www.atos.com
Pressure control valves type AGIR, AGIS, AGIU
two stage, subplate mounting, ISO 5781 sizes 10, 20 and 32
Table C070-14/E
Two stage pressure control valves with balan-
ced poppet designed to operate in oil
hydraulic systems.
AGIR: pressure reducing;
AGIS: sequence;
AGIU: unloading.
In standard versions the piloting pressure
of the poppet
of the main stage
is
regulated by means of a grub screw pro-
tected by cap
in the cover
.
Optional versions with setting adjustment
by handwheel
instead of the grub screw
are available on request.
Clockwise rotation increases pressure.
Unloading valves AGIU can be equipped
with a venting solenoid valve
type:
DHI for AC and DC supply, with CURUS
certified solenoids
DHE for AC and DC supply, high
performances
with CURUS certified sole-
noids
Mounting surface: ISO 5781 size 10, 20 and 32
Max flow:
AGIR = 160, 300, 400 l/min
AGIS = 200, 400, 600 l/min
AGIU = 100, 200, 300 l/min
Pressure up to 350 bar
C070
AGIRR-20/***/V AGIU-10/11...-E
1 MODEL CODE
Size: 10 20 32
Pressure control valves
subplate mounting
AGIR =
pressure reducing
AGIS = sequence
AGIU = unloading
Only for AGIR and AGIS:
R= with check valve
- = without check valve
Series number
Optional solenoid valve for venting (1)
10 = venting with de-energized solenoid
11 = venting with energized solenoid
Options (2):
V = regulating handwheel instead of a grub screw protected by cap
VF =
regulating knob instead of a grub screw protected by cap (only for AGIS, AGIU)
VS = manual override with safety locking instead of a grub screw pro
tected by cap
(only for AGIS, AGIU)
Only for AGIU:
D = internal drain
WP = prolonged manual override protected by rubber cap (1)
- = standard unloading characteristics
5, 6, 7 = other unloading characteristics, see section
Pilot valve (1):
I = DHI for AC and DC supply,
with
CURUS certified solenoids
E = DHE for AC and DC supply, high performances
with
CURUS certified solenoids
(1) Only for AGIU with solenoid valve for venting (2) For handwheel features, see technical table K150
AGIU
* 20 / / / - /- IV210 X 24DC ** *10
Seals material,
see section
:
- =
NBR
PE = FKM
BT = HNBR
X = without connector (1):
See section
for available connectors, to be
ordered separately
-00 = solenoid valve without coils (for -I)
-00-AC = AC solenoid valve without coils (for -E)
-00-DC = DC solenoid valve without coils (for -E)
Voltage code, see section
(1)
Pressure range:
50 = 4÷50 bar (AGIR*); 100 = 6÷100 bar;
210 = 7÷210 bar; 350 = 8÷350 bar
3.1 Coils characteristics
Insulation class DHI pilot H (180°C)
DHE pilot H (180°C) for DC coils F (155°C) for AC coils
Protection degree to DIN EN 60529 IP 65 (with connectors 666, 667, 669 or E-SD correctly assembled)
Relative duty factor 100%
Supply voltage and frequency See electric feature
Supply voltage tolerance ± 10%
Certification
CURUS
North American standard
Due to the occuring surface temperatures of the
solenoid coils, the European standards EN ISO 13732-1
and EN ISO 4413 must be taken into account
3
MAIN CHARACTERISTICS, SEALS AND FLUIDS
- for other fluids not included in below table, consult our technical office
Mineral oils
Hydraulic fluid
NBR, FKM, HNBR
FKM
NBR, HNBR
DIN 51524
ISO 12922
HL, HLP, HLPD, HVLP, HVLPD
HFDU, HFDR
HFC
Suitable seals type
Classification Ref. Standard
Flame resistant without water
Flame resistant with water
NBR seals (standard) = -20°C ÷ +60°C, with HFC hydraulic fluids = -20°C ÷ +50°C
Seals, recommended fluid temperature FKM seals (/PE option) = -20°C ÷ +80°C
HNBR seals (/BT option) = -40°C ÷ +60°C, with HFC hydraulic fluids = -40°C ÷ +50°C
Recommended viscosity 15÷100 mm
2
/s - max allowed range 2,8 ÷ 500 mm
2
/s
Assembly position Any position
Subplate surface finishing Roughness index Ra 0,4 - flatness ratio 0,01/100 (ISO 1101)
Fluid contamination class ISO 4406 class 21/19/16 NAS 1638 class 10, in line filters of 25 μm (β10 _>75 recommended)
Standard execution = -30°C ÷ +70°C
Ambient temperature /PE option = -20°C ÷ +70°C
/BT option = -40°C ÷ +70°C
Valve model AGIR-10 AGIR-20 AGIR-32 AGIS-10 AGIS-20 AGIS-32 AGIU-10 AGIU-20 AGIU-32
Max flow [l/min] 160 300 400 200 400 600 100 200 300
Pressure range [bar]
Max pressure [bar] Ports A, B, X = 350 bar Port Y = 0
2 HYDRAULIC CHARACTERISTICS
AGIU AGIU-**/10 AGIU-**/11
4÷50 (AGIR*); 6÷100; 7÷210; 8÷350
AGIR AGIRR AGIS AGISR
C070
5
OPERATING DIAGRAM
based on mineral oil ISO VG 46 at 50°C
Min regulated pressure [bar]
Flow [l/min]
Min regulated pressure [bar]
Flow [l/min]
1 = AGIR-10 A B
2 = AGIR-20 A B
3 = AGIR-32 A B
4 = AGIR-10 B A
5 = AGIR-20 B A
6 = AGIR-32 B A
7 = AGIS-10
8 = AGIS-20
9 = AGIS-32
Regulated pressure [bar]
Regulated pressure [bar]
Opening/closing diagram for AGIU
1 = AGIU-**/...(standard) 3 = AGIU-**/.../6
2 = AGIU-**/.../5 4 = AGIU-**/.../7
NOTES
1)Short pipes with low resistance must be
used between the unloading valve and
the accumulator;
2)When the resistance is high, the hydraulic
pilot signal must be taken as closed as
possible to the accumulator;
3)With high pump flow and small valve
differential pressure of intervention it is
unadvisable to use the version with
external drain;
4)When to use the BA-*25 subplates:
a) in applications with working frequencies
>10 Hz use subplates type BA-*25/4
(spring with 4 bar of cracking pressu-
re);
b) in applications with working frequencies
<10 Hz use subplates type BA-*25/2
(spring with 2 bar of cracking pressure);
1234 1234
4
REGULATED PRESSURE VERSUS FLOW DIAGRAMS based on mineral oil ISO VG 46 at 50°C
Regulated pressure [bar]
Regulated pressure [bar]
Regulated pressure [bar]
AGIR-10
Regulated pressure [bar]
Flow rate [l/min]
AGIS-10, AGIU-10
Regulated pressure [bar]
Flow rate [l/min]
AGIS-20, AGIU-20
Regulated pressure [bar]
Flow rate [l/min]
Flow rate [l/min] Flow rate [l/min] Flow rate [l/min]
AGIS-32, AGIU-32
AGIR-20 AGIR-32
Note: for AGIU-10, the max flow rate is 100 l/min Note: for AGIU-20, the max flow rate is 200 l/min Note
: for AGIU-32, the max flow rate is 300 l/min
6
ELECTRIC CONNECTORS ACCORDING TO DIN 43650 FOR AGIU WITH SOLENOID VALVE
The connectors must be ordered separately
FunctionCode of connector
666
667
Connector IP-65, suitable for direct connection to electric supply source
As 666 connector IP-65 but with built-in signal led, suitable for direct connection to electric supply source
For other available connectors, see tab. E010 and K500
8 DIMENSIONS [mm]
AGIR-10; Mass= 3,3 Kg
AGIRR-10; Mass= 3,5 Kg
AGIS-10; Mass= 3,8 Kg
AGIU-10; Mass= 3,8 Kg
view from X
AGIR, AGIS, AGIU size 10
AGISR-10; Mass= 5,3 Kg
44
7
92.5
42.5
30
ø24
ø10.5
90
ø17
25
=
=
ø6
4
80
110
66.7
58.7
33.3
7.9
31.8
42.9
35.7
21.4
7.1
92.5
67.5
10.5
ø20
40
50.5
ø20
40
50.5
83
91
30
150
92.5
67.5
55.5
ø20
119
50.5
92.5
67.5
71
ø20
122
50.5
AC
Solenoid
valve
type
DC
12 DC
24 DC
110 DC
220 DC
110/50 AC (2)
115/60 AC
120/60 AC
230/50 AC (2)
230/60 AC
666
or
667
COU-12DC
COU-24DC
COU-110DC
COU-220DC
COE-12DC
COE-24DC
COE-110DC
COE-220DC
COI-110/50/60AC
-
COI-120/60AC
COI-230/50/60AC
COI-230/60AC
COE-110/50/60AC
COE-115/60AC
-
COE-230/50/60AC
COE-230/60AC
green
red
black
black
yellow
-
white
light blue
silver
666
or
667
DHI
DHE
External supply
nominal voltage
± 10% (1)
Type of
connector
Power
consumption
(3)
DHI DHE
Code of spare coil
DHI
Code of spare coil
DHE
Colour of
coil label
DHI
7
ELECTRIC FEATURES FOR AGAM WITH SOLENOID VALVE
Voltage
code
12 DC
24 DC
110 DC
220 DC
110/50/60 AC
115/60 AC (5)
120/60 AC (6)
230/50/60 AC
230/60 AC
33 W 30 W
60 VA
-
60 VA
60 VA
60 VA
58 VA
80 VA
-
58 VA
80 VA
(1) For other supply voltages available on request see technical tables E010, E015.
(2)
Coil can be supplied also with 60 Hz of voltage frequency: in this case the performances are reduced by 10 ÷ 15% and the power consumption is 55 VA
(DHI) and 58 VA
(3)
Average values based on tests performed at nominal hydraulic condition and ambient/coil temperature of 20°C.
(4) When solenoid is energized, the inrush current is approx 3 times the holding current.
(5) Only for DHE
(6) Only for DHI
ISO 5781: 2000
Mounting surface: 5781-06-07-0-00
Fastening bolts:
4 socket head screws M10x45 class 12.9
Tightening torque = 70 Nm
Seals: 2 OR 109/70, 2 OR 3068
Ports A, B: Ø = 14 mm
Ports X, Y: Ø = 5 mm
AGIU-10/10/**-EX
Mass = 5,6 Kg
AGIU-10/10/**-IX
Mass = 5,3 Kg
Valves
ABX-YOUTABX-YOUT
AGI*-10 BA-305 G 1/2" G 1/2" G 1/4" - 30 30 21,5 - 1
AGI*-20 BA-505 Ports A, B, Y underneath; G 1" G 1" G 1/4" - 46 46 21,5 - 2
AGI*-32 BA-705
G 1
1
/2"G 1
1
/2" G 1/4"
- 63,5 63,5 21,5 - 7,5
AGIU-10 BA-325
(with incorporated check valve)
G 1/2" G 3/4” G 1/4" G 1/2” 30 36,5 21,5 30 5
AGIU-20 BA-425
(with incorporated check valve)
Ports A, B, Y underneath; G 1" G 1" G 1/4" G 1” 46 46 21,5 46 6,5
AGIU-32 BA-625
(with incorporated check valve)
G 1
1
/2"G 1
1
/2" G 1/4" G 1
1
/2
" 63,5 63,5 21,5 63,5 13
9
MOUNTING SUBPLATES
11/14
The subplates are supplied with fastening bolts. For further details see table K280
AGIU-20/10/**-IX
Mass = 7,5 Kg
AGIS-20; Mass= 6 Kg
AGIU-20; Mass= 6 Kg
AGIR-20; Mass= 5,5 Kg
AGIRR-20; Mass= 5,7 Kg
AGIU-32/10/**-IX
Mass = 11,4 Kg
AGIS-32; Mass= 9,9 Kg
AGIU-32; Mass= 9,9 Kg
AGIR-32; Mass= 9,4 Kg
AGIRR-32; Mass= 9,6 Kg
ISO 5781: 2000
Mounting surface: 5781-08-10-0-00
Fastening bolts:
4 socket head screws M10x45 class 12.9
Tightening torque = 70 Nm
Seals: 2 OR 109/70, 2 OR 4100
Ports A, B: Ø = 22 mm
Ports X, Y: Ø = 5 mm
Overall dimensions refer to valves with connectors type 666
ISO 5781: 2000
Mounting surface: 5781-08-13-0-00
Fastening bolts:
6 socket head screws M10x45 class 12.9
Tightening torque = 70 Nm
Seals: 2 OR 109/70, 2 OR 4131
Ports A, B: Ø = 28 mm
Ports X, Y: Ø = 5 mm
Subplate model Port location
Ports
Ø Counterbore
[mm]
Mass
[Kg]
view from X
view from X
AGIU-20/10/**-EX
Mass = 7,8 Kg
AGIU-32/10/**-EX
Mass = 11,7 Kg
AGIR, AGIS, AGIU size 20
AGIR, AGIS, AGIU size 32
AGISR-20; Mass= 9 Kg
79.4
73
39.7
6.4
20.6
60.3
49.2
39.7
11.1
44.5
26.5
9.5
127
42.5
30
ø24
ø10.5
ø17
104
ø6
4
98
128
25
127
50.5
40
50.5
ø20
106.5
81.5
40
50.5
ø20
178
40
38
127
119
50.5
ø20
50.5
54
127
122
ø20
50.5
96.8
92.9
48.4
4
67.5
59.6
42.1
16.7
62.7
84.1
24.6
AGISR-32; Mass= 15.5 Kg
119
ø20
49142.524
50.5
49142.540
122
ø20
49142.5
40
ø20
50.5
71142.5
40
ø20
50.5
60
230
10.5142.512.5
10.5
117.5
17
ø6
=
=
42.5
30
ø24
25
130
160
4