCATION FOR PILOT/DRAIN CHANNELS

Depending on the position of internal plugs, different pilot/drain configurations can be obtained as shown below.

To modify the pilot/drain configuration, proper plugs must only be interchanged. The plugs have to be sealed using loctite 270.

Standard valves configuration provides internal pilot and external drain

Pilot channels Drain channels

DPZO-6

DPZO-4

DPZO-2

DPZO-1

Internal piloting: Without blinded plug

SP-X300F

External piloting: Add blinded plug

SP-X300F

;

Internal drain: Without blinded plug

SP-X300F

External drain: Add blinded plug

SP-X300F

Internal piloting: Without blinded plug

SP-X500F

External piloting

Add blinded

plug SP-X500F

;

Internal drain: Without blinded plug

SP-X300F

External drain: Add blinded plug SP-X300F

Internal piloting: Without plug

;

External piloting

: Add DIN-908 M16x1,5 in pos

;

Internal drain: Without blinded plug SP-X300F

;

External drain: Add blinded plug SP-X300F

Internal piloting: blinded plug SP-X300F

y in X;

External piloting

: blinded plug SP-X300F x in Pp;

Internal drain: blinded plug SP-X300F

c in Y;

External drain: blinded plug SP-X300F

v in Dr.

Type Size Fastening bolts Seals

DPZO

1 = 10

4 socket head screws M6x40 class 12.9

Tightening torque = 15 Nm

5 OR 2050;

Diameter of ports A, B, P, T: Ø 11 mm (max)

2 OR 108

Diameter of ports X, Y: Ø = 5 mm (max)

2 = 16

4 socket head screws M10x50 class 12.9

Tightening torque = 70 Nm

2 socket head screws M6x45 class 12.9

Tightening torque = 15 Nm

4 OR 130;

Diameter of ports A, B, P, T: Ø 20 mm (max)

3 OR 109/70

Diameter of ports X, Y: Ø = 7 mm (max)

4 = 25

6 socket head screws M12x60 class 12.9

Tightening torque = 125 Nm

4 OR 4112;

Diameter of ports A, B, P, T: Ø 24 mm (max)

2 OR 3056

Diameter of ports X, Y: Ø = 7 mm (max)

6 = 32

6 socket head screws M20x90 class 12.9

Tightening torque = 600 Nm

4 OR 144;

Diameter of ports A, B, P, T: Ø 34 mm (max)

3 OR 3056

Diameter of ports X, Y: Ø = 7 mm (max)

FASTENING BOLTS AND SEALS

FS172

ISO 4401: 2005

Mounting surface: 4401-07-07-0-05

(see table P005)

125 225

DPZO-TEB-*-15*

DPZO-TES-*-15*

ISO 4401: 2005

Mounting surface: 4401-05-05-0-05

(see table P005)

INSTALLATION DIMENSIONS [mm]

DPZO-TEB-*-25*

DPZO-TES-*-25*

Ø3

192

92.5

192

92.5

256

271

125 225

DPZO-TEB-*-27*

DPZO-TES-*-27*

DPZO-TEB-*-17*

DPZO-TES-*-17*

267

282

271 for EW - POWERLINK

EI - EtherNet/IP, EP - PROFINET

282 for EW - POWERLINK

EI - EtherNet/IP, EP - PROFINET

Note: for option /B the proportional solenoid, the position transducer and the on-board digital driver are at side of port B of the main stage

= Air bleeding

= Space to remove the connectors

= The dimensions of all connectors must be considered, see section 16.4 and 16.5

2 3

Mass [kg]

DPZO-*-25 14

DPZO-*-27 14,8

Mass [kg]

DPZO-*-15 9

DPZO-*-17 9,8

2 3

159

258

DPZO-TEB-*-65*

DPZO-TES-*-65*

ISO 4401: 2005

Mounting surface:

4401-10-09-0-05

(see table P005)

218

318

126

118

Ø6

202

DPZO-TEB-*-45*

DPZO-TES-*-45*

ISO 4401: 2005

Mounting surface: 4401-08-08-0-05

(see table P005)

296

311

167.5

337.5

352.5

218

318

159

258

DPZO-TEB-*-47*

DPZO-TES-*-47*

DPZO-TEB-*-67*

DPZO-TES-*-67*

311 for EW - POWERLINK

EI - EtherNet/IP, EP - PROFINET

352.5 for EW - POWERLINK

EI - EtherNet/IP, EP - PROFINET

Note: for option /B the proportional solenoid, the position transducer and the on-board digital driver are at side of port B of the main stage

= Air bleeding

= Space to remove the connectors

= The dimensions of all connectors must be considered, see section 16.4 and 16.5

Mass [kg]

DPZO-*-45 18,5

DPZO-*-47 19,3

Mass [kg]

DPZO-*-65 42,5

DPZO-*-67 43,3

2 3

06/19