9 10

Seals material,

see sect.

- =

NBR

PE = FKM

BT = HNBR

Proportional directional valves high performance

digital, direct operated, with position transducer and positive spool overlap

, rugged design

DKZOR-TES-SN-BC-171

Series number

DHZO

DHZO = size 06

DKZOR = size 10

T =

closed-loop

one LVDT transducer

Valve size, ISO 4401: 0 = 06

1 = 10

Nominal flow (l/min) at Δp 10bar P-T

-/ /----

MODEL CODE for STANDARD SPOOLS













Integral electronics

USB connector

Fieldbus connectors

Main connector

햶

햷

햸

햹

Spool type, regulating characteristics:



Configuration:

71 =

73 =

53 =

51 =

72 =

Option /B

Standard

T ES NP

0 71 L 5

* * *

L = linear S = progressive

D = differential-progressive

P-A = Q, B-T = Q/2

P-B = Q/2, A-T = Q

Spool size: 14 (L) 1 (L) 2 (S) 3 (L,S,D) 5 (L,S,D)

DHZO = 1 4,5 8 17 28

DKZOR = - - - 45 75

(2) (2)

Valve body

Spool

Proportional solenoid

Position transducer



Alternated P/Q controls, see section 6:

SN = none

(1)

SP = pressure control (1 pressure tranducer)

SF = force control (2 pressure tranducers)

SL = force control (1 load cell)

DHZO-TEB, DHZO-TES

DKZOR-TEB, DKZOR-TES

High performance direct operated digital

proportional valves specifically designed

for high speed closed loop controls.

They are equipped with LVDT position

transducer and positive spool overlap for

best dynamics in directional controls and

not compensated flow regulations.

The integral digital electronic driver

performs the valve’s hydraulic regulation

according to the reference signal and

assures valve-to-valve interchangeability

thanks to the factory presetting.

High performances valves are available in

TEB basic execution with analog referen-

ce signals and USB port for software

functional parameters setting or in TES full

execution which includes also optional

alternated P/Q controls and fieldbus

interfaces for functional parameters set-

ting, reference signals and real-time dia-

gnostics.

Size: 06 and 10

Max flow: up to 80 and 170 l/min

Max pressure: 350 bar (DHZO)

315 bar (DKZOR)

Integral digital drivers

EB = basic (1)

ES = full

(2) only for DKZOR-*-S5

the spool overlapping type 2 provides the same charac-

teristic of type 1, but in central position

the internal leakages from P to A and B

are drained to tank, avoiding the drift of cylinders with differential areas.

(1) TEB available only in version SN-NP

(3)

In standard configuration the solenoid with integral

electronics and position transducer are at side of port B

(4) double power supply only for TES

Table FS165-3/E

Fieldbus interfaces

USB port always present:

NP = Not present

(1)

BC = CANopen EH = EtherCAT

BP = PROFIBUS DP EI = EtherNet/IP

EW= POWERLINK EP = PROFINET IRT

Electronic options

see section

Note: F, Q, Z options are standard for SP, SF, SL

C =

current feedback for pressure transducer 4÷20mA

(omit for std voltage ±10V

) only TES-SP, SF, SL

F = fault signal - only TEB and TES-SN

I = current reference input and monitor 4÷20mA

(omit for standard ±10VDC)

Q = enable signal - only TEB and TES-SN

Z = double power supply, enable, fault and monitor

signals - 12 pin connector

(4)

Safety option TUV certified - only TES:

U = safe double power supply

See section

8 and tech table FY100

Hydraulic options, see section

B =

solenoid with integral electronics and position

transducer at side of port A

(3)

Y = external drain

FS165

73-Q5

73-Q5/B

Nominal flow (l/min) at Δp 10 bar P-T

MODEL CODE for OPTIONAL SPOOLS - refer to section

for valve model code and options

Spool size: Q5 V9

DHZO = 30 30

DKZOR = 75 75

Configuration, spool type and size:

DHZO

//---

TES NP 0 73 - V9

* *

For alternate P/Q control

see section

, diagram 16

For alternate P/Q control of

injection cycle in plastic

machinery

see section

, diagram 17

73-V9

73-V9/B

GENERAL NOTES

Atos digital proportionals valves are CE marked according to the applicable directives (e.g. Immunity and Emission EMC Directive).

Installation, wirings and start-up procedures must be performed according to the general prescriptions shown in tech table F003 and in the

user manuals included in the E-SW-* programming software.

VALVE SETTINGS AND PROGRAMMING TOOLS - see tech. table GS001

The main setting of valve’s functional parameters and configurations are:

- bias, scale, ramps, dither

- linearization function for the hydraulic regulation

- setting of PID gains

- selection of analog IN / OUT range

- complete diagnostics of driver status

- internal oscilloscope function

- in field firmware update through USB port

Valve's functional parameters and configurations, can be easily set and optimized using Atos E-SW programming software connected via USB

port to the digital driver. For fieldbus versions, the software permits valve's parameterization through USB port also if the driver is connected to

the central machine unit via fieldbus.

USB connection

TES

TEB

E-C-SB-USB/M12 cable

E-A-SB-USB/OPT isolator

The software is available in different versions according to the driver’s options:

E-SW-BASIC support: NP (USB) PS (Serial) IR (Infrared)

E-SW-FIELDBUS support: BC (CANopen) BP (PROFIBUS DP) EH (EtherCAT)

EW (POWERLINK) EI (EtherNet/IP) EP (PROFINET IRT)

E-SW-*/PQ support: valves with SP, SF, SL alternated control (e.g. E-SW-BASIC/PQ)

WARNING: drivers USB port is not isolated!

The use of isolator adapter is highly recommended for PC protection (see table GS500)

ALTERNATED P/Q CONTROLS - only for TES, see tech. table GS212

S* options add the closed loop control of pressure (SP) or force (SF and SL) to the basic functions of proportional directional valves flow regu-

lation. A dedicated algorithm alternates pressure (force) depending on the actual hydraulic system conditions.

An additional connector is available for transducers to be interfaced to the valve’s driver (1 pressure transducer for SP, 2 pressure transducers

for SF or 1 load cell for SL). The alternated pressure control (SP) is possible only for specific installation conditions.

Main 12 pin connector is the same as /Z option plus two analog signals specific for the pressure (force) control.

Fieldbus allows valve direct communication with machine control unit for digital reference, valve diagnostics and settings. These execution

allow to operate the valves through fieldbus or analog signals available on the main connector.

FIELDBUS - only for TES, see tech. table GS510

Digital servoproportional with integral electronics TEZ include valve’s driver plus axis controller, performing position closed loop of any hydrau-

lic actuator equipped with analog, encoder or SSI position transducer. S* option add alternated P/Q control to the basic position ones.

Atos also supplies complete servoactuators integrating servocylinder, digital servoproportional valve and axis controller, fully assembled and

tested. For more information consult Atos Technical Office.

AXIS CONTROLLER - see tech. table FS230

SAFETY OPTION

- only for TES, see tech. table FY100

Atos range of proportional directional valves, provides functional safety option /U, designed to

accomplish a safety function, intended to reduce the risk in process control systems.

It is TUV certified in compliance to IEC 61508 up to SIL 3 and ISO 13849 up to category 4, PL e

Safe double power supply, option /U: the driver has separate power supplies for logic and solenoids

SEALS AND HYDRAULIC FLUID - for other fluids not included in below table, consult

Atos Technical Office

Seals, recommended fluid temperature

NBR seals (standard) = -20°C ÷ +60°C, with HFC hydraulic fluids = -20°C ÷ +50°C

FKM seals (/PE option) = -20°C ÷ +80°C

HNBR seals (/BT option) = -40°C ÷ +60°C, with HFC hydraulic fluids = -40°C ÷ +50°C

Recommended viscosity 20÷100 mm

/s - max allowed range 15 ÷ 380 mm

Fluid contamination class

ISO 4406 class 20/18/15 NAS 1638 class 9, in line filters of 10 μm (β10 _> 75 recommended)

Hydraulic fluid Suitable seals type Classification Ref. Standard

Mineral oils

NBR, FKM, HNBR HL, HLP, HLPD, HVLP, HVLPD DIN 51524

Flame resistant without water FKM HFDU, HFDR

ISO 12922

Flame resistant with water NBR, HNBR HFC

GENERAL CHARACTERISTICS

HYDRAULIC CHARACTERISTICS - based on mineral oil ISO VG 46 at 50 °C

Assembly position Any position

Subplate surface finishing Roughness index, Ra 0,4 flatness ratio 0,01/100 (ISO 1101)

MTTFd values according to EN ISO 13849 150 years, see technical table P007

Ambient temperature range

standard = -20°C ÷ +60°C

/BT option = -40°C ÷ +60°C

Standard = -20°C ÷ +70°C

Storage temperature range

/BT option = -40°C ÷ +70°C

zero point displacement < 1% at ΔT = 40°C

ports P, A, B = 350; T = 210 (250 with external drain /Y); Y = 10

ports P, A, B = 315; T = 210 (250 with external drain /Y); Y = 10

≤ 0,2 [% of max regulation]

± 0,1 [% of max regulation]

<30 (at p = 100 bar); <135 (at p = 350 bar)

<80 (at p = 100 bar); <600 (at p = 315 bar)

Hysteresis

Repeatability

Thermal drift

Response time [ms]

(0-100% step signal)

Leakage [cm

]

Pressure limits [bar]

Spool type

Valve model

DHZO DKZOR

Nominal flow [l/min]

Δp= 10 bar

Δp= 30 bar

Δp= 70 bar

1 4,5 8 18 28 30 45 75 75

1,7 8 14 30 50 52 80 130 130

2,6 12 21 45 75 80 120 170 170

4 18 30 50 80 80 130 180 180

L14 L1 S2

L3,S3,D3 L5,S5,D5

Q5,V9 L3,S3,D3 L5,S5,D5 Q5,V9

(1)

(2)

max

permissible flow

Δp P-T

Notes: (1) For different Δp, the max flow is in accordance to the diagrams in section 13.2

(2) See detailed diagrams in section 13.2

12 ELECTRIC CHARACTERISTICS

Note: a minimum booting time between 400 and 800 ms has be considered from the driver energizing with the 24 VDC power supply before

the valve has been ready to operate. During this time the current to the valve coils is switched to zero

Power supplies

Nominal : +24 V

Rectified and filtered : VRMS = 20 ÷ 32 VMAX (ripple max 10 % VPP)

Max power consumption 50 W

Reference input signals

Voltage: range ±10 V

DC (24 VMAX tollerant) Input impedance: Ri > 50 kΩ

Current: range ±20 mA Input impedance: Ri = 500 Ω

Coil resistance R at 20°C

DHZO = 3 ÷ 3,3

DKZOR = 3,8 ÷ 4,1 Ω

Insulation class

H (180°) Due to the occuring surface temperatures of the solenoid coils,

the European standards ISO 13732-1 and EN982 must be taken into account

Max. solenoid current

DHZO = 2,6 A DKZOR = 3 A

Monitor outputs

Output range: voltage ±10 V

DC @ max 5 mA

current ±20 mA @ max 500 Ω load resistance

Enable input

Range: 0 ÷ 5 V

DC (OFF state), 9 ÷ 24 VDC (ON state), 5 ÷ 9 VDC (not accepted);

Input impedance: Ri > 10 kΩ

Fault output

Output range: 0 ÷ 24 V

DC (ON state > [power supply - 2 V] ; OFF state < 1 V ) @ max 100 mA;

external negative voltage not allowed (e.g. due to inductive loads)

Alarms

Solenoid not connected/short circuit, cable break with current reference signal, over/under temperature,

valve spool transducer malfunctions

Format Sealed box on the valve; IP66 / IP67 protection degree with mating connectors

Tropicalization Tropical coating on electronics PCB

Operating temperature -40 ÷ +60 °C (storage -40 ÷ +70 °C)

Mass (driver only) Approx. 490 g

Additional characteristics

Short circuit protection of solenoid’s current supply; 3 leds for diagnostic; spool position control by P.I.D.

with rapid solenoid switching; protection against reverse polarity of power supply

Electromagnetic compatibility (EMC) According to Directive 2014/30/UE (Immunity: EN 61000-2; Emission: EN 61000-3)

Communication interface

USB

Atos ASCII coding

CANopen

EN50325-4 + DS408

PROFIBUS DP

EN50170-2/IEC61158

EtherCAT, POWERLINK,

EtherNet/IP, PROFINET IO RT / IRT

EC 61158

Communication physical layer

not insulated

USB 2.0 + USB OTG

optical insulated

CAN ISO11898

optical insulated

RS485

Fast Ethernet, insulated

100 Base TX

Recommended wiring cable

LiYCY shielded cables, see section

FS165

Stroke [% of max]

17 = differential - progressive spool V9

Regulated flow [% of max]

Stroke [% of max]

16 = linear spool Q5

V9 spool type is specific for alternate P/Q controls in combination

with S* option of digital integral drivers (

see tech table

GS212)

or Z-ME-KZ/GI

axis card

(

see tech table G345).

This spool is specially designed to manage the whole injection

cycle in plastic machinery, thanks to the following specific features:

- strong meter-in characteristic to allow the pressure control in A

port during the holding pressure (P-A) and the plasticizing (A-T)

phases

- safety central position (A-T/B-T) to depressurize the actuator

chambers

- large A-T and B-T flow capability, required during the plasticizing

phase, to discharge big volumes from high differential injection

cylinders with low pressure drops and permitting the contempo-

rary oil suction from tank

Q5 spool type is specific for alternate P/Q controls in combination

with S* option of digital integral drivers (see tech table GS212).

It allows to control the pressure in A port or B port and it provides a

safety central position (A-T/B-T) to depressurize the actuator cham-

bers.

The strong meter-in characteristic makes the spool suitable for both

pressure control and motion regulations in several applications.

Reference signal

0 ÷ -10 V

P n B / A n T

12 ÷ 4 mA

}

DKZOR

13 = L5 14 = S5 15 = D5

DKZOR

10 = L3 11 = S3 12 = D3

Regulated flow [l/min]

Stroke [% of max]

Note:

Hydraulic configuration vs. reference signal for configurations

71, 72 and 73

(standard and option /B)

Reference signal

0 ÷ +10 V

P n A / B n T

12 ÷ 20 mA

}

13 DIAGRAMS - based on mineral oil ISO VG 46 at 50 °C

DHZO

1 = L14 2 = L1

Regulated flow [l/min]

Stroke [% of max]

DHZO

7 = L5 8 = S5 9 = D5

DHZO

3 = S2

DHZO

4 = L3 5 = S3 6 = D3

Regulated flow [l/min]

13.1 Regulation diagrams - values measure at Δp 30 bar P-T

Stroke [% of max]

13.5 Bode diagrams

Amplitude ratio [dB]

Frequency [Hz]

Phase [degrees]

Amplitude ratio [dB]

Frequency [Hz]

Phase [degrees]

1 = 10% vn 90% nominal stroke

2 = 50% ± 5% nominal stroke

DHZO DKZOR

13.6 Operation as throttle valve

Single solenoid valves configuration

51 and 53 can be used as simple

throttle valves:

Pmax = 250 bar (option /Y advisable)

Max flow

Δp= 30bar [l/min]

SPOOL TYPE

160

DHZO

DKZOR

L14

100

260

13.4 Response time

The response times in below diagrams are measured at different steps of the reference input signal. They have to be considered as average values.

For the valves with digital electronics the dynamics performances can be optimized by setting the internal software parameters.

Time [ms]

Spool stroke [%]

Step signal [%]

DHZO DKZOR

0 -100

0 -75

0 -50

0 -25

0 -100

0 -75

0 -50

0 -25

Valve pressure drop Δp [bar]

Flow rate [l/min]

435

13.3 Operating limits

Valve pressure drop ΔP [bar]

Flow rate [l/min]

DKZOR

DHZO

6 = spool S3, L3, D3

7 = spool S5, L5, D5, V9

1 = spool L14

2 = spool L1

3 = spool S2

4 = spool L3, S3, D3

5 = spool L5, S5, D5, V9

DHZO

DKZOR

13.2 Flow /Dp diagrams

stated at 100% of valve stroke

Flow rate [l/min]

Valve pressure drop Δp [bar]

DKZOR

DHZO

6 = spool S3, L3, D3

7 = spool S5, L5, D5, V9

1 = spool L14

2 = spool L1

3 = spool S2

4 = spool L3, S3, D3

5 = spool L5, S5, D5, V9

Valve pressure drop Δp [bar]

DHZO

DKZOR

FS165

15 ELECTRONIC OPTIONS

HYDRAULIC OPTIONS

14.1 Option /B

Solenoid, integral electronics and position transducer at side of port A of the main stage. For hydraulic configuration vs reference signal, see 13.1

14.2 Option /Y

Option /Y is mandatory if the pressure in port T exceeds 210 bar.

15.1 Option /F (for TEB and TES-SN; standard for TES-SP, SF, SL with fieldbus)

This option permits to monitor the eventual fault condition of the driver, as for example the solenoid short circuit/not connected, reference signal

cable broken for option /I, spool position transducer broken, etc. - see 17.9 for signal specifications.

15.2 Option /I (for all version)

It provides 4 ÷ 20 mA current reference and monitor signals, instead of the standard ±10 V

DC.

Input signal can be reconfigured via software selecting between voltage and current, within a maximum range of ±10 V

DC or ±20 mA.

It is normally used in case of long distance between the machine control unit and the valve or where the reference signal can be affected by

electrical noise; the valve functioning is disabled in case of reference signal cable breakage.

15.3 Option /Q (for TEB and TES-SN; standard for TES-SP, SF, SL with fieldbus)

This option permits to inhibit the valve function without removing the power supply to the driver. Upon disable command the current to the

solenoid is zeroed and the valve’s spool moves to rest position.

The option /Q is suggested for all cases where the valve has to be frequently inhibited during the machine cycle – see 17.7 for signal specifications.

15.4 Option /Z (for TEB and TES-SN; standard for TES-SP, SF, SL with fieldbus)

It provides, on the 12 pin main connector, the following additional features:

Fault output signal, see above option /F

Enable input signal, see above option /Q

Repeat enable output signal - only for TEB

Power supply for driver’s logics and communication - only for TES

Separate power supply (pin 9,10) allows to cut solenoid power supply (pin 1,2) while maintaining active diagnostics, USB and fieldbus communication.

A safety fuse is required in series to each driver power supply: 500 mA fast fuse.

15.5 Options /C - only for SP, SF, SL

Option /C is available to connect pressure (force) transducers with 4 ÷ 20 mA current output signal, instead of the standard ±10 V

DC.

Input signal can be reconfigured via software selecting between voltage and current, within a maximum range of ±10 V

DC or ±20 mA.

Standard versions:

For SN: /FI, /IQ, /IZ

For SP, SF, SL: /CI

POSSIBLE COMBINED OPTIONS:

POWER SUPPLY AND SIGNALS SPECIFICATIONS

Safety certified versions:

For SN: /IU

For SP, SF, SL: /CU, IU, CIU

Generic electrical output signals of the valve (e.g. fault or monitor signals) must not be directly used to activate safety functions, like to switch-ON/OFF

the machine’s safety components, as prescribed by the European standards (Safety requirements of fluid technology systems and components-

hydraulics, EN-982). For certified safety options /U see tech. table FY100.

17.1 Power supply (V+ and V0)

The power supply must be appropriately stabilized or rectified and filtered: apply at least a 10000 μF/40 V capacitance to single phase

rectifiers or a 4700 μF/40 V capacitance to three phase rectifiers. In case of separate power supply see 17.2.

17.2 Power supply for driver’s logic and communication (VL+ and VL0) - only for /Z option and TES-SP, SF, SL with fieldbus

The power supply for driver’s logic and communication must be appropriately stabilized or rectified and filtered: apply at least a 10000

μF/40 V capacitance to single phase rectifiers or a 4700 μF/40 V capacitance to three phase rectifiers.

The separate power supply for driver's logic on pin 9 and 10, allow to remove solenoid power supply from pin 1 and 2 maintaining active the

diagnostics, USB and fieldbus communications.

A safety fuse is required in series to each power supply: 2,5 A time lag fuse.

17.3 Flow reference input signal (Q_INPUT+)

The driver controls in closed loop the valve spool position proportionally to the external reference input signal.

Reference input signal is factory preset according to selected valve code, defaults are ±10 V

DC for standard and 4 ÷ 20 mA for /I option.

Input signal can be reconfigured via software selecting between voltage and current, within a maximum range of ±10 VDC or ± 20 mA.

Drivers with fieldbus interface can be software set to receive reference signal directly from the machine control unit (fieldbus reference). Analog

reference input signal can be used as on-off commands with input range 0 ÷ 24VDC.

17.4 Pressure or force reference input signal (F_INPUT+) - only for TES-SP, SF, SL

Functionality of F_INPUT+ signal (pin 7), is used as reference for the driver pressure/force closed loop (see tech. table GS002).

Reference input signal is factory preset according to selected valve code, defaults are ±10 V

DC for standard and 4 ÷ 20 mA for /I option.

Input signal can be reconfigured via software selecting between voltage and current, within a maximum range of ±10 VDC or ± 20 mA.

Drivers with fieldbus interface can be software set to receive reference signal directly by the machine control unit (fieldbus reference).

Analog reference input signal can be used as on-off commands with input range 0 ÷ 24VDC.

17.5 Flow monitor output signal (Q_MONITOR) - only for standard, /Q, /Z and TES-SP, SF, SL

The driver generates an analog output signal proportional to the actual spool position of the valve; the monitor output signal can be softwa-

re set to show other signals available in the driver (e.g. analog reference, fieldbus reference, pilot spool position).

Monitor output signal is factory preset according to selected valve code, defaults are ±10 V

DC for standard and 4 ÷ 20 mA for /I option.

Output signal can be reconfigured via software selecting between voltage and current, within a maximum range of ±10 VDC or ± 20 mA.

17.6 Pressure or force monitor output signal (F_MONITOR) - only for TES-SP, SF, SL

The driver generates an analog output signal proportional to alternated pressure/force control; the monitor output signal can be software set to

show other signals available in the driver (e.g. analog reference, force reference).

Monitor output signal is factory preset according to selected valve code, defaults are ±10 V

DC for standard and 4 ÷ 20 mA for /I option.

Output signal can be reconfigured via software selecting between voltage and current, within a maximum range of ±10 VDC or ± 20 mA.

A safety fuse is required in series to each driver’s logic and communication power supply: 500 mA fast fuse.

V+

AGND AGND

ENABLE

Q_INPUT+

INPUT-

Q_MONITOR referred to:

AGND V0

FAULT

EARTH

Input - power supply

Gnd - power supply

Gnd - analog signal

Input - on/off signal

Input - analog signal

Software selectable

Input - analog signal

Output - analog signal

Software selectable

Output - on/off signal

TECHNICAL SPECIFICATIONS

NOTES

Standard

Power supply 24 VDC

Power supply 0 VDC

Analog ground

Enable (24 V

DC) or disable (0 VDC) the valve, referred to V0

Flow reference input signal: ±10 V

DC / ±20 mA maximum range

Defaults are ±10 V

DC for standard and 4 ÷ 20 mA for /I option

Negative reference input signal for Q_INPUT+

Flow monitor output signal: ±10 V

DC / ±20 mA maximum range

Defaults are ±10 V

DC for standard and 4 ÷ 20 mA for /I option

Fault (0 V

) or normal working (24 V

DC)

Internally connected to the driver housing

18.1 Main connector signals - 7 pin Standard, /Q and /F options

ELECTRONIC CONNECTIONS

18.2 Main connector signals - 12 pin /Z option and TES-SP, SF, SL

FS165

Input - power supply

Gnd - power supply

Input - on/off signal

Input - analog signal

Software selectable

Input - analog signal

Output - analog signal

Software selectable

Gnd - analog signal

Input - analog signal

Software selectable

Output - on/off signal

Output - analog signal

Software selectable

Input - power supply

Input - analog signal

Gnd - power supply

Input - on/off signal

Output - on/off signal

TECHNICAL SPECIFICATIONS

NOTES

TEB-SN /Z TES-SN /Z

Fieldbus NP

Power supply 24 VDC

Power supply 0 V

Enable (24 V

DC) or disable (0 VDC) the valve

Flow reference input signal: ±10 V

/ ±20 mA maximum range

Defaults are ±10 V

for standard and 4 ÷ 20 mA for /I option

Negative reference input signal for Q_INPUT+ and F_INPUT+

Flow monitor output signal: ±10 V

DC / ±20 mA maximum range

Defaults are ±10 V

DC for standard and 4 ÷ 20 mA for /I option

Analog ground

Do not connect

Pressure/Force reference input signal: ±10 V

/ ±20 mA maximum range

Defaults are ±10 V

for standard and 4 ÷ 20 mA for /I option

Repeat enable, output repeter signal of enable input, referred to V0

Do not connect

Pressure/Force monitor output signal: ±10 VDC / ±20 mA maximum range

Defaults are ±10 V

for standard and 4 ÷ 20 mA for /I option

Do not connect

Power supply 24 V

for driver’s logic and communication

Multiple pressure/force PID selection, referred to V0

Do not connect

Power supply 0 V

for driver’s logic and communication

Multiple pressure/force PID selection (not available for SF), referred to V0

Fault (0 V

DC) or normal working (24 VDC)

Internally connected to the driver housing

TES-SP, SF, SL

Note: do not disconnect VL0 before VL+ when the driver is connected to PC USB port

17.11 Multiple PID selection (D_IN0 and D_IN1) - only NP execution for TES-SP, SF, SL

Two on-off input signals are available on the main connector to select one of the four pressure

(force) PID parameters setting, stored into the driver.

Switching the active setting of pressure PID during the machine cycle allows to optimize the

system dynamic response in different hydraulic working conditions (volume, flow, etc.).

Supply a 24 V

DC or a 0 VDC on pin 9 and/or pin 10, to select one of the PID settings as indica-

ted by binary code table at side. Gray code can be selected by software.

PID SET SELECTION

PIN SET 1 SET 2 SET 3 SET 4

9 0 24 V

DC 0 24 VDC

10 0 0 24 VDC 24 VDC

17.7 Enable input signal (ENABLE) - only for /Q, /Z and TES-SP, SF, SL

To enable the driver, supply a 24 V

DC on pin 3 (pin C): Enable input signal allows to enable/disable the current supply to the solenoid,

without removing the electrical power supply to the driver; it is used to active the communication and the other driver functions when the

valve must be disabled for safety reasons. This condition does not comply with norms IEC 61508 and ISO 13849.

Enable input signal can be used as generic digital input by software selection.

17.8 Repeat enable output signal (R_ENABLE) - only for TEB with /Z option

Repeat enable is used as output repeater signal of enable input signal (see 17.7).

17.9 Fault output signal (FAULT) - only for /F, /Z and TES-SP, SF, SL

Fault output signal indicates fault conditions of the driver (solenoid short circuits/not connected, reference signal cable broken for 4 ÷ 20 mA

input, spool position transducer cable broken, etc.). Fault presence corresponds to 0 V

DC, normal working corresponds to 24 VDC.

Fault status is not affected by the Enable input signal. Fault output signal can be used as digital output by software selection.

17.10 Remote pressure/force transducer input signal - only for TES-SP, SF, SL

Analog remote pressure transducers or load cell can be directly connected to the driver.

Analog input signal is factory preset according to selected valve code, defaults are ±10 V

DC for standard and 4 ÷ 20 mA for /C option.

Input signal can be reconfigured via software selecting between voltage and current, within a maximum range of ±10 VDC or ± 20 mA.

Refer to pressure/force transducer characteristics to select the transducer type according to specific application requirements (see tech

table GS002).

V+

ENABLE referred to:

V0 VL0 VL0 V0

Q_INPUT+

INPUT-

Q_MONITOR referred to:

AGND VL0 VL0 V0

AGND

F_INPUT+

R_ENABLE

F_MONITOR referred to:

VL0 V0

VL+

D_IN0

VL0

D_IN1

FAULT referred to:

V0 VL0 VL0 VL0

EARTH

18.5 TEB connections layout

18.4 Remote pressure/force transducer connector - M12 - 5 pin - only for SP, SF, SL

Note: (1) single/double transducer configuration is software selectable

PIN SIGNAL TECHNICAL SPECIFICATION NOTES

SP, SL - Single transducer (1)

Voltage Current

SF - Double transducers (1)

Voltage Current

1 VF +24V

Power supply +24VDC

Output - power supply Connect Connect Connect Connect

2 TR1

1st signal transducer:

±10 VDC / ±20 mA maximum range

Input - analog signal

Software selectable

Connect Connect Connect Connect

3 AGND

Common gnd for transducer power

and signals

Common gnd Connect / Connect /

4 TR2

2nd signal transducer:

±10 VDC / ±20 mA maximum range

Input - analog signal

Software selectable

/ / Connect Connect

5 NC

Not connect / / / /

Remote pressure transducers connection - example

VF+ 24V

V+

TR1

AGND

for SP option

for SF option

ZH-5PM/1.5

ZBE-08 ZH-5PM-2/2

to be connected

to pressure transducer E-ATR

Voltage signal Current signal

VF+ 24V

V+

TR1

AGND

Voltage signal Current signal

VF+ 24V

V+

TR2

AGND

Voltage signal Current signal

ZBE-08

Note: pin layout always referred to driver’s view

ZBE-08

to be connected

to electronic driver

MAIN CONNECTORS

A3A1

Ø 28

Ø 29

~ 93

~ 100

PG13.5

PG16

Ø 28

Ø 29

~ 60

~ 76PG11

PG11

Ø 15

~ 51

Ø 13.5

ZM-12P - 12 pin - metallic (1)

ZH-12P - 12 pin - plastic

ZM-7P - 7 pin - metallic (1)

ZH-7P - 7 pin - plastic

USB CONNECTOR

E-C-SB-USB/M12

USB CABLE

cable lenght 4m

male (2)

PLASTIC PROTECTION CAP - supplied with the valves

USB cap

Tightening torque: 0,6 Nm

male - 7 pin (2)

male - 12 pin (2)

USB

Standard, /Q, /F

Notes: (1) use of metallic connectors is strongly recommended in order to fulfill EMC requirements (2) pin layout always referred to driver’s view

to be connected

to pressure transducer E-ATR

to be connected

to electronic driver

EH, EW, EI, EP fieldbus execution, connector - M12 - 4 pin

PIN SIGNAL

TECHNICAL SPECIFICATION (1)

TX+

Transmitter

RX+

Receiver

TX-

Transmitter

RX-

Receiver

Housing

SHIELD

BC fieldbus execution, connector - M12 - 5 pin

PIN SIGNAL

TECHNICAL SPECIFICATION (1)

CAN_SHLD

Shield

not used

- pass-through connection (2)

CAN_GND

Signal zero data line

CAN_H

Bus line (high)

CAN_L

Bus line (low)

USB connector - M12 - 5 pin always present

PIN SIGNAL

TECHNICAL SPECIFICATION (1)

+5V_USB

Power supply

Identification

GND_USB

Signal zero data line

D-

Data line -

D+

Data line +

BP fieldbus execution, connector - M12 - 5 pin

PIN SIGNAL

TECHNICAL SPECIFICATION (1)

+5V

Termination supply signal

LINE-A

Bus line (high)

DGND

Data line and termination signal zero

LINE-B

Bus line (low)

SHIELD

18.3 Communications connectors -

Notes: (1) shield connection on connector’s housing is recommended (2) pin 2 can be fed with external +5V supply of CAN interface

18.6 TES connections layout

Three leds show driver operative conditions for immediate basic diagnostics. Please refer to the driver user manual for detailed information.

18.7 Diagnostic LEDs - only for TES

Not Present

CANopen

PROFIBUS DP

EtherCAT

POWERLINK

EtherNet/IP

PROFINET IRT

VALVE STATUS LINK/ACT

NETWORK STATUS NETWORK STATUS

SOLENOID STATUS LINK/ACT

FIELDBUS

LEDS

L1 L2 L3

MAIN CONNECTORS

A3A1

Ø 28

Ø 29

~ 93

~ 100

PG13.5

PG16

Ø 28

Ø 29

~ 60

~ 76PG11

PG11

Ø 15

~ 62

Ø 20

~ 51

~ 62

Ø 20

~ 58

~ 46

Ø 20

~ 58

Ø 15

Ø 20

~ 58

D1 D2

ZM-12P - 12 pin - metallic (1)

ZH-12P - 12 pin - plastic

ZM-7P - 7 pin - metallic (1)

ZH-7P - 7 pin - plastic

FIELDBUS CONNECTORS

PROFIBUS DP

ZM-5PM/BP

ZM-5PM

ZM-5PF

ZM-4PM/E

CANopen

ZM-5PF/BP

E-TRM-BC-M12/5PM

Terminator

male (2)

female (2)

female - INPUT (2)

ZM-4PM/E

E-TRM-BP-M12/4PF

Terminator

TRANSDUCERS AND USB CONNECTORS

E-C-SB-USB/M12

USB CABLE

cable lenght 4m

male (2)

PROFIBUS DP

EtherCAT

POWERLINK

EtherNet/IP

PROFINET IRT

CANopen

PLASTIC PROTECTION CAPS - supplied with the valves

USB cap

Tightening torque: 0,6 Nm

Transducers cap

DO NOT REMOVE

female - OUTPUT (2)

EtherCAT

POWERLINK

EtherNet/IP

PROFINET IRT

male - 7 pin (2)

male - 12 pin (2)

Remote

transducers

USB

Standard, /Q, /F

/Z, SP, SF, SL

ZH-5PM-2/2

DOUBLE PRESSURE

TRANSDUCERS CABLE - SF

cable lenght 2m

ZH-5PM/1.5 or ZH-5PM/5

SINGLE PRESSURE

TRANSDUCER CABLE - SP, SL

cable lenght 1,5m or 5m

male (2)

female (2)

FS165

Notes: (1) use of metallic connectors is strongly recommended in order to fulfill EMC requirements (2) pin layout always referred to driver’s view

CONNECTORS CHARACTERISTICS - to be ordered separately

CONNECTOR TYPE POWER SUPPLY POWER SUPPLY

CODE ZM-7P ZH-7P

Type 7pin female straight circular 7pin female straight circular

Standard According to MIL-C-5015 According to MIL-C-5015

Material Metallic Plastic reinforced with fiber glass

Cable gland PG11 PG11

Recommended cable

LiYCY 7 x 0,75 mm

max 20 m (logic and power supply)

or LiYCY 7 x 1 mm

max 40 m (logic and power supply)

LiYCY 7 x 0,75 mm

max 20 m (logic and power supply)

or LiYCY 7 x 1 mm

max 40 m (logic and power supply)

Conductor size up to 1 mm

- available for 7 wires up to 1 mm

- available for 7 wires

Connection type to solder to solder

Protection (EN 60529) IP 67 IP 67

CONNECTOR TYPE POWER SUPPLY POWER SUPPLY

CODE ZM-12P ZH-12P

Type 12pin female straight circular 12pin female straight circular

Standard DIN 43651 DIN 43651

Material Metallic Plastic reinforced with fiber glass

Cable gland PG13,5 PG16

Recommended cable LiYCY 12 x 0,75 mm

max 20 m (logic and power supply)

LiYCY 10 x 0,14mm

max 40 m (logic)

LiYY 3 x 1mm

max 40 m (power supply)

Conductor size 0,5 mm

to 1,5 mm

- available for 12 wires

0,14 mm

to 0,5 mm

- available for 9 wires

0,5 mm

to 1,5 mm

- available for 3 wires

Connection type to crimp to crimp

Protection (EN 60529) IP 67 IP 67

20.1 Main connectors - 7 pin

20.3 Fieldbus communication connectors

CONNECTOR TYPE

BC CANopen (1) BP PROFIBUS DP (1)

EH EtherCAT, EW POWERLINK,

EI EtherNet/IP, EP PROFINET IRT (2)

CODE ZM-5PF ZM-5PM ZM-5PF/BP ZM-5PM/BP ZM-4PM/E

Type

5 pin female

straight circular

5 pin male

straight circular

5 pin female

straight circular

5 pin male

straight circular

4 pin male

straight circular

Standard M12 coding A – IEC 61076-2-101 M12 coding B – IEC 61076-2-101 M12 coding D – IEC 61076-2-101

Material Metallic Metallic Metallic

Cable gland Pressure nut - cable diameter 6÷8 mm Pressure nut - cable diameter 6÷8 mm Pressure nut - cable diameter 4÷8 mm

Cable CANbus Standard (DR 303-1) PROFIBUS DP Standard Ethernet standard CAT-5

Connection type screw terminal screw terminal terminal block

Protection (EN 60529) IP67 IP 67 IP 67

Notes: (1) E-TRM-** terminators can be ordered separately - see tech table GS500 (2) Internally terminated

20.2 Main connectors - 12 pin

IN / OUT FIELDBUS COMMUNICATION CONNECTORS

Two fieldbus communication connectors are always available for digital drivers executions BC, BP, EH, EW, EI, EP.

This features allows considerable technical advantages in terms of installation simplicity, wirings reduction and

also avoid the usage expensive T-connectors.

For BC and BP executions the fieldbus connectors have an internal pass-through connection and can be used

like end point of the fieldbus network, using an external terminator (see tech table GS500).

For EH, EW, EI and EP executions the external terminators are not required: each connector is internally terminated.

BC and BP pass-through connection

fieldbus

network

fieldbus

interface

fieldbus

network

FASTENING BOLTS AND SEALS

Fastening bolts:

4 socket head screws M5x50 class 12.9

Tightening torque = 8 Nm

Seals:

4 OR 108;

Diameter of ports A, B, P, T: Ø 7,5 mm (max)

1 OR 2025

Diameter of port Y: Ø = 3,2 mm (only for /Y option)

DHZO DKZOR

Fastening bolts:

4 socket head screws M6x40 class 12.9

Tightening torque = 15 Nm

Seals:

5 OR 2050;

Diameter of ports A, B, P, T: Ø 11,2 mm (max)

1 OR 108

Diameter of port Y: Ø = 5 mm (only for /Y option)

INSTALLATION DIMENSIONS [mm]

ISO 4401: 2000

Mounting surface

: 4401-03-02-0-05

(see table P005)

(for /Y surface 4401-03-03-0-05 without X port)

Fastening bolts: 4 socket head screws M5x50 class 12.9

Tightening torque = 8 Nm

Seals: 4 OR 108; 1 OR 2025

Diameter of ports A, B, P, T: Ø 7,5 mm (max)

Diameter of port Y: Ø = 3,2 mm (only for /Y option)

DHZO-TEB, DHZO-TES

Mass: 3,1 kg

Mass: 2,3 kg

DHZO-TEB-*-05

DHZO-TES-*-05

DHZO-TEB-*-07

DHZO-TES-*-07

155 for SP, SF, SL, EW - POWERLINK,

EI - EtherNet/IP, EP- PROFINET IRT

136

90.5

66 136

155 for all versions

140

ISO 4401: 2000

Mounting surface

: 4401-05-04-0-05

(see table P005)

(for /Y surface 4401-05-05-0-05 without X port)

Mass: 5,0 kgMass: 4,3 kg

DKZOR-TEB-*-15

DKZOR-TES-*-15

DKZOR-TEB-*-17

DKZOR-TES-*-17

= Air bleed off

Fastening bolts: 4 socket head screws M6x40 class 12.9

Tightening torque = 15 Nm

Seals: 5 OR 2050; 1 OR 108

Diameter of ports A, B, P, T: Ø 11,2 mm (max)

Diameter of port Y: Ø = 5 mm (only for /Y option)

DKZOR-TEB, DKZOR-TES

165 for SP, SF, SL, EW - POWERLINK,

EI - EtherNet/IP, EP- PROFINET IRT

100

13134.5

150

138.5

100 92.5

165 for all versions

01/18

= Space to remove the 7 or 12 pin main connector. For main and communication connectors see section ,

13 14

135